Swing-N-Slide Kodiak PROJECT 513 Assembly Manual

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Kodiak

PROJECT 513

NE 5010

30'

No. of Children: Up to 10 Min. Use Zone: 30' x 32' Set Dim. 20'W x 17'L Est. Building Time: 5-10 hr.

check out http://www.swing-n-slide.com/planupdates.htm

for updates to these instructions.

32'

x 13'H

ASSEMBLY INSTRUCTIONS

Swing•N•Slide • 1212 Barberry Drive • Janesville, W

isit our web site at:

.swing-n-slide.com

www

or call us at

isconsin 53545

1-800-888-1232

Safety Checklist for Swing-N-Slide Accessories

bserving the following statements and warnings reduces the likelihood of serious or fatal injury

Installation Safety – Have You:

Consulted the assembly instructions supplied with your particular model? Noted this accessory is to be used only on Swing•N•Slide approved designs? (Do not alter its design or add/remove components.) Made sure all hardware is tightened securely? (Supplied bolt covers must also be fastened securely.) Using a hacksaw, cut off all protruding threaded ends of bolts and other fasteners and remove any sharp edges with a metal file as needed? Placed the equipment on level ground, not less than six feet (1.8 meters) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires? Made sure home playground equipment is not installed over concrete, asphalt, packed earth or any other hard surface? (A fall onto a hard surface can result in serious injury to the equipment user.) Verified that suspended climbing ropes, chain,or cable are secured at both ends? Consulted in assembly instructions of your particular model for minimum use zones? Followed all anchoring and shock absorbing surfacing requirements later in this guide as they apply? Made sure not to allow children to use equipment until it is properly installed?

Operating Safety – Have You:

Determined that on-site adult supervision is provided for children of all ages? Warned children the following before allowing them to use the equipment?

Not to walk close to, in front of, behind or between moving items. Not to twist swing or any other accessory chains or ropes or loop them over the top support bar since this will reduce the strength of chain or rope. Not to swing empty seats or other accessories. Be sure to sit in the center of the swing seat and other accessories with full weight on the seat. Not to attach items to the playground equipment that are not specifically designed for use with the equipment such as but not limited to, jump ropes, clotheslines, pet leashes, cables and chain. They may cause a strangulation hazard. Not to use equipment in a manner other than intended. Not to get off equipment while it is in motion.

Not to climb on the equipment when it is wet. Determined that only one child per planned occupant seat should be allowed on this set at one time. Determined children must be dressed appropriately for play. Avoid clothing with draw strings and loose fitting clothes which could become entangled or snagged on equipment. Determined that suspended climbing ropes, chain, or cable cannot be looped back upon itself. Read and understood the following warning regarding the use of two and four passenger lawn swings?

Warning: Lawn Swings are designed for use by children over two years of age. Use by children under the age of two can result

in entrapment between the seats and back areas. Never place children in a rearward facing position or with legs between the

seat and backrest because the child’s body may pass through the opening causing entrapment of the child’s head.

Safety Maintenance –

Check all nuts and bolts twice monthly during the usage season for tightness and tighten as required? (It is

ticularly important that this procedure be followed at the beginning of each season.)

par

event the deterioration of materials, r

o pr

T use when the temperature drops below 0° F.) Oil all metallic moving par Check all har necessary. It is especially important to do this at the beginning of each new season.) Check swing seats, chains, r

, especially near the top swing hanger or at the seat connection ar

wear sleeve or seat itself are also signs of deterioration. If any of these conditions exist, call 1-800-888-1232 to order replacement accessories.

Have You Determined to:

emove plastic swing seats and other plastic accessories and take indoors? (Do not

ts monthly during usage period?

e and equipment for sharp edges twice monthly during usage season? (Replace when

dwar

opes and cables monthly during usage season for evidence of deterioration? Severe rusting or excessive

e evidence of chain deterioration. Cracks in the pr

otective plastic

Disposal Instr

When the equipment is taken out of service, it must be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the set is discarded.

uctions

Important!

Additional Safety Instructions for all Swing-N-Slide Playground Equipment.

Save this instr

uction sheet in the event the manufactur

er needs to be contacted.

SAFETY INSTRUCTIONS INSTRUCCIONES DE SEGURIDAD INSTRUCTIONS CONCERNANT LA SÉCURITÉ

IMPORTANT!

etting. Placement in any public setting constitutes a misuse of this product.

This product is intended for single family residential use only and not intended for use in any public

REQUIRED SAFETY INSTALLATION INSTRUCTIONS

• Once the unit is completely assembled and before children are allowed to play on it, proper shock-absorbing surfacing material must be installed.

“Handbook for Public Playground Safety” lists the following materials and required depths that are sufficient for home/residential application. For fall height protection up to 9 ft. (2.742m) [recommended for Swing•N•Slide kits]:

LOOSE FILL MATERIAL REQUIRED DEPTH 1INCH (mm)

Wood Mulch 9" (229mm) Double Shredded Bark Mulch 9" (229mm) Uniform Wood Chips 12" (305mm) Fine Sand 12" (305mm) Fine Gravel 12" (305mm)

These depths were derived from the CPSC Handbook. Swing•N•Slide

has not done independent tests to determine these required depths.

ŃIMPORTANTE!

ningún lugar público. El ubicarlo en cualquier lugar público constituye mal uso de este producto.

This may be accomplished by using loose-fill materials at a sufficient depth. The Consumer Product Safety Commission

When properly installed, shock absorbing material will completely

(UNCOMPRESSED)

cover the horizontal baseboards on climbing units. This protective surfacing must extend a from the perimeter of the equipment or from the outermost edges of any component. For example, a slide extending beyond the platform must have protective surfacing at least 6 ft. (1.828m) out from both sides as well as the end. For swings, the protective surface must

at least 14 ft. out from both the back and front of the swing

extend when the swing is in its rest position.

minimum of 6 ft. (1.828m) in all directions

Este producto es para ser usado por una sola familia en uso residential y no para usarse en

INSTRUCCIONES REQUERIDAS PARA LA INSTALACIÓN CON SEGURIDAD

• Una vez que se haya armado la unidad completamente y antes que se permita a los niĖos que la usen, se debe instalar un material que amortigüe para la superficie del suelo. Esto se puede conseguir usando materiales que llenen flojamente a una profundidad suficiente.

El “Folleto para la Seguridad Pública en Campos de Recreo” de la Comisión de Seguridad de Producto al Cliente, permite los siguientes materiales y las profundidades requeridas que sean lo suficiente para una aplicación en situaciones de residencias. Para protección contra caídas se necesita hasta 9 pies (2,742m) [recomendadas para los conjuntos Swing•N•Slide]:

MATERIALDE APLICACIÓN FLOJA PROFUNDIDAD REQUERIDA1PULGADA

Viruta de madera 9" (229mm) Viruta trizada de corteza de árbol 9" (229mm) Trozos pequeĖos uniformes de madera 12" (305mm) Arena fina 12" (305mm) Grava fina 12" (305mm)

Estas profundidades fueron derivadas del folleto CPSC. Swing•N•Slide no

ha hecho pruebas independientes para determinar las requeridas profundidas.

mm (SIN SER COMPRIMIDA)

Cuando se instale apropiadamente, el material que amortigüe completamente cubrirá la base horizontal de las unidades de trepar. Esta superficie protectora debe extenderse un (1,828m) en todas las direcciones desde el perímetro del equipo, o de los bordes más salientes de cualquier componente. Por ejemplo, un tobogán que se extiende más allá de la plataforma debe tener una superficie protectora de por lo menos 6 pies (1,828m) más allá de ambos lados, al igual que desde el extremo. Para columpios, la superficie protectora debe extenderse

ambos, de la parte de atrás, y la parte frontal del columpio, cuando

de el columpio esté en una posición neutra.

mínimo de 6 pies

por lo menos 14 pies más allá

IMPORTANT!

Ce produit est conću uniquement pour un usage résidentiel. Il ne saurait aucunement convenir aux

installations publiques.

LʼUTILISATION DANS UN ENDROIT PUBLIC CONSTITUE UN USAGE ABUSIF DU PRODUIT.

• Lorsque lʼunité est entiŹrement assemblée, un matériau de protection amortisseur doit źtre installé sur le sol avant de permettre aux enfants de sʼamuser

for Public Playground Safety » rédigé par la Consumer Product Safety Commission (CPSC) des États-Unis recommande une liste de matériaux et spécifie lʼépaisseur requise pour un usage résidentiel. Protection contre les chutes dʼune hauteur de 9 pieds (2,742 m) [recommandation pour les unités Swing•N•Slide] :

MATÉRIAUX PARTICULAIRES ÉPAISSEUR RECOMMANDÉE

Paillis de bois 9 po (229mm) Paillis dʼécorce filamentée 9 po (229mm) Copeaux de bois uniformes Sable fin 12 po (305mm) Gravier fin 12 po (305mm)

1 Ces valeurs sont tirées du guide de la CPSC. Les unités Swing•N•Slide

nʼont pas fait lʼobjet dʼessais indépendants afin de déterminer lʼépaisseur recommandée des matériaux.

Des matériaux particulaires dʼune épaisseur suf

EN PO (

12 po (305mm)

NON COMPRIMÉ

(

)

fisante peuvent źtre utilisés ą cette fin. Le guide américain intitulé « Handbook

Pour que lʼinstallation soit adéquate, le matériau amortisseur doit recouvrir entiŹrement la base horizontale des unités dʼescalade. Un

)

matériau de protection doit entourer lʼinstallation sur une surface

1,828 m (6 pieds) ą partir du pourtour de lʼunité ou des

moins

composants les plus éloignés. Par exemple, une glissoire qui se prolonge au-delą de la plate-forme doit źtre pourvue dʼune surface de protection dʼau moins 1,828 m (6 pieds) de chaque côté ainsi quʼą lʼextrémité. En ce qui concerne les balanćoires, la zone de protection doit

au moins 14 pi (6 m) autant devant que derriŹre la balanćoire

couvrir lorsque celle-ci est immobile.

dʼau

PROJECT 513

TOOLS REQUIRED

CIRCULAR SAW

TAPE MEASURE

(2) 1/2'' panhead screws

(4) 1'' Truss Screws

ELECTRIC DRILL

SAFETY GLASSES

& DUST MASK

1/2" SOCKET & WRENCH

3/8" DRILL BIT (6'' Min.)

(6) T- nuts

PHILLIPS BIT

HAMMER

CARPENTER'S SQUARE

(18) 5/16'' flat washers

(8) 1-3/4'' panhead screws

(111) 2" lag screw

(2) 5-1/2'' Bolts

(76) 1-1/4'' screws

(172) 2'' screws

PURCHASED

(491) 2-1/2'' screws

SEPARATELY

(8) 1/4'' flat washers

(6) Tarp Washers

(4) Clamp Slotted

PROJECT 513

THIS PRODUCT IS INTENDED FOR USE BY CHILDREN FROM

AGES 2-10 YEARS

or Home / Residential

Use ONLY

1212 Barberry Drive

Janesville, WI 53545

1-800-888-1232

ww.swing-n-slide.com

BLACK

(12) Shelf-Loc

(8) Step Brackets Note: (4 Left, 4 Right)

(1) Name Plate

(12) Wrap-Loc

(1) Multicolor Tarp

(2) Split Beam bracket

(2) EZ Frame Brackets

(4) Climbing Rocks

with Hardware

(2) Swing Seats

weight limit: 115 lbs.

(1) Instructional DVD

(4) Safety Handles

orx® Bit

(1) T30

(4) Swing Hangers

Kodiak

Plan

(1) Plan

PROJECT 513

(2) 2'' x 4'' x 96''

48'' 48''

(2) 2'' x 4'' x 96''

47'' 47''

(2) 2'' x 4'' x 96''

96''

(1) 2'' x 4'' x 96''

47'' 48''

(1) 2'' x 4'' x 96''

45'' 45''

(2) 2'' x 4'' x 96''

42'' 38-1/2'' 14-3/4''

(2) 2'' x 4'' x 96''

69-1/2'' 16''

(2) 2'' x 4'' x 96''

52-1/2'' 30''

(1) 2'' x 4'' x 120''

52-1/2'' 30'' 30''

(16)-2'' x 4'' x 96'' (1)-2'' x 4'' x 120''

(17)-5/4'' x 6'' x 120'' (14)-5/4'' x 6'' x 144'' (

6)-4'' x 4'' x 96'' (4)-4'' x 4'' x 120'' (1)-4'' x 4'' x 144'' (1)-4'' x 6'' x 144''

(1)-2'' x 4'' x 96'' (2)-2'' x 4'' x 120''

PTIONAL LADDER BOARD LIST

(2)-2'' x 4'' x 96''

OPTIONAL ROCK WALL

(2)-5/4'' x 6'' x 144''

OR (2)-2'' x 6'' x 144''

(2) 2'' x 4'' x 96''

31-1/2'' 31-1/2'' 31-1/2''

Two 45˚ Angle Cuts

PROJECT 513 CUTTING LIST

(

2) 5/4'' x 6'' x 120''

6''

(7) 5/4'' x 6'' x 144''

48'' 48'' 48''

(1) 5/4'' x 6'' x 144''

48''

(2) 5/4'' x 6'' x 144''

69-1/2'' 45-1/2'' 24-1/2''

(

5) 5/4'' x 6'' x 120''

7''57''

(

3) 5/4'' x 6'' x 144''

1'' 61''

(1) 5/4'' x 6'' x 144''

72'' 61''

(8) 5/4'' x 6'' x 120''

54'' 54''

33'' 22-1/2''36-3/4''

(2) 5/4'' x 6'' x 120''

1'' 36-3/4''

(

2) 2'' x 4'' x 96''

9-1/2'' 16''

(

2) 2'' x 4'' x 96''

52-1/2'' 30''

(1) 2'' x 4'' x 120''

52-1/2'' 30'' 30''

(6) 4'' x 4'' x 96''

96''

(4) 4'' x 4'' x 120''

120''

(1) 4'' x 4'' x 144''

48'' 48'' 48''

(1) 4'' x 6'' x 144'' or (2) 2'' x 6'' x 144''

144''

(1) 2'' x 4'' x 96''

47''

(2) 2'' x 4'' x 120''

48''

OPTIONAL LADDER

23-1/4'' 20-1/4'' 20-1/4''

(1) 2'' x 4'' x 96''

47'' 47''

(1) 2'' x 4'' x 96''

48'' 48''

(2) 5/4'' x 6'' x 144''

36''36''36''36''

OPTIONAL ROCKWALL

4-1/2''

(

2) 2'' x 4'' x 96''

31-1/2'' 31-1/2'' 31-1/2''

47''

Two 45˚ Angle Cuts

PROJECT 513

How to select the correct fastener

Use these 3 pictorial guides to help select the correct fastener(s) for the lumber attachment you are making. Each diagram will highlight the correct number of fasteners to use, and where to attach them.

5/4'' x 6'' to 4'' x 4''

(4) 2-1/2'' screws

Apply the 2-1/2" screws to secure the 5/4" boards to the 4'' x 4'' uprights as shown.

Base of unit

(1) 2'' lag screw

After attaching the 2 1/2" screws, apply the center (1) 2" lag screw as shown for additional support.

2'' x 4'' to 4'' x 4''

(3) 2-1/2'' screws

Apply 2 1/2" screws to the 2" x 4" boards when attaching to 4"x 4" uprights.

5/4'' x 6'' to 2'' x 4''

(2) 2'' screws

Use 2" screws when mounting 5/4" boards to 2" x 4" boards.

PROJECT 513

Understanding how the Bracket System Works

helf-Loc Bracket

rap-Loc

Example of a Shelf-Loc bracket connection.

WRONG!

brackets NOT

interlocked!

CORRECT!

Brackets

''clipped''

Introduction to the Bracket system

1. ALWAYS Use 2'' lag screws on all brackets.

2. Brackets ''clip'' to each other. NEVER position

in a non-interlocking position.

Example of a Shelf-Loc bracket connection.

Look for ''TOP'' stamp on

bracket for correct orientation.

Shelf-Loc

TOP

GAP

(Hole locations close to bottom)

Brackets Clip Together

Top of bracket

Wrap-Loc

Bottom of bracket

PROJECT 513

Use a 2’’ lag screw to hold bracket in place for later use.

ook for ‘’TOP’’

tamp on brackets

while installing.

TOP

GAP

sid

Fig.1

4'' x 4'' x 96''

Frame 1 Construction

(2)

2'' lag screws

per bracket

A. Frame 1 Construction

1. Measure, assemble and position

brackets on 4'' x 4'' as shown in (Fig.1).

86''

47''

Frame 1

Note: Secure Shelf Lock with (2) Lag

Screws only

at this time.

2'' Lag screw

•WARNING•

Avoid splitting your

lumber by offsetting

your screws at least

3/4’’ from edge.

Frame 1 Construction

2-1/2'' screws

2'' x 4'' x 48''

PROJECT 513

(3)

Fig.1a

2'' Lag screw

2-1/2'' screw

2'' x 4'' x 48''

5/4'' x 6'' x 48''

(1) 2'' lag screw (4) 2-1/2'' screws

Frame 1

50-1/2''

Double check to make

sure structure is square

A. Frame 1 Construction cont.

2. Attach 2'' x 4'' boar

shown in

(Fig. 1a)

ds and lower 5/4'' boar

d as

PROJECT 513

Use a 2’’ lag screw to hold bracket in place for later use.

Look for ‘’TOP’’

stamp on brackets

while installing.

TOP

GAP

sid

Frame 2 Construction

Fig.2

4'' x 4'' x 120''

(2)

2'' lag screws

per bracket

59''

47''

Frame 2

47''

59''

2'' Lag screw

B. Frame 2 Constr

uction

1. Measure assemble and position brackets on 4'' x 4'' as shown in (Fig.2).

Note: Secure Shelf Lock with (2) Lag

Screws only at this time.

PROJECT 513

117''

Frame 2 Construction

(3)

-1/2'' screws

1-1/2''

'' x 4'' x 45''

Fig.2a

Double check to make

sure structure is square

96''

54-1/2''

2-1/2'' screw

5/4'' x 6'' x 48''

Frame 2

(1) 2'' lag screw (4) 2-1/2'' screws

B. Frame 2 Constr

2. Attach upper 2'' x 4'' and lower 5/4'' boards as shown in (Fig. 2a)

uction cont.

PROJECT 513

Use a 2’’ lag screw to hold bracket in place for later use.

ook for ‘’TOP’’

stamp on brackets

while installing.

TOP

GAP

side

Frame 3 Construction

Fig.3

4'' x 4'' x 120''

(2)

2'' lag screws

per bracket

59''

47''

2'' Lag screw

Frame 3

59''

47''

C. Frame 3 Constr

uction

1. Measure assemble and position brackets on 4'' x 4'' as shown in (Fig.3).

Note: Secur

e Shelf Lock with

(2) Lag Scr

ews

only at this time.

Frame 3 Construction

'' x 4'' x 48''

(3)

-1/2'' screws

PROJECT 513

Fig.3a

Double check to make

sure structure is square

117''

62-1/2''

2'' x 4'' x 48''

5/4'' x 6'' x 48''

Frame 3

(1) 2'' lag screw (4) 2-1/2'' screws

2'' Lag screw

2-1/2'' screw

C. Frame 3 Construction cont.

2. Attach upper 2'' x 4'' and lower 5/4'' boards

as shown in

(Fig. 3a)

PROJECT 513

Fig.4

78''

2'' x 4''

x 47''

5/4'' x 6'' x 96''

2'' x 4'' x 47''

(3)

2-1/2'' screws

D. Frame Construction

’ and 5/4'' boar

1.Install 2’

’ x 4’

5/4'' x 6'' x 96''

ds as shown above.

(1) 2'' lag screw (4) 2-1/2'' screws

2'' Lag screw

2-1/2'' screw

Frame One

Double check to make

sure structure is square

2-1/2'' screws

PROJECT 513

Fig.4a

(

(1) 2'' lag screw (4) 2-1/2'' screws

D. Frame Construction cont.

1. Attach Frame Two as shown above.

Frame Two

47''

Frame One

2'' Lag screw

2-1/2'' screw

PROJECT 513

Tip: Flex brackets to make installation of

4'' x 4'' easier

Fig. 5a

Approx. 1/4''

Fig.5

4'' x 4'' x 96''

F. Install 4x4s

1. Work (2) 4'' x 4'' into brackets as

shown in

2. Secure brackets (Fig. 5b).

(Fig. 5), (Fig 5a).

2'' Lag screw

x 4

4'' x 4'' x 96''

(4)

2'' Lag Screws

Fig.5b

(

4) 2'' Lag Screws

PROJECT 513

Fig.6

Double check to make

sure structure is square

(4) 2-1/2'' screws (1) 2'' lag screw

(Per joint)

Frame 3

Frame 2

Frame 1

F. Attach Frame 3.

1. Attach and secure Frame 3 to rest of unit as

shown above.

2'' Lag screw

2-1/2'' screw

PROJECT 513

Fig.7

2-1/2'' screw

G. Install Deck Boards

5/4'' x 6'' x 41''

-1/2'' screws

(6) 5/4'' x 6'' x 48''

5/4'' x 6'' x 41''

(2)

1. Install 5/4'' deck boards to structure as shown (Fig. 7).

2. Use two 2-1/2'' screws at each end of deck boards. Note: On End Boards, avoid screwing into Shelf Brackets by

placing scr

ews behind Shelf Bracket location.

Bottom View

Fig.8b

15''

PROJECT 513

Fig.8

(

-1/2'' screws p

er joint

Fig.8a

(16)

2-1/2'' screws

2'' x 4'' x 47''

2-1/2'' screw

H. Lower Deck Support Board

ds as shown in (

1. Constr

uct suppor

2. Secure center of floor boards as shown in (Fig 8a)

3. Hold Deck

ed in place fr

secur (Fig. 8b).

t boar

Fig. 8).

Support Board from below until

om above as shown in

PROJECT 513

Fig.8c

2'' x 4'' x 47''

(3)

2-1/2'' screws

I. Install Lower Rail Boar

1. Install lower 2'' x 4'' rail board as shown in (Fig 8c).

Flush with the sides of 4'' x 4'' deck suppor

ts.

2-1/2'' screw

(3)

2-1/2'' screws

(3)

2-1/2'' screws

'' x 4'' x 96''

x 4'' x 96''

PROJECT 513

Fig.9

(3)

-1/2'' screws

K. Install Shelf-Loc brackets

1. Install 2x4 boards as shown in (Fig.9).

2-1/2'' screw

PROJECT 513

Tip: Flex brackets to make installation of

4'' x 4'' easier

Approx. 1/4''

Fig.10

4'' x 4'' x 48''

Fig.10a

4'' x 4'' x 48''

2'' Lag screw

Fig.10b

x 4

K. Install 4x4s cont.

1. Work (2) 4'' x 4'' into brackets as shown in (Fig. 10a), (Fig 10).

2. Secure brackets (Fig. 10b).

PROJECT 513

Fig.11

(2)

-1/2'' Deck Screws (2 per joint)

MAKE

BOARDS

FLUSH WITH

4'' x 4''

SUPPORT

(1) 5/4'' x 6'' x 45-1/2''

(6) 5/4'' x 6'' x 48''

(1) 5/4'' x 6'' x 45-1/2''

2-1/2'' screw

L. Install Deck Boards

1. Install 5/4'' deck boards to structure as shown (Fig. 11).

2. Use two 2-1/2'' scr

bracket blocks scr

on either side.

ews at each end of deck boar

ew path, center boar

ds. Wher

d and place one scr

e shelf

PROJECT 513

Fig.12

17-1/4''

Fig.12a

Fig.12b

(16)

2-1/2'' screws

2'' x 4'' x 48''

2-1/2'' screw

M. Install Upper Rail Boards

1. Install under deck suppor

Flush with the edges of 5/4’’ x 6’’ deck supports.

2. Hold Deck Support Board from below until secured in place from above as shown in (Fig. 12a) and (Fig. 12b).

t as shown in

(Fig 12).

(

-1/2'' Screws

(

2-1/2'' Screws

er board

PROJECT 513

Fig.13

2'' x 4'' x 52-1/2''

(2) 2'' x 4'' x 14-3/4''

2-1/2'' Screws

2-1/2'' screw

N. Install supports cont.

1. Install 2'' x 4'' as shown in (Fig 13)

2'' x 4'' x 52-1/2''

(3)

PROJECT 513

Tip: Flex brackets to make installation of

4'' x 4'' easier

Fig. 15

pprox. 1/4''

Fig.14

O. Install accessory 4x4

1. Work (1) 4'' x 4'' into brackets as shown in (Fig. 14), (Fig 15).

2. Secur

e brackets

(Fig. 16).

4'' x 4'' x 48''

(

'' Lag Screws

Fig.16

2'' Lag screw

x 4

Optional Laminated Beam

PROJECT 513

Fig. 17

Fig. 17a

NOTE:

Lay the lumber on a flat surface

before beginning laminated beam assembly.

NOTE:

Attach one end of the beam with three 2-1/2'' screws. Secure boards and attach the other end with three 2-1/2'' screws. This will insure that your boards will stay aligned throughout the remainder of the beam assembly.

P. Laminated Beam Instructions

24"

Stagger screws to

insure a sturdy

bond between

boards

1. If 4" x 6" lumber is not available, you may

laminate two 2" x 6" x 144'' pieces of lumber together to create the beam.

2. Lay the lumber on a flat sur

the edges. lumber is the same length. If it is not, trim boar

3. From the end of each board, measure and place a

mark at 24" intervals

4. Assemble the beam by attaching each end

together using three 2-1/2'' screws

Note:

Stagger the screws as shown in (Fig. 17a) to

insure a sturdy bond. Repeat every 24" along the

e length of the beam.When beam is complete,

entir measure, drill holes, and attach beam clamps and nylon bushing swing hangers

NOTE: Make sure each piece of

face and align all of

d(s).

(Fig. 17).

(Fig. 17a).

PROJECT 513

3-1/2''

Fig. 18

Q. Swing Beam Drill Locations

1. Use a 3/8'' drill bit to drill a 3/8’’ hole through the beam at each location shown in (Fig. 18)

2. Install Swing Hangers onto swing beam at

locations shown.

Note: Swing Hangers must be installed on same side dimensions were originally marked.

Drill 3/8''

Hole

TOP VIEW

3-1/2''

Swing Beam

(4) 1-1/4'' screws

Swing Hanger

Use Screwdriver to aid in tightening

Bottom Beam Clamp

t-nut

Hammer

3/8'' hole

T-nut

PROJECT 513

Fig. 19

Q. Swing Beam Drill Locations

ap t-nut into 3/8’

1. T

2. Place a bottom beam clamp over the swing hanger as shown in (Fig. 19)

3. Insert the swing hanger into the beam and thread it into the T-nut until it is flush or near flush with the top of the

-nut. A screwdriver may be used to twist the hanger

4. Use (4) 1-1/4'' screws to secure beam clamp.

5. Check hanger to ensure it does not spin.

6. Repeat for both swing hangers.

’ hole as shown in

(Fig. 19)

(Fig. 19). Orient swing hanger as shown in (Fig 19).

PROJECT 513

Fig. 20

Align the edges of the 4" x 4" legs

with the edges of EZ Frame Bracket

(8) 2-1/2ʼʼ Screws

R. A-Frame Assembly

1. layout 4'' x 4’’s as shown in (Fig. 20)

2. Align EZ Frame Bracket with face of

4'' x 4''s.

3. Secure EZ Frame Bracket with (8)

2-1/2'' screws to 4'' x 4''s making sure they are flush with each other.

4. Secure 5/4'' x 6'' to 4'' x 4''s as shown in (Fig. 21)

Flip over and add 2nd bracket.

Repeat steps 2 and 3.

EZ Frame

Bracket

2-1/2'' screws

24-1/2"

4" x 4" x 96''

(4)

5/4" x 6" x 72"

94-1/2"

Fig. 21

4" x 4" x 96''

(4)

2-1/2'' screws

2-1/2'' screw

Can

tile

ver

T-nut

PROJECT 513

Fig. 22

Washer

2-1/2'' screws

5-1/2ʼʼ Hex Bolt

2-1/2'' screw

S. A-Frame Assembly cont.

1. 1. Tap T-nut into 3/8’’ hole as shown in (Fig. 22)

Note: If using Laminated Swing Beam, make sure T-nut teeth do not fall between seams of 2'' x 6''s.

2. Attach A-Frame beam to Swing Beam using (2) 5-1/2’’ hex bolts and 4 screws.

3. Tighten hex bolt to flush with top of T-nut. Repeat on other bracket.

PROJECT 513

A-Frame Assembly cont.

1. Position Split-Brackets on 4'' x 4'' x 48'' (Fig 23).

2. With the help of others, lift A-Frame and

Swing Beam Assembly and center onto unit as shown in (Fig. 23)

3. Secure as shown in (Fig 24).

Fig. 24

Fig. 23

22-1/4''

Swing Beam

View from Deck

Swing Beam

2'' Lag screw

x 8 (each bracket)

(

2-1/2'' Deck

Screws

per joint

PROJECT 513

Fig.25

5/4'' x 6'' x 57''

5/4'' x 6'' x24-1/2''

5/4'' x 6'' x 57''

2'' Deck Screws

(2 per joint)

'' Deck Screws

(2 per joint)

1-1/2ʼʼ Gap

(

2) 2'' x 4’’ x 30''

-1/2ʼʼ Gap

V. Barrier Boards

1. Install 2x4 and 5/4'' barrier boards

evenly spaced in the opening.

Make Bottom of Boards Flush

ith Bottom of Deck

Support

Fig.25a

x 69-1/2'' ’

2'' x 4’’ x 31-1/2''

2'' x 4’

33-1/2ʼʼ

Bottom of

5/4'' x 6’’ x 69-1/2''

To Deck

2'' x 4’’ x 31-1/2''

Board

(1) 5/4'' x 6’’ x 22-1/2''

’ x 31-1/2''

2'' x 4’’ x 69-1/2''

2'' x 4’’ x 31-1/2''

2'' x 4’

x 69-1/2'' ’

5/4'' x 6’

2'' Deck Screws

(2 per joint)

2'' screw

PROJECT 513

5/4'' x 6'' x 61''

'' Deck Screws

(

2 per joint)

5/4'' x 6'' x 48''

Fig.26

5/4'' x 6'' x 48''

'' Deck Screws

(

2 per joint)

5/4'' x 6'' x 48''

V. Barrier Boards cont.

1. Install 5/4'' barrier boards evenly

spaced in the opening.

2'' Deck Screws

(2 per joint)

Fig.26a

5/4'' x 6'' x 57''

5/4'' x 6'' x 36-3/4''

5/4'' x 6'' x 57''

5/4'' x 6'' x 36-3/4''

5/4'' x 6'' x 57''

2'' x 4’’ x 30''

1-1/2ʼʼ Gap

2'' x 4’’ x 30''

2-1/2'' Deck Screws

(2 per joint on 2'' x 4''s)

2'' screw

Fig.27

PROJECT 513

2'' x 4'' x 38-1/2''

2'' x 4'' x 16''

2'' x 4'' x 42''

W. Roof Construction.

1. Constuct Wood Roof Frame as shown in (Fig 27) and (Fig. 27a).

Fig.28

(3)

2-1/2'' Deck Screws

(per joint)

-1/2'' Overhang

Fig.27a

(4) 5/4'' x 6'' x 54''

48''

(

-1/2'' Deck Screws (

per joint)

-1/2'' Overhang

2-1/2'' screw

(3)

2-1/2'' Deck Screws

(per joint)

W. Roof Constr

uction.

2. Attach wood Roof as shown in (Fig 28)

PROJECT 513

Fig.29

Fig.30

2-1/2'' Deck Screws

(

2 per joint)

(6) 5/4'' x 6'' x 54''

2-1/2'' Deck Screws

(2 per joint)

X Roof Constr

3. Install 5/4'' x 6''s as shown in (Fig 29) and (Fig. 30).

uction cont.

2-1/2'' screw

PROJECT 513

Fig.30a

2'' Deck Screws

(

2 per joint)

(1) 5/4'' x 6'' x 33''

(1) 5/4'' x 6'' x 36-3/4''

X Support Boards cont.

1. Install 5/4'' x 6'' Roof Supports as shown in (Fig 30a) and (Fig 30b).

Fig.30b

'' Deck Screws

(2 per joint)

2'' screw

PROJECT 513

(Left Side)

2'' x 4'' x 48''

(Right Side)

(Front)

2'' x 4'' x 48''

43-5/8’’

42-1/8’’

29-1/2’’

17’’

4-3/8’’

2-3/4’’

15-1/4’’

27-7/8’’

40-3/8’’

27-7/8’’

15-1/4’’

2-3/4’’

4-3/8’’

17’’

29-1/2’’

42-1/8’’

(2) 2-1/2’’ Screws

2'' x 4'' x 23-1/4''

2'' x 4'' x 23-1/4''2'' x 4'' x 23-1/4''

2'' x 4'' x 20-1/4''

SIDE OPENING OPTION 1

Fig. 31

• BOTTOM OF LADDER RAIL •

To p

rne

r o

f 2

x 4

Bot

tom

rner

of 2

4''

2- 3/

4''

Fro

m Bott

(

6) 1-1/4'' screws

EXAMPLE OF LADDER RUNG INSTALLATI ON

STEP

BRAC

KET

2-1/2''

PROJECT 513

SIDE OPENING OPTION 1

O. Ladder Assembly.

(6) 1-1/4'' screws

(2)

2-1/2'' screws

each side

Fig. 32

2'' x 4'' x 23-1/4''

1. On ladder rails, mark all measurement locations for

each side with a pencil. Draw an angle line connecting measurements for each ladder rung alignment.

(Fig. 31)

2. Align top of step bracket with line and screw in

place. Install a ladder rung at each of the four locations. (Fig. 31) and (Fig. 32). Repeat on other ladder rail.

3. Attach 2'' x 4'' x 23-1/4'' to siderails using

(2) 2-1/2'' screws per side.

4. Secure ladder to unit. (Fig. 33), and (Fig. 34) Note: The top step should be 11" below the deck

and all steps should be level.

5. Screw (2) 2-1/2" screws into the ends of each ladder rung through the left and right side rails. (Fig. 34)

2-1/2'' screw

(3)

2-1/2'' screws

each side

(3)

2-1/2'' screws

underneath

2'' x 4'' x 47''

(2)

2-1/2'' screws

each side

2'' x 4'' x 47''

10-3/4''

Fig. 33

(2)

2-1/2'' screws

per joint

Fig. 34

PROJECT 513

Fig. 35

19''

5/4'' x 6'' x 48''

2-1/2'' screw

Z1. Install Pr

(9)

2-1/2'' Deck Screws

(3 Per joint)

otective Barrier Board

1. Secure protective 5/4'' barrier board as shown in (Fig 35).

THIS PRODUCT IS INTENDED FOR USE BY CHILDREN FROM

AGES 2-10 YEARS

For Home / Residential

Use ONLY

1212 Barberry Drive

Janesville, WI 53545

1-800-888-1232

www

LACK

washer

1 - 3/4

Panhead

screw

INST

PROJECT 513

Fig. 36

Fig. 37

11"

Deck Surface

ALL PLAY HANDLES

HERE

Slide/Safety Handle

Installation.

1. Mount safety handles in the ladder

opening approximately 11'' above the deck sur

face

(Fig. 36).

2. Install Slide as shown in (Fig. 37)

Important:

Do not use hardware provided

with slide. Use Truss head screws included with Kit.

russ Screw

1'' T

Use truss head screws to

to secure slide to deck.

Secure your product ID tag onto easy

to read location of any 4'' x 4''

using (2) 2'' screws

PROJECT 513

Fig. 38

Anchor-It

metal strap

(Sold Seperately)

Flat Washer

1-1/2"

lag bolt

Anchor-It

stake

S. Anchor-It Installation (optional).

IInnssttrruuccttiioonnss ffoorr AAnncchhoorriinngg SSwwiinngg••NN••SSlliiddee AAccttiivviittyy CCeenntteerrss

1. Determine the final location of your activity center.

2. Place the Anchor

on swing sets) and twist the auger

3. Place the metal strap through the loop of the Anchor-It stake and secure it to the unit with a lag screw and washer

as illustrated to the right. Note: Attach the strap to the unit with as little play as possible using whatever holes in the strap that work best.

-It stakes adjacent to the base and near the cor

-style stakes into the ground until only the loop is exposed.

ners of your activity center (at the bottom of the legs

SIDE OPENING OPTION 2

Fig. 39

PROJECT 513

Fig. 40

9-1/2''

2'' x 4'' x 47''

2-1/2'' screw

2'' x 4'' x 47''

2-1/2'' Deck Screws

(2 Per joint)

9-1/2''

8) 5/4'' x 6'' x 36'

(

2'' x 4'' x 48''

6''

(

2-1/2'' screws

(Per joint)

'' x 4'' x 48''

6''

Fig. 40a

2-1/2'' Deck Screws

(2 Per joint)

NNOOTTEE::

4' Climbing Rock Wall will require

MMiinn.. 88 CClliimmbbiinngg RRoocckks

(2) Bags of NE 4543S Climbing Rocks.

Climbing Wall Lumber Cut List.

(1) 2x4x96 ------ (2) 2x4x47 (1) 2x4x96 ------ (2) 2x4x48 (2) 5/4x6x144 - (4) 5/4x6x36

1. Assemble and install Climbing Wall Frame as shown

in (Fig. 39), (Fig. 40).

2. Attach (8) 5/4'' x6'' boards to (2) 2'' x 4'' boards

and install on unit as shown in (Fig. 40a).

3. Secure Rock Wall to unit using (3) 2-1/2'' screws

per side.

Note: Make sur

interfere with the mounting of the climbing rocks.

e the 2'' x 4'' suppor

ts do not

PROJECT 513

Fig. 41

2) 2'' Hex Head Bolts

(

Climbing Rock

2)"T" nuts

(

3/8" Holes

old (rock)

(1) Loc Washer per bolt (1) Flat Washer per bolt

Climbing Rock Installation

1. Mark locations of Climbing Rocks on the Climbing Wall in a pattern that

will easily allow your child to climb to the deck. Make sure the bolt hole locations are clear of wall supports before drilling.

2.Drill holes through the wall at the desired locations using a 3/8" drill bit.

Install Climbing Rocks as shown in

3. Make sure the Climbing Wall and Climbing Rock connections are secure

before allowing any children to play on the Climbing Wall.

(Fig. 41).

PROJECT 513

Questions???...

Call our Customer Service Department

at 1-800-888-1232

Swing-N-Slide Kodiak PROJECT 513 Assembly Manual

Specifications and Main Features

Frequently Asked Questions

User Manual