Kodiak
PROJECT 512
check out http://www.swing-n-slide.com/planupdates.htm
for updates to these instructions.
NE 5010
TM
ASSEMBLY INSTRUCTIONS
Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545
Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232
30'
33-1/2'
No. of Children: Up to 10
Min. Use Zone: 30' x 33-1/2'
Set Dim. 17'W x 21-1/2'L x 13'H
Est. Building Time: 4-6 hr.
Safety Checklist for Swing-N-Slide Accessories
R
Observing the following statements and warnings reduces the likelihood of serious or fatal injury
Installation Safety – Have You:
Consulted the assembly instructions supplied with your particular model?
Noted this accessory is to be used only on Swing•N•Slide approved designs? (Do not alter its design or add/remove components.)
Made sure all hardware is tightened securely? (Supplied bolt covers must also be fastened securely.)
Using a hacksaw, cut off all protruding threaded ends of bolts and other fasteners and remove any sharp edges with
a metal file as needed?
Placed the equipment on level ground, not less than six feet (1.8 meters) from any structure or obstruction such as a fence, garage,
house, overhanging branches, laundry lines, or electrical wires?
Made sure home playground equipment is not installed over concrete, asphalt, packed earth or any other hard surface? (A fall onto
a hard surface can result in serious injury to the equipment user.)
Verified that suspended climbing ropes, chain,or cable are secured at both ends?
Consulted in assembly instructions of your particular model for minimum use zones?
Followed all anchoring and shock absorbing surfacing requirements later in this guide as they apply?
Made sure not to allow children to use equipment until it is properly installed?
Operating Safety – Have You:
Determined that on-site adult supervision is provided for children of all ages?
Warned children the following before allowing them to use the equipment?
Not to walk close to, in front of, behind or between moving items.
Not to twist swing or any other accessory chains or ropes or loop them over the top support bar since this will reduce the
strength of chain or rope.
Not to swing empty seats or other accessories.
Be sure to sit in the center of the swing seat and other accessories with full weight on the seat.
Not to attach items to the playground equipment that are not specifically designed for use with the equipment such as but not
limited to, jump ropes, clotheslines, pet leashes, cables and chain. They may cause a strangulation hazard.
Not to use equipment in a manner other than intended.
Not to get off equipment while it is in motion.
Not to climb on the equipment when it is wet.
Determined that only one child per planned occupant seat should be allowed on this set at one time.
Determined children must be dressed appropriately for play. Avoid clothing with draw strings and loose fitting clothes which
could become entangled or snagged on equipment.
Determined that suspended climbing ropes, chain, or cable cannot be looped back upon itself.
Read and understood the following warning regarding the use of two and four passenger lawn swings?
Warning: Lawn Swings are designed for use by children over two years of age. Use by children under the age of two can result
in entrapment between the seats and back areas. Never place children in a rearward facing position or with legs between the
seat and backrest because the child’s body may pass through the opening causing entrapment of the child’
Safety Maintenance – Have You Determined to:
Check all nuts and bolts twice monthly during the usage season for tightness and tighten as required? (It is
particularly important that this procedure be followed at the beginning of each season.)
To prevent the deterioration of materials, remove plastic swing seats and other plastic accessories and take indoors? (Do not
use when the temperature drops below 0° F.)
Oil all metallic moving parts monthly during usage period?
Check all hardware and equipment for sharp edges twice monthly during usage season? (Replace when
necessary. It is especially important to do this at the beginning of each new season.)
Check swing seats, chains, ropes and cables monthly during usage season for evidence of deterioration? Severe rusting or excessive
wear, especially near the top swing hanger or at the seat connection are evidence of chain deterioration. Cracks in the protective plastic
sleeve or seat itself are also signs of deterioration. If any of these conditions exist, call 1-800-888-1232 to order replacement accessories.
s head.
Disposal Instructions
When the equipment is taken out of service, it must be disassembled and disposed of in such a way that no unreasonable hazards
will exist at the time the set is discarded.
Important!
Save this instruction sheet in the event the manufacturer needs to be contacted.
Additional Safety Instructions for all Swing-N-Slide Playground Equipment.
2
SAFETY INSTRUCTIONS
INSTRUCCIONES DE SEGURIDAD
INSTRUCTIONS CONCERNANT LA SÉCURITÉ
IMPORTANT!
This product is intended for single family residential use only and not intended for use in any public
setting. Placement in any public setting constitutes a misuse of this product.
REQUIRED SAFETY INSTALLATION INSTRUCTIONS
• Once the unit is completely assembled and before children are allowed to play on it, proper shock-absorbing surfacing material
must be installed. This may be accomplished by using loose-fill materials at a sufficient depth. The Consumer Product Safety Commission
“Handbook for Public Playground Safety” lists the following materials and required depths that are sufficient for home/residential application.
For fall height protection up to 9 ft. (2.742m) [recommended for Swing•N•Slide kits]:
LOOSE FILL MATERIAL REQUIRED DEPTH 1INCH (mm)
Wood Mulch 9" (229mm)
Double Shredded Bark Mulch 9" (229mm)
Uniform W
Fine Sand 12" (305mm)
Fine Gravel 12" (305mm)
1 These depths were derived from the CPSC Handbook. Swing•N•Slide
has not done independent tests to determine these required depths.
ood Chips 12" (305mm)
ŃIMPORTANTE!
(UNCOMPRESSED)
Este producto es para ser usado por una sola familia en uso residential y no para usarse en
When properly installed, shock absorbing material will completely
cover the horizontal baseboards on climbing units.
surfacing must extend a minimum of 6 ft. (1.828m) in all directions
from the perimeter of the equipment or from the outermost edges of
any component. For example, a slide extending beyond the platform
must have protective surfacing at least 6 ft. (1.828m) out from both
sides as well as the end. For swings, the protective surface must
extend at least 14 ft.
when the swing is in its rest position.
out from both the back and front of the swing
This protective
ningún lugar público. El ubicarlo en cualquier lugar público constituye mal uso de este producto.
INSTRUCCIONES REQUERIDAS PARA LA INSTALACIÓN CON SEGURIDAD
• Una vez que se haya armado la unidad completamente y antes que se permita a los niĖos que la usen, se debe instalar un material
que amortigüe para la superficie del suelo. Esto se puede conseguir usando materiales que llenen flojamente a una profundidad suficiente.
El “Folleto para la Seguridad Pública en Campos de Recreo” de la Comisión de Seguridad de Producto al Cliente, permite los siguientes
materiales y las profundidades requeridas que sean lo suficiente para una aplicación en situaciones de residencias. Para protección contra
MATERIAL DE APLICACIÓN FLOJA PROFUNDIDAD REQUERIDA1PULGADA
Viruta de madera 9" (229mm)
Viruta trizada de corteza de árbol 9" (229mm)
Trozos pequeĖos uniformes
de madera 12" (305mm)
Arena fina 12" (305mm)
Grava fina 12" (305mm)
1
Estas profundidades fueron derivadas del folleto CPSC. Swing•N•Slide no
ha hecho pruebas independientes para determinar las requeridas profundidas.
mm (SIN SER COMPRIMIDA)
caídas se necesita hasta 9 pies (2,742m) [recomendadas para los
conjuntos Swing•N•Slide]:
Cuando se instale apropiadamente, el material que amortigüe
completamente cubrirá la base horizontal de las unidades de trepar.
Esta superficie protectora debe extenderse un mínimo de 6 pies
(1,828m) en todas las direcciones desde el perímetro del equipo, o de
los bordes más salientes de cualquier componente. Por ejemplo, un
tobogán que se extiende más allá de la plataforma debe tener una
superficie protectora de por lo menos 6 pies (1,828m) más allá de
ambos lados, al igual que desde el extremo. Para columpios, la
superficie protectora debe extenderse por lo menos 14 pies
de ambos, de la parte de atrás, y la parte frontal del columpio, cuando
más allá
IMPORTANT!
Ce produit est conću uniquement pour un usage résidentiel. Il ne saurait aucunement convenir aux
installations publiques.
LʼUTILISATION DANS UN ENDROIT PUBLIC CONSTITUE UN USAGE ABUSIF DU PRODUIT.
• Lorsque lʼunité est entiŹrement assemblée, un matériau de protection amortisseur doit źtre installé sur le sol avant de permettre aux
enfants de sʼamuser. Des matériaux particulaires dʼune épaisseur suffisante peuvent źtre utilisés ą cette fin. Le guide américain intitulé « Handbook
for Public Playground Safety » rédigé par la Consumer Product Safety Commission (CPSC) des États-Unis recommande une liste de matériaux et
spécifie lʼépaisseur requise pour un usage résidentiel. Protection contre les chutes dʼune hauteur de 9 pieds (2,742 m) [recommandation pour les
unités Swing•N•Slide] :
MATÉRIAUX PARTICULAIRES ÉPAISSEUR RECOMMANDÉE
Paillis de bois 9 po (229mm)
Paillis dʼécorce filamentée 9 po (229mm)
Copeaux de bois uniformes
Sable fin 12 po (305mm)
Gravier fin 12 po (305mm)
1 Ces valeurs sont tirées du guide de la CPSC. Les unités Swing•N•Slide
nʼont pas fait lʼobjet dʼessais indépendants afin de déterminer lʼépaisseur
recommandée des matériaux.
EN PO (mm) (NON COMPRIMÉ)
12 po (305mm)
1
Pour que lʼinstallation soit adéquate, le matériau amortisseur doit
recouvrir entiŹrement la base horizontale des unités dʼescalade. Un
matériau de protection doit entourer lʼinstallation sur une surface dʼau
moins 1,828 m (6 pieds) ą partir du pourtour de lʼunité ou des
composants les plus éloignés. Par exemple, une glissoire qui se
prolonge au-delą de la plate-forme doit źtre pourvue dʼune surface de
protection dʼau moins 1,828 m (6 pieds) de chaque côté ainsi quʼą
lʼextrémité. En ce qui concerne les balanćoires, la zone de protection doit
couvrir au moins 14 pi (6 m)
lorsque celle-ci est immobile.
autant devant que derriŹre la balanćoire
3
PROJECT 512
TOOLS REQUIRED
CIRCULAR SAW
TAPE MEASURE
(2) 1/2'' panhead screws
(4) 1'' Truss Screw
ELECTRIC DRILL
SAFETY GLASSES
& DUST MASK
1/2" SOCKET & WRENCH
3/8" DRILL BIT (6'' Min.)
(6) T- nuts
PHILLIPS BIT
HAMMER
CARPENTER'S SQUARE
(18) 5/16'' flat washers
(8) 1-3/4'' panhead screws
1) 2" lag screw
(11
(2) 5-1/2'' Bolts
(64) 1-1/4'' screws
(127) 2'' screws
PURCHASED
(453) 2-1/2'' screws
SEPARATELY
(8) 1/4'' flat washers
(6) Tarp Washers
(4) Clamp Slotted
4
PROJECT 512
THIS PRODUCT IS
INTENDED FOR USE
BY CHILDREN FROM
AGES 2-10 YEARS
For Home / Residential
Use ONLY
1212 Barberry Drive
Janesville, WI 53545
1-800-888-1232
www.swing-n-slide.com
BLACK
R
(12) Shelf-Loc
(8) Step Brackets
Note: (4 Left, 4 Right)
(1) Name Plate
(12) Wrap-Loc
(1) Multicolor Tarp
(2) Split Beam bracket
(2) EZ Frame Brackets
(4) Climbing Rocks
with Hardware
(2) Swing Seats
weight limit: 115 lbs.
(1) Instructional DVD
(4) Safety Handles
(1) T30 Torx® Bit
5
(4) Swing Hangers
Kodiak
Plan
(1) Plan
PROJECT 512
7 - 5/4"X6"X120"
15 - 5/4"X6"X144"
1 -
5
4
"X6"X120"
2 -
5
4
"X6"X120"
"X6"X120"1 -
4
5
"X6"X120"1 -
4
5
"X6"X120"1 -
5
4
"X6"X120"1 -
4
5
2"X4"X96"1 -
46-3/4'' 43''
2"X4"X96"1 -
43-1/2'' 43-1/2'' 8''
2"X4"X96"1 -
39-1/2'' 39-1/2''
2"X4"X120"1 -
54'' 36'' 27-1/4''
2"X4"X120"3 -
54'' 54''
56'' 56''
2"X4"X120"2 -
96''
2"X4"X120"1 -
20''
2"X4"X120"1 -
57'' 30'' 30''
2"X4"X120"1 -
40-3/4'' 40-3/4'' 36''
2"X4"X120"1 -
72'' 46-3/4''
48-1/2''
2"X4"X120"1 -
43-1/2'' 25''
54'' 54''
36-1/4'' 36-1/4'' 36-1/4''
39-1/2'' 39-1/2'' 39-1/2''
36'' 36'' 36''
39-1/2''
36''
39-1/2''
72'' 36-1/4''
3 - 2"X4"X96"
11 - 2"X4"X120"
8 - 4"X4"X96"
5 - 4"X4"X120"
1 - 4"X6"X144"
OR
2 - 2"X6"X144"
OPTIONAL LADDER
1 - 2"X4"X96"
2 - 2"X4"X120"
KODIAK 512
OPTIONAL ROCK WALL
1 - 2"X4"X96"
1 - 2"X4"X120"
3 - 5/4"X6"X120"
6
1 -
5
4
"X6"X120"
2 -
5
4
"X6"X120"
3 -
5
4
"X6"X144"
1 -
5
4
"X6"X144"
"X6"X120"1 -
4
5
"X6"X120"1 -
4
5
"X6"X120"1 -
5
4
"X6"X144"2 -
5
4
"X6"X144"4 -
4
5
"X6"X144"3 -
4
5
"X6"X144"1 -
5
4
"X6"X120"1 -
4
5
54'' 54''
36-1/4'' 36-1/4'' 36-1/4''
39-1/2'' 39-1/2'' 39-1/2''
36'' 36'' 36''
39-1/2''
36''
39-1/2''
72'' 36-1/4''
48''96''
48'' 48'' 48''
36'' 36'' 36'' 36''
54'' 40-3/4'' 36''
54''
40-3/4''
39-1/2''
47'' 47'' 30''
6 - 4"X4"X96"
96''
4"X4"X96"1 -
56'' 36''
4"X4"X96"1 -
73''
4"X4"X120"1 -
73'' 30''
4"X4"X120"1 -
120''
4"X6"X144"1 - OR 2"X6"X144"1 -
144''
OPTIONAL LADDER
2"X4"X96"1 -
2"X4"X120"2 -
45-1/4'' 45-1/4''
48-5/8'' 20-1/4''23-1/4'' 20-1/4''
"X6"X144"1 -
4
5
30'' 30'' 30'' 36-1/4''
1 - 2"X4"X120"
60" 60"
1 - 2"X4"X96"
19"
59"
"X6"X120"3 -
4
5
30" 30" 30" 30"
OPTIONAL ROCK WALL
PROJECT 512
7
PROJECT 512
How to select the correct fastener
Use these 3 pictorial guides to help select the correct fastener(s) for the
lumber attachment you are making. Each diagram will highlight the correct
number of fasteners to use, and where to attach them.
5/4'' x 6'' to 4'' x 4''
(4) 2-1/2'' screws
Apply the 2-1/2" screws to secure the 5/4" boards
to the 4'' x 4'' uprights as shown.
Base of unit
(1) 2'' lag screw
After attaching the 2 1/2" screws, apply the center
(1) 2" lag screw as shown for additional support.
2'' x 4'' to 4'' x 4''
(3) 2-1/2'' screws
Apply 2 1/2" screws to the 2" x 4" boards
when attaching to 4"x 4" uprights.
5/4'' x 6 to 2'' x 4''
(2) 2'' screws
Use 2" screws when mounting 5/4"
boards to 2" x 4" boards.
8
PROJECT 512
Understanding how the Bracket System Works
Shelf-Loc Bracket
Wrap-Loc
1
Example of a Shelf-Loc bracket connection.
2
3
WRONG!
brackets NOT
interlocked!
CORRECT!
Brackets
''clipped''
4
oduction to the Bracket system
Intr
1. ALWAYS Use 2'' lag screws on all brackets.
2. Brackets ''clip'' to each other. NEVER position
in a non-interlocking position.
Example of a Shelf-Loc bracket connection.
Look for ''TOP'' stamp on
bracket for correct orientation.
Shelf-Loc
TOP
GAP
(Hole locations close to bottom)
Brackets Clip Together
Top of bracket
Wrap-Loc
Bottom of bracket
9
PROJECT 512
Use a 2’’ lag screw
to hold bracket in
place for later use.
Look for ‘’TOP’’
stamp on brackets
while installing.
TOP
GAP on
this side
•WARNING•
Avoid splitting your
lumber by offsetting
your screws at least
3/4’’ from edge.
Frame 1 Construction
Fig.1
(3)
2-1/2'' screws
per joint
2'' x 4'' x 54''
(2) 4'' x 4'' x 96''
47''
(2)
2'' lag screws
per bracket
Frame 1
86''
74-1/2''
2'' x 4'' x 54''
(4) 2-1/2'' screws
(1) 2'' lag screws
5/4'' x 6'' x 54''
Frame 1
A. Frame 1 Construction
1. Measure and position brackets on
4'' x 4'' x 96’’ as shown in (Fig.1).
2. Attach upper 2'' x 4'' and lower 5/4''
boards as shown in (Fig. 1)
2'' Lag screw
2-1/2'' screw
Note: Secure Shelf Lock with (2) Lag Screws
only at this time.
10
Frame 2 Construction
Fig.2
PROJECT 512
(3)
2-1/2'' screws
2'' x 4'' x 54''
(2) 4'' x 4'' x 120''
59''
(2)
2'' lag screws
per bracket
47''
86''
48''
5/4'' x 6'' x 54''
Frame 2
(3)
2-1/2'' screws
2'' Lag screw
2-1/2'' screw
B. Frame 2 Construction
1. Measure and position brackets on 4'' x 4'' x 120’’ as shown in (Fig.2).
2. Attach upper 2'' x 4'' and lower 5/4'' boards as shown in (Fig. 2)
Note: Secure Shelf Lock with (2) Lag Screws only at this time.
Frame 2
11
PROJECT 512
(2) 4'' x 4'' x 120''
Frame 3 Construction
Fig.3
2'' x 4'' x 54''
2'' x 4'' x 54''
(3)
2-1/2'' screws
47''
2'' Lag screw
(2)
2'' lag screws
per bracket
Frame 3
59''
58-3/4''
(4) 2'' lag screw
(1) 2-1/2'' screws
92-1/2''
2'' x 4'' x 54''
5/4'' x 6'' x 54''
Frame 3
2-1/2'' screw
C. Frame 3 Construction
1. Measure and position brackets on 4'' x 4'' x 120’’ as shown in (Fig.3).
2. Attach upper 2'' x 4'' and lower 5/4'' boards as shown in (Fig. 3)
Note: Secure Shelf Lock with (2) Lag Screws only at this time.
12
Fig.4
PROJECT 512
5/4'' x 6'' x 96''
5/4'' x 6'' x 96''
2'' Lag screw
2-1/2'' screw
D. Frame Construction
1.Install 5/4'' boards as shown above.
Frame 1
(1) 2'' lag screw
(4) 2-1/2'' screws
13
PROJECT 512
Fig.5
Double check to make
sure structure is square
2'' x 4'' x 56''
Frame 2
(4) 2'' lag screw
(1) 2-1/2'' screws
D. Frame Construction cont.
1. Install 2'' x 4'' and 5/4'' boards as shown
above.
2. Attach Frame 2 to Frame 1 as shown.
2'' x 4'' x 56''
Frame 2
74-1/2''
Frame 1
(3)
2-1/2'' screws
2'' Lag screw
2-1/2'' screw
14
Fig.6
PROJECT 512
Tip: Flex brackets to make installation of
4'' x 4'' easier
Fig. 6a
Approx. 1/4''
4'' x 4'' x 96''
4'' x 4'' x 96''
2'' Lag screw
x 4
(4)
2-1/2'' Lag Screws
Fig. 6b
F. Install 4x4s
1. Work (2) 4'' x 4'' into brackets as shown in
(Fig. 6), (Fig 6a).
2. Secure brackets (Fig. 6b).
15
PROJECT 512
Fig.7
Fig.8
Double check to make
sure structure is square
(4) 2'' lag screw
(1) 2-1/2'' screws
Frame 3
F. Attach Frame 3.
1. Attach and secure Frame 3 to rest of unit as
shown above.
Frame 2
Frame 1
2'' Lag screw
2-1/2'' screw
16
PROJECT 512
Fig.9
5/4'' x 6'' x 47''
(8) 5/4'' x 6'' x 54''
2-1/2'' screw
G. Install Deck Boards
1. Install 5/4'' deck boards to structure as shown (Fig. 9).
2. Use two 2-1/2'' screws at center and each end of deck boards.
Note: For 5/4'' x 6'' x 47'' boards align 2-1/2'' screws
horizontally to avoid hitting Shelf-Brackets beneath.
5/4'' x 6'' x 47''
(2)
2-1/2'' screws
per joint
17
PROJECT 512
Fig.10
(4)
2'' screws
(3)
2-1/2'' screws
per board
4'' x 4'' x 30''
2'' x 4'' x 48 1/2''
J. Install Middle Rail Boards
(3)
2-1/2'' screws
1. Secure 4'' x 4'' support from above (Fig. 10) and
and below deck as shown.
2. Secure 2'' x 4'' x 48-1/2'' as shown in (Fig. 10).
2'' screw
2-1/2'' screw
18
2'' screw
PROJECT 512
2-1/2'' screw
20-1/2''
(4)
2'' Deck Screws
2'' x 4'' x 57ʼ'
22-1/2''
2'' x 4'' x 46 3/4ʼ'
Fig.11
UNDER-DECK
VIEW
(2)
2-1/2'' screws
Fig.11a
(2)
2-1/2'' screws
H. Center & Entrance Support Boards
1. Construct support boards as shown in (Fig. 11).
2. Secure center of floor boards as shown in (Fig 11a)
19
PROJECT 512
Fig.12
2'' x 4'' x 25''
I. Install Lower Rail Board
1. Install lower 2'' x 4'' rail board as shown in (Fig 12).
Flush with the sides of 4'' x 4'' deck supports. Bottom of
2'' x 4'' to be flush with the bottom of deck board.
2'' x 4'' x 8''
(5)
2-1/2'' screws
per board
2'' x 4'' x 56''
2'' x 4'' x 27-1/4''
(3)
2-1/2'' screws
per board
NOTE: The bottom screws in the 2'' x 4'' board
should secure into the side of the 5/4'' x 6'' board.
2-1/2'' screw
20
2'' x 4'' x 56''
2'' x 4'' x 96''
PROJECT 512
Fig.13
(3)
2-1/2'' screws
per joint
J. Install Upper Rail Boards
1. Install upper 2’’ x 4’’ rail boards as shown in (Fig 13).
Flush with the top of 4’’ x 4’’ deck supports.
2-1/2'' screw
21
PROJECT 512
Tip: Flex brackets to make installation of
4'' x 4'' easier
Fig. 15
Approx. 1/4''
2'' Lag screw
x 4
Fig.15a
Fig.14
Allow 4'' x 4'' to
overhang 1''
(4)
2'' Lag Screws
4'' x 4'' x 73''
K. Install 4x4s
1. Work (2) 4'' x 4'' into brackets as shown in (Fig. 14), (Fig 15).
2. Secure brackets (Fig. 15a).
4'' x 4'' x 73''
22
PROJECT 512
Fig.16
5/4'' x 6'' x 36 1/4''
(2)
2-1/2'' Deck Screws
(2 per joint)
Center 5/4'' x 6'' boards over
Shelf-loc. Install one 2-1/2'' Deck
Screw on either side to avoid
hitting bracket.
(8) 5/4'' x 6'' x 39-3/4''
(4) 5/4'' x 6'' x 36 1/4''
2-1/2'' screw
L. Install Deck Boards
1. Install 5/4'' deck boards to structure as shown (Fig. 16).
2. Use two 2-1/2'' screws at the end of each deck board.
23
PROJECT 512
Fig.17
(6)
2-1/2'' Deck Screws
(3 per joint)
4'' x 4'' x 36''
23-1/4''
(3)
2-1/2'' Screws
FIG. 17A
2'' screw
2-1/2'' screw
M. Install supports
1. Install 4'' x 4''from above and bellow as shown in (Fig 17)
2. Install 2'' x 4'' as shown in (Fig17a)
UNDER DECK VIEW
(4)
2'' Deck Screws
2'' x 4'' x 46 3/4''
Fig.17a
24
PROJECT 512
Fig.18
21-1/2''
2'' x 4'' x 72''
(2)
2-1/2'' Screws
(2 per joint)
2-1/2'' screw
M. Install supports cont.
1. Install 2'' x 4'' as shown in (Fig 18)
25
PROJECT 512
Fig.19
(3)
2-1/2'' Screws
2'' x 4'' x 43''
36''
2-1/2'' screw
M. Install suppor
ts cont.
1. Install 2'' x 4'' as shown in (Fig 19)
26
2'' x 4'' x 43-1/2''
PROJECT 512
Fig.20
2'' x 4'' x 43-1/2''
(3)
2-1/2'' Screws
NOTE: Make 2'' x 4''
flush with top of
Wrap Loc
M. Install supports cont.
2'' x 4'' x 43-1/2''
2-1/2'' screw
1. Install 2'' x 4'' as shown in (Fig 20).
27
PROJECT 512
Fig. 22a
Tip: Flex brackets to make installation of
4'' x 4'' easier
Fig. 22
Approx. 1/4''
Fig.21
2'' Lag screw
O. Install 4x4s
1. Work (1) 4'' x 4'' into brackets as shown
in (Fig. 22), (Fig 21).
2. Secure brackets (Fig. 22a).
x 4
4'' x 4'' x 56''
28
(2)
2'' lag Screws
Fig. 23
PROJECT 512
Optional Laminated Beam
Fig. 23a
NOTE:
Lay the lumber on a flat surface
before beginning laminated beam assembly.
NOTE:
Attach one end of the beam with one
2-1/2'' screws, screw boards and attach the other
end with three 2-1/2'' screws. This will insure that
your boards will stay aligned throughout the
remainder of the beam assembly.
P. Laminated Beam Instructions
24"
Stagger screws to
insure a sturdy
bond between
boards
1. If 4" x 6" lumber is not available, you may
laminate two 2" x 6" x 144'' pieces of lumber
together to create the beam.
2. Lay the lumber on a flat surface and align all of
the edges. NOTE: Make sure each piece of
lumber is the same length. If it is not, trim board(s).
3. From the end of each board, measure and place a
mark at 24" intervals (Fig. 23).
4. Assemble the beam by attaching each end
together using three 2-1/2'' screws (Fig. 23a).
Note: Stagger the screws as shown in (Fig. 23a). to
insure a sturdy bond. Repeat ever
entir
e length of the beam.When beam is complete,
measure, drill holes, and attach beam clamps and
nylon bushing swing hangers
y 24" along the
29
PROJECT 512
3-1/2''
Fig. 24
Q. Swing Beam Drill Locations
1. Use a 3/8'' drill bit to drill a 3/8’’ hole through
the beam at each location shown in (Fig. 24)
2. Install Swing Hangers onto swing beam at
locations shown.
Note: Swing Hangers must be installed on
same side dimensions were originally marked.
Drill 3/8''
Hole
TOP VIEW
3-1/2''
Swing Beam
30
(4) 1-1/4'' screws
Swing Hanger
Use Screwdriver to aid in tightening
Bottom Beam Clamp
t-nut
Hammer
3/8'' hole
T-nut
PROJECT 512
Fig. 25
Q. Swing Beam Drill Locations
1. Tap t-nut into 3/8’’ hole as shown in (Fig. 25)
2. Place a bottom beam clamp over the swing hanger as shown in (Fig. 25)
3. Insert the swing hanger into the beam and thread it into the T-nut until it is flush or near flush with the top of the
T-nut. A screwdriver may be used to twist the hanger (Fig. 25). Orient swing hanger as shown in (Fig 25).
4. Use (4) 1-1/4'' screws to secure beam clamp.
5. Check hanger to ensure it does not spin.
6. Repeat for both swing hangers.
31
PROJECT 512
Fig. XX
Fig. 26
Align the edges of the 4" x 4" legs
with the edges of EZ Frame Bracket
(8) 2-1/2ʼʼ Screws
S. A-Frame Assembly
1. layout 4'' x 4’’s as shown
in (Fig. 26)
2. Allign EZ Frame Bracket with face of
4’
’ x 4’
’s.
3. Secure EZ Frame Bracket with (8)
2-1/2’
’ screws to 4'' x 4''s making
sure they are flush with each other.
4. Secure 5/4’’ x 6’’ to 4’’ x 4’’s as
shown in (Fig. 26a)
5. Flip over and add 2nd bracket.
Repeat steps 2 and 3.
24-1/2"
4" x 4" x 96''
(4)
2-1/2'' screws
5/4" x 6" x 72"
EZ Frame
Bracket
Fig. 26a
4" x 4" x 96''
(4)
2-1/2'' screws
94-1/2"
2-1/2'' screw
32
Cantilever beam
T-nut
PROJECT 512
Fig. 27
Washer
2-1/2'' screws
5-1/2ʼʼ Hex Bolt
2-1/2'' screw
. A-Frame Assembly cont.
T
1. Tap T--nut into 3/8’’ hole as shown in (Fig. 27)
Note: If using Laminated Swing Beam, make sure T-nut teeth do not fall between seams of 2'' x 6''s.
2. Attach A-Frame beam to Swing Beam using (2) 5-1/2’’ hex bolts and 4 screws.
3. Tighten hex bolt to flush with top of t-nut. Repeat on other bracket.
33
PROJECT 512
U. A-Frame Assembly cont.
1. Position Split-Brackets on 4'' x 4'' x 56'' (Fig 28).
2. With the help of others, lift A-Frame and
Swing Beam Assembly and center onto unit as
shown in (Fig. 28)
3. Secure as shown in (Fig 28a).
Fig. 28
14-1/4''
Fig. 28a
View from Deck
Swing Beam
2'' Lag screw
x 8 (each bracket)
34
Fig. 29
PROJECT 512
35
PROJECT 512
Fig.30
(2)
2'' Deck Screws
(2 per joint)
5/4'' x 6'' x 40-3/4''
(6) 5/4'' x 4'' x 48''
Use 2-1/2'' screws to
secure to 5/4'' x 6'' to 4'' x 4''
2'' screw
2-1/2'' screw
. Barrier Boards
V
1. Install 5/4'' barrier boards evenly spaced in the opening.
36
Fig.31
PROJECT 512
(6) 5/4'' x 6'' x 36''
(5) 5/4'' x 6'' x 36''
(2)
2'' Deck Screws
(2 per joint)
Fig.32
2'' screw
2-1/2'' screw
V. Barrier Boards cont.
1. Install 5/4'' and 2'' x 4'' barrier boards as shown
in (Fig. 31) and (Fig. 32).
5/4'' x 6'' x 30''
5/4'' x 6'' x 30''
2'' x 4'' x 30''
(2)
2'' Deck Screws
(2 per joint)
(2)
2-1/2'' Deck Screws
(2 per joint on 2'' x 4''s)
2'' x 4'' x 30''
5/4'' x 6'' x 30''
5/4'' x 6'' x 30''
37
PROJECT 512
Fig.33
2'' x 4'' x 20''
2'' x 4'' x 40-3/4''
2-1/2'' Deck Screws
(3 per joint)
2'' x 4'' x 40-3/4''
1-1/2''
W. Support Boards.
1. Constuct 2'' x 4''s as shown in
(Fig 33) & (Fig. 33a)
2-1/2'' Deck Screws
(3 per joint)
Fig.33a
2'' x 4'' x 39-1/2''
2-1/2'' screw
2'' x 4'' x 39-1/2''
2-1/2'' Deck Screws
(2 per joint)
38
(4) 5/4'' x 6'' x 40-3/4''
PROJECT 512
Fig.34
2'' Deck Screws
(2 per joint)
X. Rail Boards.
1. Install 5/4'' boards evenly
spaced in the opening as shown
in (Fig 34) & (Fig 34a).
(5) 5/4'' x 6'' x 36''
(2)
2'' Deck Screws
(2 per joint)
Fig.34a
2'' screw
39
PROJECT 512
(Left Side)
2'' x 4'' x 48-5/8''
(Right Side)
(Front)
2'' x 4'' x 48-5/8''
43-5/8’’
43-5/8’’
42-1/8’’
29-1/2’’
17’’
4-3/8’’
2-3/4’’
15-1/4’’
27-7/8’’
40-3/8’’
40-3/8’’
27-7/8’’
15-1/4’’
2-3/4’’
4-3/8’’
17’’
29-1/2’’
42-1/8’’
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
(2) 2-1/2’’ Screws
SIDE OPENING
OPTION 1
Fig. 35
(4) 2ʼʼ x 4ʼʼ x 20-1/4ʼʼ
(1) 2ʼʼ x 4ʼʼ x 23-1/4ʼʼ
40
• BOTTOM OF LADDER RAIL •
To p Corner of 2'' x 4''
Bottom Corner of 2'' x 4''
2- 3/4''
From Bottom
(6)
1-1/4''
screws
EXAMPLE OF LADDER RUNG INSTALLATI ON
STEP BRACKET
SIDE OPENING
OPTION 1
Fig. 36
2-1/2'' screw
1-1/4'' screws
PROJECT 512
O. Ladder Assembly.
1. On ladder rails, mark all measurement locations for
each side with a pencil. Draw an angle line
connecting measurements for each ladder rung
alignment. (Fig. 35)
2. Align top of step bracket with line and screw in
place. Install a ladder rung at each of the four
locations. (Fig. 35) and (Fig. 36) Repeat on other
ladder rail.
3. Attach 2'' x 4'' x 23-1/4'' to siderails using
(2) 2-1/2'' screws per side.
4. Secure ladder to unit. (Fig. 37) and (Fig. 38)
Note: The top step should be 11" below the deck
and all steps should be level.
5. Screw (2) 2-1/2" screws into the ends of each ladder
rung through the left and right side rails. (Fig. 38)
Fig. 37
(2)
2-1/2'' screws
each side
2'' x 4'' x 23-1/4''
(3)
2-1/2'' screws
2'' x 4'' x 45-1/4''
8''
2'' x 4'' x 45-1/4''
41
(3)
2-1/2'' screws
each side
Fig. 38
(2)
2-1/2'' screws
each joint
PROJECT 512
Fig. 39
2'' x 4'' x 54''
2'' x 4'' x 36''
2'' x 4'' x 36''
2-1/2'' Deck Screws
(2 per joint)
2-1/2'' screw
2-1/2'' Deck Screws
(3 per joint)
Y. Install Tarp.
1. Install tarp as shown in (Fig. 39)
2. Secure tarp in six locations (Fig 39a).
Fig. 39a
1-1/4'' screw
42
PROJECT 512
THIS PRODUCT IS
INTENDED FOR USE
BY CHILDREN FROM
AGES 2-10 YEARS
For Home / Residential
Use ONLY
1212 Barberry Drive
Janesville, WI 53545
1-800-888-1232
www
BLACK
R
Fig. 41
Fig. 40
washer
1 - 3/4
Panhead
screw
INSTALL PLAY HANDLES
9"
Deck Surface
HERE
BB. Slide/Safety Handle
Installation.
1. Mount safety handles in the ladder
opening approximately 9'' above the
deck sur
face (Fig. 40).
2. Install Slide as shown in (Fig. 41)
1'' Truss Screw
Use truss head screws to
to secure slide to deck.
Impor
tant:
Do not use hardware pr
ovided
with slide. Use Truss head screws
included with Kit.
Secure your product ID tag onto easy
to read location of any 4'' x 4''
using (2) 2'' screws
43
PROJECT 512
Anchor-It
Fig. 42
(optional, sold separately)
Flat Washer
metal strap
1-1/2"
lag bolt
Anchor-It
stake
S. Anchor-It Installation (optional).
Instructions for Anchoring Swing•N•Slide Activity Centers
1. Determine the final location of your activity center.
2. Place the Anchor-It stakes adjacent to the base and near the corners of your activity center (at the bottom of the
legs on swing sets) and twist the auger-style stakes into the ground until only the loop is exposed.
3. Place the metal strap through the loop of the Anchor-It stake and secure it to the unit with a lag screw and
washer as illustrated to the right. Note: Attach the strap to the unit with as little play as possible using whatever
holes in the strap that work best.
44
Fig. 43
PROJECT 512
5/4'' x 6'' x 96''
(9)
2-1/2'' Deck Screws
(3 per joint)
30 1/4''
2-1/2'' screw
Swing Guard
1. Install 5/4'' x 6'' Swing Guard as shown in (Fig. 43).
45
PROJECT 512
Fig. 44
2-1/2'' screws
(Per joint)
(2)
2'' x 4' x 19''
2-1/2'' screws
(Underneath)
2'' x 4'' x 59''
(4)
Fig. 44a
(2)
2-1/2'' screws
(Per joint)
4''
(11) 5/4'' x 6'' x 30''
2'' x 4'' x 60
''
20-1/2''
2'' x 4'' x 60
''
2-1/2'' screw
Fig. 44b
(11) 5/4'' x 6'' x 30''
(2) 2'' x 4'' x 60''
NNOOTTEE::
5' Climbing Rock Wall will require
1122 CClliimmbbiinngg RRoocckks
(2) Bags of
Climbing Wall Cut List.
(1) 2'' x 4'' x 8'---------(1) 2'' x 4'' x 59''
(1) 2'' x 4'' x 10'-------(2) 2'' x 4'' x 60''
(3) 5/4'' x 6'' x 10'----(4) 5/4'' x 6'' x 30''
1. Assemble and install Climbing Wall Frame as shown in
(Fig. 44), (Fig. 44a).
2. Attach (11) 5/4'' x6'' boards to (2) 2'' x 4'' boards
and install on unit as shown in (Fig. 44b).
Note: Make sure the 2'' x 4'' supports do not
interfere with the mounting of the climbing
rocks.
NE 4543S
Climbing Rocks.
(1) 2'' x 4'' x 19''
s
46
(2) 2'' Hex Head Bolts
PROJECT 512
Climbing Rock
Climbing Rock
Fig. 45
(2)"T" nuts
3/8" Holes
Hold (rock)
(1) Loc Washer per bolt
(1) Flat Washer per bolt
Climbing Rock Installation
1. Mark locations of Climbing Rocks on the Climbing Wall in a pattern that
will easily allow your child to climb to the deck. Make sure the bolt hole
locations are clear of wall supports before drilling.
2.Drill holes through the wall at the desired locations using a 3/8" drill bit.
Install Climbing Rocks as shown in (Fig. 45).
3. Make sure the Climbing Wall and Climbing Rock connections are secure
before allowing any children to play on the Climbing Wall.
47
Questions???...
Call our Customer Service Department
at 1-800-888-1232
© PlayCore Inc. 2007 Printed In USA LA 5820
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