Swift Group Basecamp 2018 Owner's Handbook Manual

CREATING SMILES FOR LIFE
Swi Group Owner’s Handbook
Basecamp
Issued July 2017
you deserve
WHEREVER YOU ARE
Truma Aventa
Experience the ultimate comfort of Automatic Climate Control (ACC) by upgrading your Swift caravan with the
Truma Aventa Air Conditioner.
Your vehicles heating system and the Truma Aventa work perfectly together to keep you cosy in the winter and cool in the summer.
Set your preferred temperature just once and let the ACC system keep you in ultimate comfort.
www.trumauk.com
Upgrade to even more comfort on the move
Duvalay luxury
sleeping bags
& portable toppers
Luxury mattresses &
beds for your home
Truma Aventa
Upgrade to even more comfort on the move
Experience the ultimate comfort of Automatic Climate Control (ACC) by upgrading your Swift caravan with the
Truma Aventa Air Conditioner.
Your vehicles heating system and the Truma Aventa work perfectly together to keep you cosy in the winter and cool in the summer.
Set your preferred temperature just once and let the ACC system keep you in ultimate comfort.
www.trumauk.com
®
The only Swift Partner for Paint and Upholstery Protection
The only
one with the
Lifetime
Guarantee
Paint Protection Upholstery and Carpet Protection
From the Makers of Diamondbrite
Diamondbrite Leisure
The ultimate Paint and Upholstery Protection
for your Swift Basecamp
Diamondbrite Leisure is a two-step protection system for
your Swift Basecamp with a Lifetime Guarantee*
1. EXTERIOR
Nano-Ceramic Technology
Fade Resistant
Never Polish Again!
2. INTERIOR
Easy to Clean
Stain Resistant
Lifetime Guarantee
HOW DOES IT WORK?
If your paintwork was magnified it would reveal small pores in the surface.
You will also receive a complimentary After Care pack including the fabulous Waterless Wash, plus a range of other professional cleaning products.
Jewelultra Ltd. Diamondbrite House, Ewell Lane,
West Farleigh, MAIDSTONE. ME15 ONG.
Tel 01622 815679 Email diamondbrite@jewelultra.com
Road traffic dirt gathers in the pores and attacks paintwork.
Your first Paint Protection application cleanses and
3 41 2
fills pores in the vehicles paintwork leaving a smooth finish that cannot be penetrated.
Your second application bonds with the first to create a hard protective skin. It leaves a high lustre finish that rain and dirt cannot penetrate.
®
www.jewelultra.com
MADE IN UK
*Lifetime Guarantee applies for the length of time that the purchaser owns the vehicle and is non-transferable.
INTRODUCTION
INTRODUCTION
Dear owner
Thank you for deciding to buy one of our new caravans.
We are sure you will enjoy many happy hours in it and we hope the information and hints in this handbook will heighten your enjoyment.
The handbook has been designed to give you a general guide to the care, use and maintenance of your caravan. Whether you are a new or an experienced caravanner the hints will help to protect your investment.
The information contained will answer most of your queries, but if there are any aspects which are not covered please consult your appointed dealer. We would suggest you make a note of your dealers name and contact information below.
Dealer Name:
Telephone Number:
Throughout the season, specifications and equipment details contained within this handbook may change. Please refer to our online handbooks (www.swiftgroup.co.uk) for the most up-to-date version of your handbook.
Customers should note that there are two handbooks, the User Handbook which contains general information for the use and care of your product and the Technical Handbook, which contains technical information, weights and dimensions of your product.
First Service Due:
Dealer Contact Sales:
E-mail:
Serial Number:
Dealer Contact Parts:
Dealer Contact Service:
1
SWIFT TALK
CONTENTS
I chat on
Talk
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SwiftTalk
Social Network for Caravan and Motorhome enthusiasts
www.swift-talk.co.uk
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Swift Talk
Swift Talk is the central forum for the Swift community online. A place for all those united in their love of caravanning, motorhomes, holiday homes and touring in general, to share their experiences, meet new friends and find out a world of information on how to enjoy their touring lifestyle.
The site is packed full of features that actively encourage members, not only to liaise with the Swift Group via the forums, but also interact with each other through publishing their own content, uploading and sharing photos and video, and even posting their own blogs for the community to follow.
Swift Talk is the first place to learn about new product launches, events and Swift Group news, it’s also the first place customers can go to as a quick reference to frequently asked questions or to actively take part in the forums; providing valuable feedback on Swift Group products and customer service.
2
The online community can even be used to create your own groups, perfect for Owners’ Clubs, dealers and exhibitors to attract new members, publicise and build awareness for upcoming events, rallies and shows.
Anyone who owns, uses, or is thinking of buying a Swift Group caravan, motorhome or holiday home, or would just like to be part of the growing Swift community is actively encouraged to sign up, create their own content, and start talking!
Just visit www.swift-talk.co.uk and become part of a unique online experience.
CONTENTS
Warranty .................................................................................................................................... 5
Towing code .............................................................................................................................. 8
Safety & security ...................................................................................................................... 32
Services .................................................................................................................................. 38
Electrics ................................................................................................................................... 58
Fitted equipment ..................................................................................................................... 90
Maintenance .......................................................................................................................... 112
Useful information .................................................................................................................. 148
Index ...................................................................................................................................... 155
CONTENTS
3
Back to main menu
WARRANTY INFORMATION
Supplier contacts ....................................................................................................................... 6
To view the warranty details for your vehicle please follow the link:
WARRANTY INFORMATION
5
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WARRANTY
Supplier contacts
A number of Swift Group suppliers manage their own Technical and Warranty related queries. Where a customer has a question relating to a product manufactured by a company listed below, we would advise that the first contact should be directly with them.
WARRANTY INFORMATION
Sargent Electrical Services
Unit 39, Tokenspire Business Park, Beverley, East Yorkshire, HU17 0TB Phone: 01482 678981 Fax: 01482 678987 E-mail: support@sargentltd.co.uk
AL-KO Kober Limited
South Warwickshire Business Park Kineton Road, Southam, Warwickshire, CV47 0AL Fax: 01926 818562 Email: mail@al-ko.co.uk
Truma UK Ltd.
Park lane, Dove Valley Park, South Derbyshire, DE65 5BG Phone: 01283 586020 Fax: 01283 586029 technical@trumauk.com
Thetford Ltd.
Unit 6, Brookfields Way, Manvers, Dearne Valley, Rotherham, South Yorkshire, S63 5DL Phone - 0844 997 1960 Fax - 0844 997 1961 Email - infogb@thetford.eu
Alde International (UK) Ltd
Huxley Close, Park Farm South, Wellingborough, Northants, NN8 6AB Phone: 01933 677765 Fax: 01933 674975 Email: info@alde.co.uk
Dometic (UK) Ltd
Dometic House, The Brewery, Blandford St Mary, Dorset, DT11 9LS Phone: 0844 626 0133 Email: technical@dometic.co.uk
Whale
2 Enterprise Road, Bangor, Co. Down, Northern Ireland BT19 7TA Phone: 0845 217 2933 Email: info@whalepumps.com
https://sargentltd.co.uk
http://www.al-ko.co.uk
https://www.truma.com/ uk/en/home/index.php
https://www.thetford-europe.com
www.alde.co.uk
https://www.dometic.com /en-gb/uk
http://whalepumps.com/ home.aspx
6
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TOWING CODE
Caravan towing code .............................................................................................................. 8
Caravan terms ........................................................................................................................ 8
Towing vehicle terms .............................................................................................................. 10
Measurement of nose weight .................................................................................................. 10
Type of driving licence held ..................................................................................................... 11
Glossary & checklist ............................................................................................................... 11
Useful memory aid .................................................................................................................. 13
Preparing for the road ............................................................................................................. 14
Tyre Maintenance ................................................................................................................... 17
The Tyre Law .......................................................................................................................... 18
Hitching up for AK160 ............................................................................................................. 18
Pre tow check list ................................................................................................................... 20
13 Pin Socket ......................................................................................................................... 21
Towcar electrics ....................................................................................................................... 22
Breakaway Cables .................................................................................................................. 23
Mirrors .................................................................................................................................... 25
Moving off .............................................................................................................................. 25
Reversing ............................................................................................................................... 25
Speed limits ............................................................................................................................ 25
Caravan handling .................................................................................................................... 26
Motorway driving .................................................................................................................... 26
Spare wheel ........................................................................................................................... 26
Changing a wheel ................................................................................................................... 27
Wheel Bolt tightening .............................................................................................................. 27
Jacking points ........................................................................................................................ 27
Stopping on a hill .................................................................................................................... 28
Arrival on site .......................................................................................................................... 28
Exterior Door .......................................................................................................................... 29
TOWING CODE
7
TOWING CODE
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Caravan towing code
This Code of Practice contains recommendations jointly reviewed and agreed by the following organisations:
The National Caravan Council
TOWING CODE
The Caravan Club The Camping and Caravanning Club The Caravan Writers Guild The Department for Transport
Scope of the Code
The Code applies to all trailer caravans of maximum laden weight not exceeding 3500 kg (7,700 lbs), overall width not exceeding 2.3m (7ft 6in approximately) and overall length not exceeding 7m (23ft approximately), excluding the drawbar and coupling.
This is legally the maximum size of trailer that can be towed by a motor vehicle with a maximum gross weight of less than 3500 kg.
Caravan terms
Empty Weight
The empty weight of the caravan includes all loose items supplied by Swift e.g. Electric hook cable, kit bag, entrance step, portable waste tank and central heating fluid (where applicable).
Mass in Running Order:
The mass of the caravan equipped to the caravan manufacturer, standard specification.
The MRO comprises the empty weight of the caravan and includes an allowance for gas.
Note: The mass of the caravan in running order contains provision for the masses of liquids, gas etc. (see Mass in Running Order in the Technical Handbook). Part of this provision can also be utilised as additional payload, if for example, you wish to travel with no gas cylinders.
Maximum User Payload:
The maximum allowable weight to be put into the caravan whilst it is being towed. This is made up of the personal effects and the optional equipment payloads.
The user payload is the difference between the Maximum Technically Permissible Laden Mass
8
and the Mass in Running Order.
The Mass in Running Order + Personal Effects + Optional Equipment = Maximum Technical Permissible Mass or MRO + PE + OE = MTPLM
Personal Effects
Those items which a user can choose to carry in a caravan.
Note: The Personal effects payload includes an allowance of 20kg for a leisure battery.
Optional Equipment
Items made available by the manufacturer over and above the standard specification of the caravan for factory fitted options.
Maximum Technically Permissible Laden Mass (Lower Limit):
The fully laden mass of the caravan in the manufacturers standard specification which is stated in the publications, technical handbooks, brochures and weight plate and used for car matching.
Maximum Technically Permissible Mass (Upper Limit):
The mass takes into account specific operating conditions including factors such as the strength of materials, loading capacity of tyres, etc.
Payload Definition
The method of calculating the Mass in Running Order (MRO) and user payload figures are in line with European Vehicle Directives.
Allowances for essential equipment is now contained within the MRO of the caravan and as per NCC code of Practise (CoP) 304.
This includes the following;
LPG 1 x cylinder = 10kg
The MRO is calculated with the fresh water tank empty.
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TOWING CODE
Note: If you travel with water in the fresh water tank, the payload will be reduced accordingly.
The leisure battery is considered to be included in the personal effects and an allowance of 20kg has been made for this. Items fitted at the point of manufacturer (wheel locks, hook-up cable, plastic steps, waste containers, etc.) are included within the vehicle MRO.
! WARNING: Under no circumstances
should the maximum technically permissible laden mass (MTPLM) be exceeded.
Upgrading of maximum technically permissible laden mass:
The lower (or standard) MTPLM is quoted in the Technical Handbook, in brochures and on the caravan weight plate. However, in some cases it may be possible to increase this to a higher (upper) MTPLM. (See Technical Handbook for details).
If extra user payload is required, an upgrade maybe available (model dependant), this must be requested via your dealer and is chargeable.
If required you will be issued with the following:
(i) New weight plate giving upgrade weight
details.
(ii) New NCC certificate (declaring the
upgraded MTPLM)
(iii) Manufacturers letter confirming the upgrade
for that Vehicle Identification Number.
Note: Tyre pressures may increase when upgrading the MTPLM.
Nose weight:
The vertical weight transferred to the towing vehicle through the coupling head.
Notes:
(i) When measuring the noseweight it is
important that the caravan is fully loaded. Do not place extra items indiscriminately into the caravan after this adjustment has been made.
(ii) The caravan is intended to be towed
slightly nose heavy. The nose weight can be adjusted by distribution of the load within the caravan. The nose weight should be approximately 5%-7% of the actual laden weight (but not greater than the hitch capacity) and at the same time suit the towing vehicle. See section on Measurement of Nose Weight.
(iii) It is not recommended that you tow with
just a battery, spare wheel and gas bottles as this may exceed the permitted nose weight. Additional payload must be placed behind the axle to compensate for this.
Fig. A Car/Caravan weight ratios
YES NO
85%
MAYBE
Equal
9
TOWING VEHICLE TERMS
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Towing vehicle terms
Kerb weight (Mass of Vehicle in Running Order):
The weight of the towing vehicle as defined by the vehicle manufacturer. This is normally with
TOWING CODE
a full tank of fuel, with an adequate supply of liquids incidental to the vehicles propulsion, without driver or passengers, without any load except loose tools and equipment with which the vehicle is normally provided and without any towing bracket.
Caravan to Towing Vehicle Weight Ratio:
The towing vehicle to caravan weight ratio can be determined by calculation and is equal to:
Actual laden weight of caravan
Kerb weight of towing vehicle
The law requires that caravans & their towing vehicles & the loads they carry must be in such a condition that no danger or nuisance is caused.
(Regulation 100 of the Road and Vehicles [Construction and Use] Regulations 1986).
Note: The towing vehicle manufacturer’s limit is, in some cases, less than the kerb weight.
Measurement of nose weight
Nose weight may be measured using a propriety brand of nose weight indicator. Such equipment is obtainable at your Caravan Dealer.
Note: These indicators have a varying tolerance level and may not be accurate.
Another simple method is to use bathroom scales under the coupling head with a piece of wood, fitted between the coupling head and the scales, of such length that the caravan floor is horizontal with the jockey wheel raised clear of the ground. (Fig. A)
x 100%
LEVEL
430mm ±35mm
GROUND LINE
Fig. A Measuring nose weight
10
Mass in Running Order:
Caravanners can use a public weigh bridge to establish the mass in running order.
Note: Weigh bridges have varying weight tolerance levels.
Maximum Permissible Towing Mass:
The weight defined by the vehicle manufacturer as being the maximum that the vehicle is designed to tow at.
Train Weight (Combination Weight):
The maximum combined weight of the towing vehicle and trailer combination as specified by the towing vehicle manufacturer.
Nose weight can be adjusted simply by distribution of weights in the caravan.
Always lower jockey wheel before entering the caravan and then raise before measuring again. (See Loading).
Note: The height of the towball on the towing vehicle, when laden, is also critical.
! WARNING: Do not lift the coupling head
by hand when hitching the caravan to the car. Always raise and lower the coupling head by winding the handle on the jockey wheel up and down.
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DRIVING LICENCE / GLOSSARY AND CHECKLIST
TOWING CODE
Driving licence
If you passed your car test before 1st January 1997 you are generally entitled to drive a vehicle and trailer combination up to 8,250kg maximum authorised mass (MAM). This is the weight of a vehicle or trailer including the maximum load that can be carried safely when it’s being used on the road.
You can also drive a minibus with a trailer over 750kg MAM.
If you passed your driving test after 1st January 1997 and have an ordinary category B (car) licence, you can:
• Drive a vehicle up to 3,500kg MAM towing a trailer of up to 750kg MAM
• Tow a trailer over 750kg MAM as long as the combined MAM of the trailer and towing vehicle is no more than 3,500kg
For anything heavier you need to take a category B+E driving test.
From 19th January 2013, drivers passing a category B (car) test can tow:
• Small trailers weighing no more than 750kg
• A trailer over 750kg as long as the combined weight of the trailer and towing vehicle is no more than 3,500kg MAM
If you want to tow a trailer weighing more than 750kg, when the combined weight of the towing vehicle and trailer is more than 3,500kg, you’ll have to pass a further test and get B+E entitlement on your licence.
Glossary & checklist
Awnings - Can consist of just a simple top
sheet but may extend to a five sided frame tent attached to the side of the caravan.
Fire blanket - approved to BS 6575 is ideal for dealing with ‘fat pan’ fires.
Fire extinguisher - It is strongly recommended that a fire extinguisher is carried in the caravan. (For suitable types see Safety and Security).
Gas bottles - Bottled L.P. gas is the most convenient portable source of fuel. Ideally, two bottles are required for a constant supply.
An initial deposit is payable on each cylinder. We recommend the use of 6kg Calor Light Propane bottles. One position for use and one for storage only. (For detailed information see Services - Gas).
Jack - A suitable jack is essential (screw, scissor, side mounted or air jack type). Many car jacks are unsuitable. Ensure the lifting capacity of the jack is suitable for your caravan.
Levellers - Levellers help level the caravan from side to side before unhitching. Proprietary products can be purchased from your caravan dealer and need to be positioned as indicated by a spirit level.
Spare Wheel - It is always advisable to carry a spare wheel with your caravan.
Spirit Level - A spirit level is extremely useful when siting the caravan.
Stabiliser - Stabilisers help to dampen the side to side movement of the caravan.
Torque Wrench - A torque wrench is the only way that the exact recommended torque can be achieved for wheel nuts and bolts. (See Preparing for the Road).
11
GLOSSARY AND CHECKLIST
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Towing Bracket - Never use cheap alternatives, obtain one manufactured by a reputable company complying with the relevant standards.
Any light passenger vehicle registered in the
TOWING CODE
UK on or after August 1st 1998 will require a type approved towbar and towball (to 94/20/EC or UN ECE R55). Failure to fit a homologated towbar and towball could result in a prosecution and invalidation of your insurance cover. Always check with your car manufacturer or towbar manufacturer if in doubt.
Wooden Blocks - Wooden blocks typically 25cm square and 2cm thick are ideal for placing under corner steadies and jockey wheel when the ground is uneven or soft.
Water Containers - Two containers are required, one to carry fresh water to the caravan and one for waste water, which needs to be disposed of properly. Several types are available including jerry cans, Aquarolls, wastemaster, etc .
13 Pin Socket - One socket fitted to the car to accept corresponding plugs from the caravan this energises the road lights and caravan auxiliary circuits.
12 Volt Battery - A deep cycling, heavy duty rechargeable leisure type battery should be purchased to provide back-up power for lights and other electrical appliances. (See Battery). The securing arrangements for the battery compartment require a leisure battery complying with EN 60095-2 in particular those with ledges for fastening to the lower edge of the long sides. The maximum battery size that can be fitted is 225mm high, (including terminals) x 175mm deep x 353mm wide. The depth and width dimensions include the rim around the bottom used for securing the battery.
! WARNING: Your caravan dealer should
be consulted if additional equipment is to be fitted as strong points may or may not be provided in the design.
Caravan motor movers
The design and fitment of a caravan motor mover shall be in accordance with the NCC Code of Practice 305 and you should ensure you receive a signed installation certificate of compliance from the installer.
Failure to do so may invalidate your warranty.
Note: Fitting additional equipment, such
as a motor mover will reduce the caravan allowable payload.
Note: The fitting of a motor mover may require a larger capacity battery fitting.
Note: If a towing cover is fitted, care should be taken not to obscure lights, reflectors and protect against rubbing or damaging the bodywork.
12
Note: Check first that the battery will fit within the battery box and can be secured before purchasing.
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USEFUL ITEMS
TOWING CODE
Useful memory aid
Car
External mirrors Fire extinguisher Jack Petrol can Spare bulbs Spare keys Spare wheel Tool kit Towball cover Tyre pressure gauge Warning triangle Tyre pump Hi-Vis tabard(s) Breathalyser kit (some Euro countries) Headlight stickers (Beam deflectors)
Caravan
Awning pegs and poles Awning ground sheet Bucket Corner steady brace Corner steady pads Coupling lock Door mat Fire blanket Fire extinguisher Fresh water container Gas cylinders Jack Levelling boards Mallet Site/caravan mains lead Spare bulbs ­(Mandatory in E.C.) Spare 12v fuses Spare high pressure gas hose Spare wheel Spirit level Toilet fluid Waste water container Wheel brace
Personal
After sun cream First Aid Kit Flannels Hairbrush and comb
Make up. etc. Raincoats Toothbrush Toothpaste Scissors Shampoo Shaving kit Shoe cleaning kit Soap Sun tan oil Wellington boots
Domestic
Adhesive tape Air freshener Aluminium foil Ashtrays Bedding Bin liners Binoculars Bottle opener Breadboard Brush and dustpan Butter dish Camera Carving knife Chairs Clock Clothes brush Clothes line Coat hangers Coolbox Colander Crockery Cruet Corkscrew Cutlery Dish cloth and brush Dusters and polish Disposable cloths Egg cups Floor cloth Fly spray Food Food mixer Frying pan Glasses Grill pan Jugs Kettle Kitchen roll Kitchen tools
Matches Measuring jug Milk jug Mixing bowl Needles and thread Oven gloves Pegs Piezo Gas lighter Potato peeler Radio Rubbish bin Saucepans Scissors Sieve Sugar bowl Shopping bags Sleeping bags Tea pot Tea strainer Tea towels Table cloths Table mats Television Tin opener Tissues Toilet paper Torch Towels Toys & Games Vacuum cleaner Washing up bowl
Documents
Bank and credit cards Caravan Certificate Cheque book CRIS document Driving licence Green Card Insurance (some Euro countries) Maps and guides Money MOT Certificate Vehicle Registration Documents
Gadgets
Mobile phone & charger
13
PREPARING FOR THE ROAD
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Preparing for the road
Pre-load checklist
! WARNING: Never enter the caravan
without first lowering the four corner
TOWING CODE
steadies with the brace provided.
Before loading check:
- loose articles are stowed securely. Do not stow tins, bottles or heavy items in overhead lockers prior to towing.
- all lockers and cupboard doors are closed and secured, including the bathroom door.
- all bunks are secure.
- ensure shower door is secure
- all rooflights are closed and secured.
- main table is stored in its transit position.
- television aerial is lowered and locked where applicable
- fridge is on 12V operation and door lock is set.
- all windows and service doors are fully closed and latched. Never tow with windows on night setting. Leave all curtains and blinds open to aid rear visibility.
- gas cylinders are correctly positioned, secured and turned off, unless using en route heating.
- battery is secure and mains connecting cable is disconnected and stowed.
- Ensure control panel settings are correct for 12v fridge operation. See control panel instructions for detail.
- Exterior door is closed and locked
! WARNING: Always disconnect the
electrical connector between the towing vehicle and the caravan before connecting a LV supply to the caravan.
(a)
(b)
(c)
(d)
Fig. A Loading your caravan
14
! WARNING: Turn off gas appliances
except en route heating (if fitted).
! WARNING: Do not travel with televisions
or microwaves in overhead lockers unless the appliance was supplied fitted to your caravan by the manufacturer.
Light Medium Heavy
Fig. A Sensible loading
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TOWING CODE
How to apportion it
1. Load heavy items low down near the floor and mainly over or just in front of the axle(s) (Fig. A).
2. Load evenly right to left so that each caravan wheel carries approximately the same weight.
3. Do not load items at the extreme front or rear since this can lead to instability due to the ‘pendulum effect’.
4. Load remainder to give a suitable nose weight at the towing coupling.
Check nose weight.
Note: Do not overload car boot.
! WARNING: All heavy and/or voluminous
items (e.g. TV, radio etc) must be stored securely before travelling.
! WARNING: Please take care to
ensure that you have allowed for the masses of all items you intend to carry in the caravan. e.g. optional equipment,
and personal effects such as clothing, food, pets, bicycles, sailboards, sports equipment etc.
! WARNING: under no circumstances
should the MTPLM of this caravan be exceeded
Towing vehicle’s rear suspension
It is important that the towing vehicle’s rear suspension is not deflected excessively by the nose weight on the tow ball. If it is excessive the steering and stability will be affected. (Fig. B)
The greater the towing vehicle’s tail overhang (the distance between the rear axle and the tow ball), the greater the effect the nose weight will have on the towing vehicle’s rear suspension.
Fig. B Illustration of excessive deflection of vehicle’s rear suspension
After trying out the caravan it may be found that a stiffening of the rear suspension is necessary - but note that this may give the towing vehicle a firmer ride when not towing.
There are a number of suspension aids available and advice should be sought on which to use and how to fit. It is important to ensure that the caravan is towed either level or slightly nose down.
If you have any doubts about the suitability of your towbar for towing a caravan consult the towing bracket manufacturer.
Do not exceed the:
• Gross Vehicle Mass (G.V.M. on car plate).
• Maximum Technically Permissible Laden Mass (M.T.P.L.M.) on the caravan.
• Gross Vehicle Combination Mass (Train Weight) (G.V.C.M. on car plate).
• Maximum Permissible Towing Mass.
• Vertical Static Load on the caravan coupling (noseweight).
• Maximum Vertical Load on the car towball as specified by towing vehicle manufacturer (noseweight).
• Driving licence limitations
15
STABILITY
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Stability
All our models are of a well balanced design and should be exceptionally good towers. The common causes of poor stability include:
a. Worn springs or loose spring fixings on the
TOWING CODE
towing vehicle.
b. Towing vehicle springs too soft.
c Insufficient nose weight.
d Nose of caravan is towing too high or to low.
e Unsuitable towing vehicle.
Galvanised steel chassis
Drilling of the galvanised steel chassis will invalidate the warranty and must not be done.
Suitable towing vehicles
The caravan is manufactured for towing behind normal road cars and is not suitable for towing behind commercial vehicles. It is strongly recommended that whenever a caravan is to be towed over rough terrain, e.g. a field or track, great care should be taken to ensure that no undue stress is placed upon the caravan via the hitch mounting, i.e. reduce speed. If in doubt, please consult the chassis manufacturer and the towing vehicle manufacturer who will advise. Touring caravans based on standard AL-KO chassis can be towed by four wheel drive off road leisure vehicles providing the unit is used to tow in a like manner to a conventional road­going car and driven in the same considered manner.
Towbar manufacturers should be consulted before towing an uncompensated twin axle caravan.
Snaking
This is a term used to denote an unstable car and caravan combination where the caravan ‘weaves’ from side to side often causing a similar swaying movement in the car itself.
Causes:
1. Unsuitable or unbalanced outfit.
2. Incorrect loading or weight distribution.
3. Excessive speed especially downhill.
4. Side winds.
5. Overtaking.
6. Being overtaken by a large fast moving vehicle.
7. Erratic driving.
8. Incorrect tyre pressures, car and caravan
9. Incorrect vehicle towball height
10. Worn hitch head or towball
Cures
Cases of persistent snaking can be alleviated by the use of a stabiliser.
On the road
If you do find your outfit snaking, try to keep the steering wheel in a central position as far as possible, decelerate and avoid braking if possible.
16
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TOWING CODE
Types of tyres fitted
The original tyres fitted by the manufacturer are suitable for towing at a maximum speed of up to 81 mph (130 kph).
Tyres
Caravan manufacturers choose the type, size, profile, load carrying capacities and speed ratings to match the design masses of their vehicles, adjusting the tyre pressures to suit. Only change the type of tyres on your caravan on expert advice from the caravan manufacturer, or tyre manufacturer.
Tyre maintenance
Tread depth
Pay special attention to the amount of tread remaining on your tyres, and measure them regularly. Always replace tyres before they reach the minimum legal limit of 1.6mm. Periodically tyres should be rotated to equalise wear in the same manner as car tyres.
Pressures
The caravan manufacturers plate (fixed adjacent to exterior door) and Technical handbook contains information about caravan loading and the required adjustments to tyre pressures, which should be followed for safety (these pressures relate only to the tyres originally fitted to the caravan). Tyre pressures should always be checked and corrected prior to each journey. It is vital that tyre pressures are maintained at the levels recommended by the manufacturer to ensure maximum tyre life, safety and handling characteristics.
Please also remember to check your spare tyre pressure as it can be easily overlooked.
Over or under-inflating tyres is likely to seriously impair their performance and may compromise the safe use of the vehicle.
Over-inflation increases overall tyre diameter, decreases the amount of tread in contact with the road, decreases sidewall flexibility and affects road-adhesion.
Under-inflation decreases overall tyre diameter, increases sidewall flexing, generates higher tyre operating temperatures and difficult vehicle handling characteristics. Running an under-inflated tyre may cause premature tyre failure. Both over and under-inflation adversely affect tyre life.
Tread
Keep tyre treads clean of stones and other foreign bodies, and check regularly for damage to the tread and sidewalls. It is vitally important that any damage is checked out by a tyre expert and any necessary repairs or replacements are carried out immediately.
Tyre valves
Check tyre valves carefully. Ensure the caps are in place free from dirt/ debris and that there is no evidence of cracking or damage to the valve stem.
Tyre Ageing
Rubber compounds used in tyres contain chemicals that help to slow down the natural aging process of untreated rubber. However, tyres do deteriorate with age, which increases the risk of tyre failure, and there are many ways in which this can be spotted:
• Cracking/crazing on the side wall of the tyre, caused by its flexing
• Distortion of tyre tread
• Deformation of the carcass of the tyre
There will also be a deterioration of the ride quality caused by vibrations through the tyre. This may signify the tyres performance has been affected by age and should be investigated as soon as possible
Note: It is recommended that tyres are replaced after 5 years from the date of first inflation. The date of first inflation is normally within a few days of the date of manufacture of the vehicle they are fitted to, and this date can be determined from the gas and / or electrical certificate supplied with the caravan.
We recommend that tyres that are over 5 years old (from first inflation) are inspected and passed as fit for use by a qualified technician. It is possible that in the event of a tyre failure, an insurer may not cover any losses incurred if the tyre is over 5 years (from first inflation) and was not inspected no more than 12 months prior to the incident.
17
THE TYRE LAW
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Tyres that display signs of aging should be removed and not put to further use.
The effects of aging can be brought about prematurely in several conditions. Tyres fitted as spare wheels may age prematurely. If tyres on caravans are not in regular use they
TOWING CODE
should be inspected before every journey, several cleaning products may also harm the chemicals in the rubber. However, the age of a tyre will affect its safety and increase the risk of failure, and you should inspect tyres for the signs of aging regularly.
Note: The use of some motor movers can damage or increase wear on the tyres prematurely.
The tyre law
Note: Sales literature/ Technical Handbooks
publish recommended tyre pressures for the MTPLM only (fully laden condition). It is not possible to publish tyre pressures for any other load condition other than the MTPLM.
Tyre types
It is illegal to mix tyres of a different construction on the same axle.
Note: Although the caravan may be fitted with the same type of tyre as the towing vehicle, the pressures specified are different. All charts show values for cars and are therefore not applicable for caravans.
Pressures displayed on tyre walls apply ONLY in North America and Canada.
Wheels
Caravan wheel bolts supplied with your caravan should be tightened to a torque of 88Nm (65lb/ft) on steel wheels or 130Nm (96lb/ft) on alloy wheels and should be checked with the use of a torque wrench regularly. Only use a spare wheel and tyre of the type and size provided with you caravan.
Note: Please remember to check the wheel bolt torque setting regularly.
Wheel rims
Two sizes of wheel rims are used 5.5J x 14 and 6J x 15, the rim sizes are the same for both steel and alloy rim, incorporating a double safety hump which conforms to European safety standards. Check the size on your caravan before replacing a rim.
Hitch head load capacity
The maximum vertical static load which can be put upon the hitch head when connected is 100kg. Please refer to the technical data in your handbook. (But see also vehicle manufacturer’s weight limits on towball loading.)
Hitching-up
An assistant can help in the hitching operation by standing on the left hand side of the drawbar (facing rear of car) and extending an arm horizontally to indicate position of the coupling. When reversing aim the towball of the car directly at the caravan drawbar. Remove towball cover and keep in car.
Adjust the jockey wheel to ensure the hitch head is high enough to slide over the towball.
! WARNING: Do not lift the coupling head
by hand when hitching the caravan to the car. Always raise and lower the coupling head by winding the handle on the jockey wheel up and down.
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AK160 Type Hitch head
Fig. A
Open the locking mechanism by pulling the coupling handle upward in the direction of the arrow (Fig.A item 1). The handle will remain in the open position until the hitch head is positioned onto the towball.
Release the caravan handbrake and manoeuvre the hitch head over the greased towball and re-apply the handbrake. Using the jockey wheel winding handle, lower the hitch head carefully onto the towball. The pressure of the towball within the hitch head will release the locking tongue with an audible click and the coupling handle should drop down. For safety check that the coupling handle is fully down by pushing the handle down manually. When the hitch head is correctly coupled to the tow ball the green collar of the locking display button will be visible. (Fig A item 2). If the green collar is not visible it is not safe to tow the caravan. Contact your dealer for advice.
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HITCHING-UP
TOWING CODE
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PRE-TOW CHECK LIST
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Pre-Tow Check List
Check gas locker, battery locker and cassette toilet doors are secure.
Check wheelnuts, tyre pressures and tyre conditions.
TOWING CODE
Fully raise all four corner steadies. (Fig. E & F).
Fig. E
Fig. F
Pick up any levelling pads or levelling boards.
Check windows/rooflights/vents are securely closed.
Ensure television aerial is lowered (where applicable).
Switch off gas supply and change fridge to 12V operation.
Lock the caravan exterior door.
Check all car and caravan roadlights are working.
Check round the caravan for anything left behind.
Fit extending mirrors
Release caravan handbrake, adjust all mirrors from driving seat and proceed.
• All road lights must be in working order.
• Lenses and reflectors must be in good condition
• Bulbs must be of correct wattage for the application (see Service handbook).
! WARNING: Do not cause any road
lighting to be obstructed by the addition of any options or accessories to your caravan.
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13 Pin socket
Please be aware that some car manufacturers and towbar manufacturers do not wire up all 13 pins as standard, unless requested.
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13 PIN SOCKET
TOWING CODE
21
TOW CAR ELECTRICS
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Tow Car Electrics
In all cases, The Swift Group assumes that the tow car harness and electrics have been fitted with the specific requirement of connection to a caravan, which may contain AL-KO trailer control (ATC), a 12V powered fridge and
TOWING CODE
charging circuits.
Most modern retro-fit towbars contain a relay, located somewhere within the boot of the tow car, which may have a selectable power output for the fridge supply.
If a customer is experiencing issues with the fridge supply it is possible the relay requires adjustment and they should contact their tow vehicle electrics installer or an auto electrician to verify the installation.
LED Road Lighting
Your caravan maybe fitted with LED road lighting, including the directional indicators and stop lamps. LEDs consume very little power, offer excellent light output and longevity when compared to traditional tungsten bulbs.
Some more advanced tow cars are fitted with Vehicle Light Monitoring Systems {VLM}, where the car monitors the condition of the trailer/caravan road lights and advises the driver of any bulb failures. To do this, some tow cars expect to see a load on the caravan lighting circuit similar to a tungsten bulb while others may send a pulse of energy to each light to confirm that the resistance of a bulb is present.
The result of the above is that some tow cars may incorrectly advise the driver of a bulb failure, due to the use of LED lights while others may flash or pulse the lights during use.
Recognising this, The Swift Group have developed an additional towing fusebox, which when connected to the existing towing fusebox and is used to assist the towcar in recognising the VLM System. Depending on the type of car and system used the fusebox maybe model specific.
The secondary fusebox is chargeable and available through any Swift Group Dealer.
Note: This will change updates will be required.
Caravan 13 Pin Connection - care advice
All caravans since 2008 have been supplied with a 13 pin plug to connect to the towcar. The 13 pin plug has an inner ring assembly that is independent from the outer body.
Plug Inner Ring (containing
male pin terminals) - fitted to
Plug Outer Body with locating
groove and hood - fitted to
Socket Body (containing
female socket terminals) -
the caravan
the caravan
fitted to the car
Under normal circumstances the inner ring and the outer body will be locked in one position (see fig 1).
Fig 1
When the plug is first inserted in the socket body ensure that the locating protrusion (key) matches the groove (keyway) in the socket body. The outer body can then be rotated a full 90 degrees clockwise until a click is felt or heard, at this point the cover flap can be allowed to fall over the circular surface of the plug top.
To remove the plug it is important to rotate the outer body a full 90 degrees anti-clockwise, again until a click is heard or felt before withdrawing the plug from the socket. This will ensure that the inner and outer parts of the plug are returned to a locked condition.
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BREAKAWAY CABLE
TOWING CODE
WARNING: If the connector is not fully rotated anti-clockwise prior to removing it from the socket it is possible that the inner ring will become ‘floating’ and may result in a condition where the protrusion will be incorrectly aligned (see fig 2 & 3).
Fig 2
Fig 3
If this situation does occur then it can be corrected by inserting the edge of the protrusion on the plug into the groove in the socket (see Fig 4) and rotating the plug body anti-clockwise until a click is felt. This process will re-establish the lock between the inner and outer parts allowing the correct insertion of the plug into the socket.
Fig 4
Note: Customers should note that the towbar and towcar electrical socket will be checked as part of the standard MOT regulations, under directive 2009/40/EC. This not only applies to tow cars but also all Motorhomes fitted with a tow bar and socket. Inappropriate repair or modification to either maybe deemed a failure of the vehicle if it is likely to affect the road worthiness of the vehicle.
Passengers
Passengers are forbidden to ride in a caravan.
Breakaway cables
UK law requires that all caravans are fitted with a safety device to provide protection in the unlikely event of separation of the main coupling while in motion. A device referred to as a ‘breakaway cable’ fulfils this requirement and when fitted as on your caravan is mandatory.
Purpose
To apply the caravans brakes if it becomes separated from its towing vehicle. Having done this, the cable assembly is designed to part allowing the caravan to come to a halt away from the towing vehicle.
Construction
A thin steel cable with a red plastic coating fitted with a means of attachment for connection to the towing vehicle. Located directly beneath the coupling head.
Operation
In the event of the main coupling of the caravan separating from the towing vehicle, the cable should be able to pull tight, without any hindrance, engaging the caravan brakes. The breakaway cable should not become taut during normal driving.
Correct procedure for use
Regularly check the cable and clip for damage. If in doubt contact your Swift Group dealer.
Make sure the cable runs as straight as possible and goes through the cable guide fitted underneath the caravan coupling head.
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BREAKAWAY CABLE
Determine whether or not the towing vehicle towbar has a designated attachment point (i.e. a part specifically designated for a breakaway cable).
Where a point is designated on the towbar:
• Either pass the cable through the attachment
TOWING CODE
point and clip it back on itself (Fig 1) or attach it directly to the designated point (Fig 2).
Fig. 1
Fig. 2
Where there is no designated attachment point on the towbar:
• Fixed ball: Loop the cable around the neck of the towball in a single loop only. See figure 3A and 3B.
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Fig. 3a
Fig. 3b
In some instances it may be possible to attach the cable assembly either to a permanent part of the towbar structure, as long as this meets the approval of the towbar manufacturer/supplier, or to an accessory sold for the specific purpose of breakaway cable attachment. For vehicles fitted with detachable towbars, guidance must be sought from the towbar manufacture/supplier on the correct method for attaching the breakaway cable.
When the breakaway cable is attached it must not snag in use on the trailer coupling head, jockey heel or any accessories, e.g. a stabliser, bumper shield, cycle carrier, etc. There should also be sufficient slack in the cable to allow the towing vehicle and trailer to articulate fully without applying tension to the cable which could otherwise cause the trailer brakes to be inadvertently applied. The cable must not be allowed to drag on the ground. If there is too much slack, the cable might drag on the ground and be weakened so that it has insufficient strength to apply the brakes in the event of the trailer becoming detached when in motion. Excess slack may also lead to the cable being caught on an obstacle when in motion, leading to inadvert­ent application of the trailer brakes. Care must be also taken to ensure that the cable cannot be entangled with the electrical cables.
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MOVING OFF
TOWING CODE
Mirrors
The driver of the towing vehicle must have an adequate view of the rear.
If there is no rear view through the caravan it is essential that additional exterior towing mirrors are fitted. This is mandatory in some European countries and drivers can face instant fines if extension mirrors are not fitted.
! WARNING: Any rear view mirror must
not project more than 250 mm outside: a. the width of the caravan when being
towed.
b. the width of the towing vehicle when
driven solo.
Note: Any rear view mirror fitted shall be ‘e’ marked and cover the field of view as stipulated by type approval requirements (Community Directive 2003/97 or 2005/27 or ECE Regulation 46.02 or Regulation 33 of the Road Vehicles (Construction & Use Regulation 1986).
Moving off
Let the clutch in smoothly.
Allow more engine speed to produce the power to move the additional weight of the caravan.
Reduce wear and tear on clutch and transmission by taking extra care.
Change gears smoothly.
Try not to jerk the clutch.
Reversing
When the towing vehicle is reversing, the overrun device shaft is pushing in, applying the brakes via the overrun lever, brake rod system, bowden cables and the expander mechanism.
Fig. A Reversing
The backwards rotation of the brake drum causes the secondary brake shoe to collapse cancelling out the braking effect, allowing the caravan to move backwards. At the same time the transmission lever swings back and compensates for the entire travel.
When reversing up a slope or on a loose surface the brakes may apply themselves, Correct maintenance and set up of the brakes will help prevent this. Incorrect adjustment of the wheel brakes or linkages will result in making reversing difficult.
Proficiency at reversing can only be achieved with practice and should be first attempted in a large open area (Fig. A).
Speed limits
Single carriageways: 50mph
Motorways (including dual carriageways): 60mph
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CARAVAN HANDLING
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Caravan handling
Allow for caravan being wider than car.
Do not bump kerb with caravan wheels.
When passing other vehicles allow more than the normal clearance for driving solo.
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Allow longer to build up speed to pass.
Allow for the outfit being twice its normal length.
Do not suddenly swing out.
Carry out all manoeuvres as smoothly as possible.
Use nearside wing mirror to check caravan has cleared when overtaking.
! WARNING: Take care not to foul or
ground caravan chassis whilst traversing ramps or other obstacles.
Motorway driving
Important points
1. Caravans may not be towed in the out- side
lane of a three or four lane motorway. (Reg. 12(2) of the Motorway Traffic [England and Wales] Regulations 1982).
2. Reduce Speed:
a. In high or cross winds b. Downhill c. In poor visibility
3. High sided vehicles cause air buffeting so
extra care must be taken when passing or being passed. As much space as possible should be given.
Spare wheel
The spare wheel is located in the gas locker at the front of the caravan.
Note: The side-lift jack (when fitted) has a maximum lifting height of 375mm and the scissor jack a maximum lifting height of 340mm.
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CHANGING A WHEEL
TOWING CODE
Changing a wheel
1. Leave caravan hitched to towing vehicle and ensure that the caravan and towing vehicle handbrakes are applied.
2. Lower corner steadies (as safety measure) on the side that is being jacked up.
3. Remove wheel trims (if fitted).
4. Use wheel brace to slacken off wheel nuts on the wheel to be changed.
5. Position jack under the axle at the appropriate jacking point (see Fig. B, page 34)
6. Jack up the caravan until the wheel for removal is just off the ground.
7. Remove the wheel nuts and remove the wheel.
8. Fit spare wheel and reverse the above procedure. Ensure clean, dry mating surfaces and clean, dry bolt/nut sealing areas.
9. Ensure the spare wheel is free from damage and distortion
10. Tighten all five bolts, according to
Fig. A, to 88Nm (65lb/ft) for steel wheels or 130Nm (96lb/ft) for alloy wheels using a torque wrench or have checked as soon as possible. Ensure the correct wheel fixings are used, as supplied with your caravan.
! WARNING: When a wheel has been
removed and replaced the torque of the wheel nuts should be re-checked after approximately 50 miles.
Wheel bolt tightening
When refitting a wheel it is ESSENTIAL that the wheel bolts are tightened to the recommended torque figure and in the correct sequence.
The sequences necessary to correctly carry out this work on a 5 stud wheel is as follows:
1
3
5 Stud
5
Fig. A
Please note the correct torque settings.
4
2
Jacking points
! WARNING: Only jack up your caravan
when it is coupled up to the car with its handbrake applied and in 1st gear (engine off).
Ensure that the jack is located in the correct position, i.e. on the jacking bracket on the chassis for the AL-KO side mounted jack (Fig.B). Alternatively the reinforced axle mounting plate can be used but the chassis member itself MUST NEVER be used as a jacking point.
All caravans are provided with the facility to fit AL-KO side jacking points and although a scissor, trolley or bottle jack may be used.
Ensure the lifting capacity of your jack is suitable for your caravan.
Note: Only use a suitable wheel brace to loosen and tighten the wheel bolts. Do not use the corner steady brace for this application.
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STOPPING ON A HILL
TOWING CODE
Fig. B Side lift jack
Stopping on a hill
Pulling off again can sometimes present a problem. The easy solution is
1. Carry a good sized wedge shaped piece of wood with a rope or light chain attached.
2. Attach the other end of the rope to the nearside rear grab handle.
3. Place the wood behind the nearside caravan wheel.
4. Carefully reverse the car slightly back down the hill, the caravan will stop against the wedge and turn.
5. Drive forward since this attempt to move up the hill will now not involve pulling the full weight of the caravan until the car has gained some traction.
6. When reaching the top of the hill retrieve the wedge.
Arrival on site
Note: Check and observe site regulations.
Manoeuvring your caravan by hand
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1. Selecting a pitch
Do not pitch in such a position that your outfit will obstruct others coming in.
Try to choose an area which is dry, reason­ably level and preferably with a hard base.
If you have no alternative but to pitch on a slope ensure that, for when you leave, you are facing down the slope.
Ensure sufficient space is left at the rear of the caravan (4m) for the awning
It is good practice to chock the wheels of the caravan when parked on a slope even though the caravan brakes are applied.
2. Levelling the caravan
Levelling must be carried out in both directions in order for the refrigerator and other equipment to function correctly. This should be done before unhitching the caravan. Levelling boards (Fig. C) can be used to raise one side of the caravan by driving or reversing the caravan onto the boards. Apply the handbrake and chock the wheels.
The positioning of the jockey wheel can be used to help level the caravan.
Lower the corner steadies until they are in firm contact with the ground.
! WARNING: DO NOT use the steadies
as a jack they are only a means of stabilising the caravan.
Levelling pads or boards should be used under the steadies where the ground is soft or uneven.
In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes, further adequate support should be applied so that the steadies do not take any undue strain.
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Note: Care must be taken when manoeuvring your caravan into position. Pressure placed on unsupported parts of front and rear GRP panels may cause surface damage/ cracks to appear. Use the grab handles provided.
Fig. C Levelling board
Exterior door
To prevent distortion of the body, the caravan must be always correctly sited and levelled. Failure to site the caravan correctly may prevent the exterior door from closing properly.
3. Unhitching
Before applying the handbrake ensure the hitch is fully extended and not compressed behind the tow vehicle otherwise the hitch will not release from the tow ball.
Apply the caravan handbrake.
Lower the jockey wheel to the ground.
Disconnect the breakaway cable and road lighting plugs.
AK160
Lift the coupling handle to release the locking tongue (fig A page 24), whilst simultaneously winding down the jockey wheel, to lift the caravan hitch head clear of the tow ball.
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UNHITCHING
TOWING CODE
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SAFETY AND SECURITY
Fire .......................................................................................................................................... 32
SI 601 Smoke Alarm Operation ............................................................................................... 32
Fire extinguisher ....................................................................................................................... 32
Escape paths .......................................................................................................................... 32
Children ................................................................................................................................... 32
CO Alarm - Fireangel CO-9X Carbo Monoxide Alarm operation ................................................ 32
Ventilation ................................................................................................................................ 33
Security ................................................................................................................................... 33
Swift Command tracker ............................................................................................................ 34
AL-KO Secure immobiliser ........................................................................................................ 35
Mobile Alarm System ............................................................................................................... 36
SAFETY AND SECURITY
31
FIRE / SMOKE ALARM / CO ALARM
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Fire
Important: Your attention is drawn to the
notice affixed inside the caravan wardrobe advising on fire precaution, ventilation and what to do in case of fire.
In case of fire
1. Get everyone out of the caravan as quickly as possible using whichever exit is the quickest, including windows. Do not stop to
SAFETY AND SECURITY
collect any personal items.
2. Raise the Alarm. Call the Fire Brigade.
3. Turn off the gas supply valve if it is safe to do so.
4. Turn off the electricity supply at supply point.
Smoke Alarm operation
Your caravan is fitted with a Fire Angel S0-601 smoke alarm. Please read the user instructions for the smoke alarm, which are available at the following location:
http://fireangel.co.uk/wp-content/ uploads/2015/07/SO-601%20Manual.pdf
If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
Fire Extinguisher
It is recommended that a dry powder fire extinguisher be carried inside your caravan at all times.
When using a dry powder extinguisher it is suggested that the caravan be evacuated until the powder has settled, to avoid inhalation.
A fat pan fire should not have a fire extinguisher aimed at it. It should be smothered with a fire blanket.
! WARNING: Provide one dry powder
fire extinguisher of an approved type or complying with EN 3-7 or ISO7165, of at least 1kg capacity, by the main exterior door and a fire blanket next to the cooker. Familiarise yourself with the instructions on your fire extinguisher and the local fire precaution arrangements.
Escape paths
It is important that you do not block escape paths to emergency exits with obstructions or hazards.
Children
Do not leave children alone in the caravan in any event. Keep potentially dangerous items out of reach, as at home e.g. matches, medicine etc.
CO alarm
Fireangel CO-9D Carbon Monoxide Alarm
Your caravan is fitted with a Fireangel CO-9D Carbon Monoxide Alarm . Please read the instructions for the alarm, which are available at the following location:
http://fireangel.co.uk/wp-content/ uploads/2015/07/CO-9D%20Manual.pdf
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If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
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VENTILATION / SECURITY
SAFETY AND SECURITY
Ventilation
All caravans comply with BS EN 721. The ventilation points on your caravan are fixed points of ventilation which are required by the European Standards.
All caravans have ventilation at high level and low level which have been calculated to suit the individual needs of your caravan.
High level ventilation is achieved by means of the roof lights and washroom roof ventilators. The low level ventilators are positioned underneath the oven housing.
Under no circumstances must these vents be blocked or obstructed in any manner as this could lead to insufficient fresh air. In this case the confined atmosphere becomes depleted of oxygen which could lead to dangerous levels of carbon dioxide (CO2) build up leading to risk of asphyxiation.
The risks of carbon monoxide (CO) build up, which is a colourless, odourless and tasteless gas, will also be reduced with ventilation. Carbon monoxide is produced from incomplete combustion and should the CO detector be activated the cause of the incomplete combustion must be investigated prior to reusing the appliance in question.
It is advised that fixed ventilation points are checked and cleaned (if necessary) on a regular basis using a small brush and a domestic vacuum cleaner.
Additional night time ventilation is obtained by releasing the window catches and placing them in the second groove. Note the windows are not sealed from rain in this position. As the ventilation levels are calculated to suit each models requirements there should be no modifications made which may result in reduced ventilation levels.
! WARNING: Do not obstruct ventilation
Petrol/Diesel Fumes
The fitting of a tail pipe extension to your car exhaust will reduce the possibility of fumes entering your caravan through the ventilation points.
Security
Caravan theft
The theft of a caravan can occur in the most unlikely circumstances; from a motorway service area, even from an owner’s driveway.
Secure all windows and doors when your caravan is unoccupied even if only for a short length of time.
Security chips
A special security chip is concealed within the body of every caravan. This chip contains the individual identity of your caravan and can only be read using a special decoder by police officers.
Chassis number
Your 17 digit serial number chassis number can be found on your windows and on the offside chassis member of the drawbar. It is also stated on the manufacturers weight plate next to the doorway.
Make a note of this number in the space provided at the front of this handbook and make a separate note of the number to keep safe at home.
Additional security
Consider fitting any device which might deter or prevent intrusion by thieves.
A hitch lock cover prevents towing of the caravan.
A wheel lock prevents towing of the caravan and removal of the wheel.
Customers are advised to identify their caravan with a method for subsequent identification if other forms of identification have been altered or removed.
Free crime prevention advice about securing your caravan, protecting your valuables, property marking, either at home or whilst on site, can be obtained from the Crime Prevention Officer through your local Police Station.
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SWIFT COMMAND TRACKER
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Caravan insurance
It is recommended that the caravan and its contents should be insured against theft.
It is essential to check with your car insurance company to ensure you are covered when towing your caravan.
Swift Command Tracker by Sargent
A Swift Command Tracker is built in to your
SAFETY AND SECURITY
vehicle and forms part of the Swift Command system.
The unit is Thatcham Category 6 certified and is monitored by an approved monitoring centre which operates 24 hours a day 7 days a week and provides European coverage and direct police liaison.
This system is ready for use, all you need to do is purchase a tracking subscription by visiting www.swiftcommand.co.uk or calling Sargent on 01482 881655.
The subscription cost is £95 per year including VAT.
For more information please visit
www.swiftcommand.co.uk
Operation
The Swift Command Tracker is easy to operate as it is controlled by the vehicle systems.
In a caravan the tracker is armed when the Stinger 310 / 350 Alarm System is armed. It is disarmed when the alarm is disarmed.
If the caravan doesn’t have an alarm system fitted, a simple numeric keypad is used to arm / disarm the tracker. Enter your code followed by the ON button to arm the tracker.
Enter your code followed by the OFF button to disarm the tracker.
Event of a Theft
If the vehicle is moved whilst the tracker is armed the geo-fence monitoring will trigger a theft event.
In addition to the above, in a caravan with the Stinger 310 / 350 Alarm System fitted, if the alarm is triggered by internal movement or caravan tilting the alarm monitoring will also trigger a theft event.
The monitoring station will now contact you to confirm the theft or false alarm. You will be required to confirm your identity against the information you provided when you subscribed.
If a genuine theft is confirmed the monitoring station will liaise with the police and keep you informed of progress.
Note; during a theft event to comply with legislation you will not be able to manually locate your vehicle using the Swift Command locate feature.
Contact
Before contacting any of the following please ensure you know your caravan serial number. For caravans this is the last 10 digits if the CRIS number (like SWG0123456).
The Swift Command Tracker monitoring station can be contacted on 0345 6027302. The stations operates 24 yours a day 7 days a week.
Sargent customer support can be contacted on 01482 678981 or via support@ swiftcommand.co.uk
Telephone lines are manned during normal office hours.
Swift customer support can be contacted on 01482 875740 during normal office hours.
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cont...
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AL-KO SECURE IMMOBILISER
SAFETY AND SECURITY
Precautions
The Swift Command Tracker monitors the leisure battery supply and if the voltage falls below a set level or the battery is removed this will trigger a fault event.
If you plan to remove your battery for maintenance or external charging please contact the monitoring station BEFORE removing the battery
If you lose an alarm key fob you need to contact Sargent for a replacement and follow their instructions to remove the ‘lost’ fob from the system.
If you lose an ignition key you will need to visit a Fiat dealer for key replacement and removal of the ‘lost’ key.
.
AL-KO Secure immobiliser (when fitted)
The AL-KO immobiliser is optional on Basecamp and is not compatible with steel wheels. The Basecamp requires the 'Secure Plus' kit as the secure receiver needs fitting to the nearside brake drum assembly. Your dealer will need to fit the receiver in their workshop by stripping down the brake and reassembling with the additional secure parts, this will include the replacement of the brake drum one shot nut.
The secure wheel lock is specific to the 'Edge' alloy wheel fitted. The Secure Plus kit is Swift Part number 9840476 and ALKO number
1559516. Once the secure receiver is fitted to the nearside brake assembly, you will have a
part kit as specified below.
Part A
Box containing security components. consisting of:
- 1off High security locking bolt.
- 1off High security locking bar socket key.
- 1off Barrel lock.
- 2off Barrel lock keys.
- Instruction manuals in CD and paper format.
- Security registration card and reference number.
Part B
Wheel specific insert assembly consisting of:
- Red coloured wheel insert lozenge assembled with the locking bar and clip.
Part C
- 1off Wheel spanner.
Part D
- Kit bag.
You must register your key within one month of the date of purchase. Should you fail to do this, you will not be able to order a spare key!
- Within your AL-KO kit you will find an exclusive security number.
- Please register your card by telephoning 0870 7576788 or 0044 1926 818500.
Safety information (AL-KO Secure)
- Always secure the caravan against rolling away (chock or couple to a towing vehicle).
- Always remove AL-KO Secure before moving the caravan.
- After any attempt of theft has been made on a locked AL-KO Secure, the caravan must be inspected at an AL-KO Approved Service Workshop.
- Always keep the key in a safe place.
- Keep the lock set and registration card separate from the key.
- The lock parts and key do not have a registration number, therefore keep the registration card in a safe place.
- Caravans with twin axles have two locks, keep each lock set in a separate place.
The sets are not interchangeable!
35
AL-KO JACK / MOBILE ALARM SYSTEM
AL-KO operating instructions
- Read the AL-KO operating instructions and act in accordance with them.
- Follow all safety instructions as well as the warning information.
- It is recommended for ease of fit that a side­lift jack be used.
- Keep the operating instructions
The AL-KO side lift jack
SAFETY AND SECURITY
(Supplied as standard on specific models only).
The AL-KO Side Lift Jack has been specifically developed to aid the often difficult process of changing a wheel on caravans. It is suitable for fitment to the AL-KO chassis, located in the pre-drilled holes in the longitudinal members.
Note: The fitment of some aftermarket motor movers may inhibit the use of the AL-KO jacking system.
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36
Mobile alarm system
Depending on specification, your caravan may be fitted with a Sargent AS310 Stinger Alarm System. Please read the instructions for the alarm, which are available at:
https://sargentltd.co.uk/tech-support/ article/Alarm-Manuals/21
If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
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SERVICES
Water System ........................................................................................................................ 38
Plumbing connections ........................................................................................................... 40
Plumbing troubleshooting ...................................................................................................... .41
Pressure switch adjustment .................................................................................................... 42
Sanitising water system ......................................................................................................... 42
Water Fault Finding ................................................................................................................ 44
Typical gas schematic drawing .............................................................................................. 46
Gas ...................................................................................................................................... 47
Types of gas ......................................................................................................................... 48
Gas safety advice ................................................................................................................. 48
Awning space ventilation ...................................................................................................... 49
Changing a gas cylinder ........................................................................................................ 49
Gas Fault Finding .................................................................................................................. 51
Electrical system ................................................................................................................... 52
Overseas connection ............................................................................................................ 52
13 Pin tow vehicle connections ............................................................................................. 53
230V mains electrical equipment power consumption .......................................................... 54
Wiring of connecting cable and caravan mains inlet .............................................................. 55
Typical appliance consumption figures .................................................................................. 56
SERVICES
37
WATER SYSTEM
Water system- Introduction
All Swift Group caravans water systems have been designed around a pump fitted within
SERVICES
the caravan. This pump draws water from an external source, to provide water pressure within the caravan, whenever it is switched on and water is available.
The schematic below shows the basic configuration of the water system with inboard pump and no internal water tank:
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38
When power is supplied to the pump, it will draw water from the external container through the water inlet mounted on the side of the caravan, and pump it to the caravan taps, shower and water heater.
The pump is fitted with its own pressure switch, and the pump will continue to pump water, until the pressure of water on the output of the pump reaches a pre-set level. For this pressure to be achieved, the taps must be closed.
When the taps are opened, water will leave the tap via the spout, and the pressure in the pipes between the pump and the taps will reduce. Because of this reduction in pressure, the pressure switch on the pump will switch back on and the pump will again run to pump more water.
Close to the pump, the water under pressure is split into two paths:
1. Through blue water pipes routed directly to the cold connection of each tap.
2. To the water heater.
Water from the pump enters the bottom of the water heater. Once the water fills the water heater (approx 8.5 litres), water then leaves the water heater via a connection at the top of that water heater. This water, which is still under pressure, then routes to the hot connection of each tap via red pipes.
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WATER SYSTEM
SERVICES
On Arrival at the campsite / Priming the system
• Ensure that the external water container is full. An umbilical hose with baffle is supplied with your caravan to connect between the inlet and aqua roll or similar container.
• Close all of the taps (kitchen sink, bathroom, shower) except one, which should be open in the hot position.
• Ensure that the water heater drain valve is closed (move the Yellow handle on the floor near the water heater to a horizontal position).
• Switch the pump on using the button on the control panel. Water will flow through the open tap after a short time. This tap can then be moved to the cold position and again after a short time water will flow.
• Repeat the procedure at each tap, including the external shower point (model specific)
• When using a mains water connection the pump will still need to be switched on to supply water to the water heater, taps and shower.
• If a mains water connection is used, please ensure this is a Whale Watermaster mains water hook-up, which has a built in pressure reducing valve.
• To drain / winterise the system please see separate details later in this handbook.
Whale Water In Socket and Watermaster® exterior water pump with Easi-Push Plug (when fitted)
To use the water inlet:
1) Fill an external water container, and position the container near the Whale water inlet on the side of the caravan.
2) Slide the lid upwards, by gripping the sides of the lid, as shown on the image below:
Opening sliding lid
3) Place the hose and filter supplied with the caravan, into a full water container
4) Insert plug into water inlet and slide lid down to lock plug in place as shown in the image below:
39
PLUMBING CONNECTIONS
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5) Adjust dust cover over opening in water container as shown in image below. Please note dust cover should not be secured to
SERVICES
water container, as air must be allowed to enter the container to replace the water be­ing pumped out..
Plug connector to inlet, with hose in water container, and dust cover in place
Slide lid up to unlock and remove plug. When removing the plug, simply pull the plug clear of the socket using the hand grip.
Please note: It is recommended that you change your Whale water filter every 3000 litres or after approximately 30 days of use as smells and debris will build up in the filter and effect the pump’s performance. No other main­tenance is required.
WARNING: This filter cartridge should not be used in water supplies of an unknown bacteriological quality. This is not a bacterial filter.
Plumbing Connections
In most cases, speed fittings are used, which allow easy and quick connection of water pipes.
To connect a pipe to a fitting, simply push the pipe into the connector. To remove the pipe, push the collar of the fitting inwards, and then withdraw the pipe.
To connect a pipe, simply push the pipe into the connector.
To remove a pipe, push the collar inwards, and then remove the pipe.
As a note, when refitting the pipe, ensure the end of the pipe is round (not oval) and the cut is square. If not, it could lead to water leaks.
40
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WATER SYSTEM TROUBLESHOOTING
SERVICES
Troubleshooting
Pump will not start, when the tap is opened:
• Check fuse(s).
• Check power source(s), and ensure there is sufficient voltage to run the pump.
• Ensure 'pump' LED is illuminated.
• Using a multi-meter, ensure there is power at the pump. If not, refer to your dealer as there maybe damaged cabling or a fault with the fusebox.
• Is the pump hot? If so, allow to cool before retrying.
• Has the vehicle been stored over winter? Was it correctly winterised? If no, the pump may have frozen, causing permanent damage.
• The pressure switch may need adjusting. See page 60 on how to do this.
Pump runs, but will not pressurise system (i.e. no or little water being discharged from taps) - Not Pulsing:
• Ensure water in source is present (onboard tank or aqua roll).
• Check in-line pump filter is free from debris and correctly fitted.
• Ensure water system has been primed correctly, (see page 57) and there are no air-locks present.
• Ensure there are no restrictions in the plumbing.
• Using a multi-meter, ensure there is power at the pump. If not, refer to your dealer as there maybe damaged cabling or a fault with the fusebox.
• Ensure the inlet side of the pump (including Truma inlet and in-line filter) are watertight and not allowing air into the system.
• Ensure the pump has good voltage.
• Check (using a multi-meter) that the voltage at the pump is between 10v-14.5v.
Pump continues to run (for more than 5 seconds) after taps are closed or pump turns on for no reason:
• Check for leaks on the high pressure side of the pump.
• Ensure water system has been primed correctly, (see page 57) and there are no air-locks present.
• Ensure the pump is securely mounted.
• Ensure the piping on the high pressure side of the pump is in good condition (not blowing or deforming).
• The pressure switch may need adjusting. See page 60 for information on how to do this.
Noisy or rough operation
• Check for leaks on the high pressure and low pressure side of the pump.
• Ensure that all pipes (especially those within 150mm of the pump) are not touching any furniture.
• Ensure the pump is securely mounted.
Pump rapidly cycles (switches on or off) or water pulses from taps, including tem­perature pulsing:
• Check for leaks on the high pressure and low pressure side of the pump.
• Ensure there are no restrictions in the plumbing
• The pressure switch may need adjusting. See page 60 for information on how to do this.
41
Water pump pressure switch
The purpose of a pressure switch is to monitor the pressure on the outlet side of the pump.
SERVICES
When a tap is closed, and the pump continues to run, there is an increase of pressure in the system, and when that pressure reaches a pre-set limit, the pressure switch will turn the pump off.
Water pump pressure switch adjustment
Pressure Switch Adjustment, Truma/Flo-Jet pump. (Normally Grey upper section with White lower section/valve housing)
• All of the Truma/Flo-Jet pumps used by Swift
• To further adjust the pressure switch setting,
• Please note a second screw mounted
42
WATER SYSTEM
are pre-set at 25psi - 31psi.
a cover cap must be first be removed from the end of the pump to reveal a pressure adjusting screw, as shown in the photos. A maximum of 1/4 turn clockwise or anti-clockwise, from the factory setting, is advised. Turning the screw clockwise 1/4 turn will increase the pressure switch cut-out pressure, turning the screw anti-clockwise will reduce the pressure setting.
below the cover cap is set in position with threadlock, this should not be disturbed.
Cover cap
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Pressure switch adjusting screw
Sanitising
Guidance on cleaning portable water tanks and the water system in touring caravans.
The water systems, and in particular water tanks, in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning. The symptoms caused by bacterial contamination are not purely limited to gastro-intestinal diseases, but may also manifest themselves as ear, nose, throat, eye or skin infections. It is therefore important that you carry out the following procedure prior to using the caravan each time, even if you boil or filter all water you use for drinking.
Separate Water Containers
1. All water remaining in the container should be disposed of so that the container is empty.
2. The outside of the container should be thoroughly cleansed and washed down to remove any dirt, dust or other contaminant. Water at a suitably hot temperature containing an appropriate detergent is recommended for this purpose.
3. Water should be put in the container, swirled around, then emptied out.
4. The container should then be totally filled with water containing an appropriate sterilant solution and allowed to stand for the recommended contact time.
5. The solution should be emptied from the container.
6. The opening of the container should be cleaned thoroughly with an appropriate prepared wipe impregnated with a sterilant.
7. The container should be inverted whilst stored overnight (if possible).
8. The container must be filled with mains water only and mains water only should be used for the above cleaning procedure.
9. On no account should garden hoses be used to fill water tanks.
For Systems:
1. Drain down the system (open all taps to allow air in, enabling the system to drain quickly).
2. Remove any after market water filters fitted, and replace with a short length of hose or empty filter cartridge (this will ensure the filter is not affected by the disinfectant/ sterilant solution).
3. Fill the system by using the pump with a disinfectant/sterilant solution (check that the solution at full strength appears at all taps/showers). Allow to stand for the recommended period of time.
4. Drain the system completely.
5. Thoroughly clean the outside of all taps/ connectors with a cloth soaked in the disinfectant/sterilant.
6. Flush the system through with clean drinking water until no traces of disinfectant/sterilant can be detected at any tap.
7. Replace the filter.
Suitable sterilising chemicals are available from your caravan dealer, accessory shop, chemist or home-brew shops. It is not, however, recommended to use bleach or sodium metabisulphite.
Do not use products that contain aggressive agents for sterilising the water system.
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SANITISING WATER SYSTEM
SERVICES
NOTE: Never use the water heating system when disinfectant/sterilising fluid is present. Doing so may damage the system.
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WATER FAULTS
Water
Fault Cause Remedy
SERVICES
Water not flowing from any tap when operated but pump runs
Pump does not run
Water flows from cold tap but not from hot
Freshwater tank empty
Pump wired in reverse
Pipe inlet or outlet pipe disconnected
Pump pipes restricted by kinking
Blockage in pump inlet or outlet pipe
Blocked in-line filter of pump filter
Air leak in suction line to pump
Pump or tap incorrectly wired
Pump fuse blown
Battery disconnected
Pump seized or overheated
Pressure pump sensing switch may have failed
Contacts may be faulty
Wiring connections may be faulty
Feed pipe to water heater incorrectly connected to the heater outlet
Blockage in hot pipeline
Heater inlet or outlet pipes kinked preventing flow
Hot tap not connected
Hot tap failed or blocked
Heater non-return valve jammed
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Check
Check wiring, refer to pump manufacturers instructions
Check connections
Check pipes run
Check, starting inside freshwater tank
Dismantle and clean
Check for bubbles.
Refer to pump/tap manufacturers instructions
Check wiring connection and then replace with fuse of correct rating
Check connections
Refer to pump manufacturers servicing instructions
Refer to pump manufacturers servicing instructions
Check contacts in plug and socket are clean and making contact
Check wiring connections
Refer to installation instructions
Disconnect pipes and inspect.
Check and re-route if necessary.
Check pipe and connect where required.
Disconnect and inspect.
Refer to dealer.
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Water
Fault Cause Remedy
Water flows from hot tap but has reduced flow from cold
Cold water pipe kinked preventing flow
Blockage in cold pipe line
Cold tap not connected
Cold tap failed or blocked
Check and re-route if necessary
Disconnect pipes after 1st connector and check up to tap
Refer to installation instructions
Disconnect and inspect
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WATER FAULTS
SERVICES
Reduced flow from both hot and cold taps
Reduced flow from either tap
If pump motor runs steadily and will not stop
Battery condition low causing pump to run slowly
If new taps have been fitted they may be restricting flow
Pump needs servicing
Partially blocked pump filter or in-line filter, if fitted
Pump outlet pipe kinked restricting flow
Water leak
Pipe kinking restricting flow Check and re-route if necessary
Battery voltage may be too low (below 10.5 volts)
Pressure Switch setting problem
Check battery state of charge, refer to electrical supply note
Disconnect and check that they have at least 1/4” (6.3mm) bore
Refer to pump servicing instructions
Dismantle and clean if necessary
Check and re-route if necessary
Check all water connections
Check that there is water in the container Adjust switch and/or re-charge battery Check all connections in pipework.
Adjust settings.
45
GAS SCHEMATIC
SERVICES
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46
Gas schematic
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GAS
SERVICES
Gas
General information
Gas Cylinders
Bottled Liquified Petroleum Gas (LPG) is the most convenient portable source of fuel for your caravan. Make sure that heating and cooking appliances and the gas cylinders are switched off before you move the caravan.
Regularly check flexible gas hose, joints and connections for tightness.
Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers.
Only use gas bottle cylinders that are located within their dedicated position within the front gas bottle housing, never extend hose - hose lengths must not exceed 400mm.
Gas Hoses
A high pressure hose must be used with the regulator to connect to the gas bottle.
LPG cylinders i.e. Propane, Butane and Camping Gaz cylinders all have varying cylinder adaptor connections. It is important to check you have the correct hose and adaptor to suit your gas cylinders. Push on hoses are no longer permitted under the new regulations, The new high-pressure hoses have threaded connections and must be securely attached to the regulator and to the gas cylinder.
The pressure regulator relies upon a sealing washer(s) to maintain a gas tight joint, and it is essential to check that the washer is present, sound and correctly positioned prior to making the connection. The gas cylinder connection relies on a metal seating or bull nose connection to obtain a gas tight joint, therefore it is essential that the mating surfaces are clean and undamaged. In no case should a damaged valve or connection be used.
Ensure that there is a constant rise in the flexible gas hose between the gas cylinder outlet and the regulator elbow.
! WARNING: Inspect flexible gas hose(s)
regularly for deterioration and renew as necessary with the approved type, in any case no later than 5 years after the date of manufacture marked on the hose.
! WARNING: Ensure hoses do not
become entangled in door mechanism.
Cylinder compartment
All cylinder compartments have two universal plastic mouldings fitted to the floor of the compartment that are designed to fit both steel and BP Gas Light cylinders and two universal support cradles with straps for retaining the bodies of the cylinders at mid to high level and two universal support cradles with straps for retaining the bodies of the cylinders at mid to high level.
! WARNING: Ensure that the hose
assembly is not under stress when connected to the cylinder.
Regulators
Your caravan is supplied with a wall mounted gas regulator plumbed inside the gas cylinder compartment. The regulator and all appliances work at a harmonised 30mb pressure, which work with Butane and Propane gas.
Pressure regulation system in this vehicle has a fixed working pressure of 30 mbar with a flow rate of 1.5 kg/h and complies with the requirements of EN 12864 annex D.
Note: Regulator valves and cylinder valves should always be in the ‘OFF’ position when towing and storage.
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GAS
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! WARNING: When leaving the caravan
for any period of time or storage always turn
SERVICES
off the gas at the gas cylinder.
Note: Never allow modifications or repairs of electrical or LPG systems and appliances except by qualified persons.
! WARNING: Isolate cylinders when
re-fuelling
General
Regularly check flexible gas hose, joints and connections for tightness. Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers.
The LPG system should be inspected annually by a competent person.
Only use gas cylinders that are located within their dedicated position within the gas bottle housing, never extend the hose - hose lengths must not exceed 400mm.
We do not recommend the use of an inline LPG BBQ with the regulator when other LPG appliances are in use.
! WARNING: The LPG cylinder valve
should be closed when driving.
Types of gas
Propane
Propane is supplied in red, or partly red bottles which have a female left hand threaded connector.
Scandinavian countries use the same connector.
Germany and Austria supply propane with a male connection.
Propane will work at temperatures as low as
-40°C and is therefore suitable for all winter caravanning.
Butane
Butane is supplied in the U.K. in green or blue cylinder.
All these have a male left hand thread
EXCEPT for Camping Gaz which has a special female right hand thread and Calor 7kg and 15kg and aluminium cylinders which have a special clip-on connection.
Continental cylinders usually have a male left hand thread similar to but not identical with U.K. butane.
Butane is only suitable for use at temperatures down to 2°C and will not work below that.
Gas safety advice
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! WARNING: If you smell gas or suspect
a leak or in the event of a fire and if it is safe to do so, isolate the gas appliances and turn off the gas bottles at the regulator. Evacuate the caravan and ventilate. Seek professional advice as to the cause of the leak.
Facts about LPG
• LPG is not poisonous.
• Bi-products are harmless.
• There is danger if all air and oxygen were excluded.
• (Ventilation holes must be kept clear at all times).
• LPG has been given a smell by the manufacturers in order to identify leaks.
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GAS
SERVICES
Awning Spaces LPG Appliance Exhaust
There is no danger of pollution of an enclosed awning space by the LPG exhaust from a refrigerator venting into it, as awning spaces are generally well ventilated.
Space heaters may produce sufficient exhaust to pollute the awning space, if it is totally enclosed, from a general comfort, smell and hygiene point of view. In the extreme case there could be a build up of carbon dioxide to a dangerous level.
Caravan owners are advised to allow some fresh air circulation in the awning space when such appliances are in use.
Precautions
a. Never look for a leak with a flame. Always
use a soap solution or its equivalent when testing connections. Do not operate any electrical apparatus whatsoever, especially light switches. If the leak is not obvious, the caravan should be evacuated and qualified personnel consulted.
b. Avoid naked lights when connecting or
changing a cylinder.
c. Check the flexible hose frequently.
d. The gas is heavier than air and therefore
sinks to the lowest point.
e. Keep bottle gas containers outside (and
protected against frost). If they must be kept inside make sure they are well away from heat.
! WARNING: Do not use appliances with
a different working pressure to 30mbar.
! WARNING: Maintain adequate spacing
of combustible materials from sources of heat.
! WARNING: Do not use independent
portable gas appliances inside the vehicle. Cookers shall not be used as heaters
! WARNING: A BBQ point inlet valve, if
fitted, must only be used for the connection of portable LPG appliances.
! WARNING: Always read individual
appliance instructions
! WARNING: IF IN DOUBT ASK
Changing a gas cylinder
Please use the correct size spanner for the gas hose connectors as this will prevent damage to the screw fittings and ensure that the fitting is tightened sufficiently.
• Turn off gas appliances
• Close the empty gas cylinder's valve
• Remove the high pressure hose from the gas cylinder.
• Attach the high pressure hose to the full gas cylinder.
• Open the full cylinder's valve.
• Press the hose-break safety device.
Check the hose connection to the cylinder valve for leaks
Ensure that the gas regulator hose is correctly connected to the gas cylinder in gas bottle compartment and that the hose connection is tight.
Gas bottles must be fully located, seated at the base of the bottles and restrained by the strap provided in the dedicated compartment position. Straps are positioned to suit 6kg Calor Lite cylinders.
! WARNING: If using cylinders other
than those recommended, the user must ensure these are adequately supported, ventilation openings must not be obstructed and the cylinders must not cause damage to other fixtures and fittings located in the compartment.
Open ended gas hoses must always be protected from dirt and insects.
Before turning on the gas supply at the regulator, ensure that all gas operated equipment in the caravan is turned off.
All gas equipment (except barbecue and some water heaters) is supplied through a central Gas Manifold System which
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GAS
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has individual isolation taps for each appliance (Fig A), as follows:
SERVICES
Fig. A
WHITE -Space Heater
BLUE -Fridge
GREEN - Oven
RED - Water Heater
Note: the external barbecue point (when fitted) is fed from the main feed through a built in integrated isolation valve. See schematic layout for details.
Flue installations
All flue installations should be inspected once a year throughout their length for corrosion. Flues should be replaced if any sign of perforation is found. Ensure that the replacement is of an approved type and fitted by a qualified and competent person.
ON
OFF
Thermal insulation heating
Your caravan has been designed and manufactured to a grade 3 thermal insulation and heating level for specific climatic conditions and tested according to the procedure in EN1645-1.
The classifications are as follows:
Grade 1
A caravan with an average thermal transmittance (u) that does not exceed
1.7w/(m2k).
Grade 2
A caravan with an average thermal transmittance (u) that does not exceed
1.7w/(m2k) and which can achieve an average temperature difference of at least 20ºC between inside and outside temperatures when the outside temperature is 0°C.
Grade 3
A caravan with an average thermal transmittance (u) that does not exceed
1.2w/(m2k) and which can achieve an average temperature difference of at least 35ºC between inside and outside temperatures when the outside temperature is -15°C.
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GAS
Fault Cause Remedy
Hob does not light
Oven does not light
Heating appliance will not light
Fridge does not light
No gas
Air in pipe
No gas
Air in pipe
No gas
Over gassed Air in pipe
No gas
Air in pipe
Check level of gas in the cylinder Check gas cylinder valve is on Check gas taps are on
Purge system Refer to hob manufacturers instructions
Check level of gas in the cylinder Check gas cylinder valve is on Check gas taps are on
Purge system Refer to oven manufacturers instructions
Check level of gas in cylinder Check gas cylinder valve is on Check gas taps are on Check exhaust outlet is clear
Turn off appliance, wait 2 minutes and try again Purge system Refer to space heater or boiler manufacturers instructions
Check level of gas in the cylinder Check gas cylinder valve is on Check gas taps are on
Purge system Refer to fridge manufacturers instructions
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GAS FAULTS
SERVICES
51
ELECTRICAL SYSTEM
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The electrical system
General Information
It is strongly advised that the mains installation
SERVICES
is inspected periodically to ensure safe use. The IET (BS7671) wiring regulations recommend that mains installations in touring caravans are re-inspected every 3 years. The National Caravan Council lists the qualifications necessary to perform this inspection, but an NICEIC approved contractor is probably the first choice.
On arrival at the campsite
• Disconnect hitch and 13 pin plug from the
• Place the 13 pin plug in the holder provided
13 pin plug example
• Check the suitability of the supply, is it AC or
• Ensure that there is a proper earth
• If in doubt consult site staff.
• Make sure that the supply from the site is
• Make sure that the charger switch on the
• Lift the cover on the electricity inlet on the
• At the site supply point, connect the other
• Switch on the main switch at the site supply
52
towing vehicle.
to prevent damage.
DC, is the voltage and frequency correct.
(3 pin socket outlet).
switched off.
PSU is switched off.
caravan, and insert the connector on the flexible supply cable.
end of the supply cable to this using the socket provided.
point.
Care point: It is good practice to test the RCD (Residual Current Device) in the PSU before switching on. There is a test button on the RCD to test the lever, put the lever in the up position (on) before testing.
Care point: As with the RCD it is good practice to check the Miniature Circuit Breaker (MCB) in the PSU. Switch all to the on position (lever up). If any do not stay up then there is a fault.
On departure from the campsite
• Switch off supply from the site, disconnect the cable at both ends.
• Switch off RCD.
! WARNING: Current consumption in the
caravan must not exceed 16 amps or the pitch permitted maximum if this is less than 16 amps.
Overseas connection
• Connection to a mains voltage overseas requires particular attention.
• Overseas supplies can be of reverse polarity.
• Reverse polarity results in equipment not necessarily being isolated when turned off, reverse polarity indicator on the PSU will light in the event of reverse polarity.
• The only sure way to make equipment safe is to unplug it.
• It is useful to have a means of checking polarity when overseas.
• If it can be achieved then connect live to live, and neutral to neutral to achieve full electrical protection.
! WARNING: Never allow modifications
or repairs of electrical or LPG systems and appliances except by qualified persons.
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13 PIN CONNECTION
SERVICES
13 pin connection
When using the 13 pin connector system for the first time it is worth taking a few minutes to familiarise yourself with the basic features of the connectors.
Fig. 1 - Correct alignment
Fig. 2 - Incorrect alignment
Fig. 3 - Incorrect alignment
degrees clockwise until a click is felt or heard, at this point the cover flap can be allowed to fall over the circular surface of the plug top (figs 6 & 7).
To remove the plug it is important to rotate the outer body a full 90 degrees anti-clockwise, again until a click is heard or felt before withdrawing the plug from the socket. This will ensure that the inner and outer parts of the plug are returned to a locked condition.
If the connector is not fully rotated anti­clockwise prior to removing it from the socket it is possible that the inner ring will become 'floating' and may result in a condition where the protrusion will be incorrectly aligned (see fig 2 & 3).
If this situation does occur then it can be corrected by inserting the edge of the protrusion on the plug into the groove in the socket (fig 8) and rotating the plug body anti­clockwise until a click is felt. This process will re-establish the lock between the inner and outer parts allowing the correct insertion of the plug into the socket.
Fig. 4 - Alignment marks
The important difference with the new 13 pin plug, when compared to the old 12N/S type, is that the plug has an inner ring assembly that is independent from the outer body. Under normal circumstances the inner ring and the outer body will be locked in one position (see fig 1).
When the plug is first inserted in the socket body ensure that the locating protrusion (key) matches the groove (keyway) in the socket body. The outer body can then rotated a full 90
Fig. 5 - Socket body (containing female socket terminals) fitted to the car
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13 PIN CONNECTION
SERVICES
Fig. 6
Fig. 7
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230V mains electrical equipment power consumption
Note: It is possible that the 230v mains
electrical equipment may not all operate simultaneously. A typical UK site mains hook up point provides a maximum output of 10 amps and on some continental sites the available output may be as low as 5 amps. If your loading exceeds the site supply it may trip the site circuit breaker. Please check the available mains supply with your site operator.
Similarly loadings on each circuit breaker within the caravan should be observed. A label positioned close to the MCB’s (Miniature Circuit Breakers will identify which appliances within the caravan are fed from which MCB. Consulting the typical appliance consumption figures table in conjunction with this label, will give an indication of which appliances can, and cannot, (site supply allowing), be operated simultaneously.
54
Fig. 8
Plug inner ring (containing male pin terminals fitted to the caravan)
Plug outer body with locating groove and hood fitted to the caravan)
Fig.9
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WIRING OF CONNECTING CABLES AND
CARAVAN MAINS INLET
BLUE
NEUTRAL
TERMINALS
LIVE
PINS
BROWN
LIVE
EARTH
YELLOW & GREEN
VIEW OF
2
VIEW OF
SERVICES
PITCH SUPPLY
OUTLET
VIEW OF
TERMINALS
PINS
VIEW OF
VIEW OF
SOCKET TUBES
VIEW OF
TERMINALS
BLUE
NEUTRAL
LIVE
NEUTRAL NEUTRAL
LIVE
RED
LIVE
BLACK
NEUTRAL
BROWN
LIVE
EARTH EARTH
EARTH
YELLOW & GREEN
EARTH
GREEN &YELLOW
FLEXIBLE WIRING FIXED WIRING
FLEXIBLE 3 CORE CABLE 2.5mm
NEUTRAL BLACK
LIVE RED
NEUTRAL BLUE
LIVE BROWN
NEUTRAL NEUTRAL
EARTH EARTH
VIEW OF
SOCKET TUBES
LIVE
LIVE
BROWN
VIEW OF
TERMINALS
EARTH
GREEN &YELLOW
BLUE
NEUTRAL
CABLE COUPLER
EARTH GREEN & YELLOW
EARTH GREEN & YELLOW
Wiring of connecting cable and caravan mains inlet
The legal length of the mains inlet cable is 25 ± 2 metres. When in use it must be fully uncoiled and protected from traffic.
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TYPICAL APPLIANCE CONSUMPTION FIGURES
SERVICES
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230 Volt 12 Volt LP Gas
Typical appliance consumption figures
Watts Amperes Watts Amperes grams/hour
Appliance/ Item
Dometic Refrigerator 190 W 0.8 amp Only when driving 16 g/h
Whale Space Heater 500 / 1000 / 2000 W 2.2 / 4.4 / 8.7 amp 20 W - 26.4 W 1.7 - 2.2 amp 150 g/h
Whale Water Heater 600 / 1200 W 2.6 / 5.2 amp 4 W 0.36 amp g/h
Hob burners Not applicable Not applicable 70 - 161 g/h
Grill Not applicable Not applicable 117 g/h
Battery Charger 690 W 3.0 amp Not applicable Not applicable
Omnivent Not applicable 2 w - 8.6 w 0.2 - 7.2 amp Not applicable
Not applicable 0.4W - 6.1W 0.05 - 0.5 amp Not applicable
12V LED Lights
(each, depending on size of light)
Pressure switched water pump Not applicable 48 W 4.0 amp Not applicable
Note: These are approximate figures for guidance only, and are subject to changes in specification. The figures show energy consumption
when an item or appliance is operating – i.e. a light is illuminated, or a heating system is providing space heating or water heating. Appliances
which feature LCD or illuminated control panels can have a low current consumption when in stand by mode, or have a constant low current
draw in the background to run their displays and electronic systems - these figures are typically 0.4 amps or less, for each applicable item.
These electronic items can in most cases be switched off individually, or, use of the System Shutdown button on the power supply unit isolates
all of these items.
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Swift Command Power Control System ................................................................................... 58
Control Panel Operation ........................................................................................................... 60
Residual Current Device & Miniature circuit breakers ................................................................ 63
Battery charger ........................................................................................................................ 64
Leisure Battery ......................................................................................................................... 64
12 Volt DC Fuses ..................................................................................................................... 66
System warnings ..................................................................................................................... 72
Remote access and control ...................................................................................................... 79
Battery .................................................................................................................................... 82
Solar panel connection point ................................................................................................... 83
Generator usage ...................................................................................................................... 84
Habitation relay ........................................................................................................................ 85
Exterior 230v socket ................................................................................................................ 85
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1. Introduction
This section of the handbook will guide you through the operation of the electrical system. All details are correct at the time of going to press. Please also see the online version which will include any later updates or amendments.
Further technical details are contained in section 3 or in the supporting technical manual available from www.sargentltd.co.uk
For the safe operation of all electrical equipment within your caravan it is important that you read and fully understand these instructions. If you are unsure of any point please contact your dealer / distributor for advice before use.
The system has a number of key components that you will need to be familiar with before attempting to use the system, these are:
· The EC601 or EC602 Power Supply Unit (PSU) - a combined mains consumer unit and 12V controller located in the wardrobe.
• The EC620 Control Panel (CP) - a remotely located user control panel used to turn circuits on and off and to display battery, water tank and other system information. This panel uses simple straightforward controls and reliable data communication to the PSU.
• The PX300 Intelligent Battery charger 300W.
• The C44 Road Light Fuse Box - This small unit is located in the front bed box. The unit houses fuses for the road lighting circuits and supplies from the tow vehicle, and also has connectors for the optional alarm system and Automatic Trailer Control (ATC) unit.
2. Using the System
2.1 Power Supply Unit - Component
Layout (see image above)
The PSU is located in the wardrobe.
2.2 Activating the System
The EC600 system has a shutdown feature that can be used when the vehicle is in storage. This allows the leisure electronics to be turned off when not required to save battery power. When in the off state the alarm and tracking system supplies are still active, all other supplies are turned off.
Before using the system please ensure the system shutdown switch is in the on position (button in) the system is now active.
Note: if you plan to use the Swift Command remote features the system needs to be active.
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2.3 Connecting to the Mains 230V supply and Safety checks
For your safety it is IMPORTANT that you follow these connections instructions each time your Leisure Vehicle is connected to a mains supply. This section assumes that the system is complete and that a Leisure battery has been installed (see 3.4).
A) Ensure suitability of the Mains Supply. Your caravan should only be connected to an approved supply that meets the requirements of BS7671 or relevant harmonised standards. In most cases the site warden will hold information regarding suitability of supply. If using a generator you also need to comply with the requirements / instructions supplied with the generator. Please note that some electronic generators may not be compatible with your leisure system. Further generator operational information is contained elsewhere in this manual.
B) Switch the PSU internal Power Converter OFF.
Locate the green ‘Charger’ power switch on the PSU and ensure the switch is in the off position (button out) before connection to the mains supply.
C) Connect the Hook-up Lead. Firstly connect the supplied hook-up lead (orange cable with blue connectors) to the Leisure Vehicle and then connect to the mains supply.
D) Check Residual Current Device operation.
LLocate the RCD within the PSU and ensure the RCD is switched on (lever in up position). Press the ‘Test’ button and confirm that the RCD turns off (lever in down position). Switch the RCD back to the on position (lever in up position). If the test button failed to operate the RCD see section 3.18.
E) Check Miniature Circuit Breakers
LLocate the MCB’s within the PSU (adjacent to the RCD) and ensure they are all in the on (up) position. If any MCB’s fail to ‘latch’ in the on position see section 3.18.
F) Turn the PSU ON. Locate the black ‘Shutdown’ button and ensure it is in the on position (press button in).
Locate the green ‘Charger’ switch on the PSU and turn to the on position (press button in). The charger switch will illuminate when turned on.
G) Check correct Polarity. Locate the ‘Reverse polarity’ indicator on the PSU and ensure that the indicator is NOT illuminated. If the indicator is illuminated see section 3.18.
H) Check operation of equipment. It is now safe to operate the 12V and 230V equipment.
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2.4 Control Panel - Component Layout (see image below)
Your control panel will have an appearance as below, but depending on your vehicle specification the control panel features will vary. Not all features are present in all vehicles.
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2.5 Control Panel Operation
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Power Button. Press the power button to turn the leisure power on. Press the button again to turn the power off. The adjacent LED will illuminate when the power is on, the screen backlight will turn on and system information will be shown on the LCD display. To avoid night time nuisance the LED and backlight will be turned off after a preset time, see note below.
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Menu Navigation Up Button. Use the menu up and down buttons to scroll through the various functions. The menu operates on a continuous loop arrangement so you can go up or down to reach all menu items. It is recommended to start in the down direction.
Menu Navigation Select Button. Use the select button make a selection or to change a value or setting. This button is also used to select the display or toggle the display information on many menu items.
Menu Navigation Down Button. Use the menu up and down buttons to scroll through the various functions. The menu operates on a continuous loop arrangement so you can go up or down to reach all menu items. It is recommended to start in the down direction.
Menu
Tree
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Leisure battery, the leisure battery voltage and charging or discharging
current is displayed. Use the select button to toggle the display, with voltage on the main display whilst current (in or out of the battery is shown on the bar-graph and vice versa, current on the main display and voltage on the bar-graph.
Vehicle battery, when connected the vehicle battery voltage and
charging or discharging current is displayed. Use the select button to toggle the display, with voltage on the main display whilst current (in or out of the battery is shown on the bar-graph and vice-versa, current on the main display and voltage on the bar-graph.
Solar Power, the charging current from the solar panel along with the
voltage of the battery it is charging is displayed. Use the select button to toggle the display, with voltage on the main display whilst current is shown on the bar-graph and vice-versa, current on the main display and voltage on the bar-graph.
Select Battery, press the select button toggles between the Leisure
and Vehicle batteries as the power source (or battery to be charged). The selected battery is shown in the header area.
Tank-Fill on/off, Turn tank fill on to start the external water pump and to
start transferring water from the external water container to the internal water tank. Tank filling will stop when the onboard tank is full or if more than 7 minutes have elapsed.
AC Limit, the AC current limiter, when enabled, will monitor the incoming
AC current and if the set limit is reached the 230V heating element within the heating system will be temporarily turned off until the current falls below the set limit. Use the select button to set the limit or to turn the feature off. The AC Limit icon in the header indicated that a limit is set and will flash if the limiter is active. For this feature to work correctly the Heating setting must be set to Timer so that the EC600 system can control the heating system.
Temperature & Humidity, Pressing the select button scrolls through the
internal temperature, internal humidity & external temperature readings. Please note that due to the location of the internal temperature sensor there may be slight differences to the temperature shown on the heating system. Further details can be found in section 3.18.
Dimmer %, this display shows the lighting dimming level and is adjusted
in 5% increments. The display commences where the level was last set. Press the select button to increase the level up to 100% and then back down again to 5%. Pressing the dimming button on the control panel immediately shows this dimming value.
Heater Settings, this sub menu allow the heater controls and associated
settings to be adjusted. A full explanation of the controls can be found in the heater section.
Air Conditioning Settings, this sub menu allow the optional air-
conditioning controls and associated settings to be adjusted. A full explanation of the controls can be found in the aircon section.
Fridge Settings, this sub menu allow the fridge controls and associated
settings to be adjusted. A full explanation of the controls can be found in the fridge section.
System Settings, this sub menu allows a number of system features to
be configured like the Clock, Date, Key beep, Backlight time, LED time, Tank Alarms, Bluetooth Pairing etc.
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Note, display illumination. The LCD back light will illuminate for the pre-set time (default time is 30 seconds) adjustable between 5 and 120 seconds. Setting the timer to 0 seconds will force the backlight to be permanently on. The illumination of the blue LED’s adjacent to the power, pump & awning light buttons can be configured in the same way as the backlight. The screen will wake up if your hand is placed near the panel or if a button is pressed.
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Pump Button. With the power on, press the pump button to turn the water pump on. Press the button again to turn the pump off. The adjacent LED will illuminate when the pump is on and the level of the water tank will be shown on the screen.
Interior Lights Button. With the power on, press the lights button to turn the main lighting supply on or off.
Light Dimming Button. With the power on, press the dimmer button to turn the dimmed lighting on or off. Press the select button to adjust the dimmer level (the menu automatically changes to the adjustment screen). The last setting is remembered.
Awning Light Button. With the power on, press the awning light button to turn the awning light on or off. The Adjacent LED will illuminate when the awning light is on. The awning light may also be controlled by the caravan alarm system.
2.6 Operation while driving
The EC600 system is designed to shutdown parts of the system while the engine is running. This is to meet Electro Magnetic Compatibility (EMC) regulations and to ensure the safe operation of the caravan.
Please ensure the system shutdown switch on the PSU is in the on (button in) position before driving (see 2.2). This will ensure the electronic system is active and will therefore be able to control the charging process, supply the refrigerator and monitor other system circuits.
With the engine running the screen will show ENGINE RUNNING, the leisure and vehicle battery icons will be displayed to indicate they are being charged and the charging voltage will be show in the main display.
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3 System Technical Information
The following section provides further technical information relating to the electrical system. You can also access the supporting technical manual from www.sargentltd.co.uk
3.1 Residual Current Device & Miniature Circuit Breakers
The Residual Current Device (RCD) is basically provided to protect the user from lethal electric shock. The RCD will turn off (trip) if the current flowing in the live conductor does not fully return down the neutral conductor, i.e. some current is passing through a person down to earth or through a faulty appliance. To ensure the RCD is working correctly, the test button should be operated each time the vehicle is connected to the mains supply (see section 2.3) The Miniature Circuit Breakers (MCB’s) operate in a similar way to traditional fuses and are provided to protect the wiring installation from overload or short circuit. If an overload occurs the MCB will switch off the supply. If this occurs you should investigate the cause of the fault before switching the MCB back on.
3.2 Generator Usage
Caution should be used before connecting a generator to your caravan.
! WARNING: Never start or stop
the generator while electrical loads are connected and switched on. Start the engine, let it stabilise and then connect the electrical load. To stop the engine, disconnect the electrical load and let engine stabilise before switching off
Whilst some generators use electronic inverter technology, others use a more basic principle to generate the 230V supply. Preference should be to choose a generator which produces a consistent sinusoidal wave form with accurate voltage control.
The Reverse Polarity warning light on the PSU may illuminate when using a Generator. This is a normal side effect when using some types of generator. Instead of connecting the neutral conductor to earth, some generators centre tap the earth connection making both neutral and live conductors 110V above earth. This 110V difference causes the neon polarity indicator to illuminate.
In most cases it is safe to use a generator, but please consult the generator handbook for further information.
The following table shows the rating and circuit allocation for the three MCB’s
MCB Rating Output Wire Colour Description
1 10 Amps White 230V Sockets
2 16 Amps White (Yellow for heater) Extra 230V Sockets / Heating System
3 10 Amps Black (Blue for Whale
water heater)
Fridge / Charger / Auxiliary devices / Whale Water Heater
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3.3 Battery Charger
During stage 1 the battery voltage is increased gradually while the current is limited to start the charging process and protect the battery. At
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stage 2 the voltage rises to 14.4V to deliver the bulk charge to the battery. When the battery is charged, the voltage is decreased at stage 3 to 13.6V to deliver a float charge to maintain the battery in the fully charged state. The charger can be left switched on continuously as required.
The battery charger / power converter also provides power to the leisure equipment when the mains supply is connected. This module supplies DC to the leisure equipment up to a maximum of 25 Amps (300 Watts), therefore the available power is distributed between the leisure load and the battery, with the leisure load taking priority as per the following example:
Leisure Load
5A 20A
10A 15A
15A 10A
20A 5A
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Available power for battery charging
! WARNING: Under heavy loads the
Battery Charger case may become hot. ALWAYS ensure the ventilation slots have a clear flow of air. Do not place combustible materials against / adjacent to the charger.
3.4 Leisure Battery
A) Type / Selection
For optimum performance and safety it is essential that only a proprietary brand LEISURE battery is used and it is suggested to select a battery from the NCC Verified Battery Scheme with a typical capacity of 75 to 120 Ah (Ampere / hours). Depending on the prospective use of the caravan the correct type should be selected (A, B or C). A normal car battery is NOT suitable. This battery should always be connected when the system is in use.
The PSU is configured to work with standard lead acid leisure batteries, and in most cases is also compatible with the latest range of Absorbed Glass Matt (AGM) batteries. Before fitting non-standard batteries please check that the charging profile described in 3.3 is suitable for the type of battery by referring to the battery documentation or battery manufacturer.
Some vehicle installations can cater for two leisure batteries connected in parallel. In these cases it is recommended that two identical batteries are used. The battery feed is fitted with an inline fuse between the battery and the electrical harness, and is usually located immediately outside the battery compartment or within 500mm of the battery. The maximum rating of this fuse is 20A per battery.
B) Installation & Removal
Always disconnect the 230V mains supply and turn the PSU green charger switch to the off position (button out) before removing or installing the battery.
When connecting the battery, ensure that the correct polarity is observed (black is negative [-] and red is positive [+]) and that the terminals are securely fastened. Crocodile clips must not be used.
! WARNING: Explosive gases may be
present at the battery. Take care to prevent flames and sparks in the vicinity of the battery and do not smoke.
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C) Operation / Servicing
Under normal circumstances it should not be necessary to remove the battery other than for routine inspection of the terminals and “topping up” of the battery fluid where applicable. Please see instructions supplied with the battery.
Note: Do not over discharge the battery. One of the most common causes of battery failure is when the battery is discharged below the recommended level of approximately 10V. Discharging a battery below this figure can cause permanent damage to one or more of the cells within the battery.
To prevent over discharge, the EC600 system incorporates a battery protect circuit that warns the users and then disconnects the batteries when they fall below set values.
If a warning is active a beep will be emitted by the control panel and information will be shown on the screen. To cancel the warning, press the select button. These warnings will not be repeated unless the power switch is turned off and on again. This is to ensure the warning does not become a nuisance.
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Battery Voltage
cut off
Vehicle 10.9V Battery selection
Leisure 9V Power is turned
Action after
cut off
is changed from Vehicle battery to Leisure battery. If the leisure battery is below 9V then a further warning will occur (see below).
off
Notes
This cut off level is designed to protect the vehicle battery from over discharge. The 10.9V level ensures there is sufficient power in the battery to run the vehicle electronics and start the vehicle. This cut off only applies to power drawn from the battery by the leisure equipment; it will not protect the battery if you leave vehicle circuits switched on, such as the road lights.
This is an emergency cut off level to protect the battery from severe damage. You should not rely on this cut off level during normal operation, but manage your power consumption to a discharge level of about 11.5V.
This cut off only applies to power drawn from the battery by the leisure equipment that is controlled by the control panel power switch; it will not protect the battery from discharge by permanently connected equipment.
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3.5 12 Volt DC Fuses
! WARNING: When replacing fuses always
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replace a fuse with the correct value. NEVER replace with a higher value / rating as this could damage the wiring harness. If a replacement fuse ‘blows’ do not keep replacing the fuse as you could damage the wiring harness. Please investigate the fault and contact your dealer.
Fuse Rating Fuse Colour Description
1 25 Amps White Charger
2 7.5 Amps Brown Permanent 12V / Alarm / Fridge Electronics / Alde Heating
3 10 Amps Red 12V Sockets / TV Amplifier / Radio
4 10 Amps Red Extractor Fans / Truma Heating / Whale Space Heater
5 5 Amps Tan Appliances / Hob Ignition / Toilet / Whale Water Heater
6 10 Amps Red Water Pumps
7 7.5 Amps Brown Lighting, Main Lights & Dim Channel 1.
8 5 Amps Tan Lighting, Entry Light & Dim Channel 2.
9 10 Amps Red Spare Outputs / Marker Light
10 10 Amps Red Auxiliary / Awning Light
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Note: Fuses (2-13) have a Red LED below them which provides indication that the fuse has blown. The charger fuse has a green LED which Indicates that the charger is working.
The following table shows details of the fuse(s) located at the Leisure battery. See also 3.4A
Fuse Rating Fuse
Battery 1 20
Amps
Battery 2 20
Amps
Colour
Yellow Fuse remotely located near battery
Yellow Fuse remotely located near battery 2 (where fitted)
Description
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The following table shows details of the fuse(s) located at the Road Light fuse box.
Fuse Rating Fuse Colour Description
1 20 Amps Yellow Fridge Supply
2 5 Amps Tan Left Hand Tail Lights
3 5 Amps Tan Right Hand Indicators
4 5 Amps Tan Fog Lights
5 - - Not fitted
6 20 Amps Yellow Car Battery Supply
7 5 Amps Ta n Right Hand Tail Lights
8 5 Amps Ta n Left Hand Indicators
9 7.5 Amps Brown Stop Lights
10 5 Amps Tan Reverse Lights
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3.6 Solar Charge Management
The EC601/602 PSU incorporates a built-in solar charge management feature, which will monitor the input from a separate solar panel and regulator. The Solar Active symbol will be displayed on the control panel when there is an amount of energy available to charge the battery. The voltage and current produced from the regulator can be viewed on the multi­function display by selecting the Solar Power menu item.
3.7 Water Pump Operation
The EC620 control panel pump button operates the internal water pump drawing water from an internal tank if fitted, or an external container when no internal tank is fitted.
The system incorporates an automatic tank fill feature. When turned on this will automatically fill the onboard water tank from the external container and will switch off automatically when full. To enable tank fill, select ‘Tank-fill on’ on the control panel. To ensure the external pump is not damaged if the external tank runs dry, the pump runs for a maximum of 7 minutes.
The water tanks (fresh & waste) incorporate a level warning feature to warn the user when the fresh water level drops below 25% or when the waste water level reaches 100%.
If the water pump power is turned on and the fresh water level drops to below 25% a warning beep will be heard and a message will be displayed on the control panel. To cancel the warning, press the select button.
If the water pump power is turned on and the waste water level rises to full (100%) a warning beep will be heard and a message will be displayed on the control panel. To cancel the warning, press the select button.
These warnings will not be repeated unless the water pump power switch is turned off and on again.
This is to ensure the warning does not become a nuisance.
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3.08 AC Current Limiter Operation
The EC600 system features a 230V current monitoring system which allows the mains hook up current to be displayed on the control
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panel. The resolution of this reading is 0.5A. A current limit setting can be activated which if reached will switch off the electric elements in the heating system, until such time as the current drops and the elements will be switched back on. An example of this is if a kettle was to be operated whilst the heating was on and the current limit was reached then the heater electric element would be temporarily switched off, when the kettle had boiled then the heater element would be switched back on automatically.
This feature is particularly useful when abroad on a low current supply. A warning that the limit has been reached is displayed on the control panel.
Setting the value to OFF will disable this feature.
The Swift Command App can be used to adjust this feature.
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3.09 Lighting & Dimming Operation
The system contains up to two dimming channels for groups of lights which can be controlled by the dimmer button. Some motorhome models also feature an additional furniture mounted dimming control.
The awning light can be controlled by a number of items within the caravan, the local switch adjacent to the entry door, the alarm system lighting button, the control panel awning light button and the App.
Each item can toggle the light on and off.
The Swift Command App can be used to both configure and adjust the lighting and dimming.
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3.10 Heating Controls
There are a number of heating systems that can be controlled by the EC600. The system will be preconfigured by the manufacturer or supplying dealer. The following menu items are only available in Timer control mode, and 3 examples are shown for the different heating system variants.
Scroll to the Heating Settings and press select to set or adjust the following items:
WHALE
Menu Item Description
Control
The following menu items are only available when in Timer control mode.
WH Energy
AH Energy
Timer 1
T1 Heating
T1 H/Water
The menu now repeats for timer 2 through to timer 4
Exit settings?
Set to MANUAL to use the controls supplied by the heating appliance manufacturer Set to TIMER to control the appliance by the control panel with the settings below Set to APP control the appliance by the Swift Command app
Set the energy setting to OFF, GAS, EL1, EL2, MIX1 or MIX2. See the water heater user manual for a description of these settings.
Set the energy setting to OFF, FAN, GAS, EL1, EL2 or EL3. See the air heater user manual for a description of these settings.
Set the timer 1 event time. This setting adjusts in 15 minute increments and uses the 24 hour clock.
Set the timer 1 heating temperature. This setting can be off, or 5 through to 30 degrees C.
Set the timer 1 hot water temperature
This setting can be OFF or ON
When timer 4 is completed the exit settings item is reached. Press the select button to exit and save the settings.
Example 07:30
Example 22 deg C
Example Eco
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The timer example above will set the heating to 22 degrees C and the hot water to eco at 7:30 in the morning.
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3.11 Refrigerator Controls
The main refrigerator settings can be set / controlled by the EC620 control panel or the Swift Command app. These controls work
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in parallel with the ones on the fridge control panel, so the settings can be changed by either method.
Scroll to the Fridge Settings and press select to set or adjust the following items:
Menu Item Description
Mode
Setting Set the required cooling setting. Available options are;
Status Here you can view the cooling status. If you have just changed the above
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Dometic Refrigerators / Fridge Freezers
Set the required operating mode. Available options are; OFF AUTO GAS 12V DC 230VAC The default setting when the system is first turned on is OFF.
1 (minimum) 2 3 (middle) 4 5 (maximum) The default setting when the system is first turned on is 1.
cooling setting then you should allow at least 15 minutes for the setting to take effect and update the reported status. The possible statuses are; Too Cold {suggest reducing the setting} Cold (--) {suggest reducing the setting} Cold (-) Optimal Warm (+) Warm (++) {suggest increasing the setting} Too Warm {suggest increasing the setting}
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When viewing the Fridge Settings menu item the large digit on the screen shows the current cooling setting (1 to 5).
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3.12 Air-conditioning
If your vehicle has been fitted with a compatible air-conditioning unit then the settings can be set / controlled by the EC620 control panel or the Swift Command app.
Scroll to the Aircon Settings and press select to set or adjust the related settings.
Aircon features are currently being finalised, so further information will appear here in version
2.3 of this document.
3.13 Other Controls
The main control panel will display the software version number of both the Control Panel and the PSU. On the EC620 menu item press the select button to display software information.
3.14 AL-KO ATC Operation
On caravans fitted with AL-KO Automatic Traction Control, the Swift Command App can be used to monitor the status of the ATC from within your tow vehicle. More information on this can be found within the Swift Command App and the associated user guide.
3.15 Temperature Readings
The EC600 Temperature sensor measures the ‘core’ temperature of the vehicle, and provides a figure for information only. The same sensor also measures humidity, providing a figure (also for information only) from within that bed box or storage area.
It is hoped that the temperature information is a particularly useful figure, for instance when checking on the vehicle remotely during cold weather.
For vehicles fitted with Alde or Truma heating systems, this sensor is not used to control the heating temperature as it is measured above the door by the Alde or Truma room sensor. The readings on the heating system may vary relative to the storage area temperature below the bed.
For vehicles fitted with a Whale heating system, the sensor is used to control the heating temperature as this system does not have its own sensor.
Heat from other items in the vehicle (in particular components from the heating system itself) will have a bearing on the reading displayed by the Swift Command system. Ventilation is also present in the majority of bed / storage areas, and air entering or passing through this area will also have an effect on the temperatures and humidity levels displayed.
3.16 Bluetooth Pairing
Using the control panel, access the System Settings menu and then scroll to the Bluetooth pairing section. Press the select button to start pairing, the power button LED will flash to indicate the pairing mode. You can now pair your device to the system following the devices instructions to add a Bluetooth item. Pairing remains on for 1 minute and is then turned off automatically.
Note: Further help with Bluetooth pairing is available in the form of a help video which can be viewed on the Sargent website in the Support Information section.
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SYSTEM WARNINGS
3.17 System Warnings
The system incorporates a number of warnings that are active at specific times. These are summarised below, and also covered by relevant sections of this manual. When a warning is active a triangle will be displayed in the control panel header area.
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Warning When Type
Fresh water level low
Leisure battery voltage low
Leisure battery voltage high
Vehicle battery warnings
Engine running When the engine is started the
Mains lead (hook-up cable) still connected / plugged in
With pump turned on and fresh water level low (less than 25% full). Only available when an on­board tank is fitted.
With control panel power on and leisure battery selected (as active battery) and the voltage level falls below 10V
With control panel power on and leisure battery selected (as active battery) and the voltage level is below 9V
Note: This is an emergency cut off level to protect the battery from severe damage. You should not rely on this cut off level during normal operation, but manage your power consumption to a discharge level of 11.5V or above.
This cut off only applies to power drawn from the battery by the leisure equipment that is controlled by the control panel power switch; it will not protect the battery from discharge by permanently connected equipment.
With control panel power on or off and leisure battery is selected (as active battery) and the voltage level rises above 15V.
If the vehicle battery is selected instead of the leisure battery, with the towing vehicle connected, then similar warnings to those described above are applied to the vehicle battery. The vehicle battery low warning level is
10.9V
system power will be turned off.
When the engine is started and the mains cable is still plugged in and the charger is switched on.
Message on screen and 30 second audible beep.
Message on screen and 30 second audible beep.
Message on screen and 30 second audible beep. If no action taken after 30 seconds then the system will switch the power off to prevent severe discharge of the battery
Message on screen and repeated beeps from the control panel. The power is automatically turned off. The beeping will not stop until the fault is cleared.
Message on screen, Leisure & Vehicle battery symbols indicating both batteries are connected for charging. The charging voltage is also shown on screen.
Message on screen and repeated beeps from the control panel. The beeping will not stop until the hook-up lead is removed.
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Fault Possible Cause Proposed Fix
Heating system
Refrigerator / Fridge Freezer
When set to control the heating system, the EC620 control panel will show related heating system warnings
When set to control the refrigerator, the EC620 control panel will show related warnings
Message on screen and 30 second audible beep.
Additional descriptive information is available when using the Swift Command App.
Message on screen and 30 second audible beep.
Additional descriptive information is available when using the Swift Command App.
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SYSTEM WARNINGS
ELECTRICS
ELECTRICS
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SYSTEM WARNINGS
3.18 Common Fault Table
No 230 volt
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ELECTRICS
output from PSU
Reverse Polarity light is illuminated on PSU
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Connecting lead between the site and Leisure Vehicle not connected
RCD switched off Reset RCD as per 2.3D
RCD not operating correctly
MCB switched off Reset MCB by switching OFF (down position) then back
No or deficient supply from site
Other fault Contact your Dealer
Mains Supply reversed?
Generator being used
Check and connect lead as per 2.3C
Check supply polarity; if the RCD continues to fail contact your Dealer as there is probably an equipment or wiring fault.
ON (up position), if the MCB continues to fail contact your Dealer as there is probably an equipment or wiring fault.
Contact site Warden for assistance
The reverse polarity light is designed to illuminate when the Live and Neutral supply has been reversed / crossed over. If the light illuminates there is a problem with the site supply or the cable connecting the supply to your vehicle. The light is designed to work on UK electrical supplies (where the neutral conductor is connected to earth at the sub station). If you are using your vehicle outside the UK this light may illuminate when no fault exists. In these cases consult the site warden for advice.
‘The Reverse Polarity warning light is on when using my Generator’. This is a normal side effect when using some types of generator. Instead of connecting the neutral conductor to earth, some generators centre tap the earth connection making both neutral and live conductors 110V above earth. This 110V difference causes the neon polarity indicator to illuminate. In most cases it is still safe to use the generator, but please consult the generator handbook for further information.
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Fault Possible Cause Proposed Fix
Control Panel Problems
Control Panel has no display
12V Power turns off
Control Panel locked / erratic function
Check batteries and fuses, turn PSU isolate switch and charger switch on and ensure mains supply is connected. Check control panel connecting lead at PSU and behind Control Panel Contact your Dealer
Battery protect feature has operated to protect the Vehicle battery and or the Leisure battery. See 3.4C Over voltage protection has been activated, the control panel will display a warning. A number of things can cause this but the most common is the solar panel, it is worth checking the regulator is connected correctly and operating within the correct parameters. Engine has been started, all equipment has been disconnected to meet EMC requirements. See 2.6
Observe control panel handling instructions Control panel software may have crashed. Reboot control panel by turning off the PSU isolate switch. Wait 30 seconds then turn the switch back on. Check with your dealer that your system has the latest software installed, as an update may be available.
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SYSTEM WARNINGS
ELECTRICS
ELECTRICS
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SYSTEM WARNINGS
3.19 Common Fault Table
Fault Possible Cause Proposed Fix
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ELECTRICS
No 230 volt output from PSU
Reverse Polarity light is illuminated on PSU
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Connecting lead between the site and Leisure Vehicle not connected
RCD switched off Reset RCD as per 2.3D
RCD not operating correctly
MCB switched off Reset MCB by switching OFF (down position)
No or deficient supply from site
Other fault Contact your Dealer
Mains Supply reversed?
Generator being used
Check and connect lead as per 2.3C
Check supply polarity; if the RCD continues to fail contact your Dealer as there is probably an equipment or wiring fault.
then back ON (up position), if the MCB continues to fail contact your Dealer as there is probably an equipment or wiring fault.
Contact site Warden for assistance
The reverse polarity light is designed to illuminate when the Live and Neutral supply has been reversed / crossed over. If the light illuminates there is a problem with the site supply or the cable connecting the supply to your vehicle. The light is designed to work on UK electrical supplies (where the neutral conductor is connected to earth at the sub station). If you are using your vehicle outside the UK this light may illuminate when no fault exists. In these cases consult the site warden for advice.
‘The Reverse Polarity warning light is on when using my Generator’. This is a normal side effect when using some types of generator. Instead of connecting the neutral conductor to earth, some generators centre tap the earth connection making both neutral and live conductors 110V above earth. This 110V difference causes the neon polarity indicator to illuminate. In most cases it is still safe to use the generator, but please consult the generator handbook for further information.
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Fault Possible Cause Proposed Fix
Control Panel Problems
No 12 volt output from PSU
Control Panel has no display
12V Power turns off
Control Panel locked / erratic function
No 230V supply Check all above
Charger not switched on
Battery not connected and / or charged
Power button on control panel not switched to on
Battery flat / Battery fuse blown
Fuse blown Check all fuses are intact and the correct value fuse
Equipment switched off / unplugged
Other fault Contact your Dealer
Check batteries and fuses, turn PSU isolate switch and charger switch on and ensure mains supply is connected. Check control panel connecting lead at PSU and behind Control Panel Contact your Dealer
Battery protect feature has operated to protect the Vehicle battery and or the Leisure battery. See 3.4C
Over voltage protection has been activated, the control panel will display a warning. A number of things can cause this but the most common is the solar panel, it is worth checking the regulator is connected correctly and operating within the correct parameters. Engine has been started, all equipment has been disconnected to meet EMC requirements. See 2.6
Observe control panel handling instructions. Control panel software may have crashed. Reboot control panel by turning off the PSU isolate switch. Wait 30 seconds then turn the switch back on.
Turn charger switch on, switch will illuminate
Install charged battery as per 3.4
Turn power on at control panel
Recharge battery, check fuses, check charging voltage is present at battery
is installed as per fuse table
Check equipment is switched on and connected to the 12V supply
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SYSTEM WARNINGS
ELECTRICS
ELECTRICS
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SYSTEM WARNINGS
Fault Possible Cause Proposed Fix
Pump not
ELECTRICS
working
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Fuse blown Replace fuse with correct value as per fuse table.
Pump turned off Turn pump on by pressing the pump button at the
Setting incorrect
control panel.
Both the internal and external pump feeds are controlled from the control panel. To alter the setting of the pump switch see section 3.8. Ensure the setting matches your desired requirement.
Lights not working
Bluetooth Communications not working
Remote Communications not working
Fuse/s blown Replace fuse with correct value as per fuse table.
Lights turned off Turn Lights on by pressing the lights button, use
Bluetooth not paired
Bluetooth not active on Device
Bluetooth out of range
Bluetooth connection issue
Account details not entered on App
Account not registered at time of vehicle delivery
dimmer at the control panel.
Using System Settings menu, select Bluetooth Pair option
Ensure that the handheld device has Bluetooth switched on and that the device supports the Bluetooth 4 standard (BLE)
Ensure the handheld device is within 7M of the middle of the caravan/motorhome switch see section 3.8. Ensure the setting matches your desired requirement.
See App user guide for further details
Enter details in Account page of App settings menu
Check with supplying dealer or Sargent Electrical that an account has been registered.
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REMOTE ACCESS & CONTROL
ELECTRICS
3.20 Contact details
Sargent Electrical Services Limited provide a technical help line during office hours. Please contact 01482 678981 if you require technical help. For out of hour support please refer to the support section of the Sargent web site
www.sargentltd.co.uk
4 Remote Access & Control
4.1 Swift Command App
The Swift Command app can be down loaded from the Apple App Store or the Android Play store.
A separate Swift Command User Guide is available which covers the operation of the app.
Before you can use the App with your caravan or motorhome you will need to create an account and sign up to the free communication service. This is a simple process and will be explained further by your dealer at the vehicle handover. Additional information is available at
www.swiftcommand.co.uk
4.2 Swift Command Web usage & Description
In addition to the mobile App, you can also use the same account and login details to access the Swift Command web site.
Here you can update and amend your details, look at location information and history, review system information and historical data as well as changing some system options and settings.
4.3 Swift Command SIM Coverage & Usage information
The EC600 system contains Mobile SIM with 36 month contract, which commences upon activation at the Dealership when your vehicle is linked to your account.
Below is a list of the countries covered by the SIM under a fair usage policy, a complete list is available at request.
Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Netherlands, Malta, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, United Kingdom.
For vehicles shipping direct to Australia or New Zealand a special world-wide SIM is fitted at the Swift factory. Please note that if a UK specification vehicle is shipped to these countries the remote features will not operate.
4.4 Replacement parts
The Control panel contains a small lithium battery to maintain the clock when no other energy supplies are available this will last in excess of 5 years under normal conditions. The battery is a CR2032 3.0V
The EC635 Communication module contains a special backup battery pack which should last in excess of 3 years under normal conditions. The pack part number is 16308 available from Sargent.
4.5 Updates
From time to time there may be updates to the system firmware; these updates will be done at service intervals by your dealership.
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5 Technical Data & Approvals
5.1 Equipment – EC601, EC602, EC651, EC620, EC630 & PX300 Control Equipment
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Outline Specification
INPUT 230V 230 Volts / 0 to 16 Amps + / - 10%
OUTPUT 230V RCD protected, 2 x MCB outputs of 10A &
INPUT 12V 2 x 20A battery inputs via 2 x 4 way
SOLAR INPUT 1 x Dedicated solar panel input (20 to 150W
OUTPUT 12V 25A total output via multiple switched channels
Integrated CHARGER
Signal INPUT 4 x Fresh water level, 4 x Waste water level,
Data IN / OUT CANBUS Data communication and power to
IP rating IP31
Operating temperature
Dimensions
EC601 & EC651 PSU
EC620 Control Panel
EC630 Comms Module
EC640 Sensor Overall size (HxWxD) 60 x 27 x 14mm Weight 80g
TECHNICAL DATA AND APPROVALS
1 x MCB output of 16A
Separate switched channels for heating system and charger
connectors
panel) via a 2 way connector
protected by 13 fused outputs
Input 220-240 Volts AC +/- 10%, Frequency 50 Hz +/- 6%, Current 3A max.
DC Output 13.6 to 14.4 Volts nominal, Current 25 Amps max (300 Watts).
1 x Engine running, plus multiple vehicle connections, sensor inputs for temperature & humidity
Control Panel via 6 way connector
CI-Bus Data communication to CI-Bus enabled devices via RJ11/12 connector
Ambient 0 to 35° Celsius
Charger case temperature with full load 65° C Max
Overall size (HxWxD) 180 x 305 x 135mm
Clearances 75mm above, 50mm left & right
Overall size (HxWxD) 93 x 180 x 32mm
Cut-out size (HxW) 82 x 165mm
Overall size (HxWxD) 55 x 116 x 85mm Weight 550g
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Fresh water negative sensed Waste water negative sensed
Automatic shutdown and restart if overheated / overloaded
Weight 3.8 Kg
Fixing centres 166mm x 26MM
Weight 150 g
5.2 Approvals
System: BSEN 1648-1, BSEN1648-2
compliant, BS7671: 2008 compliant
Residual Current Device: RCD 40A 30mA trip to BS EN 61008
Miniature Circuit Breakers: MCB’s type C 6000A breaking capacity to BSEN 60898
Electro Magnetic Compatibility (EMC) directive 2004/108/EC Certificate
CE20071224-1
Integrated Charger: BS EN 60335-1/2.29, 2006/95EC, IEC61000-3.2/3:1995, 1.
Low Voltage Directive: 2006/95EC TUV­014900-A1, EN55022, Class B, EN55024/ Level 2
5.3 Declaration of Conformity
Equipment: Leisure Power Control System
Model name: EC601, EC602, EC651, EC620, EC630 & PX300
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced approvals. The unit complies with all essential requirements of the Directives.
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APPROVALS
ELECTRICS
Signed Name Position Manufacturer
I L Sargent Technical
Director
Date:
Whilst every effort has been made to ensure the accuracy and completeness of this document, no guarantee is given against errors or omissions. This document may be updated / improved orver time therefore please check with your dealer / supplier for update information or visit:
www.sargentltd.co.uk
Sargent Electrical Services Ltd Unit 35, Tokenspire Business Park Woodmansey, Beverley East Yorkshire, United Kingdom
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BATTERY
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Battery
! WARNING: Use precaution when
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ELECTRICS
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removing or replacing the battery, as batteries contain acid liquids which can cause severe injuries and damage when handled incorrectly. Please also take into consideration when manoeuvring a battery, that the weight may be in excess of 20kg.
Your caravan is fitted with a floor mounted battery compartment (Batteries not supplied)
Floor mounted compartments are designed to hold the battery securely and to contain any electrolyte (acid) spillage. Under floor compartments are sealed from the habitation compartment and a breather pipe is fitted to ensure any build up of explosive gases (hydrogen) is vented to the outside. If a breather pipe is fitted it is important to ensure that any replacement batteries are also fitted with a breather pipe. The battery should only be positioned in the appropriate compartment, and be properly secured before travelling.
Note: Batteries fitted in the floor mounted compartment must be kept upright to prevent the electrolyte spilling out.
It is recommended that a good quality leisure battery is always connected when the electrical system is in use. Leisure batteries are a deep cycling rechargeable heavy duty 12v battery designed to provide power for lights and other electrical appliances. It should be remembered that batteries suitable for the electrical demands of a caravan differ in design from those for use with a car, and whilst the system may operate with a car battery it is strongly recommended that only a rechargeable leisure type battery, maintained in good condition, is used. The battery should be kept topped up (charged) at all times.
Batteries should be a proprietary brand leisure battery with a minimum 75Ah capacity. Batteries should be checked dimensionally before purchasing, to ensure fitment within the battery compartment, as brands vary in size.
! WARNING: When connecting the
battery, ensure that the correct polarity is observed (black is negative and red/ brown is positive) and that the terminals are securely fastened.
Under normal circumstances it should not be necessary to remove the battery other than for routine inspection of terminals and ‘topping up’.
! WARNING: Explosive gases may be
present at the battery. Take care to prevent flames and sparks in the vicinity.
Your caravan has been fitted with an in-line fuse between the battery terminal and the power supply unit. Do not use a higher rated fuse as this may cause damage to your caravan
! WARNING: Switch off all appliances and
lamps before connecting or disconnecting the battery. Smoking is prohibited around the battery compartment.
To preserve the life of your leisure battery and charger please observe the following:
1. Do not leave all 12v lights powered at the
same time as this will drain your leisure battery more rapidly.
2. If all 12v lights must be powered together,
ensure the battery is ‘in-circuit’ and that the battery charger is turned on.
3. For optimum performance use the
transformer/charger unit with a leisure battery attached.
! WARNING: Your caravan is fitted with
Swift Command Tracker (by Sargent) which monitors battery voltage. If you plan to disconnect or remove your leisure battery for maintenance or external charging, then please contact the monitoring station before you remove or disconnect the battery. If a leisure battery is not fitted, please also contact the Tracker monitoring station before removing the mains hook up. The Swift Command Tracker monitoring sta­tion can be contacted on 0345 6027302.
Cleaning and maintenance
(Floor mounted battery compartment)
• Use protective clothing and glasses when handling a leaking battery, and avoid direct contact to the skin, eyes and respiratory organ.
• Should a battery leakage occur, please act according to the instructions supplied by the manufacturer of the battery. Act with caution as caustic substances are present in the battery.
• Always remove the battery and the power cable before carrying out any maintenance of the product.
• Before removing the clamps switch off all appliances.
• Use a soft cloth or sponge and a non-acid/ abrasive detergent when cleaning the Battery Box.
• The cleaning of the Battery Box should only be done after all power sources have been switched off, in order to prevent a hazardous situations.
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SOLAR PANEL
ELECTRICS
Factory fitted Solar Energy System
Depending on specification, your tourer may be fitted with a solar panel and regulator. This solar panel and regulator may provide additional 12v power whenever sunlight is available to the panel, and this will be directed to the leisure battery whether the control panel is ON or OFF, and regardless of the position of the SYSTEM SHUTDOWN button. If a factory fitted alarm system is present, that alarm will in turn be able to use the leisure battery as a power supply. Conditions allowing, the system keeps the leisure battery 'topped up' during storage, and will provide a daily boost to the leisure battery when camping without a mains 230V supply.
Battery power
As a guide an 80W panel is capable of supplying up to 4.8 amps, +/- 1.5%.
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BATTERY CHARGING / GENERATOR
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Regulator
Unlike typical regulators, the factory fitted solar panel regulator has been specially designed to draw no power from the leisure battery
ELECTRICS
when the solar panel is not generating power. This feature is desirable especially in winter months when a normal regulator can gradually discharge the leisure battery.
Regulator operation
The regulator operates automatically, turning on and off as required to charge and maintain the leisure battery. When the solar panel is exposed to a source of sunlight the regulator starts to operate. When the voltage from the panel reaches a usable level, the Panel Output LED will flash indicating that the battery is being charged (see battery charging on next page). If insufficient power is being generated by the solar panel the regulator will turn off. The regulator checks the solar panel output every 30 seconds and turns on and off as required. On overcast days when the solar panel output is minimal the regulator can still deliver a small charge, and in this mode the LED's are not illuminated to conserve power.
Battery charging
If a leisure battery is fitted and requires charging the Charge Status LED will illuminate. Depending on the state of charge of the battery this LED will illuminate red for bulk charge (14.4V output) or green for float charge (13.6V output). It may take a few hours to several days to charge the battery depending on its state of charge. When the battery is fully charged the regulator will turn off to prevent overcharging of the battery. If the mains charger is turned on to charge the leisure battery this can also cause the solar panel regulator to turn off.
Power Supply Unit
The PSU does not need to be switched on (shutdown button in) for the solar panel to charge the battery. During caravan storage the PSU should be shutdown (shutdown button out).
Control Panel
When the solar panel is operating the voltage display on the leisure battery will increase if the loads placed on the battery are sufficiently light.
Maintenance and cleaning
The solar panel will require cleaning periodically in order to maintain the performance of the panel, a caravan, car shampoo or simple soap can be used; no abrasive cleaners should be used.
Generator usage
Caution should be used before connecting a generator to your caravan.
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! WARNING: Never start or stop
the generator while electrical loads are connected and switched on. Start the engine, let it stabilise, then connect the electrical load. To stop engine, disconnect the electrical load and let engine stabilise before switching off.
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HABITATION RELAY /
EXTERIOR 230V SOCKET
ELECTRICS
Whilst some generators use invertor tech­nology, others use a more basic principle to generate the 230v supply. Preference should be to choose a generator which produces a consistent sinusoidal wave form with accurate voltage control.
The reverse polarity warning light may illuminate when using a generator. This is a normal side effect when using some types of generator. Instead of connecting the neutral and live conductors 110v above earth. This 110v difference causes the neon polarity indicator to illuminate.
In most cases it is safe to use a generator, but please consult the generator handbook for further information.
Habitation relay
Habitation relays are fitted to caravans by manufacturers to comply with the following legislation:
1. The Road Vehicles (Construction and Use)
Regulations 1986 Regulation 60 - Radio interference suppression
2. European Community Whole Vehicle Type
Approval (ECWVTA) framework directive 2007/46/EC and EU Regulation 661/2009 (General Safety) mandates UNECE Regulation 10 (Vehicles with regard to Electromagnetic compatibility).
A habitation relay must be fitted by manufacturers, safe guarding the consumer. The purpose of the relay is to disable non­homologated appliances/components whilst the vehicle is in transit.
Unintentional electromagnetic energy can be created by non-homologated devices within the habitation compartment, which could cause a malfunction of the towing vehicles electronic systems/components, including safety critical items such as air bags, ABS braking etc.
Exterior 230V Whale Mains Elec­tric Out Socket (when fitted)
This easy access mains out socket includes a UK 3 pin which allows you to hook up electrical appliances with a 13-amp rating such as power tools, lighting, TVs or games consoles. The Easi-Slide lid is designed to be closed completely when in use, weatherproofing the unit against the elements.
Operation:
Open the sliding lid as shown in the image below
Opening the sliding lid
When the caravan is stationary and connected to a 220V/240v supply, raise the front cover of the socket and insert the plug of the equipment to be used. Close and latch the cover into place to provide a weatherproof seal.
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ELECTRICS
ELECTRICS
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Please remember that the equipment plugged into the socket may not be weatherproof, check with the equipment manufacturer’s product information for to confirm.
To disconnect equipment, raise socket cover and remove the plug, then slide the lid down to close it and ensure a weatherproof seal.
Before moving the caravan from a pitch ensure that all accessory points are disconnected and latched in the closed position to prevent the ingress of water or debris causing damage to the point or any of the recreational vehicle’s services.
Any item plugged into this socket will be supplied by the same 1 OA breaker (MCB) as the other items plugged into sockets within the recreational vehicle. Please take into account the total loading placed on the socket circuit and the site supply before switching equipment on. The socket should be used to power a single appliance with an appropriate power consumption rating - the socket is NOT suitable for use as a supply to power an adjacent caravan or motorhome.
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! WARNING:
• All mains electric work must be carried out by a competent person as defined by BS7671 PART 2.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• All socket lids must remain closed when not in use. In adverse weather conditions, for example, snow, frost or heavy rain, please note risk of electrocution exists.
Internal USB Socket Provision
In addition to the 230v sockets and 12v sock­ets present there is a USB socket at the end of the sink unit. This can be used with a variety of devices such as mobile phones, media players etc, as a power supply for continued running of the device or charging of the internal battery of that device. The socket provides a 5v output in line with the usual USB specification and is powered by the leisure battery and/or charger. The connecting lead between socket and device is not provided, as the format of this lead is device specific.
The fitted USB socket is limited to an output of
2.0 amp – for larger devices such as tablets; use of the adjacent 12v socket with an appro­priate adaptor may instead be required. Please check the instructions supplied with your device for further details.
Note: This USB socket does not provide a means of transferring or storing data, and so is not intended for use with memory sticks or other data storage devices.
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USB SOCKET
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FITTED EQUIPMENT
Whale Water Heater ................................................................................................................ 90
Whale Space Heater ............................................................................................................... 91
Dometic absorption refrigerator .............................................................................................. 92
Thetford Hob .......................................................................................................................... 93
Thetford Grill .......................................................................................................................... 100
Thetford Oven ...................................................................................................................... 100
Thetford C402 cassette toilet ................................................................................................ 103
Caravans with external BBQ point ........................................................................................ 103
Caravans with external shower point .................................................................................... 104
TV antenna .......................................................................................................................... 106
Bedding ................................................................................................................................ 106
Doorscreen ........................................................................................................................... 106
Exterior door key .................................................................................................................. 107
Exterior door ......................................................................................................................... 107
Windows / Roller blinds ........................................................................................................ 107
Rooflights .............................................................................................................................. 107
Table / storage ...................................................................................................................... 109
Shower use ........................................................................................................................... 109
Awning ................................................................................................................................. 109
Paint colour reference ........................................................................................................... 110
TV brackets ........................................................................................................................... 110
Bonded roof ......................................................................................................................... 110
Step on hitch cover ............................................................................................................... 110
Caravan motor mover ............................................................................................................ 110
FITTED EQUIPMENT
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WHALE WATER HEATER
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Whale Water Heater
Your caravan is equipped with a Whale eight litre gas / electric water heater. Quick reference and detailed instructions are available for the water heater, please read these before using the water heater. They are available at:
http://www.whalepumps.com/rv/resources­library.aspx?Application_listItem_ID=11394
FITTED EQUIPMENT
If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
Note: Never operate the water heater without water in it. Please ensure the water system is primed (water heater drain valve closed, and water system filled with water), and that the vehicle is level, before operating the water heater.
Whale water heater drain valve
Electrical operation of Whale Water Heater
Once the water system is primed, the 230v isolation button on the Sargent Power Supply unit can be switched ON.
Heating
system
In addition, in the base of the wardrobe are two switched fused spurs which individually isolate the 230v supply to the Whale space heating and water heating appliances. These will be labelled Space Heater and Water Heater, and once the water system is primed, the switch marked WATER HEATER must also be switched ON for electric water heating.
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Closed Open
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WHALE SPACE HEATER
FITTED EQUIPMENT
Whale Space Heater
Your caravan is equipped with a Whale underfloor gas / electric space heater. Quick reference and detailed instructions are available for the space heater, please read these before using the heating system. They are available at:
http://www.whalepumps.com/rv/resources­library.aspx?Application_listItem_ID=11394
If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
Electrical Operation of Whale Space Heater
Before the heating system is used for heating using electrical (230v) energy, the 230v isola­tion button on the Sargent Power Supply unit must be switched ON.
Heating
system
In addition, in the base of the wardrobe are two switched fused spurs which individually isolate the 230v supply to the Whale space heater and water heating appliances. These will be labelled Space Heater and Water Heater, and the switch marked Space Heater must also be switched ON for electric space heating.
As described in the earlier water heater instructions, the switched fused spur marked WATER HEATER must only be switched on if the water system has been primed, and the water heater itself is full of water.
Troubleshooting
The Space Heater is equipped with an electronic diagnostic system which will detect fault conditions ranging from poor gas or d.c. supply to internal Space Heater malfunctions. In the unlikely event of a failure, the red LED on the Control Panel will light.
In the unlikely event of a failure, the red ‘!’ LED on the Control Panel will light. To identify the lockout press and hold the Space Heater Function Button. The temperature control bars will light to indicate the fault code e.g if 1 bar lights, the fault code is one, if 2 bars light, the fault code is 2 etc. Please refer to the table over page.
Note: To clear a lock out. If 1, 3, 4 or 5 bars are lit indicating a lockout - turn the d.c. power ‘off’ and then
‘on’ again at the vehicle’s power supply unit. If this does not clear the lockout, or any other lockout is displayed (i.e. 2 or all 12 bars lit) - please press the red Reset Button on the Water Heater once for one second.
If the problem persists contact:
Whales Support on +44 (0)845 217 2933.
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REFRIGERATOR
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Warranty
WHALE® is a registered trademark of Munster Simms Engineering Ltd (also trading as Whale®).
The Whale® Space Heater is covered by a 3 year warranty. Please complete the enclosed warranty card and return to Whale.
FITTED EQUIPMENT
For warranty details, please see the enclosed warranty statement.
Munster Simms Engineering Ltd. 2 Enterprise Road, Bangor N. Ireland BT19 7TA Tel:+44 (0)28 9127 0531
www.whalepumps.com
Email: info@whalepumps.com
Dometic absorption refrigerator
Before you start using the refrigerator,please read the operating instructions carefully.
These instructions provide you with the necessary guidance for the proper use of your refrigerator. Observe in particular the safety instructions. Observation of the instructions and handling recommendations is important for dealing with the refrigerator safely and for protecting you from injury and the refrigerator from damage. You must understand what you have read before you carry out a task.
Keep these instructions in a safe place close to the refrigerator so they may be referred to at any time.
Your Basecamp caravan is fitted with a Dometic RM8406 absorption refrigerator.
Using this model number, please read the user instructions for the refrigerator, which are available from the following location:
http://td.dometicgroup.com
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If you are unable to view the documents on line, please contact the supplier, your dealer or Swift for an electronic or paper copy.
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! WARNING:
• Appliances and accessible parts become hot during use.
• Avoid touching heating elements.
• Children less than 8 years of age shall be kept away unless continuously supervised.
• This appliance can be used by children aged from 8 years and above, persons with reduced physical, sensory or mental capabilities and/or lack of experience and knowledge only if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliances.
• Cleaning and user maintenance shall not be made by children without supervision.
• Unattended cooking on a hob with fat or oil can be dangerous and may result in fire.
• Never extinguish a fire with water, switch off the appliance and cover flame with lid or fire blanket.
• Danger of Fire: Do not store items on the cooking surface.
• Do not use harsh abrasive cleaners or sharp metal scrapers to clean the oven door glass since they can scratch the surface, which may result in shattering of the glass.
• Never use a steam cleaner to clean appliance.
Our policy is one of continuous development and improvement. Specifications and illustrations may change subsequent to publication.
Provision of ventilation
The use of a gas cooking appliance results in the production of heat, moisture and
products of combustion in the room in which it is installed. Ensure that the kitchen is well ventilated especially when the appliance is in use: keep natural ventilation holes open.
Prolonged intensive use of the appliance may call for additional ventilation, for example opening of a window.
Thetford hob 900 Series
Read the safety instructions and information on use and maintenance of the hob carefully before continuing. This will enable you to use the hob safety and efficiently. Retain this manual for future reference. For the latest version of the Thetford Manual, please visit www.thetford-europe.com.
Symbols
Key symbols:
Introduction
These appliances are designed for cooking foods, any other use is incorrect and dangerous. Failure to install the appliances correctly or improper use, will invalidate any warranty or liability claims.
This appliances must be installed in accordance with the local, national and European regulations in force. Particular attention shall be given to the requirements regarding ventilation. Read the instructions before using the appliances.
WARNING Risk of injury and/or damage
!
CAUTION Hot surface. Risk of injury
ATTENTION Important information
Safety
and/or damage
! This appliance may be used by children
aged 8 years or older and persons with reduced physical, sensory or mental capabilities and/or lack of experience and
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knowledge only if they are supervised or have been given instructions on the safe use of this application and understand the potential hazards.
! Keep children younger than 8 years away
from the appliance, except under constant supervision.
! Do not allow children to play with the
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appliance
! Do not allow children to clean or maintain
this equipment unattended.
! Use only park supplied by the
manufacturer.
! Do not change or adjust anything on the
appliance, unless the change is authorised by the manufacturer or its representative
! Use the appliance for cooking only and
not for anything else, for example room heating. This can lead to carbon monoxide poisoning and overheating.
! The manufacturer cannot be held liable for
damage resulting from improper use or incorrect setting of controls.
! This appliance is not intended to be
operated by means of an external timer or separate remote control system.
! The use of the gas cooking appliance
results in the production of the heat in which it is installed.
! Ensure room has sufficient ventilation when
then appliance is in use. During prolonged use, additional ventilation may be needed by opening a window or increasing the extraction force of the hood.
! Never extinguish a cooking fire with water.
Turn the burner off and cover the flame with the lid of a fire blanket.
! The burners and pan supports are hot
during and after use. Allow all parts to cool before touching them, as this can cause serious injury.
! Unattended cooking on a hob with fat or
oil can be dangerous and may result in fire. Do not leave the appliance unattended when in use.
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! The use of inappropriate hob guards can
cause accidents.
! Do not store items on the cooking surface
of the hob.
! Do not use steam cleaners or pressure
washers to clean the appliance. See Maintenance and cleaning for instructions.
! Do not allow oil or fat to build up on the
appliance. Clean the appliance after each use.
1. Gas burners
2. Pan supports
3. Control panel
Before Use
Before using the appliance:
• Ensure that all the packaging materials have been removed.
• Clean the appliance with warm water and household detergent and dry carefully with a soft cloth.
• Ensure that the gas supply is connected and turned on.
• Ensure that the appliance is connected to the 12V DC battery for the spark ignition.
• Ensure that the pan supports are positioned properly.
• Ignite the gas burner and let them burn to expel odours and vapours first
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! ATTENTION: Only use LPG (Liquified
Petroleum Gas). The appliance operates on propane or butane. Propane is preferred over butane, because butane provides poor performance at an ambient temperature below 10°C and cannot be used at an ambient temperature below 5°C
Use of the burners
For the exact location of the control knobs, see main components.
Turning on:
• Push and turn the control knob.
• Turn the control knob anti-clockwise to the full rate position
-For automatic ignition models: The automatic ignition sparks and lights.
-For non-ignition models: Hold a lit match or gas match to the burners.
• Keep the control knob pressed for about 10­15 seconds and then release it.
• Adjust the height of the flame.
If the burner accidentally extinguishes turn the control knob to the 0 position and wait at least 1 minute before re-igniting the burner.
If the burner has not lit within 15 seconds turn control knob back to the 0 position and release it. Wait at least 1 minute and repeat the steps above to turn on the appliance.
Turning Off
• Turn the control knob clockwise to the 0 position to turn off the burner.
Always make sure the control knob is in the 0 position when you have finished using the gas burner.
Safe cooking
• Do not allow cooking vessels to overlap the edges of the appliance- use the correct sizes of pans and position them centrally over the burners.
Lay-out based on Topline 167
Burner set-up: 1x1, 0kW: 2x1,5kW
• Ensure that there is at least a 10mm gap between the pans and the edges of the hob.
• Turn the pans so that the handles do not overhang the front of the appliance.
• Ensure that the flame of the gas burner heats the bottom of the pan, not the edges.
• Do not leave the appliance unattended when not in use.
• Do not use the appliance while the vehicle is moving.
• Turn the control knob back to the 0 position after cooking.
• Keep the appliance clean and prevent accumulation of grease and food scraps.
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Maintenance and cleaning
Thetford recommends an annual inspection service by an approved service centre. Between annual servicing, clean the appliance regularly after use. Before any cleaning work is started, the appliance should be have been left to cool and be disconnected from the gas and electrical supplies.
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• Always remove any spills or contamination immediately after use with soap and hot water. Towel dry the surface with a soft cloth.
• Use a non-abrasive multi-purpose cream cleaner and a nylon scourer pad to clean more stubborn dirt or grease.
• For routine cleaning of the glass surface, use a cleaning cream and clean cloth or paper towel. After cleaning, wipe dry with a dry paper towel.
! WARNING: Do not use abrasive
cleaners, metal scouring pads or hard brushes. They could damage the appliance.
! WARNING: If you clean the burner rings,
ensure that the holes are not clogged.
Note: The control knobs can be removed for cleaning. The knobs are easy to replace.
Gas leaks
As soon as you smell gas:
• Ensure that all burners are turned off.
• Extinguish all naked lights and do not smoke.
• Shut off the gas supply at the gas bottle immediately.
• Do not use electrical switches.
• Open all doors and windows.
! WARNING: LPG is heavier than air.
Escaping gas accumulates at lower levels. By following the strong, unpleasant smell of gas, you can determine where the leak is located. To investigate where it is exactly, use a special leak detection spray. Never use an open flame to find the leak!.
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HOB TROUBLESHOOTING
Trouble shooting
Problem Problem cause Solution
Burners do not burn or burn unevenly
Automatic ignition does not spark
Control knobs do not function Knobs are mounted
If you cannot solve a problem, contact the authorised local Services Centre or Thetford Customer Service in your country.
Gas bottle is empty
Gas tap is closed
Burner caps are not correctly positioned
Burners are wet or clogged
12V DC battery is discharged
Connections are loose
Ignition points is wet or dirty
incorrectly
Fill bottle
Open tap
Allow caps to cool, then reposition them
Dry or clean burners
Charge battery
Secure connections
Dry or clean ignition point
Install knobs correctly
Servicing
All servicing must be carried out by an approved competent person. Before any service work is started, the appliance should have been left to cool and be disconnected from both gas and electrical supplies. After each service the appliance must be checked for gas soundness and electrical safety.
For service, please contact your authorised local Service Centre giving details of the model and serial number on the data badge plus date of purchase.
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Putting in storage
• Close the gas valve at the gas bottle.
• Disconnect the battery.
• Ensure that the control knobs are in the 0 position.
• Wipe the appliance clean and dry.
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HOB TECHNICAL SPECIFICATION
Technical Specifications
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This application is suitable for use with LPG (liquefied Petroleum Gas) and should not be used with any other gas.
! WARNING: This application must be
earthed
Disposal
Your product has been designed and manufactured with high quality materials and components, which can be recycled and reused. When your product has reached the end of life, dispose of the product according to the local rules. Do not dispose of the product with the normal household waste. The correct disposal of your old product will help prevent potential negative consequences to the environment an human health.
Questions
If you have questions about your product, parts, accessories or authorised services:
• Visit www.thetford-europe.com
• If you cannot solve a problem, contact the authorised local Service Centre or Thetford Customer Service in your country.
Warranty
Thetford BV offers the end users of its products a three-year-warranty. In case of malfunction within the warranty period, Thetford will replace or repair the product. In this situation, the costs of replacement, labour costs for the replacement of defective components and/or the costs of the parts themselves will be paid for by Thetford.
Purchased space parts carry a one-year­warranty. Any fitting and/or labour costs are not covered by warranty.
1. To submit a claim under this warranty, the
user must take the product to an authored Thetford Service Partner. The claim will be assessed there.
2. Components replaced during repair under
warranty become the property of Thetford.
3. This warranty does not prejudice current
consumer protection laws.
4. This warranty is not valid in the case of
products that are used for commercial purposes.
5. Warranty claims falling into one of the
following categories will not be honoured:
• The product has been improperly used
or the instructions in the manual have not been followed
• The product has not been installed in
accordance with the instructions
• Modifications have been made to the
product
• The product has been repaired but not by
an authorised Thetford Service Partner
• The serial number or product code has
been tampered with or removed
• The product has been damaged by
misuse
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