swepac PVEL-D, PVEL User Manual In Original

PVEL PVEL-D
USER MANUAL IN ORIGINAL
Dok: 101504D-GB 1911
PVEL / PVEL-D
CONTENTS
OPERATION, PRECAUTIONS...............................3; 4; 5; 6
TRANSPORT, PRECAUTIONS..............................6
PREPARATIONS AND OPERATING
CONVERTER CONNECTION TO
SPECIFIC SAFETY RULES..................................10
MAINTENANCE .................................................. 11
REGULAR MAINTENANCE .............................. 11
INSPECTION DETAIL REPAIR............................12
EC-DECLARATION OF CONFORMITY.............15
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PVEL / PVEL-D
SAFETY INSTRUCTIONS
To reduce the risk of serious injury or death to yourself
or others read and understand the Safety and opera­ting instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work
locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator’s employer
must assess the specic risks that maybe present as a result of each use of the machine.
Additional instructionst for the engine can be found in
the manufacturer’s engine manual.
Personal precautions and qualications
Only qualied and trained persons may operate or
maintain the machine.They must be physically able to handle the bulk, weight, and power of the machine. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment.
Operators and all other persons in the working area must wear protective equipment,i ncluding at a minimum:
• Protective helmet
• Hearing protection
• Impact resistant eye protection with side protection
OPERATION, PRECAUTIONS
DANGER Explosion hazard
If a warm machine or exhaust pipe comes into
contact with explosives, an explosion couldoccur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near ammable materials,
fumes or dust.
Make sure that there are no undetected sources of
gas or explosives.
Avoid contact with the warm exhaust pipe or
the bottom of the machine.
DANGER Fire hazard
If a re starts in the machine, it can cause injury.
If possible use an ABE-class powder
extinguisher, other wise usea BE-type carbon dioxide re extinguisher.
DANGER Fuel hazard
The fuel is ammable and fuel fumes can explode
when ignited, causing serious injury or death.
Protect your skin from contac twith the fuel.If fuel
has penetratedtheskin,consult a qualied health professional.
Never remove the ller cap,or ll the fueltank
when the machine is hot.
• Respiratory protection when appropriate
• Protective gloves
• Proper protective boots
• Appropriate work overall or similar clothing (not loo­se-tting) that covers your arms and legs.
Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or under the
inuence of drugs, alcohol or medication.
No person who is under the inuence of drugs,alcohol
or medication may operate the machine.
Fill thef ueltank outdoors or in aclean and well
ventilated place, free from sparks and open ames. Fill the fuel tank at least ten meters (30 feet)from the place where the machine is to be used.
Release the ller cap slowly to let pressure escape.
Never over ll the fuel tank.
Make sure the ller cap is screwed on when the
machine is used.
Avoid spilling fuel on the machine, wipe off any
spilled fuel.
Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
Never use the machine in the proximity of ma-
terial that can generate sparks.Remove all hot or spark-generating devices before startingthe machine.
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PVEL / PVEL-D
Never smoke when lling the fuel tank or when
working with the machine or servicing it.
Only store fuel in a container that is specially
constructed and approved for the purpose.
Consumed fuel and oil containers must be
taken care of and returned to the retailer.
Never use your ngers to check for uid leaks.
WARNING Unexpected movements
The machine is exposed to heavy strains during
operation.If the machine breaks or gets stuck, there maybe sudden and unexpected movemen that can cause injuries.
Always inspect the machine prior to use. Never
use the machine if you suspect that it is damaged.
Make sure that the handle is clean and free of
grease and oil.
Keep your feet away from the machine.
Never sit on the machine.
Never strike or abuse the machine.
Pay attention and look at what you are doing.
WARNING Dust and fume hazard
Dusts and /or fumes generated or dispersed when
using the machine may cause serious and perma­nent respiratory disease, illness, or other bodily injury (forexample, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and /or skin inammation). Some dusts and fumes created by compaction work contain substances known to cause respiratory disease, cancer, birth defects, or other reproductive harm.
Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to determine if there is dust or fumes are the air. To reduce the risk of exposure to dust and fumes, do all of the following:
Perform site-specic risk assessment. The risk as-
sessment should include dust and fumes created by the use of the machine and the potential for distur­bing existing dust.
Wear, maintain and correctly use respiratory protec-
tion as instructed by your employer and as required by occupational health and safety regulations. Ther espiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
Work in a well ventilated area.
If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dustin a dust lled environment.
Operate and maintain the machine as recommended
in the operating and safety instructions.
Wear washable or disposable protective clo-
thes at the worksite, and shower and change in to clean clothes before leaving the work site to reduce exposure of dust and fumes to your self, other persons, cars, homes, and other areas.
Avoid eating,drinking, and using tobacco products in
areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area,and always before eating, drinking, using tobacco products,or making contact with other persons.
Comply with all applicable laws and regultions,
including occupational health and safety regulations.
Participate in air monitoring, medical examination
programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced in relevant occupational medicine.
Work with your employer and trade organization
to reduce dust and fume exposure at the work site and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and mplemented based on advice from health and safety experts. Consult with experts.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion
engine contains carbon monoxide which is poi­sonous, and chemicals which cause cancer, birth defects, or other reproductive harm. Inhalation of exhaust fumes can cause serious injury, illness, or death.
Never inhale exhaust fumes.
Ensure good ventilation (extraction of air by fan if
necessary).
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PVEL / PVEL-D
WARNING Projectiles
Failure of the work piece, of accessories, or even
of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons.To reduce these risk:
Use approved personal protective equipment and sa-
fety helmet, including impact resistant eye protection with side protection.
Make sure that no unauthorised persons trespass into
the working zone.
Keep the work place free from foreign objects.
WARNING Rotating blades hazards
There is a risk of hands and feet getting caught by
the rotating blades when the machine is running. This can cause personal injury.
Never place your hands or feet inside the protection
ring when the machine is running
WARNING Motions hazards
When using the machine to perform work-related
activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
If numbness, persistent recurring discomfort,
burning sensation, stiffness, throbbing, tingling, pain, clumsiness, weakened grip,whitening of the skin, or other symptoms occurat any time, when operating the machine or when not operating the machine, stop operating the machine, tell your employer and seek medical attention. Continued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and /or permanent.
Operate and maintain the machine as recommen-
ded in these instructions, to prevent an unnecessary increase in vibration.
The following may help to reduce exposure to
vibration for the operator:
If the machine has vibration absorbing handles, keep
them in a central position, avoid pressing the handles into the end stops.
When the percussion mechanism is activated, the
only body contact with the machine yous hould have are your hands on the handle or handles. Avoid any other contact, for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force.
Make sure that the machine is well-maintained and
not worn out.
Adopt a comfortable posture whilst maintaining
secure footing and avoiding awkward off-balanced postures.
Changing posture during extended tasks may help
avoid discomfort and fatigue.
In case of persistent or recurring symptoms, consult a
qualied health professional.
WARNING Vibrations hazards
Normal and proper use of the machine exposes the
operator to vibration.Regular and frequent exposure to vibration may cause, contribute to, or aggravate injury or disorders to the operator’sf ingers, hands, wrists, arms, shoulders and/or nerves and blood supply or other bodyparts, including debilitating and/or permanent injuries or disorders that may develop gradually over periods of weeks, months, or years.Such injuries or disorders may include damage to the blood circulatory system, damage to the ner­vous system, damage to joints, and possibly damage to other body structures.
Immediately stop working if the machine
suddenly starts to vibrate strongly. Before resuming the work, nd and remove the cause of the increased vibrations.
Participate in health surveillance or monitoring,
medical exams and training programs offered by your employer and when required by law.
When working in cold conditions wear warm
clothing and keep hands warm and dry.
See the”Noise and vibration declaration
statement”for the machine, including the declared vibration values. This information can be found at the end of these Safety and operating instructions.
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PVEL / PVEL-D
WARNING Trapping hazards
There is a risk of neck ware, hair, gloves, and
clothes getting dragged into or caught by rotating machineparts.This may cause choking, scalping, lacerations, or death.To reduce the risk:
Never grab or touch a rotating machine part.
Avoid wearing clothing, neck ware or gloves
that may get caught.
Cover long hair with a hair net.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes in to contact with electricity, serious injuries or death may result.
Never operate the machine near any electric wire or
other source of electricity.
Make sure that there are no concealed wires or other
sources of electricity in the working area.
DANGER Concealed object hazard
During operating, concealed wires and pipes
constitute a danger that can result in serious injury.
Check the composition of the material before
operating.
Watch out for concealed cables and pipes for
example electricity, telephone, water, gas, and sewage lines.
If the machine seems to have hit a concealed object,
switch off the machine immediately.
Make sure that there is no danger before continuing.
TRANSPORT, PRECAUTIONS
WARNING Loading and unloading hazard
When the machine is lifted by a crane and similar
appliance, this can lead to injury.
Use marked lifting points.
Make sure that all lifting devices are dimensionedfor
the weight of the machine.
Never remain under or in the immediate vicinity of
the machine.
MAINTENANCE, PRECAUTIONS
WARNING Unexpected start hazard
During maintenance or when changing blades on the
machine, there is a risk that the engine backres or that the machine unexpectedly starts. This applies especially when the engine is hot and if the switch is in position ON.This can result in serious personal injury.
Always let the engine cool down.
Always turn the switch to position OFF.
Always take the cap off the spark plug.
WARNING Unexpected start hazard
Any machine modication may result in bodily
injuries to yourself or others.
Never modify the machine. Modied machines are
not covered by warranty or product liability.
Always use original parts, insertion tools, and acces-
sories.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop device
until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
WARNING Noise hazard
High noise levels can cause permanent and
disablinghearing loss and other problems such as tinnitus(ringing, buzzing, whistling, or humming in the ears).To reduce risks and prevent an unnecessary increase in noise levels:
Risk assessment of these hazards and implementation
of appropriate controls is essential.
Operate and maintain the machine as recommended
in these instructions.
If the machine has as ilencer, check that it is in place
and in good working condition.
Always use hearing protection.
Change damaged parts immediately.
Replace worn components in good time.
CAUTION High temperature
The machine’s engine exhaust pipe, and bottom
become hot during operation. Touching them can lead to burns.
Never touch a hot machine.
Never touch the bottom of the machine when its hot.
Wait until the engine, exhaust pipe, and bottom of
the machine have cooled down before carrying out maintenance work.
STORAGE, PRECAUTIONS
Keep the machine in a safe place, out of the reach
of children and locked up.
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PVEL / PVEL-D
TECHNICAL DATA
HIGH FREQUENCY POKER WITH INTEGRATED CONVERTER
Model, standard:.........................................................................PVEL 38, 50, 58
Model with de-vibrated pistol handle:...................................PVEL-D 38, 50, 58
Motor in head, type............................................................210 V, 3phase 200 Hz
Motor winding:
Built-in thermostatic protection on
the motor winding....................Power off temperature approx. 150-160 degress
Winding isolation............................................Temperature limit on 180 degress
Converter, type:
Input from wall outlet: ................................................. .....230V, 1-phase, 50 Hz
Output to the poker head: ............................................... 210V, 3-phase, 200 Hz
Cable lenght:
PVEL / PVEL-D.....................................................................15 m / 1,5m + 20m
Hose lenght:
Standard...............................................................................................5 m / 0,5m
Special lenght are available for both PVEL and PVEL-D
WEIGHTS:
Modell Total weight
(Kg)
PVEL 38 14
PVEL 50 18
PVEL58 20
PVEL-D 38 11,5
PVEL-D 50 14,5
PVEL-D 58 16,5
Protection functions of the converter
- IP 67
- The electrical card is protected against mechanical shock.
- Internal protection against current leakage. Immediate shoutdown if leakage more than 20mA provides total protection during use.
- Protection against short circuit for all componenst included.
- (Additional protection against leakage on the cables, 10mA.)
- Protection against interruption of any phase to the electric motor.
- Protection against overheating of the converter box
- Electro-magnetic lter compatibility prevents electromagnetic interference
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PVEL / PVEL-D
FIELD OF APPLICATION AND USE OF CONCRETE VIBRATOR
A prerequisite for the nished oor to meet the quality requirements is to properly treat the fresh concrete.
During poker vibration, concrete is submitted to vibration which will force trapped air to the surface making concrete homogeneous.
It is recommended that the slab be always poker vibrated if the thickness exceeds 100 mm or if the slab is double reinforced. The next step is therefore to thoroughly compact concrete with a poker vibrator.
The poker size should be adapted to the density of reinforcement and concrete thickness. Care is required at
rails, forms and stop ends. Introduce the vibrator vertically in the concrete mass without moving it horizontally.
Do not transport concrete with a poker vibrator. This would increase the risk of over vibration.
Always start by leveling vibration. Make short pokes in order to level high spots. The concrete vibrator
should be introduced into the mass at regular intervals. The interval should be from approximately 8 times the diameter of the poker. Duration of each insertion shall be inside 5-15 seconds. The time in vibrating the different layers should not be big to avoid cold joints. Do not push or force the vibrator into the mass, it could be stuck in the reinforcements.
Always remove the poker vertically with movements upwards and downwards so the concrete lls the empty
space again. Do not switch off until you stop the vibration completely. Se speed of removing is approximately 8 cm per second.
The time is shorter for a uid mass; a vibration in excess can produce segregation. It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles,
as well a change in the noise of the vibrator is produced. Keep a distance of 7 cm minimum from any walls or form works.
Choose the type of vibrator adequate to the dimensions of the structure to vibrate, the distance among the
reinforcement and the slump cone. It is recommendable to have an additional concrete vibrator.
Before starting, check that the concrete vibrator is in good condition and it works correctly. Use the means of
safety and protection.
Pour the concrete in the structure avoiding high heights. Try to pour leveled the concrete. The thickness of
every layer should be less than 50 cm, The recommendation is between 30 and 50 cm.
In order to vibrate slabs, the poker has to be kept oblique so that the contact supercies with mass is bigger
and the compacting effect is better.
Do not keep the concrete vibrator out of the concrete during longer periods. Stop it during residence in the concrete vibration. The concrete slab is working as a cooler for the
vibrator tub and if this not is respected, a break down will appear inside a shorter period
with operating lost and unnecessary cost for the owner.
Follow the maintenance instructions.
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PVEL / PVEL-D
PREPARATIONS AND OPERATING CONDITION
For your own safety, as protection for others, and to avoid damage to the equipment, read carefully this manual and operating guidelines.
1. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust.
2. Never carry or pull the tool by using the feed cable, and never for removing the outlet from the feed station.
3. Replace damaged feed cable immediately if a failure has been found.
4. Do not keep working the poker out of the concrete more than 5 minutes.
5. Do not stop the poker inside the concrete.
6. Change the wear parts to avoid damage to the internal parts. (Check wearing table for the poker)
CONVERTER CONNECTION TO THE SYSTEM
Do n The model PVEL is connected to the main 230V / 50-60Hz (single phase) Use a residual current device (“rcd”) with a rated tripping current of 30mA for each converter. Rcd should be installed either at the distribution board which feeds the mains supply sockets or at the xed main supply socket. Do not plug others electric tools to the rcd where is plugged the converter. DISCONNECTING THE EQUIPMENT. Stop the converter by disconnecting the proper switch, and nally remove the plug from the main. EARTH CONNECTION
To protect the user from an electrical shock, the converter should be correctly connected to earth. The converters are equipped with three cables and their respective plugs. The adequate earth socket should be
used to connect the converters. If the socket with earth is not available, an earth adapter should be used before connecting the plugs. EXTENSION CABLES
Always use extension cables with earth wire and its respective plug with earth in the female and male plug.
Do not use damaged or worn out cables.
Avoid heavy loads on cables. To determine the transversal section, follow the following procedure:
PROCEDURE TO DETERMINE THE NECESSARY TRANSVERSAL SECTION IN CABLE EXTENSION
Do the following verications and take the highest section of cable:
1. The ohmic resistance and inductive resistance of the cable with the permitted loss of voltage of 5%, cosphi=0.8 trough the frequency and voltage curve I.e.
Voltage nominal:……………………………….. 380 V / 50 Hz
Nominal current:............................................. ......................10 A
Cable length:................................................... ....................150 m
Entering the curve with the product: Intensity x Length=10x150=1500 Am We obtain a 2.5 mm2 section
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PVEL / PVEL-D
2. The permitted heating of the cable according to VDE standard ( minimum transversal section table required).
I. e. For 10 A, according to table for 15 A or less, the section is of 1 mm. Therefore, the section chosen is equal to 2.5 mm2, Always choose the highest transversal section of the two verications.
Line mm²
1 15 10
1,5 18 10 / 3-16 / 1-
2,5 26 20
4 34 25
6 44 35
10 61 50
16 82 63
25 108 80
SPECIFIC SAFETY RULES
For your own safety, as protection for others, and to avoid damage to the motor, read carefully the following usage recommendations.
1. Firstly read the instruction of the converter where you are going to connect the vibrating pokers.
2. For the operation of the vibrating poker, make sure that operators have been instructed in the proper usage of the machine
3. The vibrating poker should only be used in the specic jobs for which it has been developed and under the instruction and safety recommendations of this manual.
4. Be sure that the parts of the poker are tight before starting working.
5. The vibrating poker plug should not be used to start or stop the equipment, use the switch.
6. Protect the electrical cable against heat, oil, or sharp edges.
7. Avoid the attening of the cable by heavy machinery which could cause breakage
8. Check the electrical cable is with the proper section and it is in good condition
9. Avoid the vibrating pokers are working in contact with hard object during a long period.
10. Disconnect the vibrating poker from the converter before doing any operation.
11. Change the external wear parts to avoid damage to the internal parts.
12. Proper protective equipment SHOULD BE USED because the acoustic pressure of this machine is 79dB
(ISO 6081) and acoustic power level is 85dB acc. to ISO 3744. IN ADDITION, LOCAL COUNTRY ESTABLISHED ORDINANCES SHOULD BE RESPECTED.
Maximum
A
Max Fuse
A
Model
1
PVEL 38 PVEL-D 38 1,40 0,41
PVEL 50 PVEL-D 50 1,80 0,56
PVEL 58 PVEL-D 58 2,30 0,48
Hand/arm vibration hav according to ISO 5349 PVEL
Measured 2m from the poker head. PVEL-D Measured on the pistol handle.
10
Model
2
Effective value of
vibration in hose (m/s²)
1
Effective value of
vibration in hose (m/s²)
2
Dok: 101504D-GB 1911
PVEL / PVEL-D
Ensure that the parts of the rod are tightened and that electrical cables and other equipment are in good condition
before starting work
When nishing the job or when taking a break, the operator should switch off, disconnect it from the electrical
system, and place it in such a way that should not fall or tip in fresh concrete.
MAINTENANCE
When replacing parts with new, use only SWEPAC original parts.
Lubricating oil, rod bottle, syntetic oil.......................Klübersynth GH 6, or similar
Volume........................................................................Tube cap volume for each diameter
REGULAR MAINTENANCE
ACCEPTED WEAR FOR DIAMETERS AND LENGTHS OF THE POKERS.
DIAMETER (mm)
LENGHT (mm)
MODEL
PVEL 38 36,5 (38) 365 (370)
PVEL 50 48 (50) 360 (370)
PVEL 58 56 (58) 410 (420)
The dimensions in parentheses are the original diameters and the
original lengths. Change the hose when the minimum diameter is reached. Change the tube tip when the minimum length is reached.
1. Every 12 months or 500 hours of working a lubrication of the bearings of the vibrating pokers is
recommended depending of the use. An expert should dismantle the vibrating poker. Clean with solvent the
bearings and check it. Fill the hole in the cap with the recommended oil. When you assemble, place the sealant
in all the threads. It is important that all the parts are tightened (600 to 800 Nm of torque) to avoid the water
does not penetrate in the head. Finally, apply two weld spots to secure the parts do not loosen.
2. Always you change the switch be sure the bolts of the switch box are tighten and the box is watertight.
3. After maintenance jobs all the parts must be assembled correctly.
4. Every 12 month or more frequently, depending on the use, it is recommended an inspection be done by an
authorized dealer.
5.Check the wear of the poker controlling the outside diameter and length of the poker. Replace the housing or
cap when the diameter or length in the least point is less than the specied in the table according to the model.
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PVEL / PVEL-D
INSPECTION DETAIL REPAIR
1. Inspection current conpsumtion rod motor Amp.
Rod
(diameter)
Amp.
obelastad
38 1,3 50 1,5 58 1,7 60 3
2. Kontroll motstånd i motorlindning Ohm
Rod
(diameter)
Resistance
(Ohms)
38 28 50 10,6 58 8,8 65 2,6
12
Dok: 101504D-GB 1911
PVEL / PVEL-D
ELECTRIC EQUIPMENT PVEL
ELECTRIC WIRINGS AND ELECTRICCOMPONENTS
IDENTIFICATION LED INTERNALLY
OUTSIDE
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13
TROUBLESHOOTING OUTSIDE:
LED INFORMATION
Green ashing It is connected, waiting to start
Green Normal working
Red Overcurrent / Short-circuit
Yellow Lekeage current
Red ashing Fail of a phase
TROUBLESHOOTING INTERNALLY:
PVEL / PVEL-D
PROBLEM CAUSE / SOLUTION
Not working, green led (1) OFF
Red led (2) ON
Yellow led (3) ON
Red blue (4) ON
Led (2+3+4) ON
See if it has power Check cord Check plug Converter burnt
Stator poker burnt Converter burnt
Earth leakage current (check poker, connections)
Water inside converter or poker
Lack of phase in poker (3 phase motor)
Over temperature. (check converter’s cleanness and remove stacked concrete and any unnecessary cover)
OTHER:
The poker is noisier
The vibrating poker works
correctly but it overheats
Bearings are not in good conditions.
Check the poker is not working out of concrete. Verify the input voltage of the converter. Bearings in bad conditions or without grease
14
Internal diode ramp
External diode
Dok: 101504D-GB 1911
EC-declaration of conformity
1. Category: PokerVibrator
PVEL / PVEL-D
Manufacturer
Swepac AB
Blockvägen 3
34132 Ljungby
2. Type: PVEL / PVEL-D
The product complies with the following directives:
2006 / 42 / EG
2000 / 14 /EG
2004 / 108 / EG
EN 500-1
EN 500-4
EN 12649:2008+A1:2011
ISO 11201
ISO 5349-2:2001
Technical documentation held by:
Swepac AB, Blockvägen 3 SE-34132 Ljungby Hans Holmlund / Product Manager
Dok: 101504D-GB 1911
15
SWEPAC AB
Address Blockvägen 3, 341 32 Ljungby, Sweden, tel. +46 (0)372-156 00, fax +46 (0)372-837 41, E-mail mail@swepac.se,
Internet www.swepac.se
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