Swegon TCLF, TBLF Installation Instructions Manual

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GB.TBLF.170215
Swegon reserves the right to alter specifi cations.
www.swegon.com 1
Installation Instructions for the TBLF/TCLF Air Heater, for water GOLD
1. General
Finned-tube heat exchanger fabricated of copper tubes and profi led aluminium fi ns. Fin pitch: 5.5 mm. The head­ers and the pipework to the water connections are made of copper. The male threaded pipe connections are made of brass.
The control functions for preheat are integrated into the control equipment of the air handling unit. Temperature sensor for duct and IQlogic
+
with a 0.25 metre long cable, frost guard sensor (insertion type), and T-piece (for air heaters without outlet for an insertion sensor) are included in the air heater supply.
Extra accessories
Circulation pump used for ensuring the frost guard func­tion for the air heater. Supplied with T coupling, non­return valve and commissioning valve. The automatic pump control system is integrated into the control equip­ment of the air handling unit. See the individual instruc­tions for the TBPA accessory.
The TBVL valve set with 2(3)-way valve, actuator, con­nection cable with quick-fi t connector, frost guard sensor (insertion type), and T-piece (for air heaters without outlet for an insertion sensor). See the individual instructions for the TBVL. If the air heater is to be installed outdoors or in a cold space, take into consideration the enclosure class of the actuator and the permissible ambient temperature. If necessary, see to it that required protection is arranged.
If you use a valve of your own, you have the option of instead selecting a set of electrical connection compo­nents. This set contains a connection cable with quick-fi t connector, resistor and insertion or strap-on sensor.
2. Maintenance
Check at least twice a year whether cleaning is necessary.
Cleaning shall only be done by blowing with compressed air against the ordinary direction of airfl ow, vacuum clean­ing with a soft nozzle or wet cleaning with water and/ or solvent. Before you begin wet cleaning, you should cover adjacent functional sections to protect them. After wet cleaning, you should blow the surfaces dry with com­pressed air to remove every trace of cleaning solvent.
TBLF
TCLF
If cleaning solvent is used, this solvent must not contain ingredients that will corrode aluminium or copper. Swe­gon’s cleaning agent is recommended. This cleaning agent is sold by Swegon or Swegon Service.
While cleaning, check whether the liquid circuit needs to be vented.
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GB.TBLF.170215
Swegon reserves the right to alter specifications.
2 www.swegon.com
3. Installation
For the installation of air heaters for preheat in duct sys­tems, see the individual instructions entitled: Installation Instructions for Duct Accessories.
Always connect the liquid circuit for counter-flow circula­tion to ensure optimal air heater performance. Connect the inlet water pipe to the upper or lower air heater con­nection depending on the direction of airflow. See Fig. 1.
Make sure that the frost guard connection is always near­est to the return water pipe connection (applicable to air heaters with rectangular connections).
To install the frost guard sensor:
Circular connections:
The frost guard sensor must be mounted on the return water pipe from the air heater, as near to the air heater as possible. A T-piece is supplied with the air heater for installing an insertion sensor. See fig. 2 and 3. Make sure that the frost guard sensor is protected to prevent inad­vertent damage. This can be done, for example, by fitting a pipe extension piece to the air heater’s outgoing header.
Rectangular connections:
Install the frost guard sensor on the air heater in the con­nection intended for an insertion sensor. See Fig. 1.
Fig. 1
1)
1)
1) Connection for
frost guard sensor (applies to air heat­ers with rectangu­lar connections)
T piece
Frost guard sensor
Shut-off valve
Heating water
Shut-off valve
Fig. 2 Pipe connection example
Fig. 3
Measuring element, sensor
T piece
Cable gland
Spacer nut for adjusting the insertion depth.
2(3)-way valve
Commission­ing valve
Non-return valve
Applicable to air heaters with circular connections
Frost guard sensor. Applicable to air heaters with rectangular connections
Secondary pump
A AB
B
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GB.TBLF.170215
Swegon reserves the right to alter specifications.
www.swegon.com 3
Use a pipe wrench to restrain the pipe connections of the air heater when tightening the external pipe connections to avoid damaging the tubes in the air heater.
Always fill the air heater with liquid from the lower con­nection. Vent the system before you commission it.
The supply flow temperature should be between 80-85°C.
Continuous circulation through the air heater is required whenever the outdoor temperature is low, to ensure satisfactory anti-freeze monitor function in the air heater. A secondary pump and non-return valve must therefore be installed as illustrated in Fig. 2. A pump kit consisting of a pump, non-return valve and commissioning valve is avail­able as an accessory.
The temperature sensor can to advantage be mounted at an appropriate place in the air handling unit between the filter and the heat exchanger in order to avoid erroneous measurements because of temperature stratifications.
The ventilation system should be supplemented with a TBLZ-1-24-3 or TBLZ-1-30 sensor, installed upstream of the preheat coil viewed in the direction of airflow, to furnish the GOLD air handling unit with a correct outdoor tem­perature reading.
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GB.TBLF.170215
Swegon reserves the right to alter specifications.
4 www.swegon.com
4. Electrical Connections
The electrical connections should be wired by a qualified electrician in accordance with local electrical safety regula­tions.
Install the IQnomic Plus module on the DIN rail inside the electrical equipment cubicle of the air handling unit or at another appropriate location.
Applicable to size 100/120 GOLD units only: If the total load on Terminals 31-32 is higher than 16 VA, use Terminals 201 (G) and 202 (G0). Terminals 201-202 can be loaded with a total of max, 48 VA.
GOLD RX/PX/CX/SD, version E/F
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
P1
COM POWER
IQlogic
+
1234 5678 9101112
-+-+ -
++--S - S
C13NO14C15NO
16
+17-
18
+19-
20
G21G0
22
Com 1Heat/Cool Com 2
Temp. sensor,* for pre-heated air
Contactor/
Pump
* Digital temperature sensors require correct polarity when you connect them.
Jack for wall mounting, 019611
T1 GR
R1
RD
32 (G0) IQlogic control unit 31 (G) IQlogic control unit
Blue Orange Black Red
Green
Yellow
Brown
White or
grey
Brown White
Resistor/air heater/air cooler, type 2.2 k
Insertion-type/strap-on sensor
Valve actuator
0-10 V DC output signal 0-10 V DC control signal G0 24 V AC G 24 V AC
Pump alarm (Requires GOLD program version 1.10 or a later version)
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