Swegon GOLD LP Operation And Maintenance Instructions

GB.GOLDLP.170830
www.swegon.com 1
We reserve the right to alter specifications without notice.
Operation and Maintenance Instructions GOLD LP
Applicable to program version 3.04 and newer versions
The document was originally written in Swedish.
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We reserve the right to alter specifications without notice.
Content
1 GENERAL .................................... 3
1.1 Range of Application ................................3
1.2 Mechanical Design ...................................3
1.3 Control System ........................................3
1.4 Environmental Documentation .................3
1.5 The Components of the Air Handling Unit 4
2 SAFETY PRECAUTIONS .............. 5
2.1 Safety Isolating Switch/Main Switch ..........5
2.2 Risks .......................................................5
2.3 Safety Guards ..........................................5
3 INSTALLATION ........................... 6
4 COMMISSIONING ...................... 6
4.1 General ....................................................6
4.2 Adjusting the Duct System ........................
and Air Devices ......................................7
4.2.1 Adjustment Sequence .........................7
4.2.2 Adjustment Procedure ........................7
4.3 To Adjust the Pressure Balance .................8
4.3.1 General ..............................................8
4.3.2 To Ensure the Correct
Leakage Direction ........................................8
5 HAND-HELD MICRO TERMINAL AND HOW TO USE THE MENUS ... 9
5.1 HAND-HELD MICRO TERMINAL ................9
5.1.1 General ..............................................9
5.1.2 Buttons ..............................................9
5.1.3 Display Screen ....................................9
5.1.4 Abbreviations .....................................9
5.2 Menu tree ..............................................10
MAIN MENU ............................... 10
6 MAIN MENU ............................. 11
6.1 General ..................................................11
6.2 Selection of Language ............................11
6.3 Changing Operating Mode ....................11
6.4 Settings .................................................11
7 USER LEVEL .............................. 12
7.1 Temperature...........................................12
7.1.1 Readings ..........................................12
7.1.2 Settings ............................................12
7.2 Air flow/Pressure ....................................13
7.2.1 Readings ..........................................13
7.2.2 Settings ............................................13
7.3 Switch clock ...........................................14
7.4 Filters .....................................................14
7.4.1 Readings ..........................................14
7.4.2 Calibration - Filters............................14
7.4.3 Calibration - Rotary Heat Exchanger ..14
7.5 Air Adjustment .......................................15
7.6 Alarms ...................................................15
8 INSTALLATION LEVEL .............. 16
8.1 Menu Survey ..........................................16
9 FUNCTIONS .............................. 17
9.1 Temperature...........................................17
9.2 Temperature Regulation .........................17
9.2.1.1 ERS Regulation ..............................18
9.2.1.2 Supply Air Regulation ....................19
9.2.1.3 Extract Air Regulation ....................19
9.2.2 Outdoor Temperature Compensation 20
9.2.3 Summer Night Cooling .....................21
9.2.4 Intermittent Night-time Heating ........22
9.2.5 Morning BOOST ...............................23
9.2.6 Setpoint Temperature Displacement ..23
9.2.7 External Temperature Sensors ...........24
9.3 Flow/Pressure .........................................25
9.3.1 Fan Regulation .................................25
9.3.1.1 Flow Regulation .............................25
9.3.1.2 Pressure Regulation .......................25
9.3.1.3 Demand Control ............................25
9.3.1.4 Slave Control .................................25
9.3.1.5 Clean Air Control ...........................26
9.3.2 Outdoor Temperature
Compensation ...........................................27
9.3.3 Downspeed Control of Fan Speed to
Min. Set Point, Airflow/pressure .................28
9.3.4 To adjust the flow of the slave fan .....28
9.4 To Activate the GOLD SD
Filter Monitoring Function ............................28
9.5 Operation ..............................................29
9.5.1 Switch clock .....................................29
9.5.2 Extended Operation ..........................29
9.5.3 Summer time/Winter time ................29
9.6 Heating ..................................................30
9.6.1 Heat exchanger ................................30
8.6.1.1 Defrosting the rotary
heat exchanger..........................................30
9.6.2 Pre-/Reheating ..................................31
9.6.3 Heating BOOST ................................31
9.7 Cooling ..................................................32
9.7.1 Operation .........................................32
9.7.2 Cooling Regulation (Control) ............32
9.7.3 Periodic Operation ............................33
9.7.4 Regulation Speed .............................33
9.7.5 Outdoor Temperature Limit ...............33
9.7.6 Restart Time .....................................33
9.7.7 Cooling Min Air Flow ........................33
9.7.8 Neutral Zone ....................................33
9.7.9 Cooling BOOST ................................33
9.8 Humidity ................................................34
9.9 Input/output connections .......................35
9.10 IQnomic Plus ........................................36
9.11 All Year Comfort ..................................37
9.12 OPTIMIZE .............................................38
10 AUTOMATIC FUNCTIONS ...... 39
10.1 General ................................................39
10.1.1 Starting Sequence ..........................39
10.1.2 Cooling Recovery ............................39
10.1.3 Zero Point Calibration .....................39
10.1.4 Anti-frost Monitoring Function – Air
Heater for Hot Water .................................39
10.1.5 Additional cooling –
Electric Air Heater ......................................39
10.1.6 Additional running -
Heat Exchanger .........................................39
10.1.7 Density-corrected Airflow ...............39
10.1.8 Carry-over Control ..........................39
10.1.9 Calculaton of the efficiency of the
rotary heat exchanger ................................39
11 READINGS .............................. 40
12 MANUAL TEST ....................... 40
13 ALARM SETTINGS .................. 41
13.1 Fire Alarms ...........................................41
13.2 External Alarms ....................................41
13.3 Alarm Limits .........................................41
13.4 Alarm Priority .......................................41
14 HAND-HELD TERMINAL ........ 42
14.1 Language .............................................42
14.2 Air flow unit .........................................42
14.3 Min/Max Adjustment ...........................42
14.4 Base Settings ........................................42
15 COMMUNICATION ................. 43
15.1 EIA-485 ...............................................43
15.2 Ethernet ...............................................43
16 SERVICE LEVEL ....................... 43
17 MAINTENANCE ...................... 44
17.1 Filter Change .......................................44
17.1.1 To Remove the Filters ......................44
17.1.2 To Install New Filters .......................44
17.2 Cleaning and Inspection .......................44
17.2.1 General ..........................................44
17.2.2 Filter Spaces ...................................44
17.2.3 Heat Exchanger ..............................44
18.2.4 Fans and Fan Spaces .......................44
17.3 Performance Checks ............................44
18 ALARMS AND
FAULT TRACING .......................... 45
18.1 General ................................................45
18.1.1 A and B Alarms ...............................45
18.1.2 Resetting of alarms .........................45
18.1.3 Changing Alarm Settings ................45
18.2 Alarm Descriptions with
Factory Settings ...........................................46
19 INFORMATIVE MESSAGES .... 52
20 TECHNICAL DATA .................. 53
20.1 Dimensions, GOLD LP one-piece unit ....53
20.2 Electrical Equipment Cubicle ................54
20.2.1 Internal Connections ......................54
20.2.2 Connection to Terminal Blocks ........56
20.3 Electrical Data ......................................57
20.3.1 Air Handling Unit ............................57
20.3.2 Fans ...............................................57
20.3.3 Electrical equipment cubicle ............57
20.3.4 Heat Exchanger Motor ....................57
20.3.5 Control Inaccuracy ..........................57
21 ANNEXES ............................... 58
21.1 Compliancy Declaration .......................58
21.2 Commissioning Record .........................59
21.3 Ecodesign data .....................................70
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1 GENERAL
1.1 Range of Application
The GOLD LP is a complete air handling unit with built-in control equipment. The air handling units are designed for comfort ventilation and can be utilised in buildings such as offices, schools, day nurseries, public buildings, shops and residential buildings.
The GOLD LP units are one-piece air handling units. If supplementary function sections such as dampers and air coolers are required, they must be installed in the duct­work.
In order to fully obtain all the benefits the GOLD LP has to offer, it is important keep in mind the air handling unit’s special characteristics in conjunction with designing the project, installing the unit, adjusting it and operating the system.
The unit must be installed indoors.
Important!
Always read the safety precautions in Section 2 that explain the risks involved in running the unit and designate who shall be permitted to operate and service the unit, and carefully follow the installation instructions provided in each paragraph.
The product identification plate is located on the electrical equipment cubicle. Refer to the particulars on the product identification plate when you contact Swegon.
1.2 Mechanical Design
The GOLD LP is available in two sizes. The external sheet metal surfaces of the unit are painted
white, NCS S 0502-G, except for the back side which con­sists of aluminium-zinc plated sheet steel..
The inner skin is predominantly made of aluminium-zinc plated sheet steel. The casing, including the inspection panels, has a 30 mm thick intervening slab of mineral wool insulation.
The GOLD LP is equipped with Class F7 bag filters. DThe type RECOnomic rotary heat exchanger is variable
speed controlled and has a peak temperature efficiency of 85%.
The supply air and extract air fans are direct-driven plenum fans. The fans are equipped with EC motors that provide high efficiency across the entire operating range.
1.3 Control System
The IQnomic control system is microprocessor-based and is integrated into the unit. It controls and regulates the fans, heat exchanger, temperatures, airflows, operating times and a large number of internal and external functions as well as alarms.
1.4 Environmental Documentation
Environmental Documentation with the Dismantling Instructions for Recycling and the Environmental Product Declaration can be downloaded from our website: www. swegon.com.
The air handling unit is designed in such a way that it can be dismantled into its natural parts for scrapping. When the unit has ended its useful product life, the services of an accredited recycling company should be utilised for disposal.
The recyclable weight of the GOLD LP is about 94% of its initial weight.
Swegon AB is associated with the REPA Register, No.
5560778465. Contact Swegon AB, Phone: +46 (0)512-322 00, if you
have any questions regarding the dismantling instructions or the air handling unit’s impact on the environment.
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1
2
1
2
1.5 The Components of the Air Handling Unit
The individual components each specified below in a simplified and diagrammatical description.
The air handling units are supplied in the right-hand ver­sion as shown in Fig. 1a. Coversion to the left-hand version as shown in Fig. 1b can be carried out by making a simple adjustment in the control equipment. In the left-hand version (Fig. 1b), the components marked with an asterisk change function and designation (the components are named according to whether they are for supply air or extract air).
The arrangement of the components and their des­ignations
1
OUTDOOR AIR* (Left-hand version: Extract air) 2 EXHAUST AIR* (Left-hand version: Supply air) 3 Extract air fan* with motor and motor controller 4 Pressure sensor, extract air fan* (Position on function selector
switch = 1) 5 Electrical equipm. cubicle with control unit 6 Hand-held Micro Terminal 7 Main switch/Safety switch 8 Extract air filter*
9 EXTRACT AIR* (Left-hand version: Outdoor air) 10 SUPPLY AIR* (Left-hand version: Exhaust air) 11 Supply air temp. sensor (to be mounted in supply air duct) 12 Supply air fan* with motor and motor controller 13 Extract air temperature sensor* 14 Pressure sensor, supply air fan* (Position on function selector
switch = 2) 15 Heat exchanger 16 Drive motor, heat exchanger 17 Sensor, rotation monitor 18 Outdoor air temperature sensor* 19 Mounting bracket for securing the unit in position, 4
brackets 20 Supply air filter* 21 Slide rails for the inspection panels
Left-hand version
Fig 1b
Outdoor air Supply air Extract air Exhaust air
Fig 1a
1
2
3 4
5
6
11
7
8
10
9
1213141516171820 1921
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2 SAFETY PRECAUTIONS
All staff concerned must acquaint themselves with these instructions before beginning any work on the unit. Any damages to the unit or parts of it due to improper han­dling or misuse by the purchaser or the fitter cannot be considered subject to guarantee if these instructions have not been followed correctly.
Warning
Only a qualified electrician or service personnel trained by Swegon shall be permitted to modify the air handling unit in conjunction with electrical installations or the wiring of external functions.
2.1 Safety Isolating Switch/Main Switch
On the GOLD LP one-piece unit, the safety isolating switch is externally positioned on the electrical equipment cubi­cle.
The air handling unit must normally be started and stopped from the hand-held micro terminal; not by switching the safety isolating switch on and off.
Always switch off the safety isolating switch before serv­icing the unit if not otherwise specified in the pertinent instructions.
2.2 Risks Warning
Before carrying out any work, make sure that the power supply to the air handling unit has been switched off.
Risk areas with moving parts
Typical moving parts are fan impellers and drive pulleys of the rotary heat exchanger.
Inspection panels can only be opened using a special key, they therefore function as safety guards for fans and the heat exchanger. If the ducts are not connected to the fan outlets, the outlets must be fitted with a safety guard (wire mesh screen).
Warning
The inspection panels on the filter/fan sections must not be opened while the unit is in operation.
Under normal operating conditions, use the stop button on the hand-held terminal to stop the air handling unit.
Wait until the fans have stopped rotating before opening the inspection panel.
The air pressure inside the fan section is positive, which means that the door can fly open.
2.3 Safety Guards
The lockable inspection panels serve as a safety guard for the fans/heat exchanger.
The cover over the power supply unit in the electric equip­ment cubicle serves as a safety guard for this unit.
Only a qualified electrician or trained service technicians shall be allowed to remove the safety guards.
Warning
The power supply to the unit shall be isolated by switching off the safety isolating switch before removing the safety guard.
All the inspection panels must be closed and the cover of the electrical equipment cubicle must be fastened while the air handling unit is operating.
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3 INSTALLATION
See the specific installation instructions.
4 COMMISSIONING
4.1 General
Sequence for commissioning:
1. Check that there are no foreign objects in unit, ducting system or functional sections.
2. Turn the safety isolating switch to the ON position (I).
3. Select the language desired, if you have not already done so. See Section 6.2 or 14.1.
4. The unit has factory settings which make it ready to use. See Section 21.2 Commissioning record.
However, in many cases, these settings need to be adjusted to suit the current installation.
Program the switch clock, operating conditions, temperatures, airflows and functions according to the procedures in Sections 5-16.
Select whether l/s, m3/s or m3/h shall be used as the flow unit. (INSTALLATION LEVEL in the HAND-HELD MICRO TERMINAL
menu). Fill out the Commissioning Record and save it in the document
pocket of the unit.
5. Activate, if needed, manual or auto operation (MAIN MENU) or lock the speed of the fans (AIR ADJUSTMENT menu).
Adjust the ducting system and air devices as described in Section
4.2.
6. Finish off with a filter calibration as described in Section 7.4.2.
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4.2 Adjusting the Duct System
and Air Devices
In order to prevent the fans from consuming more power than necessary, it is important to keep the pressure drop in the system as low as possible.
It is also important that ducting systems and air devices are correctly adjusted to provide the comfort expected.
When adjusting air devices and the duct system installed in combination with the GOLD, it is appropriate to follow the proportionality method.
This means that the proportion between the airflows in branch ducts stays constant even if the airflow in the main ducts is changed. The same proportion applies to the air devices in the installation.
When adjusting the ducting system there is provision for locking the speed of the fans in the unit to a specific pre­set flow rate, see Section 6.5.
4.2.1 Adjustment Sequence
The system should be adjusted in the following order:
1. Adjust of the air devices in each branch duct.
2. Adjust the branch ducts.
3. Adjust the main ducts.
4.2.2 Adjustment Procedure
1. Set all the air devices and dampers to the fully open
position.
2. Calculate the ratio of the airflow reading to the design
airflow of all the air devices, branch ducts and main ducts. The air device in every branch that has the lowest ratio
should be fully open. Use this air device as an INDEX AIR DEVICE. The same applies to branch dampers and main dampers.
Example on how to carry out adjustments
– Start adjusting duct branch B, since this one has the highest ratio.
– The last air device, B3, has the lowest ratio and should be fully open.
Adjust the other air devices, B1 and B2, so that these will have the same ratio as air device B3 (see item 5 above).
– Now adjust the air devices in branch duct C. Air device C4 should be fully open; throttle the others to the same ratio.
– Adjust the air devices in branch duct A. The index air device here is air device A3, which means that you first throttle air device A4 (the reference device) to device A3:s ratio.
Thereafter the others are adjusted to the same ratio as air device A4.
– Throttle branch damper B to the same ratio as branch damper A, throttle branch damper C to the same ratio as branch damper A.
Check that all dampers have the same ratio. When the adjustment has been completed, 3 air devices and
one branch damper should stand fully open to obtain the lowest possible pressure in the system.
qp = design airflow (l/s) qm = airflow reading (l/s)
q
m
K (Ratio) = q
p
When you’ve completed the adjustments, one air device in every branch, one branch damper and one main damper should consequently be fully open.
3. Start adjusting the main duct that has the highest ratio and the branch duct in the main duct that has the highest ratio. Starting from this point enables you to “press” the air in front of you toward the sections of the system that have the least air.
4. Adjust the last air device on the duct branch so that it will have the same ratio as the index device. This air device will serve as the REFERENCE AIR DEVICE. Often it is the last air device on the branch that has the lowest ratio and should be open. In this case, the same air device serves as the index device and reference device.
5. Throttle the other air devices in the branch to the same ratio as the reference device.
Note! The ratio in the reference device will change every time another air device is throttled, so in practice the ratio for the reference device can be set slightly higher. The reference device must be measured in between each air device throttled.
6. Go to the branch that had the next highest ratio and adjust the air devices there, etc.
Note! All branch dampers should be fully open until all air devices have been adjusted.
7. Throttle the branch damper that had the highest ratio to the same ratio that the branch of the lowest ratio had.
Note! Keep in mind that the index damper changes ratio; proceed as described in item 5.
8. When all branches have been adjusted, throttle the main dampers in the same manner.
Also see the example below on how to carry out adjust­ments.
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4.3 To Adjust the Pressure Balance
4.3.1 General
There should be a certain degree of negative pressure in the extract air section so that the direction of air leakage through the heat exchanger and the function of the purg­ing sector will be correct. This ensures that extract air will not be transferred to the supply air.
The pressure balance in the unit should be adjusted when the ventilation system has been fully installed and the airflows discharged from all the air diffusers and registers have been adjusted, and when the supply air and extract airflows are as they should be while the air handling unit is operating normally.
4.3.2 To Ensure the Correct Leakage Direction
The pressure balance in the AHU is adjusted by reposition­ing a commissioning plate mounted in the extract air inlet. The commissioning plate is supplied separately and should be fitted by the fitter when the extract air duct is con­nected. See illustration.
Connect a pressure gauge to the pressure measurement tappings of the air handling unit. The AHU has four pres­sure measurement tappings. The two tappings closest to the extract air duct should be used. The blue pressure measurement tapping is used for measuring the negative pressure in the extract air section and the white pressure measurement tapping is used for measuring the negative pressure in the supply air section.
The pressure measurement tappings are situated by the junction hood.
Note that both pressure measurement tappings are used for measuring negative pressure.
MEASURED VALUES The negative pressure in the extract air section should be greater or the same as the negative pressure in the supply air section.
If the negative pressure in the extract air section is the same or up to 20 Pa greater than the negative pressure in the supply air section, then you have finished commission­ing the unit.
DEVIATIONS
If the negative pressure in the extract air section is less than that in the supply air section, then you must carry out the following adjustment:
1. Stop the air handling unit, open the inspection door to access the extract air filter. Blank off an appropriate number of holes in the com­missioning plate using the plastic plugs supplied.
3. Close the inspection door and restart the AHU.
4. Measure the pressures.
Repeat this procedure until the negative pressure in the
extract air section is just as great or up to 20 Pa greater than the negative pressure in the supply air section (0–20 Pa).
Pressure measurement tappings – leakage direction
(AHU shown in the right-hand version)
- (blue) + (white)
EXTRACT AIR
2
Commissioning plate
5. If the negative pressure in the extract air section is greater than 20 Pa compared with the supply air sec­tion, although the commissioning plate is dismantled, the leakage and purging air flow will be greater than anticipated. This means that the actual extract air flow will deviate from the preset extract airflow. The devia­tion increases as the difference in pressure increases.
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Position indicator
5 HAND-HELD MICRO TERMINAL AND HOW TO USE THE MENUS
5.1 HAND-HELD MICRO TERMINAL
5.1.1 General
The hand-held micro terminal consists of an encapsulated control box with a 3-metre long cable for connection to the air handling unit by means of a quick connector.
The hand-held terminal has an illuminated display, 6 push­buttons and a red LED for indicating alarms.
5.1.2 Buttons
The buttons have the following functions:
ENTER confirms your selection and proceeds to next menu level.
ESCAPE reverts to the previous menu.
ADVANCE UPWARD or to the LEFT.
ADVANCE DOWNWARD or to the RIGHT.
DECREASES the value of the highlighted setting.
INCREASES the value of the highlighted setting.
5.1.3 Display Screen
The display screen has 4 lines. Many of the menus howe­ver have several lines and these are shown line for line as you press the ADVANCE DOWNWARD button. The posi­tion indicator shows where you are in the menu.
5.1.4 Abbreviations
The following abbreviations are used in the menus
SA = Supply air (E.g. SA FAN = Supply air fan) EA = Extract air OUTD = Outdoor air FV = Anti-frosting monitor HEAT EXCH = Heat exchanger
GOLD LP TUE 14:40 STOP MANUAL OPERATION
STOP?
MAN/AUTO.OP
SETTINGS
GOLD LP TUE 14:40 STOP MANUAL OPERATION
STOP?
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5.2 Menu tree
MAIN MENU
(Section 6)
USER LEVEL
(Section 7)
INSTALLATION LEVEL
(Section 8-16)
GOLD LP TUE 14:40 STOP MANUAL OPERATION
STOP?
GOLD LP TUE 14:40 MANUAL OPERATION STOP?
MAN/AUTO.OP
GOLD LP TUE 14:40 STOP? MAN/AUTO.OP
SETTINGS
TEMPERATURE
FLOW/PRESSURE
SWITCH CLOCK
FILTERS
AIR ADJUSTMENT
ALARMS
INSTALLATION
AUTO OPERATION
MANUAL LOW SPEED MANUAL HIGH SPEED
*SWITCH CLOCK*
TIME/DATE
TIME CHANNEL YEAR CHANNEL
*FILTERS*
READINGS
CALIBRATION
*AIR ADJUSTMENT* LOCKS FAN SPEED TIME SETTING: 0 h
*ALARMS*
ACTIVE ALARMS
ALARM HISTORY
*FLOW/PRESSURE*
READINGS
SETTINGS
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
*TEMPERATURE*
READINGS
SETTINGS
ALL YEAR COMFORT
*ALL YEAR COMFORT*
READINGS
SETTINGS
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GOLD LP TUE14:40 STOP MANUAL OPERATION
STOP?
GOLD LP TUE14:40 MANUAL OPERATION STOP?
MAN/AUTO.OP
AUTO OPERATION
MANUAL LOW SPEED
MANUAL HIGH SPEED GOLD LP TUE14:40 STOP? MAN/AUTO.OP
SETTINGS
USER LEVEL
INSTALLATION LEVEL
6 MAIN MENU
6.1 General
The main menu is normally shown if no other menu has been selected.
The display automatically returns to the main menu after 30 minutes.
The content in the menu changes depending on the operating mode selected other functions that affect the present operating mode and possible tripped alarms.
6.2 Selection of Language
When the air handling unit is started up for the first time, a language selection menu is displayed.
Select the language desired. If you want to change language at a later oppor-
tunity – or if you’ve selected the wrong language – you can change the language at INSTALLATION LEVEL under HAND TERMINAL. See Section 14.1.
6.3 Changing Operating Mode
You can start and stop the air handling unit or change over to manual or automatic operation from the main menu.
The air handling unit should normally be started and stopped from the hand-held micro terminal; not by switching the safety isolating switch on and off.
When the air handling unit is started up, menus for the various delays that are part of the starting sequence are shown.
See also Section 10.1.1, Starting Sequence.
6.4 Settings
When selecting SETTINGS in the main menu, you will advance to User Level and Installation Level.
See Section 7.
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X = Extract air temperature °C
ERS Regulation 1
15
10
20
15 20
25
Step 1
Step 2
Step 3
Step 4
1
2
3
15
20
22
9
10
12 15 20 25 27
Y = Supply air temperature setpoint °C
ERS Regulation 2
7 USER LEVEL
7.1 Temperature
The basic functions can be preset at INSTALLATION LE­VEL and the values can be read and set at USER LEVEL.
See also Section 9.2 in which the functions for temperature are described in detail.
IMPORTANT! If you intend to substantially alter the tempera
­ture settings, you should first stop the air handling unit before doing so.
7.1.1 Readings
Used for checking the performance.
7.1.2 Settings
ERS REGULATION 1
The control unit regulates the relationship between the supply air and the extract air temperatures according to a factory preset curve.
Settings (see the chart to the right as well):
Value Setting Factory range settings
Step 1 - 4 1 EA/SA Differential 1-5 °C* 2 °C Breakpoint (refers to 15-23 °C* 20 °C extract air temperature)
ERS REGULATION 2
The control unit regulates the relationship between the supply air and extract air temperatures according to a custom-plotted curve. The curve has three adjustable breakpoints.
Settings (see the chart to the right as well):
Value Setting Factory range settings
Extract air temperature X1 10-40 °C 15 °C X2 10-40 °C 20 °C X3 10-40 °C 22 °C Supply air temperature Y1 10-40 °C 20 °C Y2 10-40 °C 18 °C Y3 10-40 °C 14 °C
SUPPLY AIR REG.
Settings:
Value Setting Factory range settings
Supply air temperature setpoint 15-40 °C* 21.5 °C
EXTRACT AIR REG.
Settings:
Value Setting Factory range settings
Extract air/room temp. Setpoint 15-40 °C* 21.5 °C Min. supply air temperature 13-25 °C* 15 °C Max. supply air temperature 18-45 °C* 28 °C
*) The setting range can be changed. See 14.3, Min/Max Adjustment.
Extract air temperature °C
Supply air temperature setpoint °C
Breakpoint
EA/SA differential
TEMPERATURE
*TEMPERATURE*
READINGS
SETTINGS
*TEMPERATURE* READINGS
SETTINGS
ERS REGULATION 1
ERS REGULATION 2
SUPPLY AIR REG.
EXTRACT AIR REG.
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
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Min/Max Airflows
7.2 Air flow/Pressure
Basic functions are set at INSTALLATION LEVEL and values are read and set at USER LEVEL. Therefore see also Section 9.3, in which the func-
tions for flow/pressure are described in detail.
7.2.1 Readings
Used for performance checks.
7.2.2 Settings
The functions selected at INSTALLATION LEVEL and the min. and max. airflows of each unit size (see the table below) determine which values can be set.
Values for airflow (l/s, m3/s, m3/h), pressure (Pa) or input signal strength (%) can be preset depending on the func­tion selected.
LOW SPEED
Must always be preset! The value for low fan speed can­not be higher than the value for high speed. Low speed can be set to 0, which means that the fan is standing still.
HIGH SPEED
Must always be preset! The value or pressure for high fan speed cannot be lower than the value for low fan speed.
MAX SPEED
Max speed is only appropriate for functions such as pres­sure regulation, Heating BOOST or Cooling BOOST. The value for max fan speed cannot be lower than the value for high fan speed.
MIN/MAX SPEED
Min/max fan speed is only appropriate for demand-con­trolled operation. The lowest and highest permissible flows are preset for each of the fans. This means that the fans will not operate outside these limits, regardless the load.
AIR FLOW/PRESSURE
*FLOW/PRESSURE*
READINGS
SETTINGS
*FLOW/PRESSURE* READINGS
SETTINGS
LOW SPEED
HIGH SPEED
MAX. SPEED
MIN/MAX. SPEED
* When entering settings, round off the values to the nearest adjustable step.
AIRFLOW MIN. FLOW
GOLD LP
MAX. FLOW
GOLD LP
SIZE
m3/h * m3/s m3/h m3/s
05 300 0.08 1900 0.53
08 720 0.20 2600 0.74
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7.3 Switch clock
Basic functions for the switch clock can be preset at INSTALLATION LEVEL under FUNCTIONS/OPERA­TION and the values can be read and set at USER LEVEL.
TIME/DATE
The current date and time can be set and adjusted whenever required. The switch clock automatically takes leap years into considera­tion. Automatic changeover between summer time/winter time to EU Standard has been preset. This changeover function can be blocked at INSTALLATION LEVEL
under FUNCTIONS/OPERATION.
TIME CHANNEL
Times and days can be set when the unit is to run at high speed, low speed or be stopped. Eight different time channels can be set. If the same in-operation times are to apply every day of the week (Mon-Sun), you need only program one time channel. Different operation times for each day of the week can be programmed by programming a time channel for each day (Mon-Fri, Sat-Sun or Mon, Tues, Wed, etc) The time can be set as 00:00-00:00 if the deviating in-operation
period is desirable for the entire 24 hours period.
YEAR CHANNEL
The year channels make it possible to set deviating in-service times for parts of the day during certain parts of the year. Eight different year channels (yearly time schedules) can be set. The year channels over-modulate the time channel during the hours of the day and the days that the year channel is active. The year channel dates indicate the dates between which the year chan­nel shall apply and the year channel hours indicate the hours of the day between which the year channel will steer the controller to operate the rotary heat exchanger at a specified speed. Other times within the year channel still apply to that time channel. The time can be set as 00:00-00:00 if the deviating in-operation period is desirable for the entire 24 hours period. Functions for summer night cooling, prolonged operation, etc.,
operate also when the year channel is active.
7.4 Filters
(and anti-frosting function of rotary heat exchanger)
There are two types of filter monitoring: Calculated filter monitoring (preset at factory) monitors the fan’s speed increase conditional on the degree of fouling in the filter. The calibration involves taking airflow and fan speed readings. An alarm is initiated when the fan speed has increased by 10% above the preset alarm limit. Filter monitoring with a pressure sensor (accessory) measures
the pressure drop across the filter. The alarm limit is preset in Pa.
7.4.1 Readings
When reading the filter status, the first value shows current value and the second value shows current alarm limit.
7.4.2 Calibration - Filters
The filters should be calibrated for the first time in conjunction with commissioning, when the duct system, air devices and eventual adjustment plates have been fitted and adjusted; after that every time the filter media are changed.
Calibration should be activated for both the supply air and the extract air if both filters are changed or for only for one airflow direction if only one filter has been changed. When filter calibration has been activated, the unit runs at high speed for about 3 minutes. After the filter has been calibrated, a speed increase of 10%, or a pressure rise (= fouling of the filters) of 100 Pa is permissible, after which an alarm is initiated indicating a fouled filter. The alarm limit can be changed at INSTALLATION LEVEL under
ALARM SETTINGS.
7.4.3 Calibration - Rotary Heat Exchanger
If the anti-frosting function accessory for heat exchanger is in­stalled (see 9.6.1.1) calibration can be selected from this menu. When calibration R-HX is activated the fans are accelerated to
high speed for about 3 minutes.
SWITCH CLOCK
*SWITCH CLOCK* TIME/DATE TIME CHANNEL YEAR CHANNEL
Settings:
Value Setting Factory
range setting TIME/DATE Day Mon-Sun Automatic Time 00:00-23:59 Current Date Day/Month/Year Current
TIME CHANNEL 1-8 Operation Low speed/High speed* High speed Time 00:00-23:59 00:00-00:00 Period Not active Not active Mon, Tues, Wed etc Mon-Fri Mon-Sun Sat-Sun
YEAR CHANNEL 1-8 Operation Not active Not active Stop/Low sp./High sp. Time 00:00-23:59 00:00-00:00 Period From Day/Month/Year 01/01/2005
To Day/Month/Year 01/01/2005 *) Shows Stop/Low speed/High speed if this function is selected
at INSTALLATION LEVEL under FUNCTIONS/OPERATION.
FILTERS
*FILTERS*
READINGS
CALIBRATION
*FILTERS* READINGS
CALIBRATION
*FILTER CALIBRATION* STD.FILTER PREFILTER HEAT EXCHANGER
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7.5 Air Adjustment
The speed of the fans can be locked for up to 72 hours. This is practical when making air adjustments in the duct system and air devices.
The period desired is preset but can be interrupted earlier by selecting STOP in the menu or by changing the time setting to 0.
7.6 Alarms
If an alarm is initiated, this is shown in the hand-held ter­minal both as clear text and by a blinking red diode.
This menu enables you to read alarms quickly.
ACTIVE ALARMS
Shows alarms that are active but have not initiated an alarm signal in the display. This applies to alarms that have a long delay, i.e. airflow or temperature alarms.
ALARM HISTORY
The 10 most recent tripped alarms are shown.
Alarm settings can be entered at INSTALLATION LEVEL under ALARM SETTINGS.
For complete description of alarms, see Section 18.
AIR ADJUSTMENT
*AIR ADJUSTMENT* LOCKS FAN SPEED. TIME SETTING: 0 h
ALARMS
*ALARMS* ACTIVE ALARMS ALARM HISTORY
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Section 9
Section 11
Section 12
Section 13
Section 14
Section 15
Section 16
FUNCTIONS
READINGS MANUAL TEST ALARM SET HAND TERMINAL COMMUNICATION SERVICE LEV.
*MANUAL TEST* TEMPERATURE FANS HEAT EXCHANGE
REHEAT IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT
*READINGS* TEMPERATURE FANS HEAT EXCHANGE
REGULATION SIGNALS IN/OUTPUTS HUMIDITY IQnomic Plus ALL YEAR COMFORT OPERATION TIME PROGRAMVERSIONS
*ALARM SETTINGS* FIRE ALARM EXTERNAL ALARMS ALARM LIMITS
ALARM PRIORITY
*HAND TERMINAL INST* LANGUAGE AIR FLOW UNIT MIN/MAX SETTING
BASE SETTINGS
*COMMUNICATION* EIA-485 ETHERNET
*SERVICE LEV.* CODE: 0000
INSTALLATION
8 INSTALLATION LEVEL
8.1 Menu Survey
*FUNCTIONS* TEMPERATURE AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT OPTIMIZE
Section 10
Automatic functions
*INSTALLATION* CODE: 0000
Code = 1111
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
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INSTALLATION
FUNCTIONS
9 FUNCTIONS
9.1 Temperature
Basic functions can be set at INSTALLATION LEVEL and values are read and set at USER LEVEL.
IMPORTANT! If you intend to substantially alter the tem­perature settings, you should first stop the air handling unit before doing so.
9.2 Temperature Regulation
Select ERS Regulation, Supply air regulation or Extract air regulation.
If ERS Regulation is selected, select between 1 and 2.
Control sequence for ERS regulation and Supply air regu­lation:
1. The temperature efficiency of the air handling unit’s heat exchanger is modulated to provide max. heat recovery.
2. After that the air heater, if installed, will begin to generate heat.
3. If a downstream heating coil is not installed, or if the its output is not adequate, the supply air fan will be automatically and variably downspeed-regulated to convey air at a lower flow rate.
A neutral zone can be preset, which allows a lower supply air temperature setpoint before regulation to a lower flow rate begins. See 8.3.4
When the supply airflow is regulated to a lower rate, the heat exchanger will have ”excess heat”, i.e. warm extract air, giving it capacity to maintain the supply air tempera­ture required.
As the supply airflow is regulated to a lower rate, the air pressure in the premises will become negative and this will instead cause outdoor air to be sucked in through lea­kage spots such as doors and windows. This outdoor air will then be heated by the ordinary heating system of the premises.
Downspeed regulation to lower the airflow rate occurs from the current preset flow (high speed or low speed), down to half of this flow rate. The degree of regulation to a lower rate is also limited by the min flow setting of the unit. When preset flow for low speed is near the min flow rate, the effect of this regulation to a lower rate will be small.
Control sequence for Extract air regulation:
1. The temperature efficiency of the air handling unit’s heat exchanger is modulated to provide max. heat recovery.
2. After that, the re-heating coil, if installed, will begin to generate heat.
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
* TEMPERATURE *
TEMPERATURE REG
OUTDOOR TEMP COMP SUMMER NIGHT COOL
INTERM. NIGHT HEAT MORNING BOOST SETPOINT TEMP DISPL EXT. SENSORS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT OPTIMIZE
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15
10
20
15 20
25
FRT-reglering 1
Extract air temperature °C
Supply air temperature setpoint °C
Step 1
Step 2
Breakpoint
EA-/SA differential
Step 3
Step 4
FRT-reglering 19.2.1.1 ERS Regulation
ERS regulation means Extract air temperature-Related Supply air temperature regulation. This means that the temperature of the supply air is regulated in relation to the temperature of the extract air. Under normal circumstanc­es, the supply air temperature is regulated to be a few de­grees lower than the extract air temperature. In this way, the heat exchanger will provide optimal performance, and this means excellent operating economy. ERS regulation is suitable for use when there is excess heat in the premises generated, for example, by machinery, lighting or people and the supply air devices in the premises are suitable dif­fusing air below room temperature.
ERS REGULATION 1
The control unit regulates the relationship between the supply air and extract air temperatures according to a factory-preset curve.
See the chart to the right.
The steps, breakpoint and EA/SA differential plotted in the curve can be changed at USER LEVEL under TEMPERA­TURE/SETTINGS.
Settings:
Value Setting Factory range setting
Step 1 – 4 1 Breakpoint 15-23 °C 20 °C (refers to extract air temp.)
EA/SA-Differential 1-5 °C 2 °C
The setting range for the breakpoint and EA/SA differen­tial is limited by the Min. and Max. settings at INSTALLA-
TION LEVEL under HAND TERMINAL.
ERS REGULATION 2
This is used when special needs and conditions are such that the factory preset ERS regulation 1 curve cannot pro­vide the results required. Conditional on which settings are made, it may be necessary to install a post-heating coil.
An individually adapted curve regulates the relationship between the supply air and extract air temperature.
See the chart to the right. The following settings are possible at USER LEVEL under
TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Extract air temperature
X1 10-38 °C 15 °C X2 11-39 °C 20 °C X3 12-40 °C 22 °C
Supply air temperature setpoint
Y1 10-40 °C 20 °C Y2 10-40 °C 18 °C Y3 10-40 °C 14 °C
The setpoint displacement and summer night cooling functions can also affect the preset temperatures.
Breakpoints according to factory setting means:
If the extract air temperature is below 15 °C (X1) the set­point for supply air temperature is constant 20 °C (Y1).
If the extract air temperature is 20 °C (X2) the supply air temperature set point will be 18 °C (Y2).
If the extract air temperature is above 22 °C (X3), the supply air temperature setpoint will be constantly 14 °C (Y3).
Factory setting means:
If the extract air temperature is below 20 °C (breakpoint), the supply air temperature setpoint will be automatically regulated to be 2 °C (EA/SA differential) lower.
If the extract air temperature is above 20 °C, the supply air temperature setpoint will follow the curve according to Step 1.
1
2
3
15
20
22
9
10
12 15 20 25 27
X = Extract air temperature °C
Y = Setpoint supply air temperature °C
ERS regulation 2
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9.2.1.2 Supply Air Regulation
Supply air regulation involves keeping a constant supply air temperature without consideration to the load in the premises.
This type of regulation can be used when the load and temperatures of the premises are predictable. In most cases a reheating coil needs to be installed; possibly a cooling coil as well.
The following settings can be entered at USER LEVEL un­der TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Supply air temperature setpoint 15-40 °C 21.5 °C
Setting range for the setpoint is limited by Min. and Max. settings at INSTALLATION LEVEL under HAND TERMINAL.
9.2.1.3 Extract Air Regulation
Extract air regulation involves keeping a constant tempe­rature in the extract air duct (premises), by regulating the supply air temperature. This provides a uniform tempera­ture in the premises regardless of the load and this type of regulation requires the installation of a reheating coil; possibly a cooling coil as well.
The extract air temperature is measured by the tempera­ture sensor inside the GOLD unit.
If this internal temperature sensor does not give an ad­equate representative extract air temperature readings, an external room temperature sensor can be installed and wired to the control unit’s connection marked “Internal Bus-1”.
The following settings can be entered at USER LEVEL un­der TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Extract air-/room temp. setpoint 15-40 °C 21.5 °C Min. Supply air temperature 13-18 °C 15 °C Max. Supply air temperature 25-45 °C 28 °C
Setting range for the various values is limited by Min. and Max. settings at INSTALLATION LEVEL under HAND TERMI­NAL.
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Y = Temperature displacement °C
9.2.2 Outdoor Temperature Compensation
Temperature
Outdoor temperature compensation can be activated if the premises are abnormally subjected to the effects of seasonal cold air or hot air due to leakage through large windows, for instance.
The supply air temperature setpoint is compensated if the air handling unit is operating in the supply air regulation mode, and the extract air temperature setpoint is compen­sated if the air handling unit is operating in the extract air regulation mode. This function will have no effect if the unit is operating in the ERS regulation mode.
The preset temperature setpoint is influenced if the out­door temperature drops below the preset X2 breakpoint (winter compensation) and above the preset X3 break­point (summer compensation).
See the chart to the right.
It is possible to set negative summer compensation. Settings:
Value Setting Factory range setting
Winter compensation
Temperature displacement Y1 +0 – +20 °C +3 °C Breakpoint X1 -30 – -10 °C -20 °C Breakpoint X2 -10 – +15 °C +10 °C
Summer compensation
Breakpoint X3 +15 – +25 °C +25 °C Breakpoint X4 +25 – +40 °C +40 °C Temperature displacement Y2 -10 – +20 °C +2 °C
X = Outdoor temperature °C
X1
Y1
X2 X3
X4
Y2
Outdoor temperature compensation
Winter compensation in accordance with factory setting involves:
Outdoor temperature +10 °C (Breakpoint X2): Compen­sation starts and gradually takes place between 0–3 °C down to outdoor temperature -20 °C.
Outdoor temperature -20 °C (Breakpoint X1): Constant compensation takes place with 3 °C (temperature displa­cement Y1).
Summer compensation in accordance with factory setting involves:
Outdoor temperature +25 °C (Breakpoint X3): Compensa­tion starts and gradually takes place between 0–2 °C up to outdoor temperature +40 °C.
Outdoor temperature +40 °C (Breakpoint X4): Constant compensation takes place with 2 °C (temperature displa­cement Y2).
INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT OPTIMIZE
* TEMPERATURE * TEMPERATURE REG
OUTDOOR TEMP COMP
SUMMER NIGHT COOL INTERM. NIGHT HEAT
MORNING BOOST SETPOINT TEMP DISPL EXT. SENSORS
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INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT OPTIMIZE
9.2.3 Summer Night Cooling
The lower temperature at night is utilised to cool down the building structure. This reduces the cooling load during the first hours of the day. If a cooling unit is instal­led, its in-operation hours will be minimised, thus offering savings. If no cooling unit is installed, a certain cooling effect will still be realised.
When summer night cooling function is activated, the unit fans operate at high speed, with a supply air setpoint of 10°C, from the preset time until the conditions necessary for stop are satisfied.
Conditions to be met to start summer night cooling at the preset time:
• The extract air temperature should be higher than the preset value
• The extract air should be at least 2°C warmer than the outdoor air.
• The outdoor temperature should be above the preset value.
• Heating has not been required between 12.00–23.00 hours.
• The unit must not operate in the high speed mode or be stopped from an external source or manually from the hand-held micro terminal.
Conditions to be met to stop summer night cooling at the preset time:
• The extract air temperature drops below the preset value.
• The outdoor temperature drops below the preset value.
• Switch clock or external input calls for high speed.
• The extract air is less than 1 °C warmer than the outdoor air.
The function starts once per set time period. Settings:
Value Setting Factory range setting
Extract air temperature for start 17 - 27 °C 22 °C Extract air temperature for stop 12 - 22 °C 16 °C Outdoor temperature for stop 5 - 15 °C 10 °C Supply air setpoint 10 - 20 °C 10 °C Operating period 00:00-00:00 23:00-06:00
* TEMPERATURE * TEMPERATURE REG OUTDOOR TEMP COMP
SUMMER NIGHT COOL
INTERM. NIGHT HEAT MORNING BOOST SETPOINT TEMP DISPL EXT. SENSORS
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INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY IN/OUTPUTS IQnomic Plus ALL YEAR COMFORT OPTIMIZE
9.2.4 Intermittent Night-time Heating
The unit is utilised to heat the premises when it is normally stopped by the switch clock.
The function requires that an external room sensor is connected and that the air handling unit is provided with air heater for reheating the air. Connect the TBLZ-1-24-2 Room sensor by means of the modular cable supplied, to an optional connection marked Internal BUS 1. The capac­ity of the function will be best if the GOLD is provided with a recirculation damper (not Swegon supply) and a shut-off damper for outdoor air and exhaust air.
When the function is activated, the air handling unit de­tects when the room temperature drops below the preset start temperature. The unit starts with preset flows and the supply air temperature setpoint.
If extract air fan operation is not desirable, the extract airflow can be set to 0.
The damper output can be set to 0. This means that the connected dampers (such as shut-off dampers for outdoor air and extract air) will not be affected. These dampers are normally closed when the air handling unit is stopped and they also remain closed.
At the same time, the damper in the air recirculation sec­tion, if included, will open.
Conditions to be met for intermittent night-time heating to start:
• The unit should operate in a time channel/switch clock stop.
• The room temperature should be below set start tempe­rature.
Conditions to be met for intermittent night-time heating to stop:
• High speed or external/manual stop should be activated.
• Room temperature should be above the preset stop temperature.
• Alarm with preset stop priority has tripped. If the needed, the air handling unit fans will continue to
operate to cool the electric air heater although other con­ditions for stop have been met.)
Settings:
Value Setting Factory range setting
Room temperature for start 5 - 25 °C 16 °C Room temperature for stop 5 - 25 °C 18 °C Supply air temperature setpoint 10 - 40 °C 28 °C Supply airflow *) m3/s/Pa **) m3/s/Pa Extract airflow *) m3/s/Pa 0 m3/s/Pa Damper output 0=not activated 0 1= activated Control output 0=IQnomic 0
1 =IQnomic Plus *) The setting range is the same as the min/max settings of the air handling unit. **) According to the setting for low speed at USER LEVEL under FLOW/PRESSURE.
EXTRACT AIR
SUPPLY AIR
Intermittent night-time heating with air recirculation section:
If the extract airflow is set to 0 and the damper output is not activated, the following takes place:
When conditions for start are met, outdoor air and ex­haust air shut-off dampers remain closed. The damper in the air recirculation section is opened. The extract air fan is idle.
The supply air fan operates according to the preset supply airflow and the heating coil downstream of the air hand­ling unit operates according to the supply air temperature setpoint, until the conditions for stop are met.
* TEMPERATURE * TEMPERATURE REG OUTDOOR TEMP COMP SUMMER NIGHT COOL
INTERM. NIGHT HEAT
MORNING BOOST SETPOINT TEMP DISPL EXT. SENSORS
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