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GOLD CX 100

Swegon GOLD RX Series, GOLD RX 120, GOLD RX 100, GOLD CX Series, GOLD CX 100 Instructions For Installation Manual

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GB.GOLDINE120.130915
Swegon reserves the right to alter specifications.
www.swegon.com 1
Instructions for Installation GOLD RX/CX, sizes 100/120
The document was originally written in Swedish.
Swegon reserves the right to alter specifications.
2
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1. Installation ............................................... 3
1.1 General .................................................................. 3
1.2 Transport within the site ......................................... 3
1.3 Parts packed together with the unit ........................ 3
1.3.1 Hand-held micro terminal .................................. 3
1.3.2 Supply air sensor ............................................... 3
1.3.3 Document pocket ............................................. 3
1.4 Location ................................................................. 3
1.5 Method of delivery ................................................. 3
1.5.1 GOLD RX .......................................................... 3
1.5.2 GOLD CX .......................................................... 3
1.6 Lifting .................................................................... 4
1.6.1 With a fork-lift truck ......................................... 4
1.6.2 With a crane ..................................................... 4
1.6.2.1 Complete units ............................................ 4
1.6.2.2 Heat exchanger section, supplied split into two
casing sections and rotor (GOLD RX only) ................. 5
1.7 To assemble the heat exchanger unit section,
if required (GOLD RX only) ........................................... 7
1.7.1 Alternative 1 ..................................................... 7
1.7.2 Alternative 2 ................................................... 11
1.7.3 Common for Alternatives 1 and 2 ................... 15
1.7.3.1 To adjust the rotor’s inclination ................... 15
1.7.3.2 Sealing plates/purging sector ...................... 16
1.7.3.3 Pressing roller ............................................. 16
1.7.3.4 Vinyl-coated fabric seal .............................. 16
1.7.3.5 Sealing ....................................................... 17
1.7.3.6 Decorative fittings ...................................... 18
1.8 Transport locking devices, fans ............................. 19
1.9 Version and fan arrangement ............................... 19
1.9.1 GOLD RX ........................................................ 19
1.9.2 GOLD CX ........................................................ 19
1.10 The docking of unit sections ............................... 20
1.10.1 Fan/filter sections .......................................... 20
1.10.2 Fixation, front of the unit .............................. 20
1.10.3 Fixation, rear of the unit ................................ 21
1.10.4 Decorative fittings ......................................... 22
1.10.5 Electrical quick-fit connectors ........................ 23
1.10.6 To connect air tubes to filter pressure sensors 24
1.11 Duct connection ................................................. 25
1.12 To install the supply air sensor ............................. 25
1.13 Electrical connections, protective motor switch and
communication cables (GOLD CX only) ....................... 26
1.13.1 Protective motor switch ................................ 26
1.13.2 Communication cables ................................. 26
1.14 To connect the electric power supply .................. 27
1.15 To Connect external cables ................................. 28
1.15.1 GOLD RX ...................................................... 28
1.15.2 GOLD CX ...................................................... 28
1.16 Installation of pipework package
(GOLD CX only) .......................................................... 29
2. Dimensions ............................................29
2.1 GOLD RX 100/120 ............................................... 29
2.2 GOLD CX 100/120 ............................................... 30
3. Explanation – wiring terminals,
control unit ................................................ 31
Content
GB.GOLDINE120.130915
Swegon reserves the right to alter specifications.
www.swegon.com 3
3440
1070
1070
1868
1170 2350
1861
2930
1.1 General
All staff concerned must acquaint themselves with these instructions before beginning any work on the unit. Any damages to the unit or parts of it due to improper han­dling or misuse by the purchaser or the fitter cannot be considered subject to guarantee if these instructions have not been followed correctly.
The product identification plates are located on the inspection side of the air handling unit and inside the electric equipment cubicle of the unit. Refer to the particu­lars on the product identification plate when you contact Swegon.
The air handling unit is supplied in packaged condition. Possible ordered accessories are supplied in separate pack-
aging with the unit. Remove the air handling unit’s protective plastic foil pack-
aging when you have completed the installation.
1.2 Transport within the site
Before removing the transport pallet/transport cradle, if used, determine whether a forklift truck or a pallet trans­porter will be used for further transporting the unit within the site to the spot where it will be installed.
1.3 Parts packed together with the unit
Individually packaged components such as the hand-held micro terminal, decorative fittings, commissioning plates, bolts, supply air sensor and document pocket are inside the air handling unit when it is delivered.
1.3.1 Hand-held micro terminal
The hand-held micro terminal is equipped a 3 m long cable and a quick-fit connector. For particulars of the elec­trical connections, see 1.15. A holder for wall-mounting is supplied with the hand-held micro terminal. The holder can be secured to the outside of the air handling unit (does not apply to the outdoor units) or another appropri­ate place. An extension cable (8 metres long) is available as an accessory.
1.3.2 Supply air sensor
The sensor is equipped with a 10 m long cable and a quick-fit connector. For particulars regarding installation, see 1.12. For particulars of the electrical connections, see
1.15.
1.3.3 Document pocket
Secure the document pocket to the exterior of the air handling unit or another appropriate place.
1.4 Location
The air handling unit must be mounted horizontally on a flat and firm supporting surface and this surface must be constructed in a way enabling it to support the weight of the unit.
1. Installation
When installing the air handling unit and connecting pipe­work and electric cables, make sure that adequate free space is provided for opening the inspection doors and covers and withdrawing functional sections, such as filter cassettes and fan assemblies, clear of the unit casing.
Inspection space required
A clear space of 1,000 mm should be provided in front of the unit for opening the inspection doors.
1.5 Method of delivery
1.5.1 GOLD RX
The GOLD RX 120 is normally supplied in five separate sections: two fan sections, two filter sections and one heat exchanger section.
The heat exchanger section can also be supplied split into two casing sections and rotor, in which case the rotor is supplied tilted in a transport cradle (transport height = 2,930 mm, minimum transport width = 2,350 mm). See Section 1.7 for installation particulars.
For other dimensions and weights, see Section 2.1.
Heat exchanger section supplied as a separate unit
Heat exchanger section, supplied split into two casing sections and rotor
Rotor, Ø 3150
Transport cradle
3440
1070
1.5.2 GOLD CX
The GOLD CX 120 is supplied as six separate units: Two fan sections, two filter sections and two coil heat exchanger sections.
For dimensions and weights, see Section 2.2.
Swegon reserves the right to alter specifications.
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1.6 Lifting
1.6.1 With a fork-lift truck
L
L
NOTE! Make sure that forks of the fork-lift truck are sufficiently long!
Other sections
L
L
Rotary heat exchanger (GOLD RX only).
NOTE! Make sure that forks of the fork-lift truck are sufficiently long!
NOTE! High centre of gravity!
1.6.2 With a crane
1.6.2.1 Complete units
Other sections
NOTE! A line spreader must be used!
NOTE! High centre of gravity!
NOTE! A line spreader must be used!
Rotary heat exchanger (GOLD RX only).
GB.GOLDINE120.130915
Swegon reserves the right to alter specifications.
www.swegon.com 5
Lower casing section
NOTE! A line spreader must be used!
Upper casing section
1.6.2.2 Heat exchanger section, supplied split into two casing sections and rotor (GOLD RX only)
Swegon reserves the right to alter specifications.
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Rotor
Remove the wooden stud
NOTE! Carefully raise the rotor so that it will not be damaged! Make sure that the lifting device rests against the protecting plate at the top edge.
Protecting plate
Remove the anchor plate
GB.GOLDINE120.130915
Swegon reserves the right to alter specifications.
www.swegon.com 7
1.7 To assemble the heat exchanger unit section, if required (GOLD RX only)
If the heat exchanger unit section is supplied in parts, they must be jointed together. This can be done in two ways: Alternative 1 is appropriate for use if there is sufficient free space upward since this alternative is simpler. If sufficient space is not available, Alternative 2 should be used.
If the heat exchanger unit section is supplied as one unit, go on to Section 1.8.
1.7.1 Alternative 1
Lower casing section
Shaft mounting brackets
Remove the upper shaft bracket and the sealing plate (2x)
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Lift the rotor into the lower casing section (see Section 1.6).
NOTE! IMPORTANT! The smooth side of the rotor hub (with­out holes) should face the pressing roller! Be careful not to damage the rotor!
Hub side
Pressing roller
Mount the upper shaft bracket and the sealing plate (2x)
GB.GOLDINE120.130915
Swegon reserves the right to alter specifications.
www.swegon.com 9
Remove the lifting lugs. Refit the bolts and washers to the shaft end (2x).
Remove the protecting plate of the rotor.
Lift the upper casing section onto the lower casing section (see Section 1.6).
2 x 6
Fix the upper casing section to the lower casing section with the bolts supplied, screwing them into the pre-fitted rivet nuts (a total of 20 pcs.).
2 x 4
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Slacken off the two screws holding the motor + mount­ing bracket. Move the motor + mounting bracket back to their original positions. Secure the motor + mounting bracket with bolts (6 bolts).
Unfasten the electri­cal equipment cubicle and move it to the side. Disconnect the electri­cal quick-fit connectors from the fan motors and the heat exchanger drive motor.
NOTE! Do not disconnect the cables from the elec­trical equipment cubicle to the main switch.
Dismantle the heat ex­changer motor + mount­ing bracket (6 bolts). Move the motor + mount­ing bracket into position shown in the illustration and temporarily secure them with two screws Place the rotor drive belt around the motor belt pulley.
Reconnect the electrical quick-fit
connectors to the fan motors and
the heat exchanger drive motor.
Move the electrical equipment
cubicle back into position and secure it with the appropriate
bolts.
See also Section 1.7.3 Common for Alternatives 1 and 2
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