Swegon GOLD PX 04, GOLD PX 08, GOLD PX 05, GOLD PX 12, GOLD PX 60 Operation And Maintenance Instructions

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Operation and Maintenance Instructions GOLD RX/PX/CX/SD, GENERATION D
Applicable to program version 5.10 and newer versions
GOLD PX
GB.GOLDSK509.091101
GOLD RX
GOLD CX
We reserve the right to alter specifications without notice.
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Contents
1 GENERAL ...........................................3
1.1 Field of Application ..................................3
1.2 Mechanical Design ...................................3
1.3 Control System ........................................3
1.4 Environmental Documentation .................3
1.5 Type of heat exchanger ............................3
1.6 The Components of the
Air Handling Units ..........................................4
1.6.1 GOLD RX One-piece air handling unit
with rotary heat exchanger ..........................4
1.6.2 GOLD PX One-piece air handling unit
with plate heat exchanger ...........................5
2 SAFETY PRECAUTIONS .....................7
2.1 Safety Isolating Switch/Main Switch ..........7
2.2 Risks ........................................................7
2.3 Safety Guards ..........................................7
2.4 Glycol ......................................................7
3 COMMISSIONING .............................8
3.1 General ....................................................8
3.2 Adjusting the Duct System ........................
and Air Devices ......................................9
3.2.1 Adjustment Sequence .........................9
3.2.2 Adjustment Procedure ........................9
3.3 To Adjust the Pressure Balance ................10
3.3.1 General ............................................10
3.3.2 To Ensure the Correct
Leakage Direction ......................................11
4 HAND-HELD MICRO TERMINAL
AND HOW TO USE THE MENUS ........12
4.1 HAND-HELD MICRO TERMINAL ..............12
4.1.1 General ............................................12
4.1.2 Buttons ............................................12
4.3.1 Display Screen ..................................12
4.1.4 Abbreviations ...................................12
4.2 Menu Tree ..............................................13
5 MAIN MENU ....................................14
5.1 General ..................................................14
5.2 Selection of Language ............................14
5.3 Changing Operating Mode ....................14
5.4 Settings .................................................14
6 USER LEVEL .....................................15
6.1 Temperature...........................................15
6.1.1 Readings ..........................................15
6.1.2 Settings ............................................15
6.2 Air flow/Pressure ....................................16
6.2.1 Readings ..........................................16
6.2.2 Settings ............................................16
6.3 Switch clock ...........................................17
6.4 Filters .....................................................17
6.4.1 Readings ..........................................17
6.4.2 Calibration - Filters............................17
6.4.3 Calibration - Rotary Heat Exchanger ..17
6.5 Air Adjustment .......................................18
6.6 Alarms ...................................................18
7 INSTALLATION LEVEL .....................19
7.1 Menu Survey ..........................................19
8 FUNCTIONS .....................................20
8.1 Temperature...........................................20
8.2 Temperature Regulation .........................20
8.2.1.1 ERS Regulation ..............................21
8.2.1.2 Supply Air Regulation ....................22
8.2.1.3 Extract Air Regulation ....................22
8.2.1.4 Temperature control, Xzone ..........22
8.2.2 Outdoor Temperature
Compensation ...........................................23
8.2.3 Summer Night Cooling .....................24
8.2.4 Intermittent Night-time Heating ........25
8.2.5 Morning BOOST ...............................26
8.2.6 Setpoint Temperature Displacement ..26
8.2.7 Extra Regulation Sequence................27
8.2.8 External Temperature Sensors ...........27
8.3 Flow/Pressure .........................................28
8.3.1 Fan Regulation .................................28
8.3.1.1 Flow Regulation .............................28
8.3.1.2 Pressure Regulation .......................28
8.3.1.3 Demand Control ............................28
8.3.1.4 Slave Control .................................28
8.3.2 Outdoor Temperature
Compensation ...........................................29
8.3.3 Boosting ...........................................29
8.3.4 Downspeed Control of Fan Speed to
Min. Set Point, Airflow/pressure .................30
8.3.5 To adjust the flow of the slave fan .....30
8.4 To Activate the GOLD SD
Filter Monitoring Function ............................30
8.5 Operation ..............................................31
8.5.1 Switch clock .....................................31
8.5.2 Extended Operation ..........................31
8.5.3 Summer time/Winter time ................31
8.6 Heating ..................................................32
8.6.1 Heat exchanger ................................32
8.6.1.1 Defrosting the rotary
heat exchanger..........................................32
8.6.1.2 Exhaust air regulation,
rotary heat exchanger ................................32
8.5.2 Reheating .........................................33
8.5.3 Heating BOOST ................................33
8.7 Cooling ..................................................34
8.7.1 Operation .........................................34
8.7.2 Cooling Regulation ..........................34
8.7.3 Periodic Operation ............................36
8.7.4 Regulation Speed .............................36
8.7.5 Outdoor Temperature Limit ...............36
8.7.6 Restart Time .....................................36
8.7.7 Cooling Min Air Flow ........................36
8.7.8 Neutral Zone ....................................36
8.7.9 Cooling BOOST ................................36
8.8 Humidity ................................................37
8.9 ReCO
8.10 IQnomic Plus ........................................38
8.11 All Year Comfort ..................................39
8.12 CONTROL Optimize ..............................40
...................................................38
2
9 AUTOMATIC FUNCTIONS ...............41
9.1 General ..................................................41
9.1.1 Starting Sequence ............................41
9.1.2 Cooling Recovery ..............................41
9.1.3 Zero Point Calibration .......................41
9.1.4 Anti-frost Monitoring Function –
Air Heater for Hot Water ............................41
9.1.5 Additional cooling –
Electric Air Heater ......................................41
9.1.6 Reduction in output,
electric air heater .......................................41
9.1.7 Additional running -
Heat Exchanger .........................................41
9.1.8 Density-corrected Airflow .................41
9.1.9 Purging Operation ............................41
9.1.10 Carry-over Control ..........................41
9.1.11 Calculaton of the efficiency of the
rotary heat exchanger ................................41
9.1.12 Pump control for the coil heat
exchanger .................................................41
9.1.13 Anti-frosting protection for the plate/
coil heat exchanger ...................................42
GB.GOLDSK509.091101
10 READINGS .....................................42
11 MANUAL TEST ..............................42
12 ALARM SETTINGS .........................43
12.1 Fire Alarms ...........................................43
12.2 External Alarms ....................................43
12.3 Alarm Limits .........................................43
12.4 Alarm Priority .......................................44
12.5 Alarm outputs ......................................44
13 HAND-HELD TERMINAL ...............45
13.1 Language .............................................45
13.2 Air flow unit .........................................45
13.3 Min/Max Adjustment ...........................45
ERS= Extract air temperature-related supply air
temperature-regulation ................................45
13.4 Base Settings ........................................45
14 COMMUNICATION ........................46
14.1 EIA-232 ...............................................46
14.2 EIA-485 ...............................................46
14.3 Ethernet ...............................................46
15 SERVICE LEVEL ..............................46
16 MAINTENANCE .............................47
16.1 Filter Change .......................................47
16.1.1 To remove the Filters .......................47
16.1.2 To fit new filters ..............................47
16.2 Cleaning and Inspection .......................47
16.2.1 General ..........................................47
16.2.2 Filter Space .....................................47
16.2.3 Heat exchangers .............................47
16.2.4 Fans and Fan Space ........................47
16.3 Performance Checks ............................47
16.4 To change the pump, pipework package,
GOLD CX, sizes 35-80 ..................................48
17 ALARMS AND FAULT TRACING ....48
17.1 General ................................................48
17.1.1 A and B-alarms ...............................48
17.1.2 Resetting of alarms .........................48
17.1.3 Changing Alarm Settings ................48
17.1.4 Start up after a power failure ..........48
17.2 Alarm Descriptions with Factory Settings .. 49
18 INFORMATIVE MESSAGES ...........58
19 TECHNICAL DATA .........................59
19.1 Dimensions, GOLD RX one-piece
unit with rotary heat exchanger ....................59
19.2 Dimensions, GOLD PX one-piece
unit with plate heat exchanger .....................61
19.3 Dimensions, GOLD CX once-piece
unit with coil heat exchangers ......................62
19.5 Terminal Connections, Sizes 04-80 .......63
19.6 Electrical Data ......................................64
19.6.1 Air handling unit.............................64
19.6.2 Fans ...............................................64
19.6.3 Electrical Equipment Cubicle ...........64
19.6.4 Motor, rotary heat exchanger ..........64
19.6.5 Control Accuracy ............................64
20 APPENDICES ..................................65
20.1 Compliancy Declaration .......................65
20.2 Commissioning Record .........................66
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We reserve the right to alter specifications without notice.
GB.GOLDSK509.091101
1 GENERAL
1.1 Field of Application
The GOLD units are designed for use in comfort ventilation appli­cations. Depending on the variant selected, GOLD units can be utilised in buildings such as office buildings, schools, day nurser­ies, public buildings, shops, residential buildings, etc.
GOLD units equipped with plate/coil heat exchanger (PX/CX) and separate GOLD supply air and extract air handling units (SD) can also be used for the ventilation of moderately humid buildings; however not where the humidity is continuously high, such as in indoor swimming baths.
The separate GOLD supply air and extract air handling units (SD) are designed for applications in which the supply air and extract air flows need to be completely separated from one another or where, due to limited available space, separate units for supply air and extract air are needed. They can also be used individually if only one of the variants is needed.
In order to fully obtain all the benefits the GOLD system has to offer, it is important to take the special characteristics of the air handling units into account when planning them into the project, installing, adjusting and operating them.
The air handling unit in its basic version should be installed indoors. The TBTA/TBTB accessory should be used if the air handling units are installed outdoors. If the duct accessories are installed outdoors, they must be housed in an insulated casing
(type TCxx).
Important!
Always read the safety precautions in Section 2 about what generally applies concerning risks involved and who is qualified to carry out the work, and carefully follow the installation instructions that are given in each section.
The product identification plates are located on the inspection side of the air handling unit and on a wall inside the fan section. Refer to the particulars on the product identification plate when
you contact Swegon.
1.2 Mechanical Design
The GOLD is available in 8 physical sizes and for 14 airflow ranges.
Its sheet steel exterior is painted in a beige colour. NCS­2005Y30R. Its door handles and the upper part of the junction hood are painted light grey. NCS 53502-B. Its interior material is mainly galvanized sheet steel with 50 mm thick intervening insulation.
The size 12-30 GOLD units with plate heat exchanger (PX) or rotary heat exchanger (RX) with air intake from above and the separate size 04-08 supply air and extract air units (SD) as well as the GOLD RX Top are equipped with pleated, class F7 filters. The units in other variants/sizes have class F7 supply air and extract air filters made of glass fibre.
The type RECOnomic rotary heat exchanger is variable speed controlled and has a temperature efficiency of up to 85%.
The plate heat exchangers are as standard equipped with by-pass and shut-off damper for variable and automatic control of the heat exchanger’s efficiency on heat recovery.
The coil heat exchangers in the one-piece units (CX) are supplied complete from the factory; including mounted the pipework package with all the necessary components. The system is nor­mally filled with liquid, vented, adjusted and performance-tested prior to delivery, but can be ordered in unfilled condition e.g. for housing improvement projects or if a liquid mixture other than 30 % ethylene glycol is required. The pipework package is avail­able loose as an accessory for separate, size 14-80 supply air and extract air handling units (SD)
The supply air and extract air fans are of GOLD Wing+ type, an axi-centrifugal fan with backward-curved blades. The fans are direct-driven and have a motor control system for variable speed
control.
1.3 Control System
The control system is microprocessor-based and is integrated into the unit. It controls and regulates the fans, heat exchanger, temperatures, airflows, operating times and a large number of
internal and external functions as well as alarms.
1.4 Environmental Documentation
Environmental documentation with the Dismantling instructions for recycling and the Environmental Declaration are included as appendices in these instructions.
The air handling unit is designed for simple to dismantling into its natural parts. When the unit has reached the end of its useful product life, engage an approved recycling company for scrap­ping.
Approximately 94% of the total weight of the GOLD is can be recycled.
Swegon AB is associated with the REPA Register, no.
5560778465. Get in touch with Swegon AB, phone: +46 (0)512-322 00, if you
have any questions regarding the dismantling instructions or the air handling unit’s impact on the environment.
1.5 Type of heat exchanger
The GOLD one-piece air handling units are supplied with either rotary heat exchanger (RX), plate heat exchanger (PX) or coil heat exchanger (CX). Coil heat exchangers are optional for the sepa­rate supply air and extract air handling units (SD).
Sections, functions, etc. that deal with one specific type of heat exchanger are preceded by an appropriate symbol. The three symbols used are as follows:
Rotary heat exchanger (RX)
Plate heat exchanger (PX)
Coil heat exchanger (CX)
We reserve the right to alter specifications without notice.
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1.6 The Components of the Air Handling Units
1.6.1 GOLD RX One-piece air handling unit with rotary heat exchanger
The specific components are outlined below each individually in a simplified and schematic specification.
GB.GOLDSK509.091101
3 4 5 6
2
1
Right-hand version
Fig. 1a
7
8
9
11
10
12
14 15 16 17 18 19 20 21 2213
Outdoor air Supply air Extract air Exhaust air
GOLD 04-80: The air handling units can be ordered in the right-hand version as shown in Fig. 1a or in the left-hand version as shown in Fig. 1b.
GOLD 12-80: The air handling unit in Fig 1a shows Fan Arrangement 1. The units can also be ordered with Fan Arrangement 2; the fans and filters are then vertically mirror-inverted.
In the left-hand version (Fig. 1b), the components marked with an asterisk change function and designation (the components are named according to whether they are for supply air or extract air).
The location of the components and their designa­tion
1 OUTDOOR AIR* (Left-hand version: Extract air) 2 EXHAUST AIR* (Left-hand version: Supply air) 3 Extract air fan* with motor and motor control system 4 Pressure transducer by extract air fan* (Position on function selector switch = 1) 5 Pressure transducer by supply air filter*
(Position on function selector switch = 3)
Fig 1b
6 Electrical equipm. cubicle with control unit 7 Hand-held micro terminal 8 Extract air filter* 9 Adjustment plates (For left-hand version: by left-hand filter
section) 10 Supply air temp. sensor (to be mounted in supply air duct) 11 EXTRACT AIR* (Left-hand version: Outdoor air) 12 SUPPLY AIR* (Left-hand version: Exhaust air) 13 Supply air filter* 14 Outdoor temperature sensor* 15 Heat exchanger 16 Heat exchanger drive motor 17 Sensor for rotation monitor 18 Control unit for the heat exchanger 19 Pressure transducer by supply air fan*
(Position on function selector switch = 2) 20 Pressure transducer by extract air filter*
(Position on function selector switch = 4) 21 Extract air temperature sensor* 22 Supply air fan* with motor and motor control system
Left-hand version
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We reserve the right to alter specifications without notice.
1.6.2 GOLD PX One-piece air handling unit with plate heat exchanger
The specific components are outlined below each individually in a simplified and schematic specification.
8
GB.GOLDSK509.091101
3 6
2
1
Right-hand version
Fig. 2a
7 105 9
21
16
17 1918 2014415
2223
11
12
13
Outdoor air Supply air Extract air Exhaust air
The air handling units are supplied in the right-hand or left-hand version as shown in Fig. 2a and 2b. In the left­hand version, the components marked with an asterisk change function and designation (the components are named according to whether they are for supply air or extract air.).
The location of the components and their designa­tion
1 EXHAUST AIR* (Left-hand version: Supply air) 2 OUTDOOR AIR* (Left-hand version: Extract air) 3 Pressure transducer by supply air filter*
(Position on function selector switch = 3) 4 Supply air filter* 5 Outdoor temperature sensor* 6 Electrical equipm. cubicle with control unit 7 Shut-off and by-pass valve actuator 8 Hand-held micro terminal 9 Temperature/relative humidity sensor in extract air*
Fig 2b
10 Extract air filter* 11 Supply air temp. sensor (to be mounted in supply air duct) 12 EXTRACT AIR* (Left-hand version: Outdoor air) 13 SUPPLY AIR* (Left-hand version: Exhaust air) 14 Extract air fan* with motor and motor control system 15 Pressure transducer by extract air fan*
(Position on function selector switch = 1) 16 Sensor for anti-frosting protection 17 Plate heat exchanger with by-pass and shut-off damper 18 Pressure transducer by supply air fan*
(Position on function selector switch = 2) 19 Pressure transducer by extract air filter*
(Position on function selector switch = 4) 20 Supply air fan* with motor and motor control system
21. Measurement tappings for measuring the pressure drop across the heat exchanger.
22. Temperature/density sensor, supply air.
23. Temperature/density sensor, extract air.
Left-hand version
We reserve the right to alter specifications without notice.
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1.6.3 GOLD CX One-piece air handling unit with coil heat exchangers
The specific components are outlined below each individually in a simplified and schematic specification.
7
GB.GOLDSK509.091101
35 4 6
25
2
1
Right-hand version Fan Arrangement 1
Fig. 3a
13
14 15 2019 2221
Outdoor air Supply air Extract air Exhaust air
23
8
11
10
12
1816 17
24
The air handling units can be ordered in the right-hand version as shown in Fig. 3a or in the left-hand version as shown in Fig. 3b.
The air handling unit in Fig. 3a shows Fan Arrangement
1. The units can also be ordered with Fan Arrangement 2; the fans and filters are then vertically mirror-inverted.
In the left-hand version (Fig. 3b), the components marked with an asterisk change function and designation (the components are named according to whether they are for supply air or extract air).
The location of the components and their designa­tion
1 OUTDOOR AIR* (Left-hand version: Extract air) 2 EXHAUST AIR* (Left-hand version: Supply air) 3 Extract air fan* with motor and motor control system 4 Pressure transducer by extract air fan*
(Position on function selector switch = 1) 5 Pressure transducer by supply air filter*
(Position on function selector switch = 3) 6 Electrical equipm. cubicle with control unit 7 Hand-held micro terminal 8 Extract air filter* 10 Supply air temp. sensor (to be mounted in supply air duct)
Fig 3b
Left-hand version
Fan Arrangement 1
11 EXTRACT AIR* (Left-hand version: Outdoor air) 12 SUPPLY AIR* (Left-hand version: Exhaust air) 13 Supply air filter* 14 Outdoor temperature sensor* 15 Coil heat exchanger with pipework package 16 Valve actuator 17 Temperature sensor for anti-frosting protection 18 Circulation pump 19 Pressure transducer by supply air fan*
(Position on function selector switch = 2) 20 Pressure transducer by extract air filter*
(Position on function selector switch = 4) 21 Supply air fan* with motor and motor control system
22 Temperature/relative humidity sensor in extract air*
23. Measurement tappings for measuring the pressure drop across the heat exchanger.
24. Temperature/density sensor, supply air.
25. Temperature/density sensor, extract air.
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We reserve the right to alter specifications without notice.
GB.GOLDSK509.091101
2 SAFETY PRECAUTIONS
All staff concerned shall acquaint themselves with these instructions before beginning any work on the unit. Any damages to the unit or its components caused by improper handling or misuse by the purchaser or the fitter cannot be considered subject to guarantee if these instruc­tions have not been followed correctly.
Warning
Only an authorised electrician or qualified service personnel trained by Swegon shall be permitted to modify the air handling unit in conjunction with electrical installations or the wiring of external func­tions.
2.1 Safety Isolating Switch/Main Switch
Size 04/05, 08, 12, 14/20 and 25/30 one-piece GOLD units with rotary (RX), plate (PX) or coil (CX) heat exchanger: The safety isolating switch is located externally on the junction hood.
Size 35/40, 50/60 and 70/80 one-piece GOLD units with rotary heat exchanger (RX): The safety isolating switch is externally located on the door of the centre section of the unit.
Size 35/40 one-piece GOLD units with coil heat exchanger (CX): The safety isolating switch is located on the left side of the electric equipment cubicle in the centre sec­tion of the unit. Size 50/60 and 70/80 air handling units: The safety isolating switch is located in a plastic enclosure below the electrical equipment cubicle in the centre sec­tion of the unit.
Separate supply air and extract air handling units (SD): The safety isolating switch is located on the inspection side by the inspection door of the fan section.
The air handling unit shall normally be started and stopped via the hand-held micro terminal, not via the safety isolating switch.
Always switch off the safety isolating switch before serv­icing the unit if not otherwise specified in the pertinent instructions.
2.2 Risks Warning
Before carrying out any work, make sure that the power supply to the unit has been isolated.
Risk areas with rotating parts
Moving parts are the fan impeller, drive pulleys of the rotary heat exchanger, if fitted, and by-pass/shut-off damper of the plate heat exchanger, if fitted.
The lockable inspection doors serve as protection from contact with the fans and the heat exchanger. If the fan outlets aren’t connected to any duct, they must be fitted with a protective screen (wire mesh).
Warning
The inspection doors on the filter/fan sections must not be opened while the unit is in operation.
Under normal operating conditions, use the stop button on the hand-held terminal to stop the air handling unit.
Wait until the fans have stopped rotating before opening the inspection door.
The air pressure inside the filter/fan section is posi­tive, which means that the door can fly open.
2.3 Safety Guards
The cover of the electric equipment cubicle serves as a safety guard in the size 04/05 and 08 one-piece air han­dling units with rotary heat exchanger (RX), as well as on all the other variants (PX/CX/SD). On size 12, 14/20, 25/30, 35/40, 50/60 and 70/80 one-piece air handling units with rotary heat exchanger (RX), the lockable door over the electrical equipment cubicle serves as a safety guard.
Only a qualified electrician or trained service technicians shall be allowed to remove the safety guards.
Warning
The power supply to the unit shall be isolated by switching off the safety isolating switch before removing the safety guard.
As long as the air handling unit is operating, the safety guards must always be mounted, all inspec­tion doors must be closed, and the junction hood on the top of the unit must be mounted.
We reserve the right to alter specifications without notice.
2.4 Glycol
Glycol is used in the GOLD air handling units with coil heat exchanger. Never pour glycol down a drain; collect it in a receptacle and leave it at a recycling centre, petrol station, or the like. Glycol is highly dangerous to consume and can cause fatal poisoning or damage the kidneys. Contact a doctor! Avoid breathing glycol vapour in confined spaces. If you get glycol in your eyes, flush them thoroughly with water (for about 5 minutes). If glycol splashes on your skin, wash with soap and water.
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3 COMMISSIONING
L
L
0,5xL
0,5xL
3.1 General
Sequence for commissioning:
1. Check that there are no foreign objects in unit, ducting system or functional sections.
2. Check that rotating heat exchangers (only GOLD RX) rotate easily. On sizes 50-80, the rotating heat exchanger must be angled slightly towards the filter, see diagram below.
If the angle needs adjusting, see special instructions for angle adjustment, rotating heat exchangers.
GB.GOLDSK509.091101
GOLD RX,, sizes 50-80: The illustration shows the factory­preset rotor inclination in a unit with Fan Arrangement 1.
The inclination must always be towards the filter, which
means that the inclination for Fan Arrangement 2 is in the
other direction.
3. Turn the safety isolating switch to the ON position (I).
4. Select the language desired, if you have not already done so. See Section 5.2 or 13.1.
5. The unit has factory settings which make it ready to use. See Section 19.2 Commissioning record.
However, in many cases, these settings need to be adjusted to suit the current installation.
Program the switch clock, operating conditions, temperatures, airflows and functions according to the procedures in Sections 4-15.
Select whether l/s, m3/s or m3/h shall be used as the flow unit. (INSTALLATION LEVEL in the HAND-HELD MICRO TERMINAL
menu). Fill out the Commissioning Record and save it in the document
pocket of the unit.
6. Activate, if needed, manual or auto operation (MAIN MENU) or lock the speed of the fans (AIR ADJUSTMENT menu).
Adjust the ducting system and air devices as described in Section
3.2.
7. Check and adjust, if required, the pressure balance in the unit as described in Section 3.3.
8. Finish off with a filter calibration as described in Section 6.4.2.
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We reserve the right to alter specifications without notice.
GB.GOLDSK509.091101
3.2 Adjusting the Duct System and Air Devices
In order to prevent the fans from consuming more power than necessary, it is important to keep the pressure drop in the system as low as possible.
It is also important that ducting systems and air devices are correctly adjusted to provide the comfort expected.
When adjusting air devices and the duct system installed in combination with the GOLD, it is appropriate to follow the proportionality method.
This means that the proportion between the airflows in branch ducts stays constant even if the airflow in the main ducts is changed. The same proportion applies to the air devices in the installation.
When adjusting the ducting system there is provision for locking the speed of the fans in the unit to a specific preset flow rate, see Section 6.5.
3.2.1 Adjustment Sequence
The system should be adjusted in the following order:
1. Adjust of the air devices in each branch duct.
2. Adjust the branch ducts.
3. Adjust the main ducts.
3.2.2 Adjustment Procedure
1. Set all the air devices and dampers to the fully open position.
2. Calculate the ratio of the airflow reading to the design airflow of all the air devices, branch ducts and main ducts.
The air device in every branch that has the lowest ratio should be fully open. Use this air device as an INDEX AIR DEVICE. The same applies to branch dampers and main dampers.
When you’ve completed the adjustments, one air device in every branch, one branch damper and one main damper should consequently be fully open.
3. Start adjusting the main duct that has the highest ratio
and the branch duct in the main duct that has the highest ratio. Starting from this point enables you to “press” the air in front of you toward the sections of the system that have the least air.
4. Adjust the last air device on the duct branch so that
it will have the same ratio as the index device. This air device will serve as the REFERENCE AIR DEVICE. Often it is the last air device on the branch that has the lowest ratio and should be open. In this case, the same air device serves as the index device and reference device.
5. Throttle the other air devices in the branch to the same
ratio as the reference device. Note! The ratio in the reference device will change every
time another air device is throttled, so in practice the ratio for the reference device can be set slightly higher. The reference device must be measured in between each air device throttled.
6. Go to the branch that had the next highest ratio and
adjust the air devices there, etc. Note! All branch dampers should be fully open until all air
devices have been adjusted.
7. Throttle the branch damper that had the highest ratio
to the same ratio that the branch of the lowest ratio had. Note! Keep in mind that the index damper changes ratio;
proceed as described in item 5.
8. When all branches have been adjusted, throttle the
main dampers in the same manner. Also see the example below on how to carry out adjust-
ments.
Example on how to carry out adjustments
– Start adjusting duct branch B, since this one has the highest ratio.
– The last air device, B3, has the lowest ratio and should be fully open.
Adjust the other air devices, B1 and B2, so that these will have the same ratio as air device B3 (see item 5 above).
– Now adjust the air devices in branch duct C. Air device C4 should be fully open; throttle the others to the same ratio.
– Adjust the air devices in branch duct A. The index air device here is air device A3, which means that you first throttle air device A4 (the reference device) to device A3:s ratio.
Thereafter the others are adjusted to the same ratio as air device A4.
– Throttle branch damper B to the same ratio as branch damper A, throttle branch damper C to the same ratio as branch damper A.
Check that all dampers have the same ratio. When the adjustment has been completed, 3 air devices and one
branch damper should stand fully open to obtain the lowest pos­sible pressure in the system.
We reserve the right to alter specifications without notice.
qp = design airflow (l/s) qm = airflow reading (l/s)
q K (Ratio) = q
m
p
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GB.GOLDSK509.091101
3.3 To Adjust the Pressure Balance
(applicable to air handling units with rotary heat exchanger)
3.3.1 General
The pressure in the extract airflow path should be slightly lower than that in the supply airflow path to ensure cor­rect air leakage direction and that the purging sector in the heat exchanger will work correctly. This ensures that extract air will not be carried over to the supply air.
The pressure balance in the unit should be adjusted when the ventilation system has been fully installed, all the air devices have been adjusted and the supply air and extract air flows are as they should be while the air handling unit is operating normally.
Adjustment plates GOLD RX 04-12 GOLD RX 14-80 1-2 plates 1-5 plates
CLOSE OPEN
several adjustment plates)
OPEN (Take out adjustment plates)
GOLD RX Top 12 1 plate, left-hand version
EXTRACT AIR
CLOSE
(Push in one or
GOLD RX Top 12 1 plate, right-hand version
EXTRACT AIR
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Fixing screw
Flow adjustment plate Flow adjustment plate
Two flow adjustment plates are supplied with the GOLD RX Top.
The version of the air handling unit, i.e. right-hand or left-hand, is the factor that determines which of the flow adjustment plates you should install in the unit. Install the correct flow adjustment plate at its intended location inside the air handling unit. Scrap the other plate. See the illustration above.
Remove the fixing screws and place the flow adjustment plate in the grooves intended for retaining it. Tighten the fixing screws. See the illustration above.
The pressure balance can be adjusted by blanking off holes in the flow adjustment plate with the plugs supplied with the unit.
We reserve the right to alter specifications without notice.
Fixing screw
GB.GOLDSK509.091101
3.3.2 To Ensure the Correct Leakage Direction
The adjustment plates fitted in the extract air inlet are used for adjusting the pressure balance in the unit. The adjustment plates are supplied separately and should be fitted in the unit by the fitter when he connects the extract air ducting to the air handling unit. See the illustrations on the previous page.
Connect a pressure gauge to the pressure measurement tappings of the unit.
The unit has four pressure measurement tappings; the two closest to the extract air duct should be used. The blue pressure measurement tapping measures the negative pressure in the extract air section and the white pressure measurement tapping measures the negative pressure in the supply air section.
On the size 04-08 units, the pressure measurement tap­pings are by the junction hood and on the size 12-80 units they are inside in the centre section of the unit.
See illustration to the right. Note that both pressure measurement tappings measure
negative pressure.
MEASURED VALUES
The negative pressure in the extract air section should be greater or the same as the one in the supply air section.
If the negative pressure in the extract air section is the same or up to 20 Pa more than the negative pressure in the supply air section, then you’ve finished this adjust­ment.
Pressure measurement nipples - leakage direction
(Unit in right-hand version)
- (blue) + (white)
GOLD 04-08
EXTRACT AIR
– (blue)
+ (white)
GOLD 12-80
EXTRACT AIR
DEVIATIONS
If the negative pressure in the extract air section is less than that in the supply air section, the adjustment plates must be readjusted as follows:
1. Stop the unit, open the inspection door to the extract air filter.
GOLD RX Top: blank off a number of holes in the flow adjustment plate with the plastic plugs supplied with the unit.
Other models: slightly push the flow adjustment plates forward (close them) in the extract air intake opening.
For full face connection (duct accessory in insulated casing): If the commissioning plate(s) is/are completely
closed and the sub-atmospheric pressure in the extract air section is still less than in the supply air section, blank off a number of holes in the commissioning plate with the plastic plugs supplied.
3. Close the inspection door and restart the unit.
4. Measure the pressures. Repeat until the negative pressure in the extract air section
is the same or up to 20 Pa higher than the negative pres­sure in the supply air section (0–20 Pa).
5. If the negative pressure in the extract air section is
higher than 20 Pa compared to the supply air section, although the adjustment plates are completely open, the leakage and purging air flow will be more than anticipat­ed. This means that the actual extract air flow will deviate from the preset extract airflow. The deviation increases with increased pressure differential.
We reserve the right to alter specifications without notice.
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4 HAND-HELD MICRO TERMINAL AND HOW TO USE THE MENUS
GB.GOLDSK509.091101
4.1 HAND-HELD MICRO TERMINAL
4.1.1 General
The hand-held micro terminal consists of an encapsulated control box with a 3-metre long cable for connection to the air handling unit by means of a quick connector.
The hand-held terminal has an illuminated display, 6 push­buttons and a red LED for indicating alarms.
4.1.2 Buttons
The buttons have the following functions:
ENTER confirms your selection and proceeds to next menu level.
ESCAPE reverts to the previous menu.
ADVANCE UPWARD or to the LEFT.
GOLD TUE 14:40 STOP MANUAL OPERATION
STOP?
ADVANCE DOWNWARD or to the RIGHT.
DECREASES the value of the highlighted setting.
INCREASES the value of the highlighted setting.
4.3.1 Display Screen
The display screen has 4 lines. Many of the menus how­ever have several lines and these are shown line for line as you press the ADVANCE DOWNWARD button. The posi­tion indicator shows where you are in the menu.
4.1.4 Abbreviations
The following abbreviations are used in the menus
SA = Supply air (E.g. SA FAN = Supply air fan) EA = Extract air OUTD = Outdoor air FV = Anti-frosting monitor HEAT EXCH = Heat exchanger
GOLD TUE 14:40 STOP MANUAL OPERATION
STOP?
MAN/AUTO.OP
SETTINGS
Position indicator
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GB.GOLDSK509.091101
4.2 Menu Tree
MAIN MENU
(Section 5)
USER LEVEL
(Section 6)
GOLD RX TUE 14:40 STOP MANUAL OPERATION
STOP?
GOLD RX TUE 14:40 MANUAL OPERATION STOP?
MAN/AUTO.OP
GOLD RX TUE 14:40 STOP? MAN/AUTO.OP
SETTINGS
AUTO OPERATION
MANUAL LOW SPEED MANUAL HIGH SPEED
TEMPERATURE
ALL YEAR COMFORT
Xzone
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
*TEMPERATURE*
READINGS
SETTINGS
*ALL YEAR COMFORT*
READINGS
SETTINGS
FLOW/PRESSURE
SWITCH CLOCK
FILTERS
AIR ADJUSTMENT
ALARMS
*Xzone*
READINGS
SETTINGS
*FLOW/PRESSURE*
READINGS
SETTINGS
*SWITCH CLOCK*
TIME/DATE
TIME CHANNEL YEAR CHANNEL
*FILTERS*
READINGS
CALIBRATION
*AIR ADJUSTMENT* LOCKS FAN SPEED TIME SETTING: 0 h
*ALARMS*
ACTIVE ALARMS
ALARM HISTORY
INSTALLATION LEVEL
(Section 7-15)
We reserve the right to alter specifications without notice.
INSTALLATION
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GB.GOLDSK509.091101
5 MAIN MENU
5.1 General
The main menu is normally shown if no other menu has been selected.
The display automatically returns to the main menu after 30 minutes.
The content in the menu changes depending on the operating mode selected other functions that affect the present operating mode and possible tripped alarms.
5.2 Selection of Language
When the air handling unit is started up for the first time, a language selection menu is displayed.
Select the language desired. If you want to change language at a later oppor-
tunity – or if you’ve selected the wrong language – you can change the language at INSTALLATION LEVEL under HAND TERMINAL. See Section 13.1.
5.3 Changing Operating Mode
You can start and stop the air handling unit or change over to manual or automatic operation from the main menu.
The air handling unit should normally be started and stopped from the hand-held micro terminal; not by switching the safety isolating switch on and off.
When the air handling unit is started up, menus for the various delays that are part of the starting sequence are shown.
See also Section 9.1.1, Starting Sequence.
GOLD RX TUE 14:40 STOP MANUAL OPERATION
STOP?
GOLD RX TUE 14:40 MANUAL OPERATION STOP?
MAN/AUTO.OP
AUTO OPERATION
MANUAL LOW SPEED
MANUAL HIGH SPEED GOLD RX TUE 14:40 STOP? MAN/AUTO.OP
SETTINGS
USER LEVEL
INSTALLATION LEVEL
5.4 Settings
When selecting SETTINGS in the main menu, you will advance to User Level and Installation Level.
See Section 6.
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6 USER LEVEL
6.1 Temperature
The basic functions can be preset at INSTALLATION LEVEL and the values can be read and set at USER LEVEL.
See also Section 8.2 in which the functions for temperature are described in detail.
IMPORTANT! If you intend to substantially alter the tempera-
ture settings, you should first stop the air handling unit before doing so.
If only GOLD SD supply air handling units are installed, they require an external room sensor for ERS and extract air control.
6.1.1 Readings
Used for checking the performance.
6.1.2 Settings
ERS REGULATION 1
The control unit regulates the relationship between the supply air and the extract air temperatures according to a factory preset curve.
Settings (see the chart to the right as well):
Value Setting Factory range settings
Step 1 - 4 2 EA/SA Differential 1-5 °C* 3 °C Breakpoint (refers to 15-23 °C* 22 °C extract air temperature)
TEMPERATURE
*TEMPERATURE*
READINGS
SETTINGS
*TEMPERATURE* READINGS
SETTINGS
ERS Regulation 1
ERS REGULATION 1
ERS REGULATION 2
SUPPLY AIR REG.
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
EXTRACT AIR REG.
Breakpoint
Step 1
Step 2
ERS REGULATION 2
The control unit regulates the relationship between the supply air and extract air temperatures according to a custom-plotted curve. The curve has three adjustable breakpoints.
Settings (see the chart to the right as well):
Value Setting Factory range settings
Extract air temperature X1 10-40 °C 15 °C X2 10-40 °C 20 °C X3 10-40 °C 22 °C Supply air temperature Y1 10-40 °C 20 °C Y2 10-40 °C 18 °C Y3 10-40 °C 14 °C
SUPPLY AIR REG.
Settings:
Value Setting Factory range settings
Supply air temperature setpoint 15-40 °C* 21.5 °C
EXTRACT AIR REG.
Settings:
Value Setting Factory range settings
Extract air/room temp. Setpoint 15-40 °C* 21.5 °C Min. supply air temperature 13-25 °C* 15 °C Max. supply air temperature 18-45 °C* 28 °C
*) The setting range can be changed. See 13.3, Min/Max Adjust­ment.
We reserve the right to alter specifications without notice.
EA/SA differential
Supply air temperature setpoint °C
Extract air temperature °C
ERS Regulation 2
Y = Supply air temperature setpoint °C
X = Extract air temperature °C
Step 3
Step 4
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GB.GOLDSK509.091101
6.2 Air flow/Pressure
Basic functions are set at INSTALLATION LEVEL and values are read and set at USER LEVEL. Therefore see also Section 8.3, in which the func-
tions for flow/pressure are described in detail.
6.2.1 Readings
Used for performance checks.
6.2.2 Settings
The functions selected at INSTALLATION LEVEL and the min. and max. airflows of each unit size (see the table below) determine which values can be set.
Values for airflow (l/s, m3/s, m3/h), pressure (Pa) or input signal strength (%) can be preset depending on the func­tion selected.
LOW SPEED
Must always be preset! The value for low fan speed cannot be higher than the value for high speed. Low speed can be set to 0, which means that the fan is stand­ing still.
HIGH SPEED
Must always be preset! The value or pressure for high fan speed cannot be lower than the value for low fan speed.
AIR FLOW/PRESSURE
*FLOW/PRESSURE*
READINGS
SETTINGS
*FLOW/PRESSURE* READINGS
SETTINGS
LOW SPEED
HIGH SPEED
MAX. SPEED
MIN/MAX. SPEED
MAX SPEED
Max speed is only appropriate for functions such as pres­sure regulation, flow boost, Heating BOOST or Cooling BOOST. The value for max fan speed cannot be lower than the value for high fan speed.
MIN/MAX SPEED
Min/max fan speed is only appropriate for demand-con­trolled operation. The lowest and highest permissible flows are preset for each of the fans. This means that the fans will not operate outside these limits, regardless the load.
Min/Max Airflows
AIRFLOW MIN. FLOW, ALL
SIZE
GOLD 04 288 0.08 1620 0.45 1620 0.45 25 0.01
GOLD 05 288 0.08 2340 0.65 2340 0.65 25 0.01
GOLD 08 720 0.20 3600 1.00 3600 1.00 25 0.01
GOLD 12 720 0.20 5040 1.40 5040 1.40 25 0.01
GOLD 50 3600 1.00 18000 5.00 18000 5.00 100 0.05
GOLD 60 3600 1.00 23400 6.50 23400 6.50 100 0.05
GOLD 70 5400 1.50 27000 7.50 27000 7.50 100 0.05
GOLD 80 5400 1.50 34200 9.50 34200 9.50 100 0.05
VARIANTS
m3/h * m3/s m3/h m3/s m3/h m3/s m3/h m3/s m3/h m3/s
MAX FLOW
ONE-PIECE UNIT
ROTARY HEAT
EXCH. (RX)
MAX FLOW
ONE-PIECE UNIT
PLATE HEAT EXCH.
(PX)
MAX FLOW
ONE-PIECE UNIT
COIL HEAT EXCH.
(CX)
SMALLEST
STEP
* When entering settings, round off the values to the nearest adjustable step.
** Air handling unit incl. coil heat exchanger may give rise to a lower max. flow.
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We reserve the right to alter specifications without notice.
GB.GOLDSK509.091101
6.3 Switch clock
Basic functions for the switch clock can be preset at INSTALLATION LEVEL under FUNCTIONS/OPERA­TION and the values can be read and set at USER LEVEL.
TIME/DATE
The current date and time can be set and adjusted whenever required.
The switch clock automatically takes leap years into considera­tion.
Automatic changeover between summer time/winter time to EU Standard has been preset.
This changeover function can be blocked at INSTALLATION LEVEL under FUNCTIONS/OPERATION.
TIME CHANNEL
Times and days can be set when the unit is to run at high speed, low speed or be stopped.
Eight different time channels can be set. If the same in-operation times are to apply every day of the week (Mon-Sun), you need only program one time channel. Different operation times for each day of the week can be programmed by programming a time channel for each day (Mon-Fri, Sat-Sun or Mon, Tues, Wed, etc)
The time can be set as 00:00-00:00 if the deviating in-operation period is desirable for the entire 24 hours period.
YEAR CHANNEL
The year channels make it possible to set deviating in-service times for parts of the day during certain parts of the year. Eight different year channels (yearly time schedules) can be set. The year channels over-modulate the time channel during the hours of the day and the days that the year channel is active. The year channel dates indicate the dates between which the year chan­nel shall apply and the year channel hours indicate the hours of the day between which the year channel will steer the controller to operate the rotary heat exchanger at a specified speed. Other times within the year channel still apply to that time channel.
The time can be set as 00:00-00:00 if the deviating in-operation period is desirable for the entire 24 hours period.
Functions for summer night cooling, prolonged operation, etc., operate also when the year channel is active.
6.4 Filters
(and anti-frosting function of rotary heat exchanger)
6.4.1 Readings
When reading of filter status the first value shows current pres­sure and the second value shows current alarm limit.
6.4.2 Calibration - Filters
The filters should be calibrated for the first time in conjunction with commissioning, when the duct system, air devices and eventual adjustment plates have been fitted and adjusted; after that every time the filter media are changed.
Calibration should be activated for both the supply air and the extract air if both filters are changed or for only for one airflow direction if only one filter has been changed.
When filter calibration is enabled, the air handling unit operates in the high speed or max. speed mode (depending on the func­tionality selected) for approx. 3 minutes.
SWITCH CLOCK
*SWITCH CLOCK* TIME/DATE TIME CHANNEL YEAR CHANNEL
Settings:
Value Setting Factory
range setting TIME/DATE Day Mon-Sun Automatic Time 00:00-23:59 Current Date Day/Month/Year Current
TIME CHANNEL 1-8 Operation Low speed/High speed* High speed Time 00:00-23:59 00:00-00:00 Period Not active Not active Mon, Tues, Wed etc Mon-Fri Mon-Sun Sat-Sun
YEAR CHANNEL 1-8 Operation Not active Not active Stop/Low sp./High sp. Time 00:00-23:59 00:00-00:00 Period From Day/Month/Year 01/01/2005
To Day/Month/Year 01/01/2005 *) Shows Stop/Low speed/High speed if this function is selected
at INSTALLATION LEVEL under FUNCTIONS/OPERATION.
FILTERS
*FILTERS*
READINGS
CALIBRATION
*FILTERS* READINGS
CALIBRATION
After the filters have been calibrated, a pressure rise of up to 100 Pa is permissible (=as the filters arrest impurities). Higher pressure will cause the fouled filter alarm to trip.
The alarm limit can be changed at INSTALLATION LEVEL under ALARM SETTINGS.
The filter function must be activated in order to make it pos­sible to obtain filter calibration and alarm functions in GOLD SD
supply air and extract air handling units, see Section 8.4, Filters.
*FILTER CALIBRATION* STD.FILTER PREFILTER HEAT EXCHANGER
6.4.3 Calibration - Rotary Heat Exchanger
If the anti-frosting function accessory for heat exchanger is installed (see 8.5.1.1) calibration can be selected from this menu.
When calibration R-HX is activated the fans are acceler­ated to high speed for about 3 minutes.
We reserve the right to alter specifications without notice.
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GB.GOLDSK509.091101
6.5 Air Adjustment
The speed of the fans can be locked for up to 72 hours. This is practical when making air adjustments in the duct system and air devices.
The period desired is preset but can be interrupted earlier by selecting STOP in the menu or by changing the time setting to 0.
6.6 Alarms
If an alarm is initiated, this is shown in the hand-held ter­minal both as clear text and by a blinking red diode.
This menu enables you to read alarms quickly.
ACTIVE ALARMS
Shows alarms that are active but have not initiated an alarm signal in the display. This applies to alarms that have a long delay, i.e. airflow or temperature alarms.
ALARM HISTORY
The 10 most recent tripped alarms are shown.
AIR ADJUSTMENT
*AIR ADJUSTMENT* LOCKS FAN SPEED. TIME SETTING: 0 h
ALARMS
*ALARMS* ACTIVE ALARMS ALARM HISTORY
Alarm settings can be entered at INSTALLATION LEVEL under ALARM SETTINGS.
For complete description of alarms, see Section 17.
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GB.GOLDSK509.091101
7 INSTALLATION LEVEL
7.1 Menu Survey
INSTALLATION
*INSTALLATION* CODE: 0000
Code = 1111
Automatic functions
FUNCTIONS
READINGS MANUAL TEST ALARM SET HAND TERMINAL COMMUNICATION SERVICE LEV.
Section 9
Important! The appear-
ance of the menus varies
depending on the type
of air handling unit and
functions selected.
*FUNCTIONS* TEMPERATURE AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY ReCO
2
IQnomic Plus ALL YEAR COMFORT CONTROL Optimize
*READINGS* TEMPERATURE FANS HEAT EXCHANGE
REGULATION SIGNALS IN/OUTPUTS HUMIDITY ReCO
2
IQnomic Plus ALL YEAR COMFORT OPERATION TIME PROGRAMVERSIONS
*MANUAL TEST* TEMPERATURE FANS HEAT EXCHANGE
REHEAT EXTRA REG.SEQ. COOLING IN/OUTPUTS ReCO
2
IQnomic Plus ALL YEAR COMFORT
*ALARM SETTINGS* FIRE ALARM EXTERNAL ALARMS ALARM LIMITS
ALARM PRIORITY
*HANDTERMINAL SET* LANGUAGE AIR FLOW UNIT MIN/MAX SETTING
BASE SETTINGS
*COMMUNICATION* EIA-232 EIA-485 ETHERNET
*SERVICE LEV.* CODE: 0000
Section 8
Section 10
Section 11
Section 12
Section 13
Section 14
Section 15
We reserve the right to alter specifications without notice.
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GB.GOLDSK509.091101
8 FUNCTIONS
8.1 Temperature
Basic functions can be set at INSTALLATION LEVEL and values are read and set at USER LEVEL.
IMPORTANT! If you intend to substantially alter the tem­perature settings, you should first stop the air handling unit before doing so.
If only GOLD SD supply air handling units are installed, they require an external room sensor for ERS and extract air control.
8.2 Temperature Regulation
Select ERS Regulation, Supply air regulation or Extract air regulation.
If ERS Regulation is selected, select between 1 and 2.
Control sequence for ERS regulation and Supply air regula­tion:
1. The temperature efficiency of the air handling unit’s heat exchanger is modulated to provide max. heat recovery. (Not applicable to GOLD SD without heat exchanger).
2. After that the air heater, if installed, will begin to generate heat.
3. If a downstream heating coil is not installed, or if the its output is not adequate, the supply air fan will be automatically and variably downspeed-regulated to convey air at a lower flow rate. (If the unit is a GOLD SD without heat exchanger, this function can be deacti vated).
A neutral zone can be preset, which allows a lower supply air temperature setpoint before regulation to a lower flow rate begins. See 8.3.4
When the supply airflow is regulated to a lower rate, the heat exchanger will have ”excess heat”, i.e. warm extract air, giving it capacity to maintain the supply air tempera­ture required.
As the supply airflow is regulated to a lower rate, the air pressure in the premises will become negative and this will instead cause outdoor air to be sucked in through leak­age spots such as doors and windows. This outdoor air will then be heated by the ordinary heating system of the premises. (Not applicable if only a GOLD SD supply air or extract air handling units are installed)
Downspeed regulation to lower the airflow rate occurs from the current preset flow (high speed or low speed), down to half of this flow rate. The degree of regulation to a lower rate is also limited by the min flow setting of the unit. When preset flow for low speed is near the min flow rate, the effect of this regulation to a lower rate will be small.
INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY ReCO
2
IQnomic Plus ALL YEAR COMFORT CONTROL Optimize
* TEMPERATURE *
TEMPERATURE REG
TEMP.REG. Xzone OUTDOOR TEMP COMP
SUMMER NIGHT COOL INTERM. NIGHT HEAT MORNING BOOST SETPOINT TEMP DISPL EXTRA REG. SEQUENCE EXT. SENSORS
Important! The appearance of the menus varies depending on the type of air handling unit and functions selected.
Control sequence for Extract air regulation:
1. The temperature efficiency of the air handling unit’s heat exchanger is modulated to provide max. heat recovery. (Not applicable to GOLD SD without heat exchanger).
2. After that, the re-heating coil, if installed, will begin to generate heat.
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8.2.1.1 ERS Regulation
ERS regulation means Extract air temperature-Related Supply air temperature regulation. This means that the temperature of the supply air is regulated in relation to the temperature of the extract air. Under normal circum­stances, the supply air temperature is regulated to be a few degrees lower than the extract air temperature. In this way, the heat exchanger will provide optimal perform­ance, and this means excellent operating economy. ERS regulation is suitable for use when there is excess heat in the premises generated, for example, by machinery, light­ing or people and the supply air devices in the premises are suitable diffusing air below room temperature.
ERS REGULATION 1
The control unit regulates the relationship between the supply air and extract air temperatures according to a fac­tory-preset curve.
See the chart to the right.
The steps, breakpoint and EA/SA differential plotted in the curve can be changed at USER LEVEL under TEMPERA­TURE/SETTINGS.
Settings:
Value Setting Factory range setting
Step 1 – 4 2 Breakpoint 15-23 °C 22 °C (refers to extract air temp.)
EA/SA-Differential 1-5 °C 3 °C
The setting range for the breakpoint and EA/SA differen­tial is limited by the Min. and Max. settings at INSTALLA-
TION LEVEL under HAND TERMINAL.
ERS regulation 1
Step 1
Breakpoint
EA-/SA differential
Supply air temperature setpoint °C
Extract air temperature °C
Step 2
Step 3
Step 4
Factory setting means:
If the extract air temperature is below 22 °C (breakpoint), the supply air temperature setpoint will be automatically regulated to be 3 °C (EA/SA differential) lower.
If the extract air temperature is above 22 °C, the supply air temperature setpoint will be constantly 19 °C (step 2).
ERS regulation 2
ERS REGULATION 2
This is used when special needs and conditions are such that the factory preset ERS regulation 1 curve cannot pro­vide the results required. Conditional on which settings are made, it may be necessary to install a post-heating coil.
An individually adapted curve regulates the relationship between the supply air and extract air temperature.
See the chart to the right. The following settings are possible at USER LEVEL under
TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Extract air temperature
X1 10-38 °C 15 °C X2 11-39 °C 20 °C X3 12-40 °C 22 °C
Supply air temperature setpoint
Y1 10-40 °C 20 °C Y2 10-40 °C 18 °C Y3 10-40 °C 14 °C
The setpoint displacement and summer night cooling functions can also affect the preset temperatures.
We reserve the right to alter specifications without notice.
Y = Setpoint supply air temperature °C
X = Extract air temperature °C
Breakpoints according to factory setting means:
If the extract air temperature is below 15 °C (X1) the set­point for supply air temperature is constant 20 °C (Y1).
If the extract air temperature is 20 °C (X2) the supply air temperature set point will be 18 °C (Y2).
If the extract air temperature is above 22 °C (X3), the supply air temperature setpoint will be constantly 14 °C (Y3).
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8.2.1.2 Supply Air Regulation
Supply air regulation involves keeping a constant supply air temperature without consideration to the load in the premises.
This type of regulation can be used when the load and temperatures of the premises are predictable. In most cases a reheating coil needs to be installed; possibly a cooling coil as well.
The following settings can be entered at USER LEVEL under TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Supply air temperature setpoint 15-40 °C 21.5 °C
Setting range for the setpoint is limited by Min. and Max. settings at INSTALLATION LEVEL under HAND TERMINAL.
8.2.1.3 Extract Air Regulation
Extract air regulation involves keeping a constant tempera­ture in the extract air duct (premises), by regulating the supply air temperature. This provides a uniform tempera­ture in the premises regardless of the load and this type of regulation requires the installation of a reheating coil; possibly a cooling coil as well.
The extract air temperature is measured by the tempera­ture sensor inside the GOLD unit. If this internal tempera­ture sensor does not give adequate representative extract air temperature readings, an external room temperature sensor can be installed and wired to terminals 40-41 on the control unit.
The following settings can be entered at USER LEVEL under TEMPERATURE/SETTINGS:
Value Setting Factory range setting
Extract air-/room temp. setpoint 15-40 °C 21.5 °C Min. Supply air temperature 13-18 °C 15 °C Max. Supply air temperature 25-45 °C 28 °C
GB.GOLDSK509.091101
Setting range for the various values is limited by Min. and Max. settings at INSTALLATION LEVEL under HAND TERMI­NAL.
8.2.1.4 Temperature control, Xzone
The Xzone temperature control function is designed for controlling one extra temperature zone via the ventilation system.
Xzone can be used for all types of GOLD air handling units. The function can control both reheating and cooling in the extra zone.
The type of temperature control used for the extra zone must be selected separately and can be different to that used in the main zone.
For particulars of the settings, see 8. Temperature control.
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INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY ReCO IQnomic Plus ALL YEAR COMFORT CONTROL Optimize
We reserve the right to alter specifications without notice.
* TEMPERATURE * TEMPERATURE REG
TEMP.REG. Xzone
OUTDOOR TEMP COMP SUMMER NIGHT COOL
INTERM. NIGHT HEAT
2
MORNING BOOST SETPOINT TEMP DISPL EXTRA REG. SEQUENCE EXT. SENSORS
GB.GOLDSK509.091101
8.2.2 Outdoor Temperature Compensation
Temperature
Outdoor temperature compensation can be activated if the premises are abnormally subjected to the effects of seasonal cold air or hot air due to leakage through large windows, for instance.
The supply air temperature setpoint is compensated if the air handling unit is operating in the supply air regulation mode, and the extract air temperature setpoint is compen­sated if the air handling unit is operating in the extract air regulation mode. This function will have no effect if the unit is operating in the ERS regulation mode.
The preset temperature setpoint is influenced if the out­door temperature drops below the preset X2 breakpoint (winter compensation) and above the preset X3 break­point (summer compensation).
The settings are also applicable to one extra temperature zone (Xzone), if required.
See the chart to the right.
It is possible to set negative summer compensation. Settings:
Value Setting Factory range setting
Winter compensation
Temperature displacement Y1 +0 – +10 °C +3 °C Breakpoint X1 -30 – -10 °C -20 °C Breakpoint X2 -10 – +15 °C +10 °C
Summer compensation
Breakpoint X3 +15 – +25 °C +25 °C Breakpoint X4 +25 – +40 °C +40 °C Temperature displacement Y2 -10 – +10 °C +2 °C
INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY ReCO
2
IQnomic Plus ALL YEAR COMFORT CONTROL Optimize
* TEMPERATURE * TEMPERATURE REG TEMP.REG. Xzone
OUTDOOR TEMP COMP
SUMMER NIGHT COOL INTERM. NIGHT HEAT MORNING BOOST SETPOINT TEMP DISPL EXTRA REG. SEQUENCE EXT. SENSORS
Outdoor temperature compensation
Y1
X1
X2 X3
Y = Temperature displacement °C
X4
Y2
We reserve the right to alter specifications without notice.
X = Outdoor temperature °C
Winter compensation in accordance with factory setting involves:
Outdoor temperature +10 °C (Breakpoint X2): Compen­sation starts and gradually takes place between 0–3 °C down to outdoor temperature -20 °C.
Outdoor temperature -20 °C (Breakpoint X1): Constant compensation takes place with 3 °C (temperature dis­placement Y1).
Summer compensation in accordance with factory setting involves:
Outdoor temperature +25 °C (Breakpoint X3): Compensa­tion starts and gradually takes place between 0–2 °C up to outdoor temperature +40 °C.
Outdoor temperature +40 °C (Breakpoint X4): Constant compensation takes place with 2 °C (temperature dis­placement Y2).
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8.2.3 Summer Night Cooling
The lower temperature at night is utilized to cool down the building structure. This reduces the cooling load during the first hours of the day. If a cooling unit is installed, its in-operation hours will be minimized, thus offering savings. If no cooling unit is installed, a certain cooling effect will still be realized.
When summer night cooling function is activated, the unit fans operate at high speed, with a supply air setpoint of 10°C, from the preset time until the conditions necessary for stop are satisfied.
The extra temperature zone (Xzone), if any, will obtain the same supply air set point if summer night cooling is in operation.
Conditions to be met to start summer night cooling at the preset time:
• The extract air temperature should be higher than the
preset value
• The extract air should be at least 2°C warmer than the
outdoor air.
• The outdoor temperature should be above the preset
value.
• Heating has not been required between 12.00–23.00
hours.
• The unit must not operate in the high speed mode or
be stopped from an external source or manually from the hand-held micro terminal.
Conditions to be met to stop summer night cooling at the preset time:
• The extract air temperature drops below the preset
value.
• The outdoor temperature drops below the preset value.
• Switch clock or external input calls for high speed.
• The extract air is less than 1 °C warmer than the outdoor
air.
INSTALLATION
FUNCTIONS
*FUNCTIONS*
TEMPERATURE
AIR FLOW/PRESSURE FILTER
OPERATION HEATING COOLING HUMIDITY ReCO IQnomic Plus ALL YEAR COMFORT CONTROL Optimize
* TEMPERATURE * TEMPERATURE REG TEMP.REG. Xzone OUTDOOR TEMP COMP
SUMMER NIGHT COOL
INTERM. NIGHT HEAT
2
MORNING BOOST SETPOINT TEMP DISPL EXTRA REG. SEQUENCE EXT. SENSORS
The function starts once per set time period. Settings:
Value Setting Factory range setting
Extract air temperature for start 17 - 27 °C 22 °C Extract air temperature for stop 12 - 22 °C 16 °C Outdoor temperature for stop 5 - 15 °C 10 °C Supply air setpoint 10 - 20 °C 10 °C Operating period 00:00-00:00 23:00-06:00
24
www.swegon.com
We reserve the right to alter specifications without notice.
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