Swegon GOLD SD, GOLD RX, GOLD PX, GOLD CX Description

20190329 We reserve the right to alter specifi cations.
GOLD
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Description of the air handling unit
General, Range of Application, Certifi cation ................................................................... 2
Mechanical Design ............................................................................................................. 3
Electrical and Control Equipment ..................................................................................... 9
Hand-Held Micro Terminal and How to Use the Menus ................................................ 10
Control Schedule ............................................................................................................... 11
Delivery Version ................................................................................................................ 16
Possible combinations for fi lter/fan sections, RX, size 014-030 .................................... 17
Possible combinations for fi lter/fan sections, PX, size 004-008 .................................... 19
Possible combinations for fi lter/fan sections, PX, size 011-030 .................................... 21
Installation Tips ................................................................................................................ 23
Contents
GOLD PX GOLD RX
GOLD CX
GOLD
We reserve the right to alter specifi cations. 20190329
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Description of the Air Handling Unit
The GOLD RX/PX/CX air handling units are complete with direct-driven supply air and extract air fans, supply air and extract air fi lters and heat exchanger. The heat exchanger is either a rotary heat exchanger (RX), counterfl ow heat exchanger (PX) or coil heat exchanger (CX).
The GOLD SD single-direction units are supply air/extract air handling units with one direct-driven supply air or extract air fan. A fi lter is available as an option for all sizes. The coil heat exchanger and unmounted pipework package can be selected for the size 004-120 units.
The GOLD has built-in control equipment that can be operated from the hand-held micro terminal in the form of a touchscreen.
The electrical and control system is completely integrated into the air handling unit. The microprocessor-based equipment controls and regulates temperatures, airfl ows and other functions. A large number of functions are built into the system and are simple to activate.
If supplementary functional sections such as dampers and air coolers are required, they must be installed in the ductwork (uninsulated duct accessories) or be docked to the air handling unit (insulated duct accessories). Unit sec­tions such as e.g. the multisection and air bypass section can be installed in the air handling unit arrangement of the size 004-120 RX/PX/CX units.
With provision for cooling and heating
The GOLD is also well suited for cooling and heating. Control functions are ready to activate in the control system and the equipment for cooling as well as for pre­heating and reheating are available as accessories.
Field of Application
The GOLD units are designed for use in comfort ventila­tion applications. Depending on the variant selected, GOLD units can be utilized in buildings such as offi ce buildings, schools, day nurseries, public buildings, shops, residential buildings, etc. GOLD units equipped with counterfl ow-/coil heat exchanger (PX/CX) and separate supply air and extract air handling units (SD) can also be used for the ventilation of moderately humid buildings; however not where the humidity is continuously high, such as in indoor swimming baths. The separate GOLD supply air and extract air handling units (SD) are designed for applications in which the supply air and extract air fl ows need to be completely separated from one another or where, due to limited available space, separate units for supply air and extract air are needed. They can also be used individually if only one of the variants is needed. GOLD units equipped with the roof, air intake section and exhaust air hood accessories can be installed outdoors. The GOLD is designed and tested for temperatures, in the surroundings and the air stream, from -40°C to +40°C. However, for GOLD RX the temperature difference between the outdoor air and extract air must not exceed 70°C. GOLD conforms to the requirements set out in the hygiene design regulations VDI 6022, see the separate guide.
Certifi cation
Swegon has a certifi cated quality management system that conforms to ISO 9001 and an environmental man­agement system that conforms to ISO 14001 Standards. The GOLD air handling system is also certifi cated by Eurovent, No. AHU-06-06-319 and the Passive House Institute.
General
Sensor designations and colours of arrows in this publication conform to IEC 81346-1
www.eurovent-certifi cation.com
N° 06.06.319 Range: GOLD
20190329 We reserve the right to alter specifications.
GOLD
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Description of the Air Handling Unit
Mechanical Design
Casing of the GOLD RX/PX/CX
Composed of flush-mounted cover panels and inspec­tion doors. The outer skin is made of galvanized sheet steel, re-painted in Swegon’s own grey metallic paint (closest comparable RAL colour: 9007). The inner skin is made of aluminium-zinc plated sheet steel. The entire air handling unit conforms to Environmental Class C4. CE marked. Conform to the provisions of EN 61000-6-2 and EN 61000-6-3 Standards. Panel thickness of 52 mm with intervening insulation consisting of mineral wool.
The inspection doors are hung on hinges and are fitted with flush-mounted door handles. The door handles must be opened in two steps to equalise the pressure before the door can be opened completely.
Casing performance
Air leakage, class: L1(M). Thermal bridges: TB2. Thermal transmission: T2. Mechanical strength D1.
Applicable to sizes 004/005 and 007/008 inside a common casing:
Common casing with two inspection doors. One of the door handles of each inspection door can be locked.
The safety isolating switch is located on the outside of the connection hood.
Circular duct connections for insertion joints fitted with a rubber seal ring as standard.
The GOLD RX with rotary heat exchanger can be mounted on base beams, a foundation or on a stand. Pre­fitted base beams are obtainable as optional equipment; a stand supplied unmounted is available as an accessory.
GOLD PX units with counterflow heat exchanger are supplied with base beams. A set of legs (four legs) to be screwed into the base beams is available as an accessory.
Applicable to sizes 004/005 and 007/008 in split version as well as size 011-120:
The basic arrangement of the size 004-080 units consists of three unit sections (two fan/filter sections and one heat exchanger section). The size 100/120 units consist of five (RX) or six (CX) sections.
Each section/unit section has one or two inspection doors. One of the handles for each one of both outer inspection doors is lockable. On the size 120 units, the inspection door of the heat exchanger section (GOLD RX) is also lockable.
The size 014-120 units are equipped with rectangular duct connections for slip-clamp jointing as standard. The size 004-012 units are equipped with circular duct connec­tions for insertion joints fitted with a rubber seal ring as standard.
The unit is equipped with base beams.
GOLD RX, size 030
GOLD RX, size 008
GOLD PX, size 012, full face end connection panel
On the size 004-020 units, the safety isolating switch is externally located on the connection hood.
On the size 025-120 units, the safety isolating switch is externally located on the heat exchanger section of the unit.
GOLD
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Description of the Air Handling Unit
Mechanical Design
Sizes 004/005 and 008
Sizes 014-080
Shows the variant with functions: fi lter + coil heat exchanger + fan.
Casing of the GOLD SD
Composed of fl ush-mounted cover panels and inspec­tion doors. The outer skin is made of galvanized sheet steel, re-painted in Swegon’s own grey metallic paint (closest comparable RAL colour: 9007). The inner skin is made of aluminium-zinc plated sheet steel. The entire air handling unit conforms to Environmental Class C4. CE marked. Conform to the provisions of EN 61000-6-2 and EN 61000-6-3 Standards. Panel thickness of 52 mm with intervening insulation consisting of mineral wool.
The inspection doors are hung on hinges and are fi tted with fl ush-mounted door handles. The door handles must be opened in two steps to equalise the pressure before the door can be opened completely.
Casing performance
Air leakage, class: L1(M). Thermal bridges: TB2. Thermal transmission: T2. Mechanical strength D1.
Applicable to sizes 004-012, common casing:
Composed of one or two sections depending on the vari­ant selected. Possible variants are fan (with space for a fi lter) or fan (with space for a fi lter) + coil heat exchanger.
The fan section casing has one (sizes 004-008) or two (sizes 012) inspection doors. The handles are lockable.
Space for a pleated fi lter of fi lter class ePM10 60% (M5) or ePM1 50% (F7) is available and can be ordered as an accessory.
The safety isolating switch is located on the inspection side by the inspection door of the fan section.
Circular duct connections for insertion joints fi tted with a rubber seal ring as standard.
The GOLD SD size 004-008 without coil heat exchanger can be mounted on base beams, a foundation or on a stand. Prefi tted base beams are obtainable as optional equipment; a stand supplied unmounted is available as an accessory.
GOLD SD size 004-008 with coil heat exchanger and GOLD SD size 11/12 is equipped with base beams.
Applicable to sizes 004-012, split version and size 014-120 :
Composed of one to three sections depending on the variant selected. Possible variants are fan, fi lter + fan or fi lter + coil heat exchanger + fan.
The sections for fan and fi lter have their own inspection door. One of the door handles of the outer inspection door can be locked.
The safety isolating switch is located on the inspection side.
The size 004-012 units are equipped with circular duct connections for insertion joints fi tted with a rubber seal ring as standard. The size 014-120 units are equipped with rectangular duct connections for slip-clamp jointing as standard.
The unit is equipped with base beams.
20190329 We reserve the right to alter specifications.
GOLD
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Filters
The filter material is glass fibre. The filter holder has a filter locking system designed for effective sealing and complies with the requirements for bypass leakage to Class ePM1 85% (F9). All filters can be selected as ePM10 60% (M5) or ePM1 50% (F7) filters.
GOLD RX Top size 004-012 is equipped with pleated filters.
The separate GOLD SD supply air and extract air handling units in sizes 004-012 in a common casing can have pleated filters as an option.
The units in other sizes/variants have bag filters of ample proportions on both the supply air and outdoor air sides.
Pressure sensors for measuring the pressure drop across the filters are incorporated into the control system.
Pre-filter inside air handling units
Prefilters installed inside air handling units can be ordered as optional extras (does not apply to the type RX Top units).
Fans
The direct-driven fans are of GOLD Wing+ type, unique axial-centrifugal fans with the focus on excellent power efficiency, uniform airflow and low noise level. The GOLD Wing is patented. Functional sections such as air coolers and bends can be connected directly against the air han­dling unit without appreciable pressure losses. This saves space in the fan room.
The fans are driven by high-efficiency EC motors, which together with a motor control system especially devel­oped for the GOLD, perform with extremely high effi­ciency.
The fans are approved for continuous operation in tem­peratures of up to 40°C.
The fans are tested for, and can manage operation for one hour at 70°C.
The fan motors have a motor control system for variable speed regulation and the fans have measurement tap­pings for continuous measurement and regulation of the airflow.
The fans are effectively vibration-isolated from the casing by means of rubber bushings/flexible connections.
The fans are fixed in their positions by means of locking knobs/screws and clamping bands. These fasteners can easily be loosened, after which the entire fan package can be withdrawn for inspection and maintenance.
Description of the air handling unit
Mechanical Design
Prefilters are used in ventilation systems, in which the extract air and/or the outdoor air is/are heavily polluted and it is desirable to prevent the fine filters inside the GOLD unit from becoming clogged after a short period of use.
the filters are of woven aluminium type or Class Coarse 65% (G4) compact filters.
Pressure sensors for measuring the pressure drop across the filters are incorporated into the control system.
GOLD
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Description of the Air Handling Unit
Heat exchanger
Rotary heat exchanger
RECOnomic/RECOsorptic rotary heat exchanger with a temperature effi ciency of up to 85%. The need for heat is dealt with by automatically and variably regulating the speed of the rotor.
The rotary heat exchanger effectively recovers cooling energy as well.
It is available in a sorption version (RECOsorptic) for mois­ture recovery, which reduces operating and investment costs for cooling and improves indoor comfort levels in the winter, as well as in an epoxy-treated version.
Purging sector, commissioning plates and pressure meas­urement tappings as standard, ensure that the extract air will not be carried over to the supply air.
The RECOnomic/RECOsorptic heat exchanger is patented.
Mechanical Design
Purging sector
Counterfl ow heat exchanger
The counterfl ow heat exchanger is as standard equipped with centre-mounted bypass dampers and two heat exchanger dampers for variable and automatic regulation of the heat exchanger’s effi ciency on heat recovery.
The counterfl ow heat exchanger is available in two ver­sions: Normal effi ciency (MPE, Maximum Pressure Effi ­ciency) and high effi ciency (MTE, Maximum Temperature Effi ciency) respectively. In the MPE version, the focus is on low pressure drop across the heat exchanger. In the MTE version, priority is given to high temperature effi ciency.
Internal leakage between air streams conforms to the provisions of Ductwork leakage class L2.
In cold weather, and when the extract air is humid, there is risk of frosting inside the plate heat exchanger. The GOLD PX is therefore equipped with anti-frost protection.
RECOfrost anti-frost protection
The pressure drop across the heat exchanger, extract air temperature, moisture content in the extract air and out­door air temperature are measured.
With consideration given to the pressure drop across the heat exchanger, the extract air temperature, the moisture content in the extract air and the outdoor air tempera­ture, the control system individually regulates dampers for bypass and the heat exchanger for section-by-section defrosting without the formation of frost. This enables high annual effi ciency, smaller air heaters and pressure­drop-optimized operation during the spring and autumn.
20190329 We reserve the right to alter specifi cations.
GOLD
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Coil heat exchanger
The coil heat exchanger in the one-piece units, GOLD CX, sizes 035-080, are supplied complete from the fac­tory; including mounted pipework package with all the necessary components. The system is normally fi lled with liquid, vented, adjusted and performance-tested prior to delivery, but can also be ordered in unfi lled condition e.g. for housing improvement projects or if the applica­tion requires fi lling with another mixture instead of 30 % ethylene glycol. On the size 100/120 GOLD CX one-piece unit, the pipework package (accessory) including separate control unit are supplied in unmounted condition.
Coil heat exchangers and pipework packages are available as unmounted accessories for the separate size 004-120 supply air and extract air handling units (SD) A separate control unit for the coil heat exchanger is always included in the supply.
The pipework package's valve variably regulates the coil heat exchanger's effi ciency on heat recovery and the circulation pump is demand-controlled.
In cold weather, and if the extract air is humid, there is risk of frosting in coil heat exchangers. The GOLD CX/SD is equipped with an extremely effective anti-frost protec­tion that measures the temperature of the liquid in the extract air coil and also the humidity in the extract air.
Taking the humidity into consideration, the IQlogic control system calculates the lowest permissible liquid tempera­ture without risk of frosting inside the coil. The valve in the pipework package is then controlled to prevent the temperature from dropping below this limit.
Description of the Air Handling Unit
Mechanical Design
GOLD
We reserve the right to alter specifi cations. 20190329
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Duct Connections
Are for sizes 004/005, 007/008 and 011/012 circular and designed for connection to ducts with insertion joints fi tted with a rubber seal ring. A duct bend fi ts directly into the connection. The duct connections are horizon­tally and vertically offset to enable ducts to be run in any direction without blocking one another.
The size 014-120 units have rectangular duct connections with a securely mounted connection frame for slip-clamp joint connection. Type METU connection frames are avail­able as an accessories.
GOLD RX /PX are also available in a top-fed variant, GOLD RX/PX Top, with all the duct connections upward. GOLD RX/PX Top is available in sizes 004-030.
To further reduce pressure losses, a full face end con­nection with larger rectangular duct connection is also offered as an accessory (all sizes).
The air handling unit's GOLD Wing+ fans provide a uniform airfl ow immediately downstream of the outlet making it possible to connect duct bends and functional sections, for example cooling coils, directly to the unit without appreciable pressure losses.
If insulated duct accessories are selected, they should be docked directly against the air handling unit. The air han­dling unit is then supplied without end connection panel for the relevant inlet/outlet.
Pressure Adjusting Plates
(applicable to air handling units with rotary heat
exchanger only)
The unit is equipped with pressure adjusting plates to ensure that the purging air fl ow through the heat exchanger will be as it was designed to be. These plates make it possible to achieve correct pressure balance in the unit so that the purging airfl ow will pass in the correct direction.
The pressure adjusting plates are supplied in unmounted condition and shall be positioned by the extract air inlet of the air handling unit.
Environment Declaration
Swegon AB has a certifi cated environmental management system that conforms to ISO 14001 Standard and is regis­tered on the REPA Register, no. 5560778465.
A Building Material Declaration with a complete list of constituent materials is available on Swegon's home page.
Description of the Air Handling Unit
Mechanical Design
Circular duct connections
Rectangular duct connections
Circular duct connections GOLD RX Top
Rectangular duct connection GOLD RX Top
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