1
OPERATOR’S AND PARTS MANUAL
WLA 213 Series
Hydraulic Windrow Sweeper
for Loaders
Serial Number: ___________________
Model Number: ___________________
800-456-7100 I www.paladinattachments.com 2800 N. Zeeb Rd., Dexter, MI. 48130, United States of America Copyright ©
Manual Number: 51-4005
Release Date: January 2014
Serial Number: 0733001 & Up
Rev. 1
2
3
Table of Contents
Section 1 ... Installation.................................................... 5-13
Section 2 ... Operation and Maintenance ..................... 15-22
Section 3 ... Service ........................................................ 23-33
Section 4 ... Parts............................................................ 35-46
Section 5 ... Options ....................................................... 47-55
Section 6 ... Appendix .................................................... 57-61
4
5
Installation Manual
Table of Contents
Introduction ............................................................... 6
Safety Information ................................................7-13
General Safety Information ....................................7-8
Safety Signs & Labels ........................................ 10-11
Product Information Section .................................... 12
Installation/Storage ................................................. 13
6
SAFETY SECTION
INTRODUCTION
Introduction
Importance of this Manual
Read this manual before attempting to operate
the equipment.
This operator’s manual should be regarded as part of the
sweeper. Suppliers of both new and secondhand sweepers are
advised to keep documentation indicating that this manual was
provided with the sweeper.
The manual contains information regarding installation,
operation and maintenance required for this sweeper and optional equipment. It also includes detailed parts lists.
Purpose of Sweeper
This sweeper is designed solely for use in construction cleanup,
road maintenance, grounds maintenance and similar
operations. Use in any other way is considered contrary to the
intended use. Compliance with and strict adherence to
operation, service and repair conditions, as specied by the
manufacturer, are also essential elements of the intended use.
This sweeper should be operated, serviced and repaired only
by persons who are familiar with its characteristics and
acquainted with relevant safety procedures.
Accident prevention regulations, all other generally
recognized safety regulations and all road trafc regulations
must be observed at all times.
Any modications made to this sweeper may relieve the
manufacturer of liability for any resulting damage or injury.
Contacting SWEEPSTER
If you have any questions about information in this manual or
need to order parts, please call, write, fax or e-mail
SWEEPSTER.
SWEEPSTER
2800 North Zeeb Road
Dexter, Michigan 48130
Phone: (734) 996-9116 - (800) 456-7100
FAX: (734) 996-9014
e-mail: sweepster@paladinbrands.com
For help with installation, operation or maintenance
procedures, contact our Technical Service Department. Direct
product questions and parts orders to our Sales Department.
When ordering parts or accessories, be prepared to give the
following information:
•Sweeper model, serial number and date of
purchase
•Prime mover, make and model
•Part number, description and quantity
Terms Used in Manual
Right-hand, left-hand, front and rear are determined from the
operator’s perspective (either the operator’s seat or standing
behind a walk-behind unit), facing forward in the normal
operating position.
Prime mover refers to the tractor, truck, loader or tow vehicle
that the sweeper is mounted on or towed by.
Safety Alert Symbol
This safety alert symbol indicates important safety
messages in this manual. When you see this symbol, be
alert to the possibility of injury. Carefully read the message that
follows and inform other operators.
Optional Equipment
Installation instructions for optional equipment, if applicable,
appear in the Service Manual Section.
Specications & Features
Due to continuous product improvement, specications and
features may change without notice.
Warranty
To validate the warranty for this unit, ll out the warranty card or
warranty pages located at the back of this manual. Then, send
this information to SWEEPSTER.
7
SAFETY SECTION
GENERAL SAFETY INFORMATION
Safety Information
Read this manual
Read all safety information in this manual. All
operators must read and understand the entire
contents of this manual before sweeping.
General safety practices are listed on Safety
Information pages and specic safety
information is located throughout this manual.
Hazard Denitions
Four hazard classications are used in this manual. They are
DANGER - Indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING -Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
•Check prime mover tire pressure before sweeping.
•Check tire ratings to be sure they match the prime
mover load. Weigh the sweeper end of the prime
mover, if necessary, to insure proper tire rating.
• Remove from the sweeping area all property that
could be damaged by ying debris.
• Be sure all persons not operating the sweeper are
clear of the sweeper discharge area.
• Always wear proper apparel such as a long-sleeved
shirt buttoned at the cuffs; safety glasses, goggles
or a face shield; ear protection; and a dust mask.
While operating sweeper:
• When operating sweeper, adhere to all government
rules, local laws and other professional guidelines for
your sweeping application.
WARNING - Never raise the sweeper more than a
few feet off the ground. The sweeper
can tip back or the prime mover can tip
over causing death or serious injury,
CAUTION -Indicates a potentially hazardous
situation which, if not avoided, may result
in minor or moderate injury.
NOTICE - Used for instructions when machine
damage may be involved.
Operation
CAUTION - A sweeper is a demanding machine.
Only fully trained operators or trainee
operators under the close supervision of
a fully trained person should use this
machine.
Before operating sweeper:
•Learn sweeper and prime mover controls in an off-road
location.
•Be sure that you are in a safe area, away from trafc or
other hazards.
•Check all hardware holding the sweeper to the prime
mover, making sure it is tight.
•Replace any damaged or fatigued hardware with
properly rated fasteners. See Maintenance Section
•Make sure all hydraulic hardware and hydraulic ttings
are tight.
•Replace any damaged or fatigued ttings or hoses.
• Before leaving the operator’s area for any reason, lower
the sweeper to the ground. Stop the prime mover
engine, set the parking brake and remove the key from
the ignition.
• Minimize ying debris - use the slowest rotating speed
that will do the job. See Operation Section: Operating
Tips
• Keep hands, feet, hair and loose clothing away from all
moving parts.
• Leave the brush hood (shield) and all other shields and
safety equipment in place when operating the sweeper
and prime mover.
• Be aware of the extra weight and width a sweeper adds.
Reduce travel speed accordingly. See Product
Information Section: Operating the Sweeper.
• When sweeping on rough terrain, reduce speed to avoid
“bouncing” the sweeper. Loss of steering can result.
• Never sweep toward people, buildings, vehicles or other
objects that can be damaged by ying debris.
•Only operate the sweeper while you are in the operating
position. The safety restraint must be fastened while
you operate the prime mover. Only operate the controls
while the engine is running. Protective glasses must be
worn while you operate the prime mover and while you
operate the sweeper.
• While you operate the sweeper slowly in an open area,
check for proper operation of all controls and all
protective devices. Note any needed repairs during
operation of the sweeper. Report any needed repairs.
8
SAFETY SECTION
GENERAL SAFETY INFORMATION
Service & Repair - General
CAUTION - Do not modify the sweeper in any way.
Personal injury could result. If you have
questions, contact your dealer or
SWEEPSTER.
Repair or adjust the sweeper in a safe area, away from
trafc and other hazards.
Before adjusting or servicing - lower the sweeper to the
ground, set parking brake, shut down the prime mover
and remove the key from the ignition.
When working on or around the sweeper, safely secure it
from falling or shifting.
Service & Repair - Hydraulic Safety
Stop the prime mover engine and release hydraulic pressure
before servicing or adjusting sweeper hydraulic systems.
WARNING - Escaping hydraulic uid can have
enough pressure to penetrate the skin,
causing serious personal injury.
Check lines, tubes and hoses carefully. Do not use your
hand to check for leaks. Use a board or cardboard to check
for leaks. Tighten all connections to the recommended
torque. See Appendix.
WARNING! EXPOSURE TO RESPIRABLE
CRYSTALLINE SILICA DUST ALONG
WITH OTHER HAZARDOUS DUSTS
MAY CAUSE SERIOUS OR FATAL
RESPIRATORY DISEASE.
It is recommended to use dust
suppression, dust collection and if
necessary personal protective equipment
during the operation of any attachment
that may cause high levels of dust.
WARNING! REMOVE PAINT BEFORE WELDING
OR HEATING.
Hazardous fumes/dust can be generated
when paint is heated by welding,
soldering or using a torch. Do all work
outside or in a well ventilated area and
dispose of
paint and solvent properly. Remove paint
before welding or heating.
When sanding or grinding paint, avoid
breathing the dust. Wear an approved
respirator. If you use solvent or paint
stripper, remove stripper with soap and
water before welding. Remove solvent
or paint stripper containers and other
flammable material from area. Allow
fumes to disperse at least 15 minutes
before welding or heating.
Do not bend high pressure lines. Do not strike high pressure
lines, Do not install bent lines, bent tubes, or kinked hoses.
Do not install damaged lines, damaged tubes, or damaged
hoses.
Repair loose lines, loose tubes, and loose hoses. Repair
damaged lines, damaged tubes, and damaged hoses.
Leaks can cause res. See your SWEEPSTER dealer for
repair or replacement parts.
Replace the parts if any of the following conditions are
present:
•The end ttings are damaged or leaking.
•The outer covering is chafed or cut.
•The reinforcing wire layer is exposed.
•The outer covering is ballooning locally.
•The hose is kinked or crushed.
•The hoses have been pulled or stretched.
Make sure that all clamps, guards, and shields are installed
correctly.
9
Notes
10
SAFETY SECTION
SAFETY SIGNS & LABELS
Safety Signs and Labels
There are several specic safety signs on this sweeper.
The exact location of the hazards and the description of the
hazards are reviewed in this section.
Placement or Replacement of Safety Signs
1. Clean the area of application with nonammable solvent,
and then wash the same area with soap and water.
2. Allow the surface to fully dry.
3. Remove the backing from the safety sign, exposing the
adhesive surface.
4. Apply the safety sign to the position shown in the diagram
above and smooth out any bubbles.
Serial
Number
Tag
Instructions
• Keep all safety signs clean and legible.
• Replace all missing, illegible, or damaged safety signs.
• Replacement parts, for parts with safety signs attached,
must also have safety signs attached.
• Safety signs are available, free of charge, from your dealer
or from SWEEPSTER.
Item Part Qty Description
4. 41043 1 Decal, Warning, Hazardous Dust
8. 50-0643 2 Label, Tie Down Point
9. 50-0721 2 Label, Warning, Crush Hazard
10. 50-0722 1 Label, Warning, Misuse Hazard
11. 50-0724 1 Label, Warning, High Pressure Fluid Hazard
12. 50-0726 2 Label, Warning, Flying Objects & Entanglement
13. 50-0775 2 Label, Warning, Crush Hazard Vertical
11
SAFETY SECTION
SAFETY SIGNS AND LABELS
Safety Signs and Labels
8. 50-0643
4. 41043
Serial Number Tag
9. 50-0721
10. 50-0722
12. 50-0726
11. 50-0724
13. 50-0775
12
OPERATION SECTION
PRODUCT SPECIFICATIONS
Product Information
Section
Specications and Model
Views
Maximum Width at 0° Articulation
Maximum Length at 0° Articulation
Maximum Width at Full Articulation
Maximum Length at Full Articulation
Range of Hydraulic Oil Flow and Pressure
Dual Motor 11.9 CI 12-30 gpm 4500 max psi
Dual Motor 11.9/23.9 CI 18-45 gpm 4000 max psi
Dual Motor 23.9 CI 24-60 gpm 4000 max psi
Maximum Allowable Back Pressure
750psi @ 250rpm
Over 750psi - case drain required
13
INSTALLATION SECTION
INSTALLING/REMOVING SWEEPER & STORAGE
Sweeper Installation
(Broom to Prime Mover)
WARNING - Improper attachment of sweeper could
result in injury or death. Do not operate this
machine until you have positive indication
that the attachment is securely mounted.
1. Position the broom on a level surface.
2. Enter the prime mover.
3. Fasten the safety restraints.
4. Start the engine.
5. Disengage the parking brake.
6. Align the attachment mechanism with the mounting on the
broom, attach to the prime mover. Follow the attaching
procedure in the prime mover owners manual.
7. Engage the parking brake and shut down the prime
mover. Be sure to relieve pressure to the auxiliary
hydraulic lines.
8. Unfasten safety restraints and exit the prime mover.
Removing the Sweeper
WARNING - Serious injury or death may result from
disengaging the sweeper when the
sweeper is in an unstable position or
carrying a load. Place the sweeper in a
stable position before disengaging.
NOTICE - Hoses for the sweepers must be removed before
the quick attach is disengaged. Pulling the
sweeper with the hoses could result in damage to
the prime mover or the sweeper.
1. Lower the broom to the ground.
2. Engage the parking brake and shut down the prime
mover. Be sure to relieve pressure to the auxiliary
hydraulic lines.
3. Unfasten safety restraints and exit prime mover.
4. Lock jack stands in lowered position. (if available)
5. Disconnect the broom hydraulic lines from the prime
mover. Connect quick couplers together to keep clean.
9. Lock jack stands in stowed position. (if available)
10. Ensure that the hydraulic quick couplers are clean.
Connect hydraulic lines for the broom to the
prime mover. Twist the collar of the quick couplers
one quarter of a turn in order to secure the hydraulic
connections.
11. While the loader arms are lowered, visually inspect the
attachment mechanism to ensure that it is securely
mounted.
12. Enter prime mover, fasten safety restraints and start the
prime mover.
13. Carefully raise the loader and cycle the rollback/dump
cylinders to check clearances, that limiting stops make
proper contact and verify that all mounting procedures
have been successfully completed. Contact SWEEPSTER
for instructions if the limiting stops do not contact properly.
6. Disengage attachment locking mechanism.
(mechanical type)
7. Enter prime mover, fasten safety restraints and start the
prime mover.
8. Disengage attachment mechanism. (hydraulic type)
9. Disengage the parking brake, and back away from the
broom.
Storage
NOTICE - Do not store the sweeper with weight on the
brush. Weight will deform the bristles,
destroying the sweeping effectiveness. To
avoid this problem, place the sweeper on
blocks or use storage stands.
Do not store polypropylene brushes in direct
sunlight. The material can deteriorate and
crumble before the bristles are worn out.
Keep polypropylene brush material away from
intense heat or ame.
14
Notes
15
Operation and
Maintenance Manual
Table of Contents
Operation .............................................................16-17
Operation ........................................................................16
Leveling Sweeper .............................................................17
Maintenance. .......................................................18-22
Brush Pattern Adjustment ................................................. 18
Maintenance Schedule .....................................................19
Maintenance Record .........................................................20
Replacing Brush Sections .................................................21
Lubrication Points ............................................................ 22
16
OPERATION SECTION
SWEEPING/OPERATING TIPS
Before Each Use
Perform daily maintenance as indicated in Maintenance
Schedule.
Run the prime mover and sweeper at a slow idle. Check for
hydraulic leaks or other problems and make corrections, if
necessary, before using the sweeper. See “Hydraulic
inspection guideline” .
WARNING - Avoid serious injury. Check for large
objects that could harm the operator or
others if thrown by the sweeper. Remove
these items before operating.
During Use
Directing Debris
Carry the sweeper low to the ground so that the operator has
good visibility and stability. Avoid any sudden
movements.
Avoid excessive downward pressure on the brush
sections to prevent excessive wear. A two to four inch wide
pattern is sufcient for most applications. Ensure that the
adjustment bolts are equally adjusted in order to prevent an
uneven wear pattern. To adjust brush pattern see “Adjusting
Brush Pattern”.
Direct debris by angling the brush head in that direction.
Observe wind direction. Sweeping with the wind makes
sweeping more effective and helps keep debris off the
operator.
The terms swing and angle are used interchangeably.
4. Engage the brush and then lower it to the ground.
5. Increase prime mover engine rpm to sweeping speed.
6. Travel forward at 5 mph (8 kph) or less.
NOTICE - Avoid sweeper damage. Reduce travel speed to
avoid hitting immovable objects.
Operating Tips
NOTICE - Avoid sweeper damage. Do not ram into piles.
Use an appropriate attachment for this type
of job.
Brush, Engine & Travel Speeds
Vary brush, engine and travel speeds to match sweeping
conditions.
Large Areas
When sweeping a large area, such as a parking lot, make a
path down the middle and sweep to both sides. This reduces the
amount of debris that the sweeper must sweep to one side.
Snow
Fast brush speeds and slow travel speeds are needed to sweep
snow effectively. Start at 3/4 throttle and the lowest gear of the
prime mover. For wet and/or deep snow, increase to almost full
throttle. This helps keep snow from packing up inside the brush
hood.
In deep snow you may need to make multiple passes to get
down to a clean surface.
Manual Angle
1. Remove the lock pin from links.
2. Position the brush head at the desired angle, aligning
holes in the inner and outer link.
3. Insert and close the lock pin.
Hydraulic Angle
1. Start the prime mover.
2. Position the brush head at the desired angle by using the
valve control for the swing function.
Sweeping
To sweep:
1. Manual angle only - Swing the brush head assembly
the direction that you want to direct debris.
2. Start the prime mover at idle and raise the brush.
3. Hydraulic angle only - Swing the brush head assembly
the direction that you want to direct debris.
To keep snow from blowing back onto a swept area, always
sweep so the wind is at your back.
Dirt & Gravel
To keep dust at a minimum, use the optional dust suppression
kit or plan sweeping for days when it is overcast and humid or
after it has rained. Also, sweep so the wind blows at your back.
Low brush speeds and moderate travel speeds work best for
cleaning debris from hard surfaces. Brush speeds that are too
fast tend to raise dust because of the aggressive sweeper
action.
To sweep gravel, use just enough brush speed to “roll” the
gravel, not throw it.
Heavy Debris
Travel slowly - 2-3 mph. (3-5 kph)
Sweep a path less than the full width of the sweeper.
Increase engine speed if debris becomes very heavy.
17
OPERATION SECTION
LEVELING THE SWEEPER
Aligning Mounting
The mounting incorporates a four-bar linkage system that
allows the sweeper to move up and down independently of the
loader arms. This feature is very important because it permits
the sweeper to follow the contours of the ground, offering a
good sweep.
NOTICE - Adjust the four-bar linkage before each
operation to avoid sweeper damage.
Sweeping with a properly adjusted mounting offers efcient performance, while using the mounting out of adjustment can cause
severe damage to the sweeper and can result in a poor sweep.
If the U-channels on the loader arms are positioned too low, the
sweeper must support the loader arms, an amount of weight far
greater than the sweeper is designed to carry. If the U-channels
on the loader arms are too high, the sweeper cannot sweep into
the low areas.
To adjust the mounting:
gure 1
1. Drive the loader and sweeper to a at surface.
2. Lower the sweeper so the casters sit on the ground.
3. Adjust the loader arms so the tops of the U-channels on the
sweeper and the tops of the U-channels on the loader arms
are even (gure 1).
4. Adjust the brush height according to Setting Brush Pattern.
Leveling
Level the sweeper for even brush wear and effective use.
CAUTION - Avoid injury. Before adjusting the sweeper,
always turn off the sweeper and the prime
mover engine and remove the key.
1. Move the sweeper to a at, paved surface.
2. Lower the brush head assembly to the ground.
3. Position the brush head assembly straight ahead.
4. Engage the parking brake and shut down the prime mover.
Be sure to relieve pressure to the auxiliary hydraulic lines.
gure 2
5. Unfasten safety restraints and exit prime mover.
6. On each side, measure from the brush frame to the ground
(gure 2). If measurements are not equal:
Loosen hardware that attaches the swing assembly to the
brush head assembly; lower the high side of the brush
head until both sides are an equal distance above the
ground. Tighten the hardware. (gure 3)
gure 3
18
MAINTENANCE SECTION
BRUSH PATTERN/SPRING CHAIN/TRANSPORT CHAIN
Setting Brush Pattern
A properly adjusted brush offers the best sweeper
performance. To check the brush pattern:
1. Move the sweeper to a dusty, at surface.
2. Engage the parking brake and shut down the prime mover.
Be sure to relieve pressure to the auxiliary hydraulic lines.
3. Ratchet the brush head down until the bristles touch the
ground.
4. Start the sweeper at a slow speed. Run the sweeper in a
stationary position for 10 seconds.
5. Raise the sweeper and back away; switch off the engine
and remove the key. The brush pattern left in the dust
should be 2-4 inches (51-102 mm) wide, running the
length of the brush. (Compare the swept area with
gure 7.)
6. Adjust the brush pattern as necessary using the adjusting
ratchet.
Swept Area
2-4 in.
(51-102 mm)
Figure 7
19
MAINTENANCE SECTION
MAINTENANCE SCHEDULE
Maintenance Schedule
Procedure Before After 100 500 See Prime
Each Use Each Use Hours Hours Mover
Brush head assembly - Level
Brush pattern - Check (See Pattern Adj. Section)
Cylinders - Retract rods
- Grease threaded and ball ends to
prevent rust
Filter, air, prime mover - Clean
Fittings/hoses, hydraulic - Check for leaks/tighten
Check for damage
Fittings, zerk - Grease. (See lubrication points)
Oil, hydraulic - Check Level
Hardware - Check for tightness
20
MAINTENANCE SECTION
MAINTENANCE RECORDS
Maintenance Record
Use this log to record maintenance performed on the sweeper.
Date
Maintenance
Procedure Performed
Performed
By
Comments
21
MAINTENANCE SECTION
REPLACING BRUSH SECTIONS
1. Remove lynch pins and bushings. Retain
hardware for reinstallation. Remove motor.
2. Remove core from brush head assembly.
3. Remove lynch pins, bushings and motor from
the other side of brush head.
4. Remove idler bearing shaft mounting plate,
retaining hardware.
5. Remove second core from brush head
assembly.
6. Remove old sections.
7. Install new sections by doing the following:
a. Slide the rst section onto the core with the
drive pins on each side of a tube. Make sure
that the drive pins angle up. (gure 1)
b. Install a second section with drive pins
rotated 180° from those on the rst section.
(gure 2)
c. Continue installing sections, rotating each
section 180° until the core is full.
8. Re-attach the section retainer with previously
removed hardware.
9. Lay cores on ground. Lower frame over cores.
10. Re-attach idler bearing mounting plate with
previously removed hardware.
gure 1
gure 2
11. Re-attach motors with lynch pins and bushings.
Worn Section Standard Reference
Information
Section OD,
New
24 6.38 17 3.8 8.50 7.5
26 8.00 18 4.0 9.00 8.0
32 10.00 22 5.0 11.00 10.0
36 10.00 24 6.0 13.00 12.0
36 10.63 25 6.0 12.69 11.4
46 19.38 34 6.0 13.31 12.1
Ring ID Section
OD, Worn
Exposed
Bristle, Worn
Bristle
Length
Exposed
Bristle, New
22
MAINTENANCE SECTION
LUBRICATION POINTS
Lubrication Points
The following grease ttings should be greased before each
use. See gure for locations.
1. Parallel Link Pins (8 ttings)
2. Caster Assembly (2 ttings)
3. Hydraulic Angle Cylinder (1 tting)
Not Shown:
Center Mounted (1 tting)
3
1
1
2
23
Service Manual
Table of Contents
Troubleshooting ................................................23-33
Brush Head .......................................................................24
Lift & Swing .......................................................................25
Hydraulic System .........................................................26-29
Wiring Harness .......................................................... 30--33
24
SERVICE SECTION
TROUBLESHOOTING
Brush Head
Problem Possible Cause Possible Solution
Brush rotates wrong direction Hoses installed incorrectly Switch hoses at brush head tubes
Brush slows or stops when sweeping Brush pattern too wide Adjust brush pattern to 2-4 inches
(51-101mm) wide: see Maintenance:
Adjusting Brush Pattern
Travel speed too fast Travel no more than 5 mph (8 kph) while
sweeping (2-3 mph recommended)
Trying to sweep too much
Make several passes with sweeper
material at once
Relief pressure set too low Set relief pressure to 2000 psi
(138.0 bars)
Filter plugging Change or clean lter
Brush wears into cone shape Tires on prime mover at
different pressures or are
Check tire sizes and ratings: make
corrections as necessary
different sizes
Brush wears very quickly Brush pattern too wide Adjust brush pattern to 2-4 inches
(51-101mm) wide: see Maintenance:
Setting Brush Pattern
25
SERVICE SECTION
TROUBLESHOOTING
Hydraulic Cylinders - Lift & Swing
Problem Possible Cause Possible Solution
Hydraulic cylinder neither extends
nor retracts
Hydraulic cylinder only extends or
only retracts
No power from controls because
wires are broken or disconnected
No power from controls because
switch is broken
Hoses or ttings loose or
disconnected
Restriction in hoses Remove bends in hoses, remove
Dirt or debris in spools Contact Sweepster Technical Service
Reconnect wires if disconnected;
replace wires if broken
Replace switch
Tighten hoses or ttings
obstructions inside hoses
26
SERVICE SECTION
TROUBLESHOOTING
Hydraulic System
Problem Possible Cause Possible Solution
Hydraulic system overheats Restriction in hoses Remove bends in hoses; remove
obstructions inside hoses
Host pump ow rate exceeds
maximum rate of broom
Hydraulic motor seals leak Back pressure exceeds 1000psi Contact Sweepster
Motor is failing High number of hours on motor;
Contact host manufacturer for proper
ow control method
Contact dealer to rebuild or replace
Motor Port Identication
PRESSURE
RETURN
RETURN
PRESSURE
RETURN
PRESSURE
27
SERVICE SECTION
TROUBLESHOOTING
03-5215
12 Volt Manifold
Hydraulic Schematic
B
A
P
T
P
T
28
SERVICE SECTION
TROUBLESHOOTING
03-5835
12 Volt Manifold
Hydraulic Schematic
P
B
.082
A
3
2
1
10
T
P
T
29
SERVICE SECTION
TROUBLESHOOTING
03-5836
24 Volt Manifold
Hydraulic Schematic
P
B
.082
A
3
2
1
10
T
P
T
30
IDENTIFICATION
FROM
APPLICATION
TO
LAF9444 WIRE HARNESS
FROM
IDENTIFICATION
APPLICATION
TO
LAF9441 WIRE HARNESS
G
B
H A
E
F
D
C
VIEW "A-A"
A
A
CONTROL OUT
PLUG - A, D, E, G & H
1.0
+
-
BATTERY
NEGATIVE
BATTERY
POSITIVE
IDENTIFICATION
FROM
APPLICATION
TO
LAF9444 WIRE HARNESS
IDENTIFICATION
FROM
APPLICATION
TO
LAF9444 WIRE HARNESS
IDENTIFICATION
APPLICATION
LAF9444 WIRE HARNESS
IDENTIFICATION
FROM
APPLICATION
TO
LAF9444 WIRE HARNESS
G
B
H A
E
F
D
C
VIEW "A-A"
PLUG - A, D, E, G & H
SERVICE SECTION
TROUBLESHOOTING
Wiring Harness
PLUG - A, D, E, G & H
VIEW "A-A"
A,D,E,G,H PLUG
G
H
E
F
D
BCA
IDENTIFICATION
FROM
G
H A
B
LAF9441 WIRE HARNESS
E
F
D
C
CONTROL OUT
A
A
IDENTIFICATION
LAF9444 WIRE HARNESS
FROM
APPLICATION
TO
NEGATIVE
POSITIVE
BATTERY
BATTERY
1.0
+
-
PLUG - A, D, E, G & H
VIEW "A-A"
G
H A
E
F
Item Part Qty Description
1. 07-3152 1 Circuit Breaker
2. 07-0868 1 Switch
3. 07-1824 1 Rubber Boot
D
C
B
APPLICATION
TO
BA BA
1
2
3
31
SERVICE SECTION
TROUBLESHOOTING
Wiring Harness
2
1B
WIRE NO.
NO
EXTRA WIDE
PROTECTION
YES
TYPE
END (LEFT)
(BEYOND HARNESS)
TERMINAL
SIZE
NO
EXTRA WIDE
PROTECTION
YES
TYPE
END (LEFT)
(BEYOND HARNESS)
TERMINAL
SIZE
2
1A
1B
X
X
X
-
-
-
ULTRA SONIC SPLICE
PACKARD 12129493 & SEAL
PACKARD 12129493 & SEAL
-
X
X
X
-
- -
- -
ULTRA SONIC SPLICE
RING TERMINAL (WAYTEK # 32205)
RING TERMINAL (WAYTEK # 32205)
-
0.38
0.38
1B
1A
A
B
WIRE TO BE TYPE GXL
1
TO
APPLICATION
WIRE
FROM
IDENTIFICATION
GUAGE
WIRE NO.
PACKARD PIN A
PACKARD PIN B
ULTRA SONIC SPLICE
BATTERY (+)
ULTRA SONIC SPLICE
BATTERY (-)
RED
RED
BLACK
121212
2
1A
1B
1A
2
32
VIEW B-B
SERVICE SECTION
TROUBLESHOOTING
Wiring Harness
PLUG - A,D,E,G, & H
1
VIEW A-A
G
E
F
C
BHA
D
3
4
3
4
C
B
A
2
POWER IN
2
B
CONTROL OUT
1
A
1
WIRE TO BE TYPE GXL
BRAID OVER WIRES
123
4
WIRE NO.
161616
16
GUAGE
YELLOW
RED
RED
BLACK
IDENTIFICATION
PACKARD PIN F (8-PIN)
PACKARD PIN B (2-PIN)
PACKARD PIN B (8-PIN)
PACKARD PIN C (8-PIN)
FROM
WIRE
APPLICATION
SWITCH 1-C
SWITCH 1-B
SWITCH 1-A
PACKARD PIN A (2-PIN)
TO
SIZE
-
---
PACKARD 12048074 & SEAL
PACKARD 12048074 & SEAL
PACKARD 12048159 & SEAL
PACKARD 12048159 & SEAL
(BEYOND HARNESS)
TERMINAL
END (LEFT)
TYPE
PROTECTION
EXTRA WIDE
YES
-
---
NO
XXX
X
FLANGE W/ SLOT FOR
VELCRO MOUNTING STRAP
B
SWITCH
MOTION
DO NOT USE A NUT ON THE OUTSIDE OF
CONTROL BOX BETWEEN THE SWITCH
BOOT AND BOX.
SIZE
0.25
0.25
0.25
-
SPADE TERMINAL (FEMALE)
SPADE TERMINAL (FEMALE)
SPADE TERMINAL (FEMALE)
PACKARD 12048074 & SEAL
TERMINAL
TYPE
(BEYOND HARNESS)
END (RIGHT)
PROTECTION
EXTRA WIDE
YES
---
-
NO
XXX
X
1
2
4
3
WIRE NO.
B
1
2
33
SERVICE SECTION
TROUBLESHOOTING
Wiring Harness
2
1B
3
1C
WIRE NO.
NO
EXTRA WIDE
PROTECTION
YES
TYPE
END (RIGHT)
(BEYOND HARNESS)
TERMINAL
SIZE
NO
EXTRA WIDE
PROTECTION
YES
END (LEFT)
TYPE
(BEYOND HARNESS)
TERMINAL
3
1C
1A21B
XXXXX
-
-
-
-
-
DEUTSCH 0462-201-16141 & SEAL
ULTRA SONIC SPLICE
DEUTSCH 0462-201-16141 & SEAL
DEUTSCH 0462-201-16141 & SEAL
DEUTSCH 0462-201-16141 & SEAL
-
-
-
-
-
XXXXX
---
PACKARD 12045773 & SEAL
ULTRA SONIC SPLICE
-
-
PACKARD 12045773 & SEAL
PACKARD 12045773 & SEAL
ULTRA SONIC SPLICE
1C
1B
1A
A
A
B
B
SIZE
TO
APPLICATION
WIRE
FROM
IDENTIFICATION
GAUGE
WIRE NO.
-
-
-
-
-
ULTRA SONIC SPLICE
DEUTSCH 1 PIN B
DEUTSCH 2 PIN B
DEUTSCH 1 PIN A
DEUTSCH 2 PIN A
PACKARD PIN F
BLACK
16
1A
PACKARD PIN B
PACKARD PIN C
ULTRA SONIC SPLICE
ULTRA SONIC SPLICE
RED
BLACK
BLACK
YELLOW
16
161616
3
2
1C
1B
BRAID OVER WIRES
A
2
3
BCA
F
H
G
WIRE TO BE TYPE GXL
1
A
D
E
VIEW A-A
PLUG A,D,E,G, & H
1A
34
Notes
35
Parts Manual
Table of Contents
Parts Lists .....................................................................35-45
Brush Head Frames ..........................................................36
Core Assemblies ...............................................................37
Motor Assembly ................................................................38
Hydraulic Assembly ..........................................................39
Manual Assembly ..............................................................40
Swing Mountings .........................................................41-44
Brush Head Labels ...........................................................45
Brush Head Stand ............................................................46
36
PARTS SECTION
BRUSH HEAD FRAME
Brush Head Frame
2
12 19
3
11
3
18
4
16
NOTE:
ASSEMBLE ITEM20 WITH CROSS HOLES HORIZONTAL.
1.
Item Part Qty Description
7
15
4
13
7
8
5
6
20
9
1
17
14
10
22
2
21
Item Part Qty Description
1. 07-2032 1 Clevis, Double Link, Gr80, 9/32
2. 07-2952 30 Screw, HFH, CL10.9, M6-1 x 20
3. 07-3617 50 Nut, Insert, Hex, M6 x 1
4. 07-3760 8 Screw, HHC, CL10.9, M12-1.75 x 40mm
5. 07-4227 8 Washer, Lock, Split, M14
6. 07-4228 8 Washer, Flat, CL8.8, M14
7. 07-4610 8 Nut, Hex, Lock, CL10.9, M12-1.75
8. 07-6026 8 Screw, HHC, CL10.9, M14-2 x 50 mm
9. 13-11195 1 Chain, 3/8, 26 Links
10. 13-14077 1 Sheet, Hood, Side, Left
11. 13-14078 1 Sheet, Hood, Side, Right
12. 13-14817 2 Sheet, Hood, 5 Ft
13-14079 2 Sheet, Hood, 6 Ft
13. 13-14550-10 1 Weld, Brush Frame, 10 Ft
13-14550-12 1 Weld, Brush Frame, 12 Ft
14. 13-14787 2 Pin, 1 1/4 x 3.25, with Holes
15. 13-14812 1 Weld, Plate, Middle
16. 13-14814 2 Plate, Mounting, Middle
17. 13-14815 1 Plate, Mounting, Brush Head, Pivot
18. 13-14816 1 Sheet, Hood Filler
20. 13-16403 8 Pin, with Shoulder
21. RHW8068 12 Pin, Lynch, 1/4
22. RHW8642 4 Nut, Rivet, 5/16-18, .150-.312 Grip
37
PARTS SECTION
CORE ASSEMBLIES
Core Assemblies
2
9
14
13
DETAIL B
4
6
A
12
4
5
1
8
7
5
4
11
10
3
DETAIL A
Item Part Qty Description
1. 07-3279 4 Washer, Flat, Gr8, 3/8
2. 07-3617 8 Nut, Insert, Hex, M6 x 1
3. 07-3731 8 Screw, HHC, CL10.9, M6-1 x 30mm
4. 07-3747 28 Washer, Lock, Split, Medium, M10
5. 07-3749 16 Screw, HHC, CL10.9, M10-1.5 x 30mm
6. 07-3752 12 Screw, HHC, CL10.9, M10-1.5 x 45mm
7. 07-6056 4 Nut, Flange, M10-1.5
8. 07-6866 1 Bearing, 1 1/2 Square, 4 Bolt
9. 13-12738 2 Plate, Hex, Hub, 5.25
10. 13-13166 2 Plate, Ring, Core, End
11. 13-14805 1 Weld, Square Shaft, 1 1/2, Core
12. 13-14808 1 Weld, Hub, Square, 1 1/2, with Doublers
13. 13-15866-5 2 Weld, Core, 10, 5 Ft
13-15866-6 2 Weld, Core, 10, 6 Ft
14. 13-16225 2 Plate, Reciever, Hex, 2.5
B
01-1211-10 Set, Section, 36, Mixed, 10 ft
01-1211-12 Set, Section, 36, Mixed, 12 ft
01-1212-10 Set, Section, 36, Poly, 10 ft
01-1212-12 Set, Section, 36, Poly, 12 ft
38
PARTS SECTION
MOTOR ASSEMBLY
Motor Assembly
Hydraulic Motor Requirements
Model 21319 and 21343 Require 2 03-4430
Model 21321 and 21344 Require 1 03-4430 (Right) and 1 03-5192 (Left)
Model 21321 and 21345 Require 2 03-5192
Item Part Qty Description
1. 03-2035 2 Fitting, 12MF-16MB
2. See Above Chart
3. 07-4227 4 Washer, Lock, Split, M14
4. 07-7008 4 Screw, HHC, CL10.9, M14-2.0 x 55mm
5. 07-7009 4 Nut, Hex, CL8.8, M14-2.0
6. 13-15145 1 Plate, Mounting, Motor, Eaton
7. 13-15149 4 Tube, Round, 1 1/2 x 1.06 x 4.25
8. 13-15208 1 Hub, Hex, Drive
Replacement Parts for 03-4430 :
03-5043 Front, Seal Kit
03-5659 Rear, Seal Kit
03-5660 Complete, Seal Kit
Replacement Parts for 03-5192 :
03-5663 Front, Seal Kit
03-5664 Rear, Seal Kit
Must Order Both for Complete
39
PARTS SECTION
HYDRAULIC ASSEMBLY
Hydraulic Assembly
RETURN
TOP PORT ON MOTOR
15
4
CASE DRAIN
34
35
PRESSURE
BTM PORT ON MOTOR
14
36
192718
15
14
12
57
1
A
28
17
40
20
31
23
39
10
2
3 26
16
3252
13
30
32
29
33
24
8
30
38
14
15
32
37
27
11
DETAIL A
DIRECTION
OF FLOW
RETURN
14
9
TOP PORT ON MOTOR
PRESSURE
BTM PORT ON MOTOR
15
Replacement Parts for 03-5724:
45617 Seal Kit
104605 Cylinder Rod
Item Part Qty Description
1. 03-1945 1 Fitting
2. 03-2092 2 Fitting
3. 03-2291 2 Fitting, Adapter, HP, 3/8MFS, 9/16MOR
4. 03-3344 1 Fitting, Adapter, HP, 7/16MOR, 1/4MFS
5. 03-3779 1 Fitting, Adapter, HP, 1 1/16MOR, /4FFS
7. 03-4183 1 Fitting, Cross, 3/4MFS, All Ends
8. 03-5160 1 Tee, 12MF-12MF-12MF
9. 03-5207 4 Hose, Cradle
10. 03-5212 1 Fitting, Reducer, 12FFS, 4MFS
11. 03-5218 4 Cover, Plate
12. 03-5235 1 Hose, 1/4 x 84, TC, 4FFS, 4FFS45, 10ft
03-5246 1 Hose, 1/4 x 96, TC, 4FFS, 4FFS45, 12ft
13. 03-5236 1 Hose, 3/8 x 42, TC, 6FFS, 6FFS90
14. 03-5237 2 Hose, 3/4 x 90, TC, 12FFS, 12FFS, 10ft
03-4119 2 Hose, 3/4 x
15. 03-5238 2 Hose, 3/4 x
03-5248 2
16. 03-5239 1 Hose, 3/8 x 32, TC, 6FFS, 6FFS45
17. 03-5241 2 Hose, 1 x 120, TC, 16FFS, 12FFS90
18. 03-5242 1 Hose, Cradle
19. 03-5243 1 Cover, Plate
20. 03-5244 1 Weld, Plate
23. 03-5494 1 Fitting, 12FF, 12FF
24. 03-4887 1 Cylinder, 2.5 x 7.5 (09/23/09 & Before)
03-5724 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (9/24/09
25. 03-5215 1 Manifold
03-5835 1 Manifold,
03-5280 1 Manifold,
03-5836 1 Manifold, Swing, 24 Volt
, Adapter, HP, 1 1/16MOR, 3/4MFS
, Elbow, HP, 90°, 9/16MOR, 3/8MFS
102 TC, 12FFS, 12FFS, 12ft
82, TC, 12FFS, 12FFS45, 10ft
Hose, 3/4 x
94, TC, 12FFS, 12FFS45, 12ft
& After)
, Swing, 12 Volt (1018999 & Down)
Swing, 12 Volt (1019200 & Up)
Swing, 24 Volt (1018999 & Down)
(1019200 & Up)
Replacement Parts for 03-4887:
03-4888 Seal Kit
03-5035 Cylinder Rod
Item Part Qty Description
07-7150 1 Valve, Cartridge, Press. Comp.
07-7151 1 Valve, Cartridge, Relief
07-7152 1 Valve, Cartridge, Directional
07-7153 2 Coil, 12 Volt (1018999 & Down)
07-7769 2 Coil, 12 Volt (1019200 & Up)
Replacement Nut - 07-7771
07-7134 2 Coil, 24 Volt (1018999 & Down)
07-7770 2 Coil, 24 Volt (1019200 & Up)
Replacement Nut - 07-7771
26. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
27. 07-3651 5 Screw, HHC, Gr8, 5/16-18 x 3
28. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm
29. 07-3745 8 Washer, Flat, CL8.8, M10
30. 07-3751 4 Screw, HHC, CL10.9, M10-1.5 x 40mm
31. 07-4604 1 Nut, Hex, Lock, M8-1.25, CL10.9
32. 07-4622 6 Nut, Hex, Lock, ST, CL10.9, M10-1.5
33. 07-7028 2 Screw, HHC, CL10.9, M10-1.5 x 130mm
34. LAF9441 1 Wire Assembly, 9 Ft (1018999 & Down)
07-7737 1 Wire Harness, 9 Ft (1019200 & Up)
35. LAF9444 1 Wire, Harness, with Box (1018999 &
Down)
07-7734 1 Wire Harness, with Box (1019200 & Up)
36. 07-7733 1 Wire, Harness, Power Lead, 126 inches
37. 105840 1 Washer, Fender
38. 13-15085 1 Plate, Mounting
39. 13-15519 1 Plate, Mounting, Bulkhead
40. LAF4707 1 Valve, Check, In-Line, 12MF, 12MF
41. RHW8618 1 Hose Spring
40
PARTS SECTION
MANUAL ASSEMBLY
Manual Assembly
RETURN
TOP PORT
ON MOTOR
7
RETURN
PRESSURE
14
89
PRESSURE
BOTTOM PORT
ON MOTOR
5
11
2
21
1 6
RETURN
TOP PORT
ON MOTOR
17
16
19
PRESSURE
BOTTOM PORT
ON MOTOR
1510
2420
18
23
1322
12
Item Part Qty Description
1. 03-5238 2 Hose, .75 x 82, 12FF-12FF45, 3K, TC (10 Ft)
03-4119 2 Hose, .75 x 102, 12FF-12FF, 3K, TC (12 Ft)
2. 03-5160 2 Tee, 12MF-12MF-12MF, Bulkhead, R
3. 03-5207 4 Hose, Cradle, for 1.12 OD
4. 03-5218 4 Cover, Plate, for 1.12 OD
5. 03-5237 2 Hose, .75 x 90, 12FF-12FF, 3K,TC (10 Ft)
03-5248 2 Hose, .75 x 94, 12FF-12FF45, 3K, TC (12 Ft)
7. 03-5241 2 Hose, 1 x 120, 12FF90-16FF, 3K, TC
8. 03-5242 1 Hose, Cradle, for 1.40 OD
9. 03-5243 1 Cover, Plate, for 1.40 OD
10. 03-5244 1 Weld, Plate, for 1.40 OD
12. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
13. 07-2105 1 Pin, Lock, 3/8 Square Bail
14. 07-3651 5 Screw, HHC, Gr5, 5/16-18 x 3
15. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm
16. 07-3745 2 Washer, Flat, CL8.8, M10
17. 07-3751 2 Screw, HHC, CL10.9, M10-1.5 x 40mm
18. 07-4604 1 Nut, Hex, Lock, CL10.9, M8-1.25
19. 07-4622 2 Nut, Hex, Lock, CL10.9, M10-1.5
20. 105840 2 Washer, Fender
21. 13-15519 1 Plate, Mounting, Bulkhead
22. 13-2452 1 Weld, Link, Inner
23. 13-2453 1 Weld, Link, Outer
24. RHW8618 1 Hose, Spring
14
4
3
41
PARTS SECTION
SWING MOUNTING
Bolt-On Swing Mounting
30
17
16
31
22
15
3
23
24
4
29
10
28
29
14
2
27
9
12
32
19
26
16
17
25
21
1
7
18
11
5
8
6
20
Item Part Qty Description
1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
3. 07-0223 8 Fitting, Zerk, 1/8NPT
4. 07-0786 2 Pin, Cotter, Gr2, 3/16 x 1 1/2
5. 07-1294 3 Nut, Hex, Gr8, 5/8-11
6. 07-1762 8 Washer, Lock, Split, Medium, 1/2
7. 07-1763 4 Washer, Flat, Gr8, 1/2
8. 07-1764 8 Nut, Hex, Gr8, 1/2-13
9. 07-1817 6 Tie, Plastic, 15 inch
10. 07-1841 8 Washer, Flat, Gr2, 1 1/8
11. 07-1872 3 Washer, Lock, Split, Medium, 5/8
12. 07-2104 1 Toplink, Ratchet, 8 Stroke
13. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4
14. 07-2484 1 Toplink, CAT 0, 10 3/4C x 16 3/8E
15. 07-3064 8 Screw, HHC, Gr8, 3/4-10 x 2
16. 07-3065 9 Washer, Lock, Split, Medium, 3/4
13
Item Part Qty Description
17. 07-3066 9 Nut, Hex, Gr8, 3/4-10
18. 07-3120 3 Washer, Flat, Gr8, 5/8
19. 07-3544 1 Screw, HHC, Tap, Gr5, 3/4-10 x 3
20. 07-3256 2 Assembly,
07-3941 2 Assembly,
Caster, 6 Ply, Taper Bearing
Caster, Solid Taper Bearing
21. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2
22. 07-5355 8 Pin, Cotter, 5/16 x 2
23. 12-0292 8 Pin, Hitch, 1.122 x 4
24. 12-4152 4 Weld, Link, Hitch, 6.25
25. 13-2218 1 Weld, Plate, Swing
26. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16
27. 13-2484 1 Pin, 1 x 4, with Holes
28. 13-3134 1 Weld, Frame, Swing
29. 13-3413 2 Weld, Pin, Mounting, 5/8 x 3 1/2
30. 13-4386 1 Weld, Bracket, Lift
31. 13-4387 1 Tube, Lift
32. 50-0635 1 Label, Part Number, Date
42
PARTS SECTION
SWING MOUNTING
Weld-On Swing Mounting
4
28
10
21
3
22
23
27
28
14
15
16
8
6
7
24
20
2
26
12
29
18
25
1
17
11
13
9
8
6
5
19
Item Part Qty Description
1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
3. 07-0223 8 Fitting, Zerk, 1/8NPT
4. 07-0786 2 Pin, Cotter, Gr2, 3/16 x 1 1/2
5. 07-1294 3 Nut, Hex, Gr8, 5/8-11
6. 07-1762 8 Washer, Lock, Split, Medium, 1/2
7. 07-1763 4 Washer, Flat, Gr8, 1/2
8. 07-1764 8 Nut, Hex, Gr8, 1/2-13
9. 07-1817 6 Tie, Plastic, 15 inch
10. 07-1841 8 Washer, Flat, Gr2, 1 1/8
11. 07-1872 3 Washer, Lock, Split, Medium, 5/8
12. 07-2104 1 Toplink, Ratchet, 8 Stroke
13. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4
14. 07-2484 1 Toplink, CAT 0, 10 3/4C x 16 3/8E
15. 07-3065 1 Washer, Lock, Split, Medium, 3/4
Item Part Qty Description
16. 07-3066 1 Nut, Hex, Gr8, 3/4-10
17. 07-3120 3 Washer, Flat, Gr8, 5/8
18. 07-3544 1 Screw, HHC, Tap, Gr5, 3/4-10 x 3
19. 07-3256 2 Assembly,
07-3941 2 Assembly,
Caster, 6 Ply, Taper
Bearing
Caster, Solid, Taper Bearing
20. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2
21. 07-5355 8 Pin, Cotter, 5/16 x 2
22. 12-0292 8 Pin, Hitch, 1.122 x 4
23. 12-4152 4 Weld, Link, Hitch, 6.25
24. 13-2218 1 Weld, Plate, Swing
25. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16
26. 13-2484 1 Pin, 1 x 4, with Holes
27. 13-3134 1 Weld, Frame, Swing
28. 13-3413 2 Weld, Pin, Mounting, 5/8 x 3 1/2
29. 50-0635 1 Label, Part Number, Date
43
PARTS SECTION
SWING MOUNTING
Swing Mounting 3 Point Category II
Serial # 0943100 and Lower
Item Part Qty Description
1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
3. 07-0244 2 Pin, Linch, 1/4
4. 07-0688 2 Pin, Hitch, CAT II, 7/8 Thread
5. 07-1294 3 Nut, Hex, Gr8, 5/8-11
6. 07-1762 8 Washer, Lock, Split, Medium, 1/2
7. 07-1763 4 Washer, Flat, Gr8, 1/2
8. 07-1764 8 Nut, Hex, Gr8, 1/2-13
9. 07-1872 3 Washer, Lock, Split, Medium, 5/8
10. 07-2104 1 Toplink, Ratchet, 1 inch Pins
11. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4
12. 07-3065 1 Washer, Lock, Split, Medium, 3/4
Item Part Qty Description
13. 07-3066 1 Nut, Hex, Gr8, 3/4-10
14. 07-3120 3 Washer, Flat, Gr8, 5/8
15. 07-3544 1 Screw, HHC, Gr8, 3/4-10 x 3
16. 07-3941 2 Caster, Assembly, Swivel
17. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2
18. 13-11997 1 Pin, .875 x 6.5
19. 13-2218 1 Weld, Plate, Swing
20. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16
21. 13-2484 1 Pin, 1 x 4, with Holes
22. 13-7265 1 Weld, Frame
23. 50-0635 1 Label, Part Number, Date
44
PARTS SECTION
SWING MOUNTING
Swing Mounting 3 Point Category II
Serial # 0943101 and Higher
8
2
19
17
6
4
5
20
25 23
16
21
22
26
13
18
24
Item Part Qty Description
1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
3. 07-1294 3 Nut, Hex, Gr8, 5/8-11
4. 07-1762 8 Washer, Lock, Split, Medium, 1/2
5. 07-1763 4 Washer, Flat, Gr8, 1/2
6. 07-1764 8 Nut, Hex, Gr8, 1/2-13
7. 07-1872 3 Washer, Lock, Split, Medium, 5/8
8. 07-2104 1 Toplink, Ratchet, 1 inch Pins
9. 07-2360 4 Screw, HHC, Gr8, 1/2-13 x 4
10. 07-3065 1 Washer, Lock, Split, Medium, 3/4
11. 07-3066 1 Nut, Hex, Gr8, 3/4-10
12. 07-3120 3 Washer, Flat, Gr8, 5/8
13. 07-3544 1 Screw, HHC, Gr8, 3/4-10 x 3
10
11
9
15
14
Item Part Qty Description
14. 07-3941 2 Caster, Assembly, Swivel
15. 07-5075 4 Screw, HHC, Gr8, 1/2-13 x 2
16. 13-17196 1 Weld, Frame, 3 Point
17. 13-2218 1 Weld, Plate, Swing
18. 13-2230 1 Bushing, 1 3/4 x 25/32 x 1 1/16
19. 13-2484 1 Pin, 1 x 4, with Holes
20. 50-0635 1 Label, Part Number, Date
21. LAF9429 2 Tube, Round, 1.13 x .885 x 5.56
22. LAF9430 2 Rod, 1 x 3.62, with Chamfers
23. LAF9433 1 Bushing, Toplink, Category 2-3
24. P121200 1 Pin, Hitch
25. P126250 1 Bushing, Category l-ll
26. RHW8130 4 Rue Ring, Cotter, .88, Heavy
45
PARTS SECTION
BRUSH HEAD LABELS
Brush Head Labels
12
4
11
10
6
7
9
13
Item Part Qty Description
4. 41043 1 Decal, Warning, Hazardous Dust
5. 50-0185 2 Label, Logo, Medium, White
6. 50-0252 1 Label, Logo, Large, White
7. 50-0634 1 Label, Serial Number, Sweepster
8. 50-0643 2 Label, Tie Down Point
9. 50-0721 2 Label, Warning, Crush Hazard
10. 50-0722 1 Label, Warning, Misuse Hazard
11. 50-0724 1 Label, Warning, High Pressure Fluid Hazard
12. 50-0726 2 Label, Warning, Flying Objects & Entanglement
13. 50-0775 2 Label, Warning, Crush Hazard
11
12
5
8
46
PARTS SECTION
BRUSH HEAD STAND
Brush Head Stand
Item Part Qty Description
1. 07-0260 2 Pin, Clevis, Gr2, 3/8 x 2 3/4
2. 07-0699 2 Pin, Cotter, Gr2, 1/8 x 1 1/4
3. 07-4748 2 Pin, Lock, 3/8 x 2
4. 13-13898 2 Weld, Stand
1
2
4
3
47
Options Section
Table of Contents
Options ................................................................47-55
Hood Kits............................................................48-49
Dust Suppression .................................................... 50
Water Tank .........................................................51-52
Sight Indicator Kits .................................................. 53
Case Drain Kit ......................................................... 54
Hydraulic Angle ....................................................... 55
48
OPTION SECTION
HOOD KITS
180° Hood with Drape
28-9927-10 10 Ft
28-9927-12 12 Ft
1
13
2
1
3
6
Item Part Qty Description
16
10
4
5
3
17
18
7
8
1
2
11
12
1. 07-2952 36 Screw, HFH, CL10.9, M6-1 x 20
2. 07-3617 20 Nut, Insert, Hex, M6 x 1
3. 07-3736 20 Washer, Flat, CL8.8, M8
4. 07-3737 10 Nut, Hex, CL10, M8-1.25
5. 07-3738 10 Washer, Lock, Split, Medium, M8
6. 07-3739 10 Screw, HHC, CL10.9, M8-1.25 x 25mm
7. 07-3761 2 Screw, HHC, CL10.9, M12-1.75 x 45mm
8. 07-4610 2 Nut, Hex, Lock, CL10.9, M12-1.75
10. 13-12834 2 Plate, Retainer, 5 ft, Dirt Deector (10 Ft)
13-12298 2 Plate, Retainer, 6 ft, Dirt Deector (12 Ft)
11. 13-14575 2 Sheet, Hood, 5 ft 180° (10 Ft)
13-14536 2 Sheet, Hood, 6 ft 180° (12 Ft)
12. 13-14545 1 Sheet, Side, Left, Hood
13. 13-14546 1 Sheet, Side, Right, Hood
16. 13-14577 1 Flap, Hood, 180° (10 Ft)
13-14578 1 Flap, Hood, 180° (12 Ft)
17. 13-15325 1 Sheet, 180° Hood Filler
18. 13-15326 1 Weld, Support
49
OPTION SECTION
HOOD KITS
180° Hood
28-9932-10 10 Ft
28-9932-12 12 Ft
4
9
3
10
6
1
7
2
1
Item Part Qty Description
1. 07-2952 36 Screw, HFH, CL10.9, M6-1 x 20
2. 07-3617 20 Nut, Insert, Hex, M6 x 1
3. 07-3761 2 Screw, HHC, CL10.9, M12-1.75 x 45mm
4. 07-4610 2 Nut, Hex, Lock, CL10.9, M12-1.75
5. 13-14575 2 Sheet, Hood, 5 ft, 180° (10 Ft)
13-14536 2 Sheet, Hood, 6 ft, 180° (12 Ft)
6. 13-14545 1 Sheet, Side, Left
7. 13-14546 1 Sheet Side, Right
9. 13-15325 1 Sheet, 180° Hood Filler
10. 13-15326 1 Weld, Support, Hood
5
2
1
50
C
DETAIL C
A
DETAIL A
B
DETAIL B
17
17
10
9
12
5
6
1
3
22
23
11
4
8
7
16
NOTE 1: MOUNT SPRINKLER KIT
IN THIS POSITION WHEN
USING 180 DEGREE
HOOD AND DEFLECTOR
«««¦¦¦¦
16
13
21
20
19
2
18
15
14
DETAIL C
10
9
12
5
6
1
3
21
20
19
2
15
DETAIL C
10
9
12
5
6
1
3
22
23
21
20
19
2
15
OPTIONS SECTION
DUST SUPPRESSION
Dust Suppression
Kit: 28-9928
25
24
26
16
16
DETAIL B
17
7
4
8
DETAIL A
Item Part Qty Description
1. 03-0457 1 Barb, 6, 6MP
2. 03-1226 1 Barb, 10, 8MP
3. 03-1326 1 Pump, Flojet, Water, 2.1gpm, 12 volt
03-2558 1 Pump, Flojet, Water, 2.1gpm, 24 volt
4. 03-3537 4 O-Ring, #8, Face Seal
5. 07-0140 4 Washer, Lock, Gr2, #10
6. 07-0141 4 Nut, Hex, Gr2, 10-24
7. 07-0413 4 Nozzle, Cap, Nylon
8. 07-0414 4 Nozzle, Tip, Brass
9. 07-0532 1 Strainer, Hypro, Water
10. 07-0547 1 Clamp, Spring, 7/8, Hose
11. 07-0549 10 Clamp, Spring, 5/8, Hose
12. 07-1430 8 Washer, Flat, #10
13. 07-3869 1 Fitting, Barb, Tee, Nylon, 3/8
14. 07-4804 1 Grommet, Rubber, 1-1/4 x 7/8 x 1/16
15. 07-4831 4 Screw, BHC, 10-24UNC, 2B x 3/4
11
17
Replacement Parts for 03-1326 :
07-6565 Fan Shroud
07-6566 Grommet Set (Qty 4)
07-6567 Motor Base Plate
Replacement Parts for LAF8316 :
07-7492 Switch
07-3152 Circuit Breaker
07-1824 Rubber Boot
Item Part Qty Description
16. 07-4861 2 Nozzle, Tee, without Clamp
17. 07-4862 2 Nozzle, Elbow, without Clamp
18. 07-5127 25ft Hose, Clear, Vinyl, 3/8 (To make # 24,
25, 26)
19. 07-6862 1 Valve, Shut-off, 1/2
20. 07-6863 1 Fitting, Nipple, 1/2
21. 07-6864 1 Fitting, Nipple, 1/2 x 3/8
22. LAF8316 1 Wire Harness, with Box
23. LAF8320 1 Wire Harness, 11 Ft
24. 07-5127 33 in. Hose, Clear, Vinyl, 3/8, 10 Ft
07-5127 39 in. Hose, Clear, Vinyl, 3/8, 12 Ft
25. 07-5127 31 in. Hose, Clear, Vinyl, 3/8, 10 Ft
07-5127 37 in. Hose, Clear, Vinyl, 3/8, 12 Ft
26. 07-5127 32 in. Hose, Clear, Vinyl, 3/8, 10 Ft
07-5127 38 in. Hose, Clear, Vinyl, 3/8, 12 Ft
51
OPTIONS SECTION
WATER TANK
85 Gallon Water Tank
Kit: 28-4318
12
11
15
2
1
5
8
7
9
3
4
13
16
A
17
14
6
18
10
13
DETAIL A
Item Part Qty Description
1. 03-0714 1 Barb, 10, 8MP90
2. 03-1068-9 1 Fitting, 8FP-12MP
3. 07-1716 1 Bolt, Carriage, Gr5, 3/8-16 x 1
4. 07-1734 1 Clamp, Rubber Coat, 1 inch
5. 03-3279 1 Washer, Flat, Gr8, 3/8
6. 03-3433 6 Screw, HHC, Gr8, 5/8-11 x 1 1/2
7. 07-4031 6 Nut, Hex, Nylock, Gr8, 5/8-11
8. 07-4036 1 Nut, Hex, Nylock, Gr8, 3/8-16
9. 07-4037 4 Nut, Hex, Nylock, Gr8, 1/2-13
10. 07-4262 4 Bolt, Lag, 5/16 x 1 1/2
11. 07-4682 1 Tank, Water, Poly, 85 gallons
12. 09-0202 2 Strap, Nylon, 37 inches
Item Part Qty Description
13. 13-10074 1 Weld, Mounting, Water Tank
14. 13-10075 2 Rubber, Neoprene, Tank, Pad
15. 13-10081 4 Weld, Bolt, Tee, 3 1/2
16. 13-10485 1 Handle, Ratchet
17. 13-15523 1 Weld, Mounting, Tank, Left
18. 13-15524 1 Weld, Mounting, Tank, Right
Replacement Parts for 07-4682 :
07-6088 Cap
07-7168 Drain Assembly
52
OPTIONS SECTION
WATER TANK
85 Gallon Water Tank 3 Point
Kit: 28-10217
11
13
10
17
16
2
3
8
1
4
12
5
15
76
14
9
Replacement Parts for 07-4682 :
07-6088 Cap
07-7168 Drain Assembly
Item Part Qty Description
1. 07-1716 1 Bolt, Carriage, Gr5, 3/8-16 x 1
2. 07-1734 1 Clamp, Rubber, Vinyl, Coat, Hose, 1
3. 07-3279 1 Washer, Flat, Gr8, 3/8
4. 07-3638 4 Screw, HHC, Gr8, 1/4-20 x 1 1/4
5. 07-3671 16 Screw, HHC, Gr8, 1/2-13 x 1 3/4
6. 07-4032 8 Washer, Flat, Gr8, 1/4
7. 07-4033 4 Nut, Hex, Nylock, Gr8, 1/4-20
8. 07-4036 1 Nut, Hex, Nylock, Gr8, 3/8-16
Item Part Qty Description
9. 07-4037 20 Nut, Hex, Nylock, Gr8, 1/2-13
10. 07-4682 1 Tank, Water, Poly, 85 Gallon, 32 Inch
11. 09-0202 2 Strap, Water, Tank, 34 Inch
12. 13-10075 2 Rubber, Neoprene, Tank Pad
13. 13-10081 4 Weld, Bolt, Tee, 3 1/2
14. 13-10485 1 Handle, Ratchet
15. 13-16545 2 Plate, Tank, Mounting, Water, 3 Point
16. 13-16548 1 Weld, Mounting, Tank, Water
17. 13-16549 1 Plate, Mounting, Water Pump
53
3
4
5
2
1
OPTIONS SECTION
SIGHT INDICATOR KITS
Sight Indicators
Kit: 28-9965
Item Part Qty Description
1. 07-3279 2 Washer, Flat, Gr8, 3/8
2. 07-5839 2 Nut, Hex, Nylock, 3/8-24
3. 07-6597 4 Screw, HFH, CL10.9, M6-1 x 30
4. 13-14857 2 Weld, Sight Indicator
5. 13-9567 2 Ball, 2 1/8, Red, with Hole
Kit: 11-5897
54
2
1
3
4
5
REUSED FROM LEFT SIDE
OF STANDARD HYDRAULIC
ANGLE PACKAGE.
OPTIONS SECTION
CASE DRAIN
Case Drain Assembly
3
4
Item Part Qty Description
1
5
2
1. 03-3135 1 Tee, 12MB-12MF-12MF
2. 03-3344 1 Fitting, 4MB-4MF
3. 03-5245 1 Hose, .25 x 104, 4FF-4FF45, 3K, AR
4. 03-5247 1 Hose, .25 x 120, 4FF-4FF90, 3K, AR
5. 03-5249 1 Tee, 4MF-4MF-4MF, BHD, R
55
OPTIONS SECTION
HYDRAULIC ANGLE
HYDRAULIC ANGLE ASSEMBLY
3
5
1
Item Part Qty Description
1. 03-2092 2 Elbow, 90º, 6MB-6MF
2. 03-2155 2 Hose, .25 x 72, 6FF-6FF, 3.25K
3. 03-2159 2 Fitting, 6MF-4MP
4. 03-5724 1 Cylinder, 2.5 x 1.25, 3.5K (09/24/09 and Up)
03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (09/23/09 and Down)
6. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
2
HYDRAULIC ANGLE CYLINDER
2
4
Replacement Parts for 03-5724 :
45617 Seal Kit
Replacement Parts for 03-4887 :
03-4888 Seal Kit
03-5035 Rod
Item Part Qty Description
1. 03-5724 1 Cylinder, 2.5 x 1.25, 3.5K (09/24/09 and Up)
03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (09/23/09 and Down)
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
1
56
Notes
57
Appendix
Table of Contents
Bolt Torque Specications ....................................... 58
Hydraulic Fittings Torque Specications ............ 59-60
Warranty Information ............................................... 61
58
APPENDIX
TORQUE SPECS.
Foot-pounds may be converted to Newton Meters by multiplying by 1.35582
Foot-pounds may be converted to Inch-pounds by multiplying by 12.
If the nut and screw are not the same grade, the lower grade will always be used.
NOTE - Nylock nuts are utilized when greater resistance to vibrating loose is required, and greater operating temperatures are
not a factor. In addition, like lock nuts, nylock nuts have a safety feature that if the bolt does vibrate loose, the nut will
remain on the screw. Install nylock nuts to the standard torque shown above.
59
APPENDIX
TORQUE SPECS
Hydraulic Torque Specications
Face Seal: Assembly, Tube to Fitting
Note - Face seal ttings have the most reliable sealing method and therefore, should be used
whenever possible.
Installation
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials.
2. Install proper SAE o-ring to end of tting if not already installed. Ensure o-ring is fully seated and retained properly.
3. Lubricate o-ring with a light coating of clean hydraulic oil.
4. Position tube and nut squarely on face seal of tting and tighten nut nger tight.
5. Using appropriate torquing device, tighten to given torque rating from the table below.
Torque Values:
SAE Dash Size Tube Side In-lbs Ft-lbs
Thread Size
-4 9/16 - 18 220 ± 10 18 ± 1
-6 11/16 - 16 320 ± 25 27 ± 2
-8 13/16 - 16 480 ± 25 40 ± 2
-10 1- 14 750 ± 35 63 ± 3
-12 1 3/16 - 12 1080 ± 45 90 ± 4
-16 1 7/16 - 12 1440 ± 90 120 ± 8
-20 1 11/6 - 12 1680 ± 90 140 ± 8
-24 2 - 12 1980 ± 100 165 ± 8
NOTE - ft-lb may be converted to Newton Meters by multiplying by 1.35582.
NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.
60
APPENDIX
TORQUE SPECS.
Hydraulic Torque Specications
Straight Thread O-ring Fitting: Assembly, Fitting to Port
NOTE - Straight thread o-ring ttings are utilized to adapt hydraulic systems to
motors, pumps, cylinders, and valves.
Installation (Adjustable Fitting)
1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials.
2. Install proper SAE o-ring on port end of tting if not already installed. Ensure o-ring is fully seated and retained properly.
3. Lubricate o-ring with a light coating of clean hydraulic oil.
4. Back off nut as far as possible and push washer up as far as possible. (Figure 4 & 5)
5. Screw tting into port. Hand tighten tting until backup washer contacts face of port. (Figure 6)
6. To position the tting, unscrew to desired position, but not more than one full turn.
7. Hold tting in position with wrench. Using appropriate torquing device, tighten nut to given torque rating from the table in
section. (Figure 7)
Torque Values
Figures 4, 5, 6 and 7
Fitting SAE Port
Size Thread Size In-Lbs Ft-Lbs
-4 7/16 - 20 190 ± 10 16 ± 1
-6 9/16 - 18 420 ± 15 35 ± 1
-8 3/4 - 14 720 ± 25 60 ± 2
-10 7/8 - 14 1260 ± 50 105 ± 5
-12 1 1/16 - 12 1680 ± 75 140 ± 6
-16 1 5/16 - 12 2520 ± 100 210 ± 8
-20 1 5/8 - 12 3100 ± 150 260 ± 12
-24 1 7/8 - 12 3800 ± 150 315 ± 12
NOTE - ft-lb may be converted to NewMeters by multiplying by 1.35582.
NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.
61
Except for the Excluded Products as described below, all new products are warranted to be free from defects
in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and
(a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping
. The Limited Warranty is provided only to those defects that occur during the Warranty
date the product is rst leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin
. In order to obtain the Limited Warranty, (i) the product must be repaired
. If requested by Paladin Light Construction, the alleged
speci ed by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction
WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE
AMOUNT IN EXCESS OF THE PURCHASE PRICE, OR, AT THE OPTION OF PALADIN LIGHT CONSTRUCTION,
Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light
APPENDIX
WARRANTY INFORMATION
Limited Warranty
conditions of this Limited Warranty.
1. Excluded Products. The following products are excluded from this Limited Warranty:
and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part
of a product.
(b) Any product, merchandise or component that, in the opinion of Paladin Light Construction1, has been
(i) misused; (ii) modi ed in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi)
repaired using parts not obtained through Paladin Light Construction.
2. Warranty Period
Period, which is the period that begins on the rst to occur of: (i) the date of initial purchase by an end-user, (ii) the
Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date
that is twelve (12) months after the Commencement Date.
3. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty
hereby provided:
(a) Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace
the product.
(b) Timely Repair and Notice
within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light
Construction in writing within thirty (30) days from the date of repair.
(c) Return of Defective Part or Product
defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location
to inspect the part or product.
Claims that fail to comply with any of the above terms and conditions shall be denied.
LIMITATIONS AND EXCLUSIONS.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL
DAMAGES.
IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN
THE REPAIR OR REPLACEMENT, OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR
DAMAGE IS BASED. THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM
IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND
WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT.
1
Construction.
February 10, 2010
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