Swatch Lasag SLS CL Series, Lasag SLS 200 CL Series, Lasag SLS 200 CL8, Lasag SLS 200 CL16, Lasag SLS 200 CL32 Service Instructions Manual

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SLS CL

Pulsed Nd:YAG lasers

10 to 220 W output

Service Instructions Laser Sources SLS CL

Release 0101 Sept 08

Service instructions Laser sources SLS 200 CL

Service Instructions Laser sources SLS 200 CL

These Service Instructions describe to authorised personnel how to safely implement the maintenance plan and how to repair the system should a fault occur. The Service Instructions are a part of the three volume user documentation.

DANGER

For your own safety

Before you carry out any action with the LASAG laser sources, you absolutely must read chapter 2 Safety Indications in the Operator Instructions.

Product Identification

Lasertype Article-/ serial number Manufacture date Manufacturer LASAG AG, CH-3602 Thun Project number Customer Servicing address LASAG AG C.F.L. Lohnerstrasse 24 • CH-3602 Thun Telephone Fax

Switzerland

LASAG AG • C.F.L. Lohnerstrasse 24 • CH-3602 Thun • Switzerland Phone +41-33-227 4545 • Fax +41-33-227 4573 • lasers@lasag.ch • www.lasag.com

USA

LASAG Industrial-Lasers • A Division of the SWATCH Group (US) Inc. 1615 Barclay Boulevard • Buffalo Grove, IL 60089 • U.S.A. Phone +1-847-483 6300 • Fax +1-847-483 6333 • lasers@lasag.com

Germany

LASAG Industrial-Lasers • A Division of the SWATCH Group (Deutschland) GmbH Hohenzollernstrasse 16 • D-75177 Pforzheim • Germany Phone +49-7231-3872 670 • Fax +49-7231-3872 679 • lasag-d@swatchgroup.com

Italy

LASAG Industrial-Lasers • A Division of LASCOR S.p.A. Via Piave 98 • IT-21018 Sesto Calende • Italy Phone +39-0331-924 881 • Fax +39-0331-919 384 • lascor@swatchgroup.com

Japan

LASAG Industrial-Lasers • A Division of the SWATCH Group (Japan) KK Nippon Express BILT-1, 5F • Baraki, 2526-23, Ichikawa-shi, Chiba, 272-0004 • Japan Phone +81-47-329 7099 • Fax +81-47-328 3590 • lasag@jp.swatchgroup.com

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Service instructions Laser sources SLS 200 CL

Table of contents

Chapter 1 Introduction and additional Safety Notices 86.0621-01 Chapter 2 Technical Data SLS CL 86.0631-02 Chapter 3 Working Range Diagrams 86.0631-03 Chapter 4 Technical Data of the integrated Optical System LOS 86.0629-04 Chapter 5 Technical Data of the Beam Guidance with 86.0621-05

Fiber Optic Cables Chapter 6 Error Messages 86.0621-06 Chapter 7 Spare Parts and Accessories 86.0621-07 Chapter 8 Start-up and Maintenance of the Laser Source 86.0621-08 Chapter 9 Adjustment and Repair of the Optical System KOS/HOS 86.0629-09 Chapter 10 Adjustment and Description of the Fiber Optic 86.0629-10

Beam Guidance LLEK Chapter 11 Chapter 12 Description and Repair NLS 86.0621-12 Chapter 13 Description and Repair LV 86.0631-13 Chapter 14 Schematic Diagrams Laser Supply SLS 200 CL60/CL32 86.0631-14 Chapter 15 Schematic Diagrams Laser Supply SLS 200 CL16 86.0631-15 Chapter 16 Schematic Diagrams Laser Supply SLS 200 CL8 86.0631-16 Chapter 17 Chapter 18 Schematic Diagrams Optical System 86.0629-18 Chapter 19 Chapter 20

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Service instructions Laser sources

1 Introduction and additional

safety notices

1 Introduction and additional safety notices

Table of contents

1.1 Foreword 2

1.1.1 Documentation overview 2

1.1.2 Exemption from liability 2

1.1.3 Copyright 2

1.2 Authorised persons 3

1.2.1 Personnel qualiﬁcation for service and repair 3

1.2.2 Training 3

1.3 Additional safety notices for service personnel 3

1.3.1 Additional safety notices 3

1.3.2 Danger signs, symbols and labels in the cabinet 4

1.3.3 Supplementary safety measures for class 4 lasers 9

1.3.4 Safety rules on class 4 laser installations 10

1.3.5 The operating modes in laser class 4 operation 10

1.4 Special tools for service personnel 11

1.5 Standards and conformity 12

1.5.1 Standards applied 12

1.5.2 Applied EU guidelines 12

1.5.3 Declaration of conformity and CE marking 12

1.5.4 Conformity for the USA 12

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Service instructions Laser sources

1 Introduction and additional

safety notices

1.1 Foreword

1.1.1 Documentation overview

The user documentation consists of the following three volumes:

Operator instructions

The operator instructions are to be used by the user staff as a training and working aid for the safe and appropriate operation and maintenance of LASAG laser sources.

Integration instructions

The integration instructions are to be used by the integration staff as a training and working aid for

creating the customer-based installations for commissioning the laser source

- the electrical integration of the laser sources with NLS into a processing unit

- the laser-based installation of a processing unit

- the safe handling of the laser source in the other life-cycle phases

Service instructions

The service instructions describe to the service personnel the safe implementation of the commissioning procedure and maintenance plan, the safe repair if faults should occur, and gives details of spare parts.

Customer-speciﬁc documents and updates relating to all instructions are contained in chapter 9 of the Operator instructions.

1.1.2 Exemption from liability

LASAG AG is not liable for any faults in this documentation. Liability for direct and indirect damage arising from the delivery or use of this documentation is excluded provided this is legally permissible.

1.1.3 Copyright

Reprinting this document, including extracts of it, is prohibited. No part of this document may be reproduced in any form, or processed, duplicated or distributed by any means - electronic, mechanical, photocopying, recording or otherwise - without the written permission of LASAG AG. All rights reserved, especially the right of duplication and translation, and the patent or registration rights.

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Service instructions Laser sources

1 Introduction and additional

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1.2 Authorised persons

1.2.1 Personnel qualiﬁcation for service and repair

The laser source must only be serviced and repaired by technical specialists or by personnel having comparable mechanical and electrical knowledge. A training or schooling by the manufacturer is absolutely necessary.

1.2.2 Training

The manufacturer is exclusively responsible for the training of service personnel. The manufacturer's customer service shall be pleased to provide information on training courses.

1.3 Additional safety notices for service personnel

1.3.1 Additional safety notices

WARNING ABOUT LASER RADIATION

Visible and invisible laser radiation. During commissioning, inspection and repair it is necessary to operate the system as a class 4 laser occasionally. A processing cover will not provide protection against the laser beam during this work. Avoid irradiation of eyes or skin by direct or spurious radiation, class 4 laser.

DANGER Electric shock

. Before opening the cabinet doors: Main switch off, secure against unauthorized switching-on, after opening: Short-circuit the C-module and the high tension cable with the grounding conductor cable and ground it. Remark: In the case of the SLS 200 CL, no pole of the C-module is on ground.

2. Before touching any electric part, use the earthing bolt to earth this part.

3. Also with the main switch switched off, the mains power supply and the mains ﬁlter are under voltage. When working on the operating panel, disconnect the mains po wer supply line from the power grid on the building side.

4. With open interlock circuit, e.g., emergency-off actuated and main switch on, parts of the power supply, incl., transformer, are under voltage.

5. The intermediate electric circuits in the simmer source SQ and charging unit LG have discharge times of more than one minute. Discharge by means of short-circuit. Earthing of a point does not discharge the capacitors. Refer to procedure in chapter 13.

6. In the case of asymmetrical mains power supplies, the lines and connections N are under voltage.

7. In the case of the SLS 200 CL, the transparent plastic plate has to be installed on the RTPS.

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1 Introduction and additional

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WARNING

Strobe ﬂashlamp light contains UV radiation. Avoid looking directly at the ﬂashlamp.

NOTE

Operation with the cabinet door open only under continuous supervision (reduced cooling, ﬁre hazard).

1.3.2 Danger signs, symbols and labels in the cabinet

In the cabinet the following danger signs, symbols and labels are ﬁxed at the places, where the appropriate dangers are present.

SLS 200 CL16

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Service instructions

Laser sources

SLS 200 CL32 und CL60

1 Introduction and additional

safety notices

SLS 200 / KLS 246

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Service instructions

Laser sources

FLS N

1 Introduction and additional

safety notices

FLS CL

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Service instructions

63.4969

DANGER - VOLTAGE

Supply line is live

even when

main switch is off

30 mm

DISCHARGE

BEFORE TOUCHING (SEE MANUAL)

DECHARGER

AVANT TOUT CONTACT

(VOIR INSTRUCTIONS)

63.2904

VOR BERÜHREN

ENTLADEN

(SIEHE BEDIENUNGSHANDBICH)

Entladezeit länger als 1 Min.

Achtung !

Discharging time longer than 1 min.

Attention !

63.5166

23 mm

37 mm

Gefahr!

Entladezeit länger

als 1 Minute

Zwischenkreis-

spannung:

Danger!

Discharging time

longer than

1 minute

DC link voltage:

560V DC

–

Erden/Kurzschliessen

+ und - Kontakte

der Kondensatoren

gleichzeitig mit

Erdpeitsche berühren

Earthing/Discharging

Connect + and - contacts

of the capacitors

simultaneously with

groundig line

35 mm

63.5391

Laser sources

1 Introduction and additional

safety notices

Electric shock warning label

1) Nr. 63.1901

2) Live supply line Nr. 63.4969

3) Stored electric charge Nr. 63.2904

4) Long discharging time Nr. 63.5166

5) Long discharging time Nr. 45.6494

6) Stored electric charge Nr. 63.5391

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Service instructions

Betrieb Operation

Gespeicherte Ladung Stored electric charge

63.5593

Entladen Discharge

X134+

X134-

48 mm

60 kg

Laser sources

1 Introduction and additional

safety notices

7) High voltage on the plug

Nr. 45.4719

Stored electric charge

8) Nr. 63.5393

9) Heavy weight 60kg Nr. 63.5594

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Service instructions Laser sources

1 Introduction and additional

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1.3.3 Supplementary safety measures for class 4 lasers

If the laser sources are operated in a laser installation as class 4 lasers, then the supplementary safety measures described in the following must be fulﬁlled.

1. For every laser room, a person responsible for laser safety has to be nominated, who with the ne cessary specialist knowledge can assess and master the danger due to lasers and who has the re sponsibility for the deﬁnition and monitoring of the safety measures. LASAG AG will be pleased to provide information about the possibilities of training persons respon sible for laser safety.

2. Laser installations of class 4 must only be operated by users with a corresponding training and a speciﬁc introduction. The training must comprise at least:

2.1 Making familiar with the operational procedures of the device.

2.2 The correct application of the laser protection for the averting of dangers, utilization of warning signs, etc.

2.3 The necessity to protect the user.

2.4 Procedures in the case of accidents.

2.5 Biological effects of the laser on the eyes and skin.

3. Safety goggles must be available in sufﬁcient quantity and in the prescribed quality.

4. Required are protection glasses for 1064 nm with a protection degree of at least I 1064 L6A in ac cordance with DIN 58215. Recommended are the laser protection glasses LASAG art. No. 64.0087. These glasses can also be supplied with corrective lens.

5. Adapted to the laser installation, corresponding protective equipment has to be made available for the operating personnel. It has to be made of ﬂame - and heat resistant material.

6. Adapted to the laser installation, at suitable places information sheets with the most important rules for laser operation have to be afﬁxed.

7. If no national regulations concerning medical monitoring exist, the following recommendations should be taken into consideration:

7.1 The assessment of the health monitoring of personnel, which works with lasers, represents a fundamental problem, which has not yet been resolved by medicine. If opthalmological exami nations are carried out, then these must be done by a qualiﬁed specialist and restricted to per sonnel working with class 4 lasers.

7.2 Immediately after the occurrence of an obvious or suspected harmful irradiation of the eye, a medical examination by a qualiﬁed specialist should take place. This examination should be supple mented by a complete biophysical determination of the circumstances under which the accident happened.

7.3 Before, during and after the employment of users, who work with class 4 lasers, opthalmologi cal examinations serve only legal medical purposes, they are not a necessary element of the safety program.

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Service instructions Laser sources

1 Introduction and additional

safety notices

1.3.4 Safety rules on class 4 laser installations

These guidelines are additionally applicable to those for class 1 lasers.

1. Lock the room: Lock the room in the intended way before switching on the laser and - if present switch on the laser warning lamp at its entrance.

. Rules for safe working:

2.1 Wear laser protection glasses and protective clothing.

2.2 If possible, remote control the installation (operator outside the laser room).

2.3 Do not leave the installation unattended.

2.4 Fix optical elements, do not change them during operation.

2.5 Avoid undesirable reﬂections, e.g., resulting from screwdrivers in the laser beam path.

2.6 Do not direct the beam to eye level and towards the entrance.

2.7 Beam path as short as possible, change direction as little as possible, do not intersect any walkways or access points.

2.8 Enclose the beam whenever possible, securely ﬁx the beam housing.

2.9 Close off the beam bundle at the end point with a secure beam absorber.

2.10 Choose a good illumination (lighting).

2.11 Remove the security key, when the installation is not in operation.

1.3.5 The operating modes in laser class 4 operation

During operation as a laser class 4, no processing hood with safety switch protects from the laser beam.

1.3.5.1 Main switch off (as in operation as laser class 1)

This is the safe condition for all maintenance work.

1.3.5.2 Stand-by / laser off (as in operation as laser class 1)

The operating condition stand-by is achieved by switching on the main switch. The control system is in operation. Cooling, pilot laser and other auxiliary devices can be operated, when the interlock key switch is actuated. The key laser-off (stand-by) is lit or blinks. The Nd:YAG laser is off. In stand-by operation, inputs to the control system can be made. Also all setting up work on the optical system and beam guidance system, which require the pilot laser, can be carried out. If the key switch Laser Class during Power-On is in position 4, the laser cannot be switched on and the error message INOK LC-Key is displayed.

1.3.5.3 Normal operation

For operation as a class 4 laser, in addition to the interlock key switch the key switch laser class has to be actuated. The laser warning lamp is continuously lit. Beam blocked: To lock the beam shutter in the closed position, the laser class key is removed.

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1 Introduction and additional

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1.3.5.4 Service Operation on the Laser Source (wie Betrieb Laser Klasse 1)

If on the laser source some or all hoods / covers have been removed, then the laser can only be operated with the service key. The laser warning lamp blinks. For operation as a laser class 4, in addition the key switch laser class has to be actuated. Beam blocked: To lock the beam shutter in the closed position, the laser class key is removed. The control system with the second channel monitors the condition of the hoods / covers. If during operation a further hood / cover is opened, then the laser is switched off. If a hood / cover is closed again, then this is considered as a new operating condition. If all hoods / covers are closed, then the key can be removed without the laser being switched off.

1.4 Special tools for service personnel

Special tools requires for service and repair:

Adjusting gauge 31.0753 Adjusting aid F50 41.9125 Adjusting aid 2x beam expander 41.9124 Set of tools 31.0752 Microscope 75x (only in the case of versions with ﬁber optic cables) 31.0765 Adjusting device LLEK (only in the case of versions with ﬁber optic cables) 24.0461 Tool set 31.0931 safety goggles 64.0087

Mesasuring - and test instruments:

Thermopile

ultimeter (min. 1000 V)

Working - and consumable materials, repair kits:

hotopaper Agfa 41.7304

P Lens cleaning paper 87.1237 Substrate holder 41.9042

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Service instructions Laser sources

1 Introduction and additional

safety notices

1.5 Standards and conformity

1.5.1 Standards applied

The most important standards applied are:

• SN EN 60825-1/A1:2002-07, Safety of laser installations - Part 1: Classiﬁcation of installations, Requirements and user guidelines

• SN EN 60825-4/A2:2003-10, Safety of laser products - Part 4: Laser guards

• SN EN 60204-1:2006-06, Safety of machines - Electrical equipment of machines - Part 1: General requirements

• SN EN 207/A1/AC:2002-12, Personal eye protection - Filters and eye protection against laser radia tion (Laser protection glasses)

• SN EN 61000-6-4:2006-06, Electromagnetic compatibility (EMV) - Part 6-4: Generic emission stan dard; Emitted interference for industrial environment

• EN 61000-6-2:2005, Electromagnetic compatibility (EMV) - Generic immunity standard - Interfe rence resistance and industrial environment

• DIN EN ISO 11553-1:2005-05, Safety of machinery - Laser processing machines - Part 1: General safety requirements

1.5.2 Applied EU guidelines

• 98/37/EG98/37/EC98/37/CE:1998-06-22, Directive 98/37/EC of the european parlament and of the council of 22 June 1998 on the approximation of the laws of the member states relating to machi nery

• 04/108/EG04/108/EC04/108/CE:2004-12-15, Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility

• 06/95/EG06/95/EC06/95/CE:2006-12-12, Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits

1.5.3 Declaration of conformity and CE marking

The laser sources fulﬁl the prescriptions of the EU for the CE mark. They are supplied with a declaration of conformity in these countries. A copy of the EC declaration of conformity made out for this device is contained in chapter.

1.5.4 Conformity for the USA

With correspondingly adapted signs, the laser sources also conform to the USA regulations of the FDA (U.S.21 CFR 1040.1 and 1040.11).

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2 Technical data

This chapter provides an overall view of the technical data and the limit values, which have to be adhered to for an appropriate utilization and describes the equipment and the accessories

Further information about speciﬁc technical data are contained: in further chapters of this Service instructions in the Operator instructions chapter 9, customer-speciﬁc documentation and updates in the Integration instructions chapter 6, USER Interfaces X51 and X52 and chapter 8 Terminals and Mo-

dem operation

Table of contents

2.1 Technical data 2

2.1.1 Technical data laser source SLS 200 CL8 2

2.1.2 Technical data laser source SLS 200 CL16 3

2.1.3 Technical data laser source SLS 200 CL32 4

2.1.4 Technical data laser source SLS 200 CL60 6

2.1.5 Laser safety 8

2.1.6 Mechanical speciﬁcations 8

2.1.7 General ambient data 8

2.1.8 Dimensions of the laser source SLS 200 CL 9

2.2 Equipment of the laser sources 11

2.2.1 Alternative design versions 11

2.2.2 Normal accessories supplied 12

2.2.3 Packing list 12

2.2.4 Condition on delivery 12

2.2.5 Special accessories 12

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.1 Technical data

2.1.1 Technical data laser source SLS 200 CL8

2.1.1.1 Laserspeciﬁcations

Laser source SLS 200 CL8 Cavity 046 046 046 046 046

Low power = LOP LOP LOP LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Pulse length max. (1) 100 ms 50 ms 200 ms 50 ms 100 ms Pulse frequency max. (2) 200 Hz 200 Hz 500 Hz 200 Hz 200 Hz Pulse energy max. 5 J 8 J 8 J 8 J 8 J Pulse power min. 0.02 kW 0.1 kW 0.02 kW 0.1 kW 0.02 kW Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW Average power max. 5 W 10 W 10 W 10 W 10 W WRD *) 86.0510-01 -01 -02 -03 -04 -05 Beam multiplexing Number of outputs 1 1 1 1 1

A detailed speciﬁcation for standard - and special resonators can be found in chapter 3, Working Range Diagram. (1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.

(2) Min. pulse frequency is 0.1 Hz. *) Working Range Diagram

2.1.1.2 Applicable ﬁbers

Fiber optic with NA 0.11, step index

Diameter 51 µm LL51 X

iameter 100 µm LL111 X

iameter 200 µm LL211 X X X

iameter 400 µm LL411 X X X

Fiber optic with NA 0.22, step index

iameter 100 µm LL122 X X X

iameter 200 µm LL222 X X X X X

iameter 400 µm LL422 X X X X X

iameter 600 µm LL622 X X X X X

2.1.1.3 Electrical speciﬁcations

Mains voltage 1P, N+E, ± 10% switchable 110 V 230 V Mains power max. 17 A 8 A Required fuse protection 20 A 12 A

Characteristic curve D IEC 60 898/EN 60 898 DIN VDE 0641 part 11 All phase switching off in case of failure

Mains connection power max. 2.2 kVA Mains frequency 50 or 60 Hz

2.1.1.4 Air cooling

Heat dissipation, depending on laser output max. 1.25 kW

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.1.2 Technical data laser source SLS 200 CL16

2.1.2.1 Laserspeciﬁcations

Laser source SLS 200 CL16 Cavity 046 046 046 046 046 306 306 306

Low power = LOP LOP LOP LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Pulse length max. (1) 70 ms 50 ms 100 ms 50 ms 100 ms 70 ms 70 ms 70 ms Pulse frequency max. (2) 500 Hz 250 Hz 500 Hz 250 Hz 500 Hz 200 Hz 200 Hz 200 Hz Pulse energy max. 6 J 10 J 10 J 10 J 10 J 30 J 30 J 40 J Pulse power min. 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.2 kW 0.2 kW Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW 6.0 kW 6.0 kW 6.0 kW Average power max. 12.5 W 25 W 25 W 25 W 25 W 50 W 50 W 50 W WRD *) 86.0510-01 -12 -13 -14 -16 -17 -25 -27 -29 Beam multiplexing Number of outputs 6 6 6 6 6 6 6 6 Available conﬁgurations all all all all all all all all

A detailed speciﬁcation for standard - and special resonators can be found in chapter 3, Working Range Diagram. (1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.

(2) Min. pulse frequency is 0.1 Hz. *) Working Range Diagram

2.1.2.2 Applicable ﬁbers

Fiber optic with NA 0.11, step index

Diameter 100 µm LL111 X

iameter 200 µm LL211 X X X

iameter 400 µm LL411 X X X X X

Fiber optic with NA 0.22, step index

iameter 100 µm LL122 X X X

iameter 200 µm LL222 X X X X X X

iameter 400 µm LL422 X X X X X X X X

iameter 600 µm LL622 X X X X X X X X

2.1.2.3 Electrical speciﬁcations

Mains voltage 3P+E, ± 10% switchable 220 V 208 V 230 V 308 V 380 V 400 V Mains power max. 12.5 A 12 A 11 A 6 A 6 A 5 A Required fuse protection 13 A 13 A 13 A 6 A 6 A 6 A

Characteristic curve D IEC 60 898/EN 60 898 DIN VDE 0641 part 11 All phase switching off in case of failure

Mains connection power max. 4 kVA Mains frequency 50 or 60 Hz

2.1.2.4 Air cooling

Heat dissipation, depending on laser output max. 2.5 kW

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Service instructions Laser sources SLS CL

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2.1.3 Technical data laser source SLS 200 CL32

2.1.3.1 Laserspeciﬁcations

Laser source SLS 200 CL32 Cavity 046 046 046 046 046 306 306 306

Low power = LOP LOP LOP LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Pulse length max. (1) 70 ms 50 ms 100 ms 70 ms 100 ms 100 ms 100 ms 100 ms Pulse frequency max. (2) 500 Hz 250 Hz 500 Hz 250 Hz 500 Hz 300 Hz 300 Hz 300 Hz Pulse energy max. 6 J 10 J 10 J 10 J 10 J 30 J 40 J 55 J Pulse power min. 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.2 kW 0.2 kW Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW 6.0 kW 6.0 kW 6.0 kW Average power max. 12.5 W 25 W 25 W 50 W 50 W 100 W 100 W 100 W WRD *) 86.0510-01 -12 -13 -14 -36 -37 -45 -47 -49 Beam multiplexing Number of outputs 6 6 6 6 6 6 6 6 Available conﬁgurations all all all all all all all all

A detailed speciﬁcation for standard - and special resonators can be found in chapter 3, Working Range Diagram. (1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.

(2) Min. pulse frequency is 0.1 Hz. *) Working Range Diagram

2.1.3.2 Applicable ﬁbers

Fiber optic with NA 0.11, step index

Diameter 100 µm LL111 X

iameter 200 µm LL211 X X X

iameter 400 µm LL411 X X X X

Fiber optic with NA 0.22, step index

iameter 100 µm LL122 X X X

iameter 200 µm LL222 X X X X X X

iameter 400 µm LL422 X X X X X X X X

iameter 600 µm LL622 X X X X X X X X

2.1.3.3 Electrical speciﬁcations

Mains voltage 3P+E, ± 10% switchable 200 V 208 V 230 V 380 V 400 V 480 V Mains power max. 20 A 19 A 17 A 10 A 10 A 8 A Required fuse protection 20 A 20 A 20 A 10 A 10 A 10 A

Characteristic curve D IEC 60 898/EN 60 898 DIN VDE 0641 part 11 All phase switching off in case of failure

Mains connection power max. 7 kVA Mains frequency 50 or 60 Hz

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2.1.3.4 Water cooling

Water inlet

Temperature range 10-20° C, to be not condensing under local operating conditions Inlet pressure max. 8 bar Pressure difference min. 4 bar Water ﬂow 1-10 l/min., depending on laser power and water inlet temperature Water quality normal mains water, non corrosive for copper/brass

Suspended particles <1 mm Water hardness 15-20 dH

Water connection for water hose with inner diameter 16 mm Cooling power max. 4.5 kW, depending on laser power

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.1.4 Technical data laser source SLS 200 CL60

2.1.4.1 Laserspeciﬁcations

Laser source SLS 200 CL60 Cavity 306 306 306

Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm Pulse length max. (1) 100 ms 100 ms 100 ms Pulse frequency max. (2) 300 Hz 300 Hz 500 Hz Pulse energy max. 30 J 60 J 70 J Pulse power min. 0.2 kW 0.2 kW 0.2 kW Pulse power at 3 ms max. 6.0 kW 6.0 kW 7.0 kW Average power max. 100 W 100 W 220 W WRD *) 86.0510-01 -65 -67 -69 Beam multiplexing Number of outputs 6 6 6 Available conﬁgurations all all all

A detailed speciﬁcation for standard - and special resonators can be found in chapter 3, Working Range Diagram. (1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.

(2) Min. pulse frequency is 0.1 Hz. *) Working Range Diagram

2.1.4.2 Applicable ﬁbers

Fiber optic with NA 0.11, step index

Diameter 100 µm LL111 Diameter 200 µm LL211 Diameter 400 µm LL411 X

Fiber optic with NA 0.22, step index

iameter 100 µm LL122

D Diameter 200 µm LL222 X

iameter 400 µm LL422 X X X

iameter 600 µm LL622 X X X

2.1.4.3 Electrical speciﬁcations

Mains voltage 3P+E, ± 10% switchable 200 V 208 V 230 V 380 V 400 V 480 V Mains power max. 32 A 31 A 28 A 16 A 16 A 13 A Required fuse protection 32 A 32 A 32 A 16 A 16 A 16 A

Characteristic curve D IEC 60 898/EN 60 898 DIN VDE 0641 part 11 All phase switching off in case of failure

Mains connection power max. 11 kVA Mains frequency 50 or 60 Hz

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.1.4.4 Water cooling

Water inlet

Temperature range 10-20° C, to be not condensing under local operating conditions Inlet pressure max. 8 bar Pressure difference min. 4 bar Water ﬂow 1-15 l/min., depending on laser power and water inlet temperature Water quality normal mains water, non corrosive for copper/brass

Suspended particles <1 mm Water hardness 15-20 dH

Water connection for water hose with inner diameter 16 mm Cooling power max. 8.5 kW, depending on laser power

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.1.5 Laser safety

The laser source without any processing protection housing is a class 4 laser with the following maximum values foe all cavities:

Laser source SLS 200 CL8 Maximum safe laser energy 60 J

Maximum average safe laser power 50 W Pulse lenght 0.1 - 100 ms Pilot laser 630-640 nm, 1 mW max.

Depiction of the warning labels in accordance with IEC and FDA

Laser source SLS 200 CL16 Maximum safe laser energy 120 J

Maximum average safe laser power 100 W Pulse lenght 0.1 - 100 ms Pilot laser 630-640 nm, 1 mW max.

Depiction of the warning labels in accordance with IEC and FDA

Laser source SLS 200 CL32 Maximum safe laser energy 120 J

Maximum average safe laser power 200 W Pulse lenght 0.1 - 100 ms Pilot laser 630-640 nm, 1 mW max.

Depiction of the warning labels in accordance with IEC and FDA

refer to chapter 2 of the Operator instructions

Laser source SLS 200 CL60 Maximum safe laser energy 120 J

Maximum average safe laser power 400 W Pulse lenght 0.1 - 100 ms Pilot laser 630-640 nm, 1 mW max.

Depiction of the warning labels in accordance with IEC and FDA

refer to chapter 2 of the Operator instructions

2.1.6 Mechanical speciﬁcations

Dimensions refer to dimension sketch in this chapter

SLS 200 CL8 SLS 200 CL16 SLS 200 CL32 SLS 200 CL60

Weight of laser source 140 kg 180 kg 210 kg 230 kg

2.1.7 General ambient data

2.1.7.1 Ambient conditions

Ambient temperature 10-35°C Relative humidity max. 80 %

Direct sun radiation and rapid temperature changes are to be avoided. A good room illumination is recommended.

2.1.7.2 Effect on the environment

SLS 200 CL8 SLS 200 CL16 SLS 200 CL32 SLS 200 CL60

Heat dissipation to the environment max. 1.25 kW max. 2.5 kW ca. 0.2 kW inkl.

laser beam

Noise level, without processing 65 dBA, at 1m

distance

Electro-magnetical compatibility According to EN 61000-6-4 and EN 61000-6-2

70 dBA, at 1m

distance

60 dBA, at 1m

distance

ca. 0.3 kW inkl.

laser beam

60 dBA, at 1m

distance

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Service instructions

1 Setup and Dimensions

Laserquelle SLS 200 CL

Laser source SLS 200 CL

Laser sources SLS CL

2.1.8 Dimensions of the laser source SLS 200 CL

2.1.8. SLS 200 CL8/Cl16/CL32/CL60

2 Technical data SLS CL

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Service instructions

Lapislazuli F07 NCS 2060-B70G Lapis lazuli

Graphitgrau RAL 7024 Graphite grey

Fenstergrau RAL 7040 Window grey

Lapislazuli F07 NCS 2060-B70G Lapis lazuli

Graphitgrau RAL 7024 (inkl. Griff und Füsse) Graphite grey (incl. handle and feet)

Fenstergrau RAL 7040 Window grey

Papyrusweiss RAL 9018 (Seiten inkl. Rückwand) Papyrus white (incl. rear panel)

Laser sources SLS CL

2.1.8.2 Colours of the SLS cabinet

2 Technical data SLS CL

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.2 Equipment of the laser sources

2.2.1 Alternative design versions

The laser source is available as type SLS 200 CL8/CL16 with air cooling and as type SLS 200 CL32/CL60 with water cooling. For each type there are various versions, which are characterized by their cavity and the minimum ﬁberoptic cable diameter.

Fiber-optic cable connection modules with ﬁber-optic cable and ﬁber-optic cable processing head. Various possibilities, refer to chapter 5, Technical data of the beam guidance system.

Power supply on rollers as standard execution. Operation, in each case requires one RS232:

•

Handheld terminal with 3 m cable, optionally with 5m and 10 m or extension 10 m. Cable length

max. 15 m.

• Terminal for building-in, ET1.

• Terminal for building-in ET1 in housing

• Software for PC Terminal for Windows 2000, XP and Vista. Operating - and control connections:

•

Standard: 2-times RS232, SYSTEM connection, USER 1 connection.

• Options: Expansion to 4-times RS232, USER2A, 3B, 4A, 5A

• Option external operating panel for building-in, connection X54 OEM.

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Service instructions Laser sources SLS CL

2 Technical data SLS CL

2.2.2 Normal accessories supplied

The following accessories are supplied:

• Set of tools

• Spare ﬂash lamp

The following accessories are offered in addition and supplied on request:

Spare parts kit optical and electrical

•

• Adjusting microscopes for ﬁber optic cable connector

• Microscope 75x for checking ﬁbers

2.2.3 Packing list

The packing list is usually packed in crate 1 on top and has to be ﬁled in chapter 10 of the Operator Instructions after unpacking.

2.2.4 Condition on delivery

The usual air freight packaging consists of one wooden crate. Dimensions of SLS 200 CL8 HxLxB = 1.35 x 0.62 x 1.11 m, ca. 160 kg brutto

the packing SLS 200 CL16 HxLxB = 1.35 x 0.62 x 1.11 m, ca. 200 kg brutto SLS 200 CL32 HxLxB = 1.35 x 0.62 x 1.11 m, ca. 230 kg brutto SLS 200 CL60 HxLxB = 1.35 x 0.62 x 1.11 m, ca. 250 kg brutto

2.2.5 Special accessories

Depending on the application, various special accessories are required and supplied on request. The documentation on this can be found in chapter 9 of the Operator Instructions.

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Service instructions

Laser sources SLS 200 CL

3 Working Range Diagrams

This chapter describes the various possible resonators of the optical system and their operating ranges. If applicable, the limit values, which have to be taken into consideration, are also indicated. The corresponding system parameters are listed in the ATP, chapter 10 of the opreator instructions.

Table of contents

Flash lamp life time 86.0403-01-01 Standard configurations: Cavities/Laserrods/Lamps 86.0403-01-02

SLS 200 CL8-046/51/111 LOP 86.0510-01-01 SLS 200 CL8-046/122 86.0510-01-02 SLS 200 CL8-046/122 LOP 86.0510-01-03 SLS 200 CL8-046/211 86.0510-01-04 SLS 200 CL8-046/211 LOP 86.0510-01-05

SLS 200 CL16/CL32-046/111 LOP 86.0510-01-12 SLS 200 CL16/CL32-046/122 86.0510-01-13 SLS 200 CL16/CL32-046/122 LOP 86.0510-01-14

SLS 200 CL16-046/211 86.0510-01-16 SLS 200 CL16-046/211 LOP 86.0510-01-17 SLS 200 CL16-306/222 86.0510-01-25 SLS 200 CL16-306/411 86.0510-01-27 SLS 200 CL16-306/422 86.0510-01-29

SLS 200 CL32-046/211 86.0510-01-36 SLS 200 CL32-046/211 LOP 86.0510-01-37 SLS 200 CL32-306/222 86.0510-01-45 SLS 200 CL32-306/411 86.0510-01-47 SLS 200 CL32-306/422 86.0510-01-49

SLS 200 CL60-306/222 86.0510-01-65 SLS 200 CL60-306/411 86.0510-01-67 SLS 200 CL60-306/422 86.0510-01-69

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Working Range Diagrams

Blitzlampe / flashlamp no. 64.0551

Kavität / cavity 307/502

0.1

200 400 600 800 1000

Lampenspannung / lamp voltage (V)

Pulsdauer / pulse duration (ms)

Blitzlampe / flashlamp no. 64.0552

Kavität / cavity 302

0.1

200 400 600 800 1000

Lampenspannung / lamp voltage (V)

Pulsdauer / pulse duration (ms)

Blitzlampe / flashlamp no. 64.0579

Kavität / cavity 046/102

0.1

150 250 350 450

Lampenspannung / lamp voltage (V)

Pulsdauer / pulse duration (ms)

0.05 Mio.

0.1 Mio.

0.2 Mio.

0.5 Mio.

1 Mio.

2 Mio.

5 Mio.

10 Mio.

20 Mio.

50 Mio.

100 Mio.

Max. Energie max. energy

0.05 Mio.

0.1 Mio.

0.2 Mio.

0.5

Mio.

1 Mio.

2 Mio.

5 Mio.

10 Mio.

20 Mio.

50 Mio.

100 Mio.

0.05 Mio.

Max. Energie max. energy

0.2 Mio.

0.5 Mio.

1 Mio.

2 Mio.

Mio.

10 Mio.

50 Mio.

Blitzlampe / Flash lamp no. 64.0153

Kavität / Cavity 040

Typische Lebensdauer / Typical lifetime 200 Std. / Hours

Lebensdauer in Anzahl Pulsen

Die angegebene Lebensdauer ist ein typische mittelwert unter folgenden Bedingungen:

- konstante Betriebsparameter

- Beachtung der Leistungsgrenzen

Lifetime in number of pulses

The given lifetime is a typical average value, valid under the following conditions:

- constant operating parameters

- respecting of power limits

Flash lamp lifetime

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Working Range Diagrams

Cavity Laserrod Lamp

FLS KLS SLS

Name Art.No. (Øxlength) Quality Art.No. (Øxlength) Art.No.

030 34.1502 3 mm x 3" QA 64.0819 5 mm x 3" 64.0808 X

040 34.0898 4 mm x 3" QA 64.0229 3 mm x 3" 64.0153

X X

5 mm x 3" 64.0808

046 34.0898 4 mm x 3" QA 64.0229 6 mm x 3" 64.0579

QB 64.0230 X X

QC 64.0207

102 34.0410 ¼" x 3" QA 64.0110 6 mm x 3" 64.0579

QB 64.0061 X X

QC 64.0053

302 34.0411 ¼" x 6" QA 64.0112 6 mm x 6" 64.0552

QB 64.0066 X X

QC 64.0055

306 34.0811 ¼" x 6" QA 64.0112 8 mm x 6" 64.0551

QB 64.0066 8 mm x 6" 64.0817 X X

QC 64.0055 8 mm x 6" 64.0793

307 34.1422 ¼" x 6" QA 64.0112 8 mm x 6" 64.0551

QB 64.0066 8 mm x 6" 64.0817 X

QC 64.0055 8 mm x 6" 64.0793

502 QA 64.0265 8 mm x 6" 64.0551

QB 64.0082 8 mm x 6" 64.0817 X X

QC 64.0266 8 mm x 6" 64.0793

Standard conﬁgurations: Cavities / Laserrods / Lamps

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0.1 1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

100 ms

at 0.3 - 1 kW

at 0.02 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1 f=13 -0.1

min. Pulse Power: 0.02 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

2.5

at 0.1 kW

Working Range Diagrams

SLS 200 CL8-046/051/111 LOP LL >= 50µm, NA 0.11

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0.1 1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.5 1 1.5 2

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 0.5 - 2 kW

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1 f=10 -0.1

min. Pulse Power: 0.1 kW

A_Scale used to adjust pulse start at Pulse Power < 0.5 kW

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.1 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

195 230

160140 265

Working Range Diagrams

SLS 200 CL8-046/122 LL >= 100µm, NA 0.22

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0.1 1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

100 ms

at 0.3 - 1 kW

at 0.02 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1 f=10 -0.1

min. Pulse Power: 0.02 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.1 kW

Working Range Diagrams

SLS 200 CL8-046/122 LOP LL >= 100µm, NA 0.22

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0.1 1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.5 1 1.5 2

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 0.5 - 2 kW

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1 f=25 -0.1

min. Pulse Power: 0.1 kW

A_Scale used to adjust pulse start at Pulse Power < 0.5 kW

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.1 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

195 230

160140 265

Working Range Diagrams

SLS 200 CL8-046/211 LL >= 200µm, NA 0.11

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0.1 1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

100 ms

at 0.3 - 1 kW

at 0.02 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1 f=25 -0.1

min. Pulse Power: 0.02 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.1 kW

Working Range Diagrams

SLS 200 CL8-046/211 LOP LL >= 200µm, NA 0.11

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1 10 100 1000

Max. frequency (Hz)

0.01

0.1

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

30 ms

at 0.3 - 1 kW

at 0.05 - 0.1 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=16 -0.1

min. Pulse Power: 0.05 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

2.5

Working Range Diagrams

SLS 200 CL16/CL32-046/111 LOP LL >= 100µm, NA 0.11

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.5 1 1.5 2

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 0.5 - 2.0 kW

at 0.2 kW

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=10 -0.1

min. Pulse Power: 0.2 kW

Energy Limit at Pulse on Demand: 5 J

Lamp Voltage (V) to calculate the flashlamp lifetime

195 230

160140 265

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

Working Range Diagrams

SLS 200 CL16/CL32-046/122 LL >= 100µm, NA 0.22

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.0 kW

at 0.05 - 0.1 kW

70 ms

100 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=10 -0.1

min. Pulse Power: 0.05 kW

Energy Limit at Pulse on Demand: 5 J

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.3 kW

Working Range Diagrams

SLS 200 CL16/CL32-046/122 LOP LL >= 100µm, NA 0.22

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.5 1 1.5 2

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 0.5 - 2.0 kW

at 0.2 kW

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=25 -0.2

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

195 230

160140 265

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

Working Range Diagrams

SLS 200 CL16-046/211 LL >= 200µm, NA 0.11

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.0 kW

at 0.05 - 0.1 kW

70 ms

100 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=25 -0.2

min. Pulse Power: 0.05 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

at 0.3 kW

Working Range Diagrams

SLS 200 CL16-046/211 LOP LL >= 200µm, NA 0.11

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1 10 100

Max. frequency (Hz)

1000

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=20 0.0

min. Pulse Power: 0.2 kW

Average Power limited by C-Modul voltage

Lamp Voltage (V) to calculate the flashlamp lifetime

290 330 370

250195

400

ESp

44.0008

ASp

44.0007

150

Cavity 306

Flashlamp 64.0551

Working Range Diagrams

SLS 200 CL16-306/222 LL >= 200µm, NA 0.22

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=32 0.0

min. Pulse Power: 0.2 kW

Average Power limited by C-Modul voltage

Lamp Voltage (V) to calculate the flashlamp lifetime

290 330 370

250195

400

Cavity 306

Flashlamp 64.0551

ESp

44.0008

ASp

44.0007

150

Diaphragm

5.8

Working Range Diagrams

SLS 200 CL16-306/411 LL >= 400µm, NA 0.11

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1 10 100

Max. frequency (Hz)

1000

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

70 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=20 0.0

min. Pulse Power: 0.2 kW

Average Power limited by C-Modul voltage

Lamp Voltage (V) to calculate the flashlamp lifetime

290 330 370

250195

400

ESp

44.0008

ASp

44.0007

150

Cavity 306

Flashlamp 64.0551

Working Range Diagrams

SLS 200 CL16-306/422 LL >= 400µm, NA 0.22

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.5 1 1.5 2

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

70 ms

at 0.2 - 2.0 kW

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=25 -0.2

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

195 230

160140 265

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

Working Range Diagrams

SLS 200 CL32-046/211 LL >= 200µm, NA 0.11

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1 10 100

Max. frequency (Hz)

1000

0.01

0.1

100

0 0.2 0.4 0.6 0.8 1

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 0.3 - 1.0 kW

at 0.05 - 0.1 kW

70 ms

100 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=25 -0.2

min. Pulse Power: 0.05 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

145 170 195

125105 220

Cavity 046

Flashlamp 64.0579

ESp

44.0008

ASp

44.0007

150

225

170

Diaphragm

3.5

Working Range Diagrams

SLS 200 CL32-046/211 LOP LL >= 200µm, NA 0.11

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 2 - 6 kW

at 0.5 kW

Cavity 306

Flashlamp 64.0551

ESp

44.0008

ASp

44.0007

150

400

Diaphragm

5.8

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=20 -0.1

min. Pulse Power: 0.2 kW

Energy Limit at Pulse on Demand: 20 J

Lamp Voltage (V) to calculate the flashlamp lifetime

250 290 330

200 400370

Working Range Diagrams

SLS 200 CL32-306/222 LL >= 200µm, NA 0.22

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 2 - 6 kW

at 0.5 kW

70 ms

100 ms

Cavity 306

Flashlamp 64.0551

ESp

44.0008

ASp

44.0007

150

400

Diaphragm

5.8

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=40 0.0

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

250 290 330

200 400370

Working Range Diagrams

SLS 200 CL32-306/411 LL >= 400µm, NA 0.11

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

70 ms

100 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=20 0.0

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

290 330 370

250195 400

ESp

44.0008

ASp

44.0007

150

Cavity 306

Flashlamp 64.0551

Working Range Diagrams

SLS 200 CL32-306/422 LL >= 400µm, NA 0.22

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

Cavity 306

Flashlamp 64.0551

ESp

44.0008

ASp

44.0007

150

400

Diaphragm

5.8

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=20 -0.1

min. Pulse Power: 0.2 kW

Energy Limit at Pulse on Demand: 20 J

Lamp Voltage (V) to calculate the flashlamp lifetime

350 375 405

320 460430

Working Range Diagrams

SLS 200 CL60-306/222 LL >= 200µm, NA 0.22

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 6 kW

at 0.5 kW

70 ms

100 ms

Cavity 306

Flashlamp 64.0551

ESp

44.0008

ASp

44.0007

150

400

Diaphragm

5.8

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

all f=40 0.0

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

350 375 405

320 460430

Working Range Diagrams

SLS 200 CL60-306/411 LL >= 400µm, NA 0.11

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1 10 100 1000

Max. frequency (Hz)

0.1

100

0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7

Pulse Power (kW)

Energy (J)

0.5 ms

1 ms

3 ms

2 ms

5 ms

8 ms

10 ms

15 ms

20 ms

50 ms

30 ms

at 1.5 - 7 kW

at 0.5 kW

70 ms

100 ms

Energie nach Auskoppelspiegel:Toleranz +-15%

Energy after output mirror: Tolerance +-15%

Output Fiberfocussing objectiv Defocus

1/2/3 f=20 -0.2

4/5/6 f=25 -0.5

min. Pulse Power: 0.2 kW

Lamp Voltage (V) to calculate the flashlamp lifetime

375 405 430 460

350320 490

ESp

44.0008

ASp

44.0007

150

Cavity 306

Flashlamp 64.0551

Working Range Diagrams

SLS 200 CL60-306/422 LL >= 400µm, NA 0.22

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Service instructions Laser sources SLS with LOS

4 Technical data of the integrated

optical system LOS

4 Technical data of the integrated optical system LOS

This chapter describes the technical data of the integrated optical system, including the beam-splitting and the connection to the ﬁber-optic cable.

The description of possible resonators is contained in chapter 3, Working Range Diagrams.

Table of contents

4.1 Supplementary technical data optical system 2

4.1.1 Technical data of the beam shutter 2

4.1.2 Designation of the resonators 2

4.2 Technical data of the beam-splitting 3

4.2.1 Deﬂection mirrors 3

4.3 Technical data of the ﬁber optic connection module 3

4.3.1 Fiber optic connection lens 3

4.3.2 De-focusing of the lens 4

4.4 LED Status indication on the ﬁber optic socket 4

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a = 150

b = 150

44.0007 Ø 1/4" x 6"

44.0008

a = 150

b = 150

44.0007 Ø 1/4" x 6"

44.0008

a = 150

44.0007 Ø 1/4" x 6

44.0008

= 165 for cavity 307

= 92

b3 = 143

= 240 for cavity 046 and 102

Max. value b3 = 368 b=b1 +b2 +b3 = 400 for cavity 307

Laser sources SLS with LOS

4 Technical data of the integrated

optical system LOS

4.1 Supplementary technical data optical system

4.1.1 Technical data of the beam shutter

Switching time < 100 ms, i.e. max. 10 c/s without any pulse suppression.

4.1.2 Designation of the resonators

The ﬁrst group of ﬁgures indicates the last two ﬁgures of the mirrors. The second group of ﬁgures indicates the distance of the mirrors from the laser rod.

Example for optics system with not folded resonator Resonator 07/08 150/150

Example for optics system with folded resonator Resonator 07/08 150/400

emark: In general, no diaphragms are utilized with the SLS 200 CL. For special cases, the dia phragm is designated as follows by means of a third number sequence: Diaphragm diameter / Distance from the rod end surface.

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Service instructions Laser sources SLS with LOS

4 Technical data of the integrated

optical system LOS

4.2 Technical data of the beam-splitting

4.2.1 Deﬂection mirrors

Depending on the application (refer to mirror conﬁgurations in the ATP, chapter 20), e.g., time - or energy sharing or a combination of these, the following mirrors are utilized.

Deﬂection mirrors 100% 64.0592 Beam splitters 66% 64.0655 Beam splitters 50% 64.0593 Beam splitters 33% 64.0594 Compensation plate 0% 64.0656

Deviation of the partial beams ± 4% max.

± 2% typical

Optionally, 1 or up to 2 attenuators can be utilized in the case of energy - sharing.

Attenuator 8% 64.0090 Attenuator 4% 64.0660 Attenuator 1% 64.0115

4.3 Technical data of the ﬁber optic connection module

4.3.1 Fiber optic connection lens

Adjusting module inclusive objective F=10C 34.1035 (Spare parts) F=16C 34.1226

F=20C 34.1227 F=25C 34.1228 F=32C 34.1229 F=40C 34.1230

Objective only F=10C 34.1030 (Assembly in LASAG only) F=16C 34.1126

F=20C 34.1127 F=25C 34.1128 F=32C 34.1129 F=40C 34.1130

Quantity 1 Lens per ﬁber optic cable Maximum outputs 6 Adjusting device LL=100-400 µm 24.0459

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4 Technical data of the integrated

optical system LOS

4.3.2 De-focusing of the lens

The defocus value for all resonators is indicated in the Working Range Diagram.

4.4 LED Status indication on the ﬁber optic socket

The LED is lit on the plug, where the beam emerges (depending on the ﬁber status).

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Service instructions Laser sources

5 Technical data of the beam guidance

with ber optic cables

5 Technical data of the beam guidance with ﬁber optic cables

This chapter describes the technical data of the ﬁber optic cables and of the ﬁber optic processing heads LLBK.

Table of contents

5.1 Introduction 2

5.1.1 Selection procedure 2

5.1.2 Difference between ﬁbers with NA 0.22 and NA 0.11 2

5.1.3 Compatibility and selection of the proper laser source 3

5.1.4 Advantages of ﬁbers with NA 0.11 3

5.2 Technical data of the ﬁber optic cables LL-97 4

5.3 Technical data of the ﬁber optic processing head 5

5.3.1 Technical data ﬁber processing head LLBK25 6

5.3.2 Technical data ﬁber processing head LLBK26 7

5.3.3 Technical data of the ﬁber optic processing head LLBK45 8

5.3.4 Technical data ﬁber optic processing head LLBK60 10

5.3.5 C-Mount camera and options 14

5.4 Setup and dimensions 15

5.4.1 Fiber processing heads LLBK25 15

5.4.2 Fiber processing heads LLBK26 16

5.4.3 Fiber processing heads LLBK45 18

5.4.4 Fiber processing heads LLBK45 1kW 22

5.4.5 Fiber processing heads LLBK60 23

5.5 CCD-camera with C-mount 24.0404-03-01/04

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Lichtleiter

Max. Akzeptanzwinkel Θ des LL NA 0.22

Lichtleiter

Max. Akzeptanzwinkel Θ des LL NA 0.11

Laserstrahl

Laser sources

5 Technical data of the beam guidance

with ber optic cables

5.1 Introduction

5.1.1 Selection procedure

For the deﬁnition of the modules for a speciﬁc process, the following steps are proposed for the beam guiding system. Several loops might be necessary.

Step 1 Deﬁne the required optical spot size to reach the required process result. Step 2 Decide which type of head is the best for your system requirements. Step 3 Select the process heads, which give you the required spots. This will also deﬁne the ﬁber type.

tep 4 Given the Fiber and the laser parameters of the process, select the laser source.

5.1.2 Difference between ﬁbers with NA 0.22 and NA 0.11

The Numerical Aperture NA of the Fiber is deﬁned as:

NA = sin (Θ) with Θ

enter the ﬁber and be transmited without any losses.

Max.

ﬁber optic = 25.4°

half angle = 12.7°

Max. beam parameter product of the ﬁber output = 22 mm.mrad for 200 µm ﬁber

as half angle under which the light can

acceptance full angle of a NA 0.22

Max. acceptance full angle of a NA 0.11 ﬁber optic = 12.6°

half angle = 6.3°

Max. beam parameter product of the ﬁber output = 11 mm.mrad for 200 µm ﬁber

The beam quality of a NA 0.11 beam, e.g. as measured by the beam parameter product, is twice that of a NA 0.22 beam for the same ﬁber diameter, therefore the maximum average power of a NA 0.11 laser source is reduced compared to one of NA 0.22. The laser beam entering the ﬁber must ﬁt inside the angle of the NA of the ﬁber used, i.e. the angle of the beam must be equal or smaller than the acceptance angle of the ﬁber. The same holds true for the beam entering the process head: It is therefore necessary to match the NA of laser, ﬁber and head.

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100 : 100

200 : 100

200 : 50

Laser sources

5 Technical data of the beam guidance

with ber optic cables

5.1.3 Compatibility and selection of the proper laser source

The following table shows the allowed combinations of laser, ﬁber and head. Lasers for NA 0.11 have to be especially conﬁgured.

Laser Fiber Working head Compatibility

0.11 0.11 0.11 OK

0.11 0.11 0.22 OK

0.11 0.22 0.11 Special solution possible

0.11 0.22 0.22 OK

0.22 0.11 0.11 NOK, destroys the ﬁber

0.22 0.11 0.22 NOK, destroys the ﬁber

0.22 0.22 0.11 NOK, destroys the ﬁber

0.22 0.22 0.22 OK

5.1.4 Advantages of ﬁbers with NA 0.11

The beneﬁt in using NA 0.11 ﬁbers lies in the ability to produce smaller diameter processing heads or processing heads of the same diameter with smaller spot size at same focal distance.

Fiber NA 0.22 Head diameter = 45mm Focal distance ~ 100mm Spot diameter = Fiber diameter

Fiber NA 0.11 Head diameter = 25mm Focal distance ~ 100mm Spot diameter = Fiber diameter

Fiber NA 0.11 Head diameter = 45mm Focal distance ~ 100mm Spot diameter = ½ Fiber diameter

Fiber NA 0.11 Head diameter = 45mm Focal distance ~ 50mm Spot diameter = ¼ Fiber diameter

Example: 50µspotwith200µber or 25µspotwith100µber

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5 Technical data of the beam guidance

with ber optic cables

5.2 Technical data of the ﬁber optic cables LL-97

When using ﬁber optic cables, the following settings have to be noted, which in general are not protected by system parameters.

Fiber optic cables LL-97 NA 0.22 (Protective tube grey)

Fiber diameter 100 µm 200 µm 400 µm 600 µm

Type LL122 LL222 LL422 LL622 Color code at connector Brown Red Yellow Blue

rt. No. 3m

A 5m 10m

Wave length 1064 nm 1064 nm 1064 nm 1064 nm Bending radius min. continous 200 mm 200 mm 200 mm 200 mm Numerical aperture NA 0.22 0.22 0.22 0.22

eamparameterproduct,max.atberoutput

Peak power max. 20 W 150 W 500 W 1000 W Average power max. 2 kW 6 kW 12 kW 20 kW Pulse energy max. 6 J 30 J 100 J 180 J Pulse length max. 100 ms 100 ms 100 ms 100 ms

34.0996

34.0997

34.0998

11 mm.

mrad

34.0993

34.0994

34.0995

22 mm.

mrad

34.0918

34.0919

34.0920

44 mm.

mrad

34.0914

34.0915

34.0916

66 mm.

mrad

Fiber optic cables LL-97 NA 0.11 (Protective tube green)

Fiber diameter 50 µm 100 µm 200 µm 400 µm 600 µm

Type LL051 LL111 LL211 LL411 LL611 Color code at connector Green Brown Red Yellow Blue

rt. No. 3m

A 5m 10m

Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Bending radius min. continous 200 mm 200 mm 200 mm 250 mm 200 mm Numerical aperture NA 0.11 0.11 0.11 0.11 0.11

eamparameterproduct,max.atberoutput

Peak power max. 5 W 15 W 100 W 200 W 1000 W Average power max. 1 kW 2 kW 6 kW 12 kW 20 kW Pulse energy max. 5 J 6 J 25 J 50 J 180 J Pulse length max. 100 ms 100 ms 100 ms 100 ms 100 ms

34.1432

34.1433

34.1434

2.25mm. mrad

34.1082

34.1083

34.1084

5.5mm. mrad

34.1085

34.1086

34.1087

11mm.

mrad

34.1088

34.1089

34.1090

22mm.

mrad

34.1091

34.1092

34.1093

33mm.

mrad

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Service instructions Laser sources

INFORMATION FOR AVOIDING DAMAGE TO THE INSTALLATION

. Use that type of ﬁber, for which the laser source is designed. For any admissible ap-

1 plication it is also possible to utilize a ﬁber optic cable with a larger diameter.

2. Only work within the parameter range, given in the «Working Range Diagrams». Working outside of these diagrams may damage the ﬁber.

3. Together with the working heads LLBK the ﬁber optic cable LL-97 can be used for welding in all directions when observing the conditions outlined in the appropriate application work sheet. For vertical processing on highly reﬂective materials, the fo cal point of the processing has to be on the workpiece surface. Any de-focusing in order to achieve larger spot diameters can damage the ﬁber-optic cable. In this case, a larger diameter ﬁber-optic cable has to be utilized. An inclination of the pro cessing head by 15° relative to the vertical of the processing surface prolongs the service lifetime of the ﬁber-optic cable. The peak power shall be so high, that the melting point of the processed material (highly reﬂecting) is reached.

5 Technical data of the beam guidance

with ber optic cables

5.3 Technical data of the ﬁber optic processing head

For the various ﬁelds of application several type ranges exist. The following remarks apply to them all:

1. The ﬁber optic processing heads can be used with the ﬁber optic cables LL-90 / LL-97 and the ﬁber diameters 50 µm, 100 µm, 200 µm, 400 µm and 600 µm.

2. The max. average power of the ﬁber optic processing heads depends on the type of processing and on the laser power reﬂected back into the processing head during the processing.

3. The indicated max. average power refers to cutting with a cutting nozzle and oxygen. During wel ding it is reduced by a factor of 2 to 3, depending on the material and the plasma torch. An effective suc tion extraction of the plasma torch is exceedingly important. Depending on the average power and the application, the ﬁber optic processing head has to be cooled through the holder. This can be necessary especially during welding.

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with ber optic cables

5.3.1 Technical data ﬁber processing head LLBK25

LLBK25 • Small and low weight

Fixing diameter: 25 mm • Max. average power 300 W l

30 W for 1) •

Theoretical spot size [µm]

Article

focal length [mm]

collimation:

focusing

LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total mm kg

24.0364 40:40 50 100 100 200 200 400 400 600 0° 27° 34 0.151 ---

24.0365 40:40 50 100 100 200 200 400 400 600 90° 27° 34 0.166 A+,B+

24.0377 40:40 50 100 100 200 200 400 400 600 0° 27° 1 0.225 --- 2)

24.0378 40:40 50 100 100 200 200 400 400 600 90° 27° 1 0.240 --- 2)

24.0379 90:90 50 100 200 400 0° 14° 81 0.235 --- 1)

24.0402 90:90 50 100 200 400 90° 14° 81 0.250 A+,B+ 1)

for the different ﬁbers

Reference types in bold

integration in automated equipment, tools, robots

ow cost

Vision with limited quality and 90° version only

• Limited options and specials

Mechancal

conﬁguration

Cone angle

Working distance

Weight

Vision

Notes

Notes 1) Lens is limited to 30 W maximum average power and increases theoretical spot

size by 30 to 40 µm. To avoid these limitations use LLBK26

2) Includes cutting nozzle 34.0612

Vision A+: Optional C-mount adapter, see chapter for camera and options

34.1149 to LLBK25: C-mount adapter, adjustable in XYZ, including lens for image magniﬁcation

Vision B+: Optional mikro-CCD-camera

34.0822 to LLBK25: Adapter to micro-camera, item 85.5013

85.5013 to LLBK 25:

Micro-CCD camera, colour, with 240 VAC power supply, needs adapter 34.0822

Accessories to LLBK25

34.0612

to LLBK25: Nozzle holder 18 bar with protection glas and nozzle, for F=40 mm, Ø1.5 mm

45.2423 to LLBK25: Nozzle F=40 mm, Ø 1.5 mm

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5.3.2 Technical data ﬁber processing head LLBK26

LLBK26 • Same as LLBK25, but oil and shake proof

Fixing diameter: 26 mm • Max. average power 250 W •

Theoretical spot size [µm]

Article

focal length [mm]

collimation:

focusing

LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total mm kg

24.0439 40:40 50 100 100 200 200 400 400 600 0° 27° 34 0.289 --- 2)

24.0440 40:40 50 100 100 200 200 400 400 600 90° 27° 34 0.292 --- 2), 4)

24.0441 40:40 50 100 100 200 200 400 400 600 0° 27° 1 0.289 --- 1), 2)

24.0442 40:40 50 100 100 200 200 400 400 600 90° 27° 1 0.292 ---

24.0437 90:90 50 100 200 400 0° 14° 81 0.365 --- 3)

24.0438 90:90 50 100 200 400 90° 14° 81 0.331 --- 3), 5)

24.0456 90:90 28 56 111 222 90° 25° 1 ---

for the different ﬁbers

Reference types in bold

Preadjusted in working distance 90° versions additionally preadjusted in x/y

No vision, camera in connector for alignment in development

•

Mechancal

conﬁguration

Cone angle

Working distance

Weight

Vision

1), 2), 4)

1), 2), 5)

Notes

Notes 1) Includes cutting nozzle 34.0612

2) Preadjusted in working distance to +/- 0.1 mm

3) Preadjusted in working distance to +/- 0.2 mm

4) Preadjusted in x/y to +/- 0.02 mm

5) Preadjusted in x/y to +/- 0.05 mm

Accessories and options to LLBK26

31.1335 to LLBK26: Sealing of ﬁber connector 4B. Note: This sealing has to be mounted on the ﬁber cable. It is recommended to order ﬁber cable with sealing mounted.

31.1372 to LLBK26: Interlock ﬁber connector 4B with interlock cable of 30 cm length, without connector

31.1375 to LLBK26: Nozzle holder 18 bar with protection glass and nozzle, for F = 40 mm, Ø 1.5 mm

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with ber optic cables

5.3.3 Technical data of the ﬁber optic processing head LLBK45

LLBK45 • Standard ﬁber processing head

Fixing diameter 45 mm • Max. average power 550 W •

100 W für 1) •

Table for LLBK45 - part 1

Theoretical spot size [µm]

Article

24.0387

24.0457

24.0366

24.0367

24.0368

24.0369

24.0370

24.0385

85.4011

24.0371

24.0372

24.0373

24.0374

24.0375

24.0386

85.4012

24.0452

24.0453

24.0454

24.0455

24.0450

24.0424

focal length [mm]

collimation:

100:150 100:150

100:100

100:50

200:200

200:100

200:50 200:50

focusing

LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total mm kg

75 150 150 300 300 600 600 900 0° 15° 151 0.27 --75 150 150 300 300 600 600 900 90° 15° 151 O+ 50 100 100 200 200 400 400 600 0° 23° 50 100 100 200 200 400 400 600 90° 23° 50 100 100 200 200 400 400 600 0° 23° 1 0.65 --- 2) 50 100 100 200 200 400 400 600 90° 23° 1 0.86 M 2) 50 100 100 200 200 400 400 600 90° 23° 50 100 100 200 200 400 400 600 90° 23° 50 100 100 200 200 400 400 600 90° 23° 25 50 50 100 100 200 200 300 0° 40° 25 50 50 100 100 200 200 300 90° 40° 25 50 50 100 100 200 200 300 0° 40° 1 0.49 --- 3) 25 50 50 100 100 200 200 300 90° 40° 1 0.85 M 3) 25 50 50 100 100 200 200 300 90° 40° 25 50 50 100 100 200 200 300 90° 40° 25 50 50 100 100 200 200 300 90° 40°

50 100 200 400 0° 12° 182 --- 6) 50 100 200 400 90° 12° 182 O+ 6) 25 50 100 200 0° 23° 25 50 100 200 90° 23°

12.5 25 0° 40° 1 ---

12.5 25 90° 40° 1 O+

for the different ﬁbers

Reference types in bold

Simple, prooved and low cost Compact Vision optional for 90° versions, no variants

• Variants for NA 0.11 ﬁbers

• High power heads for welding 115:115 and cutting 75:50

• limited options and specials

Mechancal

conﬁguration

Cone angle

Working distance

91.5

33.5

86.1

Weight

0.27 ---

0.63 M

1.50 A

0.55 ---

0.55 O+

0.31 ---

0.67 M

1.60 A

0.57 ---

0.57 O+

--- 6)

O+ 6)

Vision

Notes

3),5)

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Table for LLBK45 - part 2

Theoretical spot size [µm]

Article

24.0394

24.0395

24.0391

24.0397

focal length [mm]

collimation:

75:50 75:50

115:115 115:115

focusing

LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total mm kg

34 67 67 133 133 267 267 400 0° 43° 1 0.75 --34 67 67 133 133 267 267 400 90° 43° 1 0.83 O+ 50 100 100 200 200 400 400 600 0° 29° 106 0.95 --50 100 100 200 200 400 400 600 90° 29° 106 1.03 O+

for the different ﬁbers

Reference types in bold

Mechancal

conﬁguration

Cone angle

Working distance

Weight

Vision

1), 4)

1),4),7)

1),7)

Notes 1) 1000 W max. average power when water cooled. 500 W else.

Cooling unit 34.0787 included.

2) Includes cutting nozzle for f = 100 mm

3) Includes cutting nozzle for f = 50 mm

4) Includes cutting nozzle 34.0786/45.3088 for 75: 50

5) Laser with NA 0.07 necessary, otherwise losses may occur.

6) Head with NA 0.09, some losses may occur with ﬁber 0.11.

7) Vision for set-up only, acceptable image quality only in center of picture

Vision A: Includes C-mount adapter (see special chapter for camera and options)

34.1149 to LLBK25: C-mount adapter, adjustable in XYZ, including lens for image magniﬁcation

Vision C: Includes CCD-chip-camera

85.5015 to LLBK45: CCD chip-camera 1/3» B/W, with 12 V DC power supply, needs no C-mount

Vision M: Includes monocular

34.0348 to LLBK45: Monocular with 10x ocular

Vision O+: Optional mounting of vision A, C or M

Notes

Accessories to LLBK45

34.0602 to LLBK45: Conversion lens from F = 100 to F = 50 mm

34.xxxx to LLBK45: Nozzle holder with graphit nozzle and protection glass, for welding only, F = 150 mm

34.0437 to LLBK45: Nozzle holder with graphit nozzle and protection glass, for welding only, F = 100 mm

34.0604 to LLBK45: Nozzle holder 18 bar with protection glass and nozzle, for F = 100 mm, cutting

34.0816 to LLBK45: Nozzle holder 18 bar with protection glass and nozzle, for F = 50 mm

45.2433 to LLBK45: Nozzle, 18 bar, F = 100 mm, Ø 1.0 mm

45.3207 to LLBK45: Nozzle, 18 bar, F = 50 mm, Ø 0.5 mm

34.0787 to LLBK45: Cooling unit with 2x5 m hose, 4x2.5 mm

34.1054 Collimator, straight, with LASAG ﬁber connector Ø = 45mm, F = 100mm, with adapter 45.4154 to fast Precitec axis LD 30C D50

34.1055 Collimator, right-angled, with LASAG ﬁber connector Ø = 45mm, F = 100mm, with adapter 45.4154 to fast Precitec axis LD 30C D50

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Fokussiereinheit Focussing

Kollimation Collimation

Umlenkkopf Basic unit

Lichtleiter Fiber optic

Beobachtung Vision

Laser sources

5 Technical data of the beam guidance

with ber optic cables

5.3.4 Technical data ﬁber optic processing head LLBK60

LLBK60 • New features: superior quality vision, stereo vision,

Fixing diameter: 60 mm zoom, illumination options, plasma light blocker Max. average power 500 W •

5.3.4.1 The modular concept of the LLBK60

Highest ﬂexibility by modular concept with numerous

variants

Covers any applicable spot size

•

The Nd:YAG laser beam, coming out from the ﬁber, is collimated in the collimation module to a parallel beam, than reﬂected by 90° in the basic module and focussed to the workpiece in the focusing module. The vision rays pass the reﬂecting mirror to the vision module.

asic unit In addition to the optical functions, the basic unit serves to ﬁx the LLBK60 to the processing system. The ﬁxture must allow the LLBK60 to the positioned in rela tion to the required focal plane.

Collimation modules • F=100 for NA 0.22 or F=200 for NA 0.11

• Zoom for adjustable focus spot size: F=25 to F=75 for NA 0.22 and F=50 to F=150 for NA 0.11

Focusing modules • F=60, F=100, F=150 and F=200

• many options as nozzles etc. Superion quality • Stereo binocular in various conﬁgurations

vision options • Standard binoculars, monocular

• low cost camera option with monocular for set-up

• camera adapters with different magniﬁcations Illumination • Ring illumination with quadrant control, for all applications without nozzle

• Coaxial illumination, e.g. with nozzle or limited space, for mono vision only

• Fiber illumination

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5.3.4.2 Theoretical spot sizes for all combinations

Theoretical spot size [µm]

for the different ﬁbers

Reference types in bold

Focusing

Collimation

length

LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total mm

100 200 100 200 200 400 400 800 800 1200 12° 173 100 150 75 150 150 300 300 600 600 900 16° 130 100 100 50 100 100 200 200 400 400 600 25° 76 100 60 30 60 60 120 120 240 240 360 38° 34 200 200 50 100 200 400 12° 173 200 150 38 75 150 300 16° 130 200 100 25 50 100 200 25° 76 200 60 15 30 60 120 38° 34

25...75 200

25...75 150

25...75 100

25...75 60

50...150 200

50...150 150

50...150 100

50...150 60

134... 400

100... 300

67....

200

40... 120

67....

200

50....

150

38....

100

20....

267... 800

200... 600

133... 400

80... 240

133...

100... 300

67... 200

40...

400

120

267... 800

200... 600

133... 400

80... 240

533... 1600

400... 1200

267... 800

160... 480

267... 800

200... 600

133... 400

80... 240

533... 1600

400... 1200

267...

160...

800

480

1067... 3200

800... 2400

533... 1600

320... 960

533...

400...

267...

160...

1600

1200

800

480

1067... 3200

800... 2400

533... 1600

320...

960

1600... 4800

1200... 3600

800... 2400

480... 1440

Cone angle

3...9° 173

7...19° 130

7...19° 76

13...37° 34

3...9° 173

7...19° 130

7...19° 76

13...37° 34

Working distance

Notes

) Working distance is given for the option protection glass module for welding

34.0397.

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5.3.4.3 Magniﬁcation factors of stereo vision

Ocular Focusing No magn. Magniﬁcation changer with 5 steps Zoom magn.

lens module

0.63 1.0 1.6 2.5 4.0

.63 ..... 4.0

10x F=200 11 4.2 6.7 11 17 27

F=150 14 5.6 8.9 14 22 36 F=100 21 8.4 13 21 33 53 F=60 36 14 22 36 56 89

16x F=200 17 6.7 11 17 27 43

F=150 23 9.0 14 23 36 57 F=100 34 13 21 34 53 85 F=60 57 22 36 57 89 142

.2 ..... 27

.6 ..... 36

.4 ..... 53

14 ..... 89

.7 ..... 43

9.0 ..... 57

13 ..... 85

22 ..... 142

5.3.4.4 Basic conﬁgurations, complete

85.4020 Processing head LLBK60 100:100 with monocular 45°, collimation, protection glass welding, adapter optics, monocular 45° with ocular 10x and crosshair Weight: 2.55 kg

85.4021 Processing head LLBK60 100:100 with stereo binocular, collimation with zoom, protection glass welding, adapter optics for stereo viewing, magniﬁcation changer

0.63- to 4-times, 5 steps, stereo binocular with ocular 10x and crosshair Weight: 3.95 kg

5.3.4.5 Liste of modules

34.1064 to LLBK60: basic unit, complete with mirror

34.1153 to LLBK60: Turning block 90° to basic unit, complete with mirror

31.1378 to LLBK60: Extension tube 30 mm between basic unit and turning block, necessary for stereo vision

Collimation

34.1057 to LLBK60: Collimation F = 100 mm

34.1154 to LLBK60: Collimation F = 200 mm, applicable only for NA 0.11

34.1152 to LLBK60: Collimation with zoom f = 25 mm to F = 75 mm, NA = 0.22

34.1160 to LLBK60: Collimation with zoom f = 50 mm to F = 150 mm, for NA = 0.11 only

Focusing modules

34.1103 to LLBK60: Focusing module F = 200 mm

34.1118 to LLBK60: Focusing module F = 200 mm, with drive +/- 4 mm

34.1059 to LLBK60: Focusing module F = 100 mm

34.1104 to LLBK60: Focusing module F = 100 mm, with drive +/- 4 mm

34.1187 to LLBK60: Focusing module F = 150 mm

34.1188 to LLBK60: Focusing module F = 150 mm, with drive +/- 4 mm

34.1076 to LLBK60: Focusing module F = 60 mm, in developmentg

34.1177 to LLBK60: Focusing module F = 60 mm, with drive +/- 4 mm, in development

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Focusing accessories

34.0397 to LLBK60: Module protection glass for welding D40x2

34.1058 to LLBK60: Module welding nozzle graphite, f = 100 mm

34.1155 to LLBK60: Crash protection unit

31.1358 to LLBK60: Shielding gas supply with valve, goose neck style, in development

34.1141 to LLBK60: Cutting nozzle f = 100 mm, 18 bar, in development

34.1142 to LLBK60: Cutting nozzle f = 50 mm, 18 bar, in development

34.1105

32.2012

to LLBK60: Ringlight D60 white, f = 100, 20 diodes, cable length 1.5 m, pilot customers only to LLBK60: Power supply for ringlight with quadrant control, 12VDC, pilot customers only

62.0182 Power supply 230 VAC / 12V DC

General notes when using nozzles:

A ringlight is not recommended. Either use coaxial diode illumination or illumination with external ﬁ

• ber cables.

• The nozzle does not allow a good stereo vision, as the ﬁeld of view of the nozzle is too small.

Moni vision

34.1110 to LLBK60: Adapter optics for camera adapter 90° or monocular, with laser safety ﬁlter

41.7302 to LLBK60: Camera adapter 0° with C-mount

34.1111 to LLBK60: Camera adapter 90° with C-mount

34.1112 to LLBK60: Adapter optics with selectable C-mount adapter

34.0281 to LLBK60: Monocular 45° with ocular 10x and crosshair

34.0537 to LLBK60: Monocular 90° with ocular 10x and crosshair

31.1377 to LLBK60: Adapter to 24.0244, adapter optics to RS-BAK

34.1060 to LLBK60: Coaxial diode illumination, 8 sets of white diodes, 12VDC, not for stereo vision, pilot customers only

Stereo vision

34.1163 to LLBK60: Adapter for stereo viewing with vision focus and cross hair adjustment and laser safety ﬁlter

34.1133 to LLBK60: Stereo binocular 45° with ocular 10x and crosshair

64.0684 to LLBK60: Magniﬁcation changer, magniﬁcation 0.63- to 4-times, 5 steps

64.0685 to LLBK60: Zoom for stereo viewing, magniﬁcation 0.63- to 4-times, variable

34.1134 to LLBK60: Camera adapter with C-mount, selectable 0-100% for ½" camera

34.1135 to LLBK60: Camera adapter with C-mount, selectable 0-50% for ½" camera

34.1136

to LLBK60: Stereo trinocular with ocular 10x and crosshair a. fototubus selectable 0-50%

34.1164 to LLBK60: Camera adapter 0.63x for trinocular with C-mount for ½" camera

34.1165 to LLBK60: Stereo binocular ERGOTUBUS 10°-50° with ocular 10x and crosshair

Accessories to mono and stereo vision

34.1143 to LLBK60: Plasma light blocker with control

Fokussierobjektive

34.1156 to LLBK60: Lens F = 200 mm

34.1117 to LLBK60: Lens F = 150 mm

34.1074 to LLBK60: Lens F = 100 mm

34.1174 to LLBK60: Lens F = 60 mm

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5.3.5 C-Mount camera and options

CCD-Camera with C-mount for LLBK and BAK4, see drawing 24.0404-03-01/03

62.0186 CCD camera Watec ½" b/w, 12 V DC

62.0182 Power supply 230 V AC / 12 V DC

62.0175 TV Monitor, EM 96C 50Hz

62.0187 Cross hairs generator, 2x

63.5219 BNC-BNC cable, 1m

63.1918 BNC-BNC cable, 6m

22.0285 LCD-Monitor in housing

33.0836 LCD-Monitor with cross hairs generator

Illumination with external ﬁber cable

64.0600 Light source LQ200 for ﬁber guide 240 V AC

64.0607 Fiber guide 0.4 m

64.0232 Fiber guide 1.0 m

64.0234 Focusing lens

35.0021 Protection to focusing lens

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Lichtleiter-Bearbeitungsköpfe LLBK25

Fiber processing head LLBK25

Laser sources

5 Technical data of the beam guidance

with ber optic cables

5.4 Setup and dimensions

5.4.1 Fiber processing heads LLBK25

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Lichtleiter-Bearbeitungsköpfe LLBK26

Fiber Processing Head LLBK26

LLBK26 40:40, 90°

Art.Nr.24.0440 schweissen/welding

Art.Nr.24.0442 schneidenmitDüse cuttingwithnozzle

LLBK26 40:40, 0°

Art.Nr.24.0439 schweissen/welding

Art.Nr.24.0441 schneidenmitDüse cuttingwithnozzle

LLBK26 90:90, 90°

Art.Nr.24.0438 schweissen/welding

Laser sources

5.4.2 Fiber processing heads LLBK26

5 Technical data of the beam guidance

with ber optic cables

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Lichtleiter-Bearbeitungsköpfe LLBK26

Fiber Processing Head LLBK26

LLBK26 40:40, 0°

Art.Nr.24.0437 schweissen/welding

LLBK26 40:40, 0°

Art.Nr.24.0456 schneidenmitDüse cuttingwithnozzle

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5 Technical data of the beam guidance

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Lichtleiter-Bearbeitungsköpfe LLBK45

Fiber Processing Head LLBK45

LLBK45 100:100, 0°

Art.Nr.24.0366 schweissen/welding

Art.Nr.24.0368 schneidenmitDüse cuttingwithnozzle

LLBK45 100:100, 90°

Art.Nr.24.0385 schweissen/welding keineBeobachtungspositionen

no vision options

LLBK45 100:100, 90°

Art.Nr.24.0367 schweissen/welding mitMonokular/withmonocular

Art.Nr.24.0369 schneidenmitDüse cuttingwithnozzle mitMonokular/withmonocular

Art.Nr.24.0479 schweissen/welding mitjederBeobachtungsposition foranyoptionalvision

LLBK45 100:100, 90°

Art.Nr.24.0370 schweissen/welding mitC-mount/withc-mount

LLBK45 100:50, 90°

Art.Nr.24.0375 schweissen/welding mitC-mount/withc-mount

Laser sources

5.4.3 Fiber processing heads LLBK45

5 Technical data of the beam guidance

with ber optic cables

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Lichtleiter-Bearbeitungsköpfe LLBK45

Fiber Processing Head LLBK45

LLBK45 100:50, 90°

Art.Nr.24.0372 schweissen/welding mitMonokular/withmonocular

Art.Nr.24.0374 schneidenmitDüse cuttingwithnozzle mitMonokular/withmonocular

LLBK45 100:50, 90°

Art.Nr.24.0386 schweissen/welding keineBeobachtungspositionen

no vision options

Art.Nr.24.0480 schweissen/welding mitjederBeobachtungsposition foranyoptionalvision

LLBK45 100:50, 90°

Art.Nr.24.0371 schweissen/welding

Art.Nr.24.0373 schneidenmitDüse cuttingwithnozzle

Laser sources

5 Technical data of the beam guidance

with ber optic cables

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Lichtleiter-Bearbeitungsköpfe LLBK45

Fiber Processing Head LLBK45

LLBK45 100:150, 0°

Art.Nr.24.0387 schweissen/welding

LLBK45 100:150, 90°

Art.Nr.24.0457 schweissen/welding

LLBK45 200:50, 0°

Art.Nr.24.0450 schneidenmitDüse cuttingwithnozzle

LLBK45 200:50, 90°

Art.Nr.24.0424 schneidenmitDüse cuttingwithnozzle

Laser sources

5 Technical data of the beam guidance

with ber optic cables

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Lichtleiter-Bearbeitungsköpfe LLBK45

Fiber Processing Head LLBK45

LLBK45 200:100, 0°

Art.Nr.24.0454 schweissen/welding

LLBK45 200:100, 90°

Art.Nr.24.0455 schweissen/welding

LLBK45 200:200, 0°

Art.Nr.24.0452 schweissen/welding

LLBK45 200:200, 90°

Art.Nr.24.0453 schweissen/welding

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 21

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Service instructions

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK45 1kW

Fiber Processing Head LLBK45 1kW

LLBK45 75:50, 0°

Art.Nr.24.0394 schneidenmitDüse cuttingwithnozzle

LLBK45 75:50, 90°

Art.Nr.24.0395 schneidenmitDüse cuttingwithnozzle

LLBK45 115:115, 0°

Art.Nr.24.0391 schweissen/welding

LLBK45 115:115, 90°

Art.Nr.24.0397 schweissen/welding

Laser sources

5 Technical data of the beam guidance

5.4.4 Fiber processing heads LLBK45 1kW

with ber optic cables

86 . 0621 - 05 - 22

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

Laser sources

5.4.5 Fiber processing heads LLBK60

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 23

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Basic

POS110 Art.Nr.34.1064 Basicunitcompletewithmirror

POS120 Art.Nr.34.1153 Turningblock90°tobasicunit, completewithmirror

POS130 Art.Nr.31.1378 Extensiontube45mmbetween basicunitandturningblock

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 24

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Collimation

POS210 Art.Nr.34.1057 Collimationf=100mmNA0.22

POS 220 Art.Nr.34.1154 Collimation f=200mm

applicableonlyforNA0.11

POS 240 Art.Nr.34.1152 Collimationwithzoom

f=25mm to f=75mm, NA 0.22

POS 250 Art.Nr.34.1160

Collimationwithzoom f=50mmtof=150mm,NA0.11

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 25

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Focussing

POS310 Art.Nr.34.1176 Focussingmodulef=60mm

POS 320 Art.Nr.34.1177 Focussingmodulef=60mmwith drive+/-1mm

POS 330 Art.Nr.34.1059 Focussingmodulef=100mm

POS 340 Art.Nr.34.1104 Focussingmodulef=100mm withdrive+/-4mm

POS 350 Art.Nr.34.1187 Focussingmodulef=150mm

POS 360 Art.Nr.34.1188 Focussingmodulef=150mm withdrive+/-4mm

POS 370 Art.Nr.34.1103 Focussingmodulef=200mm

POS 380 Art.Nr.34.1118 Focussingmodulef=200mm withdrive+/-4mm

POS410 Art.Nr.34.0397 Protectionglassmodulefor weldingD=40x2

POS 420 Art.Nr.34.1058 Weldingnozzlegraphitemodule f=100

POS 430 Art.Nr.31.1394 Weldingnozzlegraphitemodule f=150

POS 450 Art.Nr.31.1358 GasvalveNW4max.12bar 24VDC16W

POS510 Art.Nr.34.1179 RinglightRL1D60white4x5 diodesf=100tof=150to controllerCT1

POS 550 Art.Nr.34.1162 Focussiglenstof=60for ringlightRL1D60

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 26

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Vision mono

POS810 Art.Nr.34.1110 Adapteropticsmonoforcamera adapterormonocularwith lasersafetyfilter

POS 820 Art.Nr.24.0244 AdapteropticsRS-BAKto cameraadapterormonocular withlasersafetyfilter

POS821 Art.Nr.41.7302 cameraadapter0°withC-mount

POS 822 Art.Nr.31.1377 AdaptertoadapteropticsRSBAK/basicunit

POS 830 Art.Nr.34.1112 Adapteropticswithselectable cameraadapterormonocular withlasersafetyfilter

POS 840 Art.Nr.34.0281 Monocular45°withocular10x andcrosshair

POS 845 Art.Nr.34.1507 Monocular45°imagecorrection withoccular10xandcrosshair

POS 850 Art.Nr.34.0537 Monocular90°withocular10x andcrosshair

POS 860 Art.Nr.34.1111 Cameraadapter90°withC-

mount

POS 570 Art.Nr.34.1197

CoaxiallightCL1white8diodes tocontrollerCT1

POS 660 Art.Nr.62.0186 CCD-camerab/wWatec½” 12VDC

POS 650 Art.Nr.62.0182 Powersupply230VAC/12VDC

POS610 Art.Nr.34.1196 PlasmalightblockerPA1to controllerCT1

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 27

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Vision stereo

POS910 Art.Nr.34.1163 Adapteropticsstereo. Adapterforstereoviewingwithvision focus,crosshairadjustmentandlaser safetyfilter

POS915 Art.Nr.34.1113 Adaptertostereobinocularswith lasersafetyfilter

POS920 Art.Nr.34.1133 Stereobinocular45°withocular10x andcrosshair

POS930 Art.Nr.64.0684 Magnificationchangerstereo selectable0.63;1;1.6;2.5;4

POS940 Art.Nr.64.0685 Magnificationzoomstereo magnification0.63to4timesvariable

POS950 Art.Nr.34.1135 CameraadapterwithC-mount selectable0-50%for½”camera

POS951 Art.Nr.34.1134 CameraadapterwithC-mount selectable0-100%for½”camera

POS960 Art.Nr.34.1136 Stereotrinocular withocular10xandcrosshair fototubusselectable0-50%

POS961 Art.Nr.34.1193 C-mount-Adapter1xtotrinocular

POS962 Art.Nr.34.1164 C-mount-Adapter0.63xtotrinocular

POS970 Art.Nr.34.1165 StereobinocularERGOTUBUSwith ocular10xandcrosshair

POS 660 Art.Nr.62.0186 CCD-camerab/wWatec½”12VDC

POS 650 Art.Nr.62.0182 Powersupply230VAC/12VDC

POS610 Art.Nr.34.1196 PlasmalightblockerPA1tocontroller CT1

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 28

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

OVERVIEW

LLBK60 Controller

POS710 Art.Nr.32.2046 BK-controllerCT1

POS 720 Art.Nr.32.2053 InterfacecableCT1/modules

4p l=2m

POS 730 Art.Nr.32.2050

Buscable8pL=2m

POS 740 Art.Nr.32.2052 InterfacecableCT1/laser conections:COM1/2;USER1; RS232customerl=7m

POS 750 Art.Nr.32.2051 Interfacecablelight/costumer PCconections:RS232 customer;powersupply 230/110VACto24VDCl=7m

with PC-SW on CD

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5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 29

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

407.87

122.68

61.8

31.5

41.5129

Ø44.3

Ø59.5

23°

Ø60g6

41.5

M4/6mm deep(bothsides)

tofixtheLLBK60

fixingscrews

tobeamexpander

fixingscrews

tocollimation

tofixtheLLBK60

50 70

80.1964.5

Ø61

20.5

LLBK60 Product

Art.Nr. 85.4020 ProcessingheadLLBK60,100:100with monocular45°

Protectionglasswelding,adapteroptics, monocular45°withocular10xand crosshair

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 30

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

142.73 83 49.5 70 20

20.535

Ø61

80.1964.5

120.970

41.541.5

12977

180

102

70.15

4.0

31.5

2323

M4/6mm deep(bothsides)

tofixtheLLBK60

Ø60g6

23°

Ø44.3

Ø59.5

fixingscrews

tobeamexpander

tofixtheLLBK60

23 23

fixingscrews

tocollimation

510.41

LLBK60 Product

Art.Nr. 85.4021 ProcessingheadLLBK60,100:100 withstereobinocular

Protectionglasswelding,adapter opticsforstereoviewing, magnificationchanger0.63to4times, 5steps,stereobinocularwithocular 10xandcrosshair

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 31

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

20.5

2323

41.5

M4/6mmdeep(bothsides)

tofixtheLLBK60

fixingscrews

tocollimation

tofixtheLLBK60

Focussing

Vision

Collimation

baseunit90°

turningblock

Ø60g6

fixingscrews

forbeamexpander

LLBK60 Basic

Art.Nr. 34.1064 Basicunit,completewithmirror

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 32

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Basic

Art.Nr. 31.1378 Extensiontube45mm betweenbasicunitandturningblock

LLBK60 Basic

Art.Nr. 34.1153 Turningblock90° tobasicunit,completewithmirror

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 33

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Collimation

Art.Nr. 34.1057 Collimationf=100mmNA0.22

LLBK60 Collimation

Art.Nr. 34.1154

Collimation f=200mm

applicableonlyforNA0.11

LLBK60 Collimation

Art.Nr. 34.1152 Collimationwithzoom

f=25mm to f=75mm, NA=0.22

Art.Nr. 34.1160 Collimationwithzoom f=50mmtof=150mm,NA0.11

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 34

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Focussing

Art.Nr. 34.1176 Focussingmodulef=60mm

Art.Nr. 34.1177 Focussingmodulef=60mm withdrive+/-1mm

LLBK60 Focussing

Art.Nr. 34.1059 Focussingmodulef=100mm

Art.Nr. 34.1104 Focussingmodulef=100mm withdrive+/-4mm

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 35

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Focussing

Art.Nr. 34.1187 Focussingmodulef=150mm

Art.Nr. 34.1188 Focussingmodulef=150mm withdrive+/-4mm

LLBK60 Focussing

Art.Nr. 34.1103 Focussingmodulef=200mm

Art.Nr. 34.1118 Focussingmodulef=200mm withdrive+/-4mm

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 36

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Focussing

Art.Nr. 34.0397 Protectionglassmoduleforwelding

D=40x2

LLBK60 Focussing

Art.Nr. 31.1394 Weldingnozzlegraphitemodule f=150

Art.Nr. 34.1058 Weldingnozzlegraphitemodule f=100

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 37

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Focussing

Art.Nr. 34.1179 RinglightRL1D60white 4x5diodesf=100tof=150 tocontrollerCT1

LLBK60 Focussing

Art.Nr. 34.1162 Focussiglenstof=60 forringlightRL1D60

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 38

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Focussing

Art.Nr. 34.1358

Gas valve

NW4max.12bar 24VDC16W

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 39

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I N D U S T R I A L - L A S E R S

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Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision mono

Art.Nr. 34.1110 Adapteropticsmono forcameraadapterormonocular withlasersafetyfilter

LLBK60 Vision mono

Art.Nr. 34.1112 Adapteroptics withselectablecameraadapteror monocular withlasersafetyfilter

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 40

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision mono

Art.Nr. 24.0244 AdapteropticsRS-BAK tocameraadapterormonocular withlasersafetyfilter

Art.Nr. 31.1377 Adapterto adapteropticsRS-BAK/basicunit

LLBK60 Vision mono

Art.Nr. 34.0281 Monocular45° withocular10xandcrosshair

LLBK60 Vision mono

Art.Nr. 34.1507 Monocular45°imagecorrection withocular10xandcrosshair

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 41

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision mono

Art.Nr. 34.0537 Monocular90° withocular10xandcrosshair

LLBK60 Vision mono

Art.Nr. 34.1111 Cameraadapter90°

with C-mount

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 42

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision mono

Art.Nr. 41.7302 Cameraadapter0°

with C-mount

LLBK60 Vision mono

Art.Nr. 34.1197 CoaxiallightCL1white 12diodes tocontrollerCT1

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 43

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision stereo

Art.Nr. 34.1163 Adapteropticsstereo Adapterforstereoviewingwithvision focusandcrosshairadjustmentand lasersafetyfilter

LLBK60 Vision stereo

Art.Nr. 34.1113 Adaptertostereobinocularswithlaser safetyfilter

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 44

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

I N D U S T R I A L - L A S E R S

A COMPANY OF THE

Service instructions

1 Aufbau und Dimensionen

1 Setup and Dimensions

Lichtleiter-Bearbeitungsköpfe LLBK60

Fiber Processing Head LLBK60

LLBK60 Vision stereo

Art.Nr. 34.1135 CameraadapterwithC-mount selectable0-50%for½”camera

Art.Nr. 34.1134 CameraadapterwithC-mount selectable0-100%for½”camera

LLBK60 Vision stereo

Art.Nr. 64.0684 Magnificationchangerstereo selectable0.63;1;1.6;2.5;4times

Art.Nr. 64.0685 Magnificationzoomstereo magnification0.63to4timesvariable

Laser sources

5 Technical data of the beam guidance

with ber optic cables

86 . 0621 - 05 - 45

Swatch Lasag SLS CL Series, Lasag SLS 200 CL Series, Lasag SLS 200 CL8, Lasag SLS 200 CL16, Lasag SLS 200 CL32 Service Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Introduction and additional safety notices

1.1 Foreword

1.1.1 Documentation overview

1.1.2 Exemption from liability

1.1.3 Copyright

1.2 Authorised persons

1.2.2 Training

1.3 Additional safety notices for service personnel

1.3.1 Additional safety notices

1.3.2 Danger signs, symbols and labels in the cabinet

1.3.3 Supplementary safety measures for class 4 lasers

1.3.4 Safety rules on class 4 laser installations

1.3.5 The operating modes in laser class 4 operation

1.4 Special tools for service personnel

1.5 Standards and conformity

1.5.1 Standards applied

1.5.2 Applied EU guidelines

1.5.3 Declaration of conformity and CE marking

1.5.4 Conformity for the USA

2 Technical data

2.1 Technical data

2.1.1 Technical data laser source SLS 200 CL8

2.1.2 Technical data laser source SLS 200 CL16

2.1.3 Technical data laser source SLS 200 CL32

2.1.4 Technical data laser source SLS 200 CL60

2.1.5 Laser safety

2.1.7 General ambient data

2.1.8 Dimensions of the laser source SLS 200 CL

2.2 Equipment of the laser sources

2.2.1 Alternative design versions

2.2.2 Normal accessories supplied

2.2.3 Packing list

2.2.4 Condition on delivery

2.2.5 Special accessories

3 Working Range Diagrams

4.1 Supplementary technical data optical system

4.1.1 Technical data of the beam shutter

4.1.2 Designation of the resonators

4.2 Technical data of the beam-splitting

4.3.1 Fiber optic connection lens

4.3.2 De-focusing of the lens

5.1 Introduction

5.1.1 Selection procedure

5.1.3 Compatibility and selection of the proper laser source

5.3.5 C-Mount camera and options

5.4 Setup and dimensions

5.4.1 Fiber processing heads LLBK25

5.4.2 Fiber processing heads LLBK26

5.4.3 Fiber processing heads LLBK45

5.4.4 Fiber processing heads LLBK45 1kW

5.4.5 Fiber processing heads LLBK60