SWARCO IG315/2, IG325/2 User Manual
1 © 2010 All rights reserved IG315_2_BE_20
SWARCO TRAFFIC SYSTEMS GMBH
IG315/2
User manual
Subject to technical modifications.
www.swarco.com/sts
1 Introduction
On the following pages you will learn how to install and
operate the device in an appropriate way. We attach great
importance to the safe, appropriate and effective handling
of this device. It is therefore important to read this manual
thoroughly before using the device.
2
In the manual you will find important instructions helping
you to avoid danger and to prolong the reliability and durability of the device and the accessories.
For your own safety you should read the safety instructions. Follow the instructions closely in order to avoid danger for yourself and others or damage to the device.
If you have any questions about the IG315/2, which are
not answered in this manual, or if you have problems understanding the descriptions, please contact:
SWARCO TRAFFIC SYSTEMS GMBH
Business Unit Detection
Niederkircher Straße 16
D-54294 Trier
detection@swarco.de
1.1 Usage according to regulations
The IG315/2 is solely suited for the detection of vehicles.
Any further usage is not appropriate. Do not use the
IG315/2 for any other purpose.
1.2 Label
The IG315/2 is provided with a quality label / serial number. You will need these indications when talking with the
customer service, e.g. ordering accessories or spare
parts.
3
Note here the serial number and name of the device in order to have them available when needed:
Serial number:
________________________________________
Voltage version:
________________________________________
CE-label:
1.3 Further documentation
Notes on loop installation
1.4 Symbols
In several places throughout this manual you will find the
following symbols stating important safety instructions:
ATTENTION!
This symbol indicates dangers which might cause damage
to people or property.
Note
This symbol indicates information for installation and
function of the device.
1.5 Safety instructions
Read the following safety instructions thoroughly and observe them carefully. They are stated to ensure your own
safety and the safety of others and to avoid damage to the
device or accessories.
4
ATTENTION!
Danger of electricity! Make sure that no liquid may get
inside the device. If this happens, interrupt the power
supply to the device at once.
If you notice any damage, e.g. broken or crushed cables,
damaged plugs, enclosures etc., turn off the device at
once, interrupt the power supply and make sure that the
device cannot accidentally be turned on again.
The device may only be installed, brought into service and
repaired by an electro-technical expert. Inappropriate
operation, improper maintenance or not observing the
instructions in this manual can lead to danger.
Any malfunction of the device which may limit the safety
of its users or others must be removed immediately. All
warning and safety labels on the device must be observed
and kept complete and legible.
The appropriate usage must be observed by all means.
For damage resulting from inappropriate usage the manufacturer will not undertake any liability.
The device must not be used as a safety component in the
sense of the European Directive 98/37/EC ("Machinery Directive”). In systems with high risk additional safety measures are necessary.
5
The operator of the device must ensure that the chosen
means of operation will not cause damage to material or
danger to people and that all security and safety installations are present and functioning.
Before installation and first operation, please observe the
instructions in the manual.
The manual must be available at the site of usage at any
time. It must be read thoroughly and applied appropriately
by the person responsible for the operation, maintenance
and service of the device.
Note
Our products are in a constant process of improvement
and advancement. Because of this, read the current manual thoroughly before installation and first operation.
Without prior consent of the manufacturer, no modifications, neither mechanical nor electrical, may be done.
Only parts that have the consent of the manufacturer may
be used for backfitting or as accessories. Any violations
will lead to the termination of conformity and the manufacturer’s warranty. The user will subsequently bear the
risk (the Declaration of Conformity is available at
www.swarco.com/sts).
6
2 Product description
2.1 Features
The induction impulse transmitters IG315/2 evaluate the
loops in the ground. Those depict the inductivity of a highfrequency oscillator circuit. If a vehicle crosses the loop,
its metal components cause a change of frequency in the
oscillator circuit. These are analysed by the loop detector,
transmitted as switching signals via floating relay contacts
and displayed on the front LEDs. The analysis of the loop
frequency is done via a micro-processor system which
aligns automatically to the according loop and compensates changes of the loop inductivity caused by temperature, humidity or aging of components. The induction impulse transmitter IG315/2 is a 1-channel unit, which
means that this device can connect to and evaluate one
induction loop.
2.2 Switching outputs
The switching output is coupled with the LED display (A)
on the front panel (see 4). There are two switching outputs
available. Relay A is switched as static signal or impulse
for the mode “loop occupied”. Relay B emits an additional
impulse or can be activated as switching output for the failure report (ERROR) via the operating units on the front. All
switching outputs are equipped with electro-mechanical
relays.
7
2.3 Parameter adjustment
Via the DIP-switches on the front the following parameters
can be adjusted:
sensitivity
hold time
frequency of the measuring system
switch-off delay
B-relay as fault report, (instead impulse relay)
impulse when leaving the loop
switch-on delay
automatic alignment
detection by fault
2.4 Technical data
Technical data
IG315/2 S.T. /
IG315/2 W.T. /
IG315/2 ST.T.
IG315/2 S.V. /
IG315/2 W.V. /
IG315/2 ST.V.
Power supply
230 V AC: (-10 - +6) % / 4,5 VA
(50 Hz: +/-0,5 %)
resp. 24 V AC/DC: +/-10 % / 3 VA
Operating temperature
-25C to +70C
Storage temperature
-40C to +80C
Safety IP30
Enclosure (plastic) l = 75 mm, w = 37 mm, h = 68 mm
Connection via 11-pin connector (type 78-S 11);
dimension of socket manufacturer-dependent
Weight 240 g
Inductivity range
15 µH to 2000 µH (see also 6.1),
recommended range:
100 µH to 300 µH at max. 30
8
Technical data
IG315/2 S.T. /
IG315/2 W.T. /
IG315/2 ST.T.
IG315/2 S.V. /
IG315/2 W.V. /
IG315/2 ST.V.
Sensitivity
adjustable
per channel
7 levels adjustable
from High 0.01 to
Low 0.9
per channel adjust-
able in 4 levels from
High 0.01 to Low 0.9
(adjustment of frequency in %)
Hold time
impulse mode 100
ms (optional 1 s)
and static hold time
per channel in
4 levels adjustable:
0.1 s; 4.5 min; 2 h;
A
lignment automatically after switch-on of power
supply, after pushing reset switch
Output floating relay contact
U
max
= 250 V, I
max
= 2 A,
P
max
= 60 W (ohm resistive load)
Displays LED red = loop failure,
LED green = detection,
LED yellow = blinking when
alignment / power
Safety circuit
loop input
galvanic separation by transmitter,
glow lamp
2.5 Dimensions
(in mm)
68
75
Socket
7128
89
79
37
Measurements
are subject to
manufacturer’s
tolerances!
9
2.6 Pin connection
Standard model 315/2 SV /ST *
Special model
315/2 WV / WT * 315/2 STV / STT *
N.C. = not connected
U
N
= power supply device *
Contact position: Detector on, loop not occupied
* indicated on right label of device
3 Relay B (Impulse)
8
4
6
7
5 Relay A
9 = N.C.
11 = N.C.
Loop 1
2
U
1
10
11
4
9 = N.C.
8
7
Loop 1
2 U
1
6
5 Relay A
10
3 Relay B (Impulse)
11 fault report
8
4
6
7
5 Relay A
9 = N.C.
Loop 1
2
U
1
10
3 Relay B (Impulse)
10
3 Installation of the IG315/2
For the use of the device in a surrounding with higher
protection requirements, SWARCO TRAFFIC SYSTEMS
offers special enclosures (type GHIG300 / GHIG301).
Before switching on the power supply, the device must
be plugged onto the socket.
3.1 Special notes on the loop
The safe functioning of the device depends essentially on
the technically proper installation and laying of the loops,
since the loops are the sensors of the device. The loop
feed cable must be drilled approx. 20 – 50 times per meter
and must be laid in distance from life wires. For further information see notes on laying of loops (available at
www.swarco.com/sts
).
4 Device adjustments
After every device adjustment
a new alignment must be effected
by pushing the reset-button (E).
G
C
D
A
F
E
B
11
4.1 Adjustment of sensitivity and hold time
IG315/2 Version „Tor“ (gate)
(Type: IG315/2S.T. / IG315/2W.T. / IG315/2ST.T.)*
* indicated on right label of device
channel switch (C) S1 S2 S3 hold time: S4
sensitivity 7 (high) on on on
on=impulse / off=static
6 off on on ‘’
5 on off on ‘’
4 (med) off off on ‘’
3 on on off ‘’
2 off on off ‘’
1 (low) on off off ‘’
test mode relay released
off off off off
test mode relay tightened
off off off on
default setting: sensitivity 4 (med) and static hold time.
sensitivity:
adjustable in 7 levels channel switch (C) S1-S3
hold time:
static (presence)
or impulse 100 ms
channel switch (C) S4
12
IG315/2 Version „Verkehr“ (traffic)
(Typ: IG315/2S.V. / IG315/2W.V. / IG315/2ST.V.)*
* indicated on right label of device
channel switch (C) S1 S2 S3 S4
hold time
sensitivity 4 (high) on on on on 0,1s
3 off on off on 4.5min.
2 on off on off 2h
1 (low) off off off off
test mode relay released
off off off off
test mode relay tightened
off off off on
default setting: sensitivity 3 and 2h hold time.
sensitivity:
adjustable in 4 levels channel switch (C) S1-S2
hold time:
adjustable in 4 levels channel switch (C) S3 - S4
4.2 Adjustment of frequency
with the frequency switch (G) S1-S2 in order to avoid couplings caused by nearby loops. Two or more detectors
must not operate on the same frequency.
frequency
switch (G)
S1 S2
frequency 4 (high) left* left* *position of switches
3 right* left* (see also front panel)
2 left* right*
1 (low) right* right* default setting: 4 (high)
13
4.3 Function selection switch (D)
Switch 1 on
Switch-off delay
on
The switching signal is switched-off with a delay
of 2 seconds after the loop is vacant (not in impulse mode).
Switch 2 on
B-relay as
fault report
B-relay switches when detector fault. The function B-relay as impulse relay is invalid. The “impulse output” or “impulse when leaving the
loop” can be emitted on the main relay (channel
switch (C) switch 4 on / function selection
switch (D) switch 3 on).
Switch 3 on
Impulse when
leaving the loop
active
The detector switches the B-relay only after the
loop is vacant. The channel adjusted to impulse
mode and the additional switch-off delay has no
influence on the “impulse when leaving the
loop”. In static mode the impulse is only emitted
after the A-relay is released.
Switch 4 on
Switch-on delay
on
The switching signal is emitted when the loop is
attenuated for more than one second.
Switch 5 on
Automatic
alignment
active when
fault
When there is a loop fault, the detector aligns
anew automatically after approx. 12 seconds. If
the fault lasts for a longer period of time, the detector keeps trying to align until the fault is
eliminated. The relays and LEDs stay in “fault”
position until the alignment is effected.
Switch 6 on
Detection by
fault active
A loop fault is indicated on the LEDs and addionally the according channel relay is switched
on. For a combination with switch 6 on
, switch 5
must by all means rest on off
, since otherwise
the detector aligns anew after 12 seconds and a
vehicle which might stand on the loop will not be
detected anymore.
14
5 Alignment and fault diagnosis
5.1 Alignment
When switching on the power supply, when there are voltage interruptions or when the reset switch (E) is pushed,
the loop detector automatically aligns itself to the connected loops and switches the relays to switching position
“loop not attenuated”. During the alignment period the
yellow power-LED (F) is blinking for a few seconds. With
a low sensitivity the detector is ready for operation at
once. After the alignment the power-LED (F) keeps glowing.
Display of switching and failure status
The switching mode “loop occupied“ is indicated by a
glowing green channel-LED (A).
Loop failure caused by a short-circuit, an interruption or a
loop inductivity outside of the permitted range is indicated
by a glowing red channel-LED (B).
During the alignment phase there may be no
vehicle on the loop since it will not be detected.
15
5.2 Detection and correction of errors
Description Possible
cause
Correction
Detector does not
align, yellow LED
does not glow
There is no
power supply
for detector
Check connection to
power supply
Red LED glowing,
green LED blinking
long, long, long
Detector
detects “loop
interrupted“
Check loop and loop
connection
Red LED glowing,
green LED blinking
short, long, short
Detector
detects “loop
short-circuited”
Check loop and loop
connection
Test mode
relay tightened
is active
Deactivate test mode
(see table Adjustment of
sensitivity and hold time)
Yellow and green
LEDs glowing,
relay permanently
tightened
Loop is moved
mechanically
Control laying of loop,
observe documentation
“Laying of loops“
Test mode relay released is
active
Deactivate test mode
(see table Adjustment of
sensitivity and hold time)
Detector does not
switch in spite of
effected alignment
Chosen
sensitivity is
too low
Progressively increase
sensitivity until vehicles
are detected correctly
16
Description Possible
cause
Correction
Vehicle movement on the
loop
Keep loop clear during
alignment
Loop is moved
mechanically
Control laying of loop,
observe documentation
“Laying of loops“
Yellow LED continuously blinking
Electromagnetic coupling
onto the loop
Eliminate cause of coupling, observe documentation “Laying of loops“
After every change of adjustment resp. correction of
error the reset button (E) must be pushed!
6 EC Conformity
6.1 Requirements for the usage according
to regulations
Requirements acc. to ETSI EN 300330-1 (2002-12)
For the antenna factor (loop area A in m
2
multiplied by
the number of loop windings N) the following is
imperative: N*A ≤ 60 m
2
Product Class 2:
Product Class 3:
Maximum length /
width
30 m
Area < 30 m2 Area > 30 m2
Number windings ≥ 1
Number windings 1
17
Constraints for the compliance with EN 300330-1
According to the stated formula, the following loop windings in dependence to the loop area are recommended:
Product Class acc.
to EN 300300-1
Area
Number
windings
L
loop
[µH]
Operating frequency range (L = 15 µH – 400 µH)
20.05 kHz < f < 70 kHz
Total inductivity (loop + feed cable):
Specification: L
total
< 400 µH
Example:
Loop inductivity 200 µH; feed cable inductivity < 200 µH
with 100 µH / 100 m: length of feed cable < 200 m
Requirements acc. to DIN EN 60950
The device has basic insulation.
(1 – 3) m2 6 100 - 300
(3 – 5) m2 5 80 – 260
(5 – 10) m2 4 160 – 320
(10 – 15) m2 3 180 – 280
2
(15 – 30) m
2
2 80 – 180
3 (30 – 60) m2 1 40 - 100
18
6.2 EC Declaration of Conformity
© 2010 All rights reserved
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