Swanstone WW-6000 Installation
Product Warnings
Safety Guidelines
Required Tools
Kit Contents
Preparation Tips
Installation Procedure
Cleaning & Maintenance
Warranty Information
Register your warranty at www.theswancorp.com
Read and Understand
Before Installing
High Gloss
Bathtub and Shower Wall Kits
Form # 195-01-12
TW-32 Bathtub Wall Kit
WW-6000 Bathtub Wall Kit
RM-58 Bathtub Wall Kit
HA-58 Bathtub Wall Kit
SW-NEO-DTF Corner Shower Wall Kit
SW-7032 Shower Wall Kit
SW-7036 Shower Wall Kit
SW-7060 Shower Wall Kit
SW-07038AD Shower Wall Kit
SW-NEO-DTF
HA-58
SW-7032
RM-58
SW-7036
TW-32
SW-7060
WW-6000
SW-07038AD
800-325-7008 3 The Swan Corporation
The Swan Corporation Assurance — if our product is
properly installed and maintained, as stated in these
instructions, it will not leak.
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The Swan Corporation, the makers of the Swan
Corporation Wall Systems and Panels, cannot anticipate
every possible circumstance that might involve a potential
hazard during the installation of our product(s). The
warnings and instructions in this installation guide are,
therefore, not all-inclusive. If a tool, installation
procedure, or work method that is not specifically
recommended by The Swan Corporation is used, you
must satisfy yourself that it is safe. You should also make
sure that the Swan Corporation product(s) will not be
damaged by the methods you choose. The Swan
Corporation will not be held responsible for water damage
of any kind in connection with the installation of one of
our Swan Corporation bath/shower/panel kits.
To avoid product damage, personal injury, or even possible
death, carefully read, understand, and follow all the
instructions in this installation guide before installing this
product(s). Do not use cleaning fluids or operate power
tools unless you read and understand the instructions and
warnings in this and all other applicable labels or manuals.
Proper use of tools and the products described in this
guide is your responsibility.
WARRANTY
This product is covered by a Limited Lifetime Warranty.
Refer to the Warranty section in this manual for complete
details.
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This manual is to be left with the warranty holder and
owner.
Important information on cleaning, maintenance, and
repair is contained within.
WARNING
IMPORTANT NOTICE
IMPORTANT NOTICE: Indicates that equipment or
property damage can result if instructions are not
followed.
Read and Understand the Manual
It is the responsibility of any individual who
installs or maintains this product to fully
understand and follow proper installation and
maintenance procedures. Be aware of the inherent
dangers in the use of power tools when installing this
product. Read and understand all Warnings, Cautions,
and Important Notices in this manual.
Work Safely
DO NOT proceed if any doubt arises about the
correct or safe method of performing anything
found in this or other Swan Corporation
manuals. The installation of this product can require
using power tools. Do not use power tools without
adequate training. If necessary, hire or consult a trained
professional for expert assistance before continuing.
Use Proper Tools
Always use proper tools which are in good,
working condition during the installation of the
Swan Corporation products. Using tools other
than those listed could adversely affect the integrity of
floors, pipes, walls, or this product and could result in
water damage or other damage to floors, pipes, walls, or
other portions of your building or home.
Do Not Use Nails
The panels mount to walls with clear silicone
only. Only use the supplied or recommended
clear silicone to mount this product. Never
use hammers, nails, or screws. Hammers, nails, and
screws could adversely affect the integrity of this
product. Nails and screws could puncture the Swan
Corporation Wall Systems and Panels, resulting in water
or other damage to floors, pipes, walls, or other portions
of your building or home.
Inspect Before Cutting
Make sure no electrical wiring or plumbing is
present before cutting into a wall to install any
accessories.
Wall Conditions
Inspect the walls before installing the Swan
Corporation panels. Never install panels over
damp walls or an existing mold condition.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in injury. It
may also be used to alert against unsafe practices.
Use Proper Installation Methods
Follow all instructions related to wall surface
preparation. Failure to follow such instructions
could cause the panels to detach from the wall
surface after installation, resulting in personal injury.
Failure to follow these instructions could result in water
damage.
Lifting Hazard
According to the National Institute for
Occupational Safety and Health, the
recommended maximum safe lifting weight is
51 pounds, with all lifting conditions perfect—minimal
forward reach, steady load close to the body, straight
back, load between knees and shoulders, and good
grips. To avoid personal injury, always use these proper
lifting techniques and use two people to move cartons
weighing more than 51 lbs. The boxes containing the
Swan Corporation kits can weigh in excess of 80
pounds. Use the appropriate lifting devices to move the
load. Always use two people when lifting heavy or bulky
cartons. DO NOT attempt to lift objects that are too
heavy.
WHEN CARRYING A HEAVY LOAD—GET HELP!
Slipping Hazard
Do not install this product in the presence of
water. Installing this product without drying all
surfaces, or in the presence of water, could
cause you to slip and fall due to wet floors or spilled
fluids. Personal injury can result from slips or falls.
Before installation, dry all surfaces, including the floor,
with a cloth or paper towel. Clean up all water or spilled
fluids immediately.
Tripping Hazard
Personal injury can result from tripping over
power cords, tools, or other items. DO NOT
leave items laying around the work area.
Personal Protection
Be sure to use all personal protective
equipment, such as sturdy work
boots, preferably with steel toes,
gloves, and hard hat, if necessary, to ensure your own
safety. To prevent possible damage to your hearing,
always wear ear protection, such as earmuffs or
earplugs, when working around power tools.
CAUTION
IMPORTANT NOTICE
The Swan Corporation 4 800-325-7008
Safety Guidelines
Cutting Hazard
The installation of the Swan Corporation
product may require using power tools. Keep
hands away from the cutting edge of any tool
used in the installation of our product. Placing fingers in
or around the cutting blades could result in serious
personal injury.
Sharp Edge Hazard
After cutting the edge of a Swan Corporation
panel, it can be sharp. Wear protective gloves
to prevent personal injury.
Room Temperature
Allow the Swan Corporation panels
and silicone sealants to adjust to room
temperature for at least six hours
before installation. The panels should be installed at
temperatures not less than 65°F. Panels should not be
installed in areas where the temperature may drop
below freezing (32°F). Failure to follow this
recommendation could adversely affect the silicone
sealants, which holds the panels to the wall. If the
panels are not correctly adhered to the walls, they may
fall off, causing possible injury to someone in or around
the shower or bathtub enclosure.
Grab Bars
We recommend that shower compartments be
equipped with support grab bars that comply
with the most recent edition of ANSI-A117.1
requirements. Grab bars must be anchored to structural
support (wall studs) behind the panels. Do not rely on
the panels only for grab bar support!
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in serious
injury or death.
Eye Protection
Be sure to use all personal protective
equipment to ensure your own safety. To avoid
eye injury, always wear protective glasses with
side shields when using power tools. Also, make sure
no one else can be injured by flying particles when using
power tools.
Fire Hazard
Personal injury or death can
result from a fire caused by
flammable liquids or silicone
sealants. Cleaners or solvents can be highly explosive,
resulting in personal injury or even death, when not used
properly. Clean up any flammable substance
immediately. Sparks or open flames can cause
flammable substances to ignite. DO NOT smoke while
working on or near any flammable substance.
Solvents Hazard
Follow all manufacturer’s safety instructions for
silicone sealants and denatured alcohol.
Alcohol vapors are both flammable and
hazardous to breathe. Silicone vapors may irritate eyes
and nose. Personal injury can result from improperly
handling or use of products, such as denatured alcohol.
Always follow the manufacturer’s recommendations for
the safe use of these products. Ventilate any work area
before beginning to apply silicone sealants, cleaning
agents, or solvents.
Fumes Hazard
The fumes from the silicone and
solvents used by the installer can be
harmful if used in an unventilated
room. Always work in a well-ventilated area. To keep
the area well-ventilated, open windows and use exhaust
fans. If adequate ventilation is not achievable or
practical, use respiratory protective equipment.
Dust Hazard
When cutting or drilling the Swan
Corporation product, use a dust
collection method which prevents dust
particles from going into the air. Always work in a wellventilated area. Always use an OSHA approved dust
mask when cutting, drilling, or sanding Swan
Corporation products.
WARNING
800-325-7008 5 The Swan Corporation
Safety Guidelines
WARNING: Continued
Power Tool Hazard
To prevent personal injury or possible
death, always follow the electrical safety
recommendations of the power tool’s
manufacturer. Do not use power tools in an unsafe
manner. Power tools should only be connected to a circuit
protected by a ground-fault circuit interrupter (GFI).
Shock Hazard
Never use electric power tools around
water, condensation, or other liquids.
Electric shock can cause severe
burns, significant injuries, and even death. If an
extension cord is required, always use an OSHA
approved extension cord. Power cords should only be
connected to a circuit protected by a ground-fault circuit
interrupter (GFI).
Electrical Shock Hazard
Contacting l
ive electrical wiring with
power tools or hand tools can cause
serious injury or death. Make sure all
related circuit breakers are turned OFF. Test for live circuits
or wiring inside any wall where installation of the Swan
Corporation product requires cutting into a wall.
Electrocution Hazard
Water and other liquids conduct electric
current and can create a short circuit,
resulting in injury or death. Keep all
liquids away from electrical cords and power tools. DO
NOT create a short circuit between a source of electricity
and a liquid by being in contact with both simultaneously.
General Information
Required Tools
Saber saw (straight up and down travel) with
bi-metal blade (14 teeth per inch)
Drill with 3/8 inch drill bit
Hole saw for faucet(s), bathtub spout, and/or shower
head
Tape measure
Masking tape (2 inch wide works best)
Level
Caulking gun
Medium grit sandpaper
Course file
Clean paper towels or shop towels
Lumber as required for bracing (see Bracing
Instructions)
Denatured alcohol
High Gloss Wall Kit Contents
Confirm that all parts of the kit have been included
before beginning installation.
WW-6000 Bathtub Wall Kit
One back panel with soap dish
One left corner panel
One right corner panel
One left side panel
One right side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for bathtub enclosures 58 to 72 inches wide
and 29 to 48 inches deep. Wall panels are 58 inches
high.
TW-32 Bathtub Wall Kit
One back panel with soap dish
One left corner panel with shampoo shelf
One right corner panel with shampoo shelf
One left side panel
One right side panel
One left side apron strip
One right side apron strip
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for bathtub enclosures 57 to 62 inches wide
and 29 to 32 inches deep. Wall panels are 58 inches
high.
WARNING
The Swan Corporation 6 800-325-7008
Safety Guidelines General Information
SW-7036 Shower Wall Kit
One back panel
Two corner panels
Two side panels
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for shower enclosures 36 inches wide or less
and 36 inches deep or less. Wall panels are 70 inches
high.
SW-7060 Shower Wall Kit
One back panel
One extension panel
One left corner panel
One right corner panel
One left side panel
One right side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for shower enclosures up to 60 inches wide
and 30 to 36 inches deep. Wall panels are 70 inches
high.
HA-58 Bathtub Wall Kit
One back panel
One left corner side panel
One right corner side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for bathtub enclosures up to 62 inches wide
and 29 to 30 inches deep. Wall panels are 58 inches
high.
RM-58 Bathtub Wall Kit
One back panel
One left corner side panel
One right corner side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for shower enclosures up to 60 inches wide
and 29 to 30 inches deep. Wall panels are 58 inches
high.
SW-7032 Shower Wall Kit
One back panel with soap dish
One left corner side panel
One right corner side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for shower enclosures 32 inches wide and 32
inches deep or less. Wall panels are 70 inches high.
SW-NEO-DTF Corner Shower Wall Kit
One corner panel
One left side panel
One right side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for corner shower enclosures with 36 to 38
inch deep side walls. Wall panels are 70 inches high.
WTK-1 Window Trim Kit
One sill panel
One left vertical jam panel
One right vertical jam panel
One tube of silicone adhesive
One tube of color coordinated caulk
Designed for trimming out window openings to 36 inches
wide and 8 inches deep or less. Vertical jam panels are
30 inches high.
SW-07038AD Shower Wall Kit
One back panel
One left corner panel
One right corner panel
One left side panel
One right side panel
Three tubes of silicone adhesive
One tube of color coordinated caulk
Designed for shower enclosures 38 inches wide and 36
inches deep. Wall panels are 70 inches high.
General Information
800-325-7008 7 The Swan Corporation
Unpack Carton
Use care when opening the box so that you do not
damage the panels.
This product is shipped to you or your retail center
after careful inspection. After purchasing the kit,
carefully unpack and inspect the product for any
shipping damage that may have occurred. If damage
is found, report it immediately to the store of
purchase. After inspection and during installation,
protect the products from construction damage by
moving them to another room or area until ready to
install.
Store panels in a flat area to avoid warpage until the
time of installation. Do not store the panels outside of
the original packaging in a vertical position.
Please use the model number located on the side of
the box, or the front of this manual, when contacting
us with questions concerning the installation of this
unit.
Make sure the walls are the correct size and are in
good condition. Installation of damaged product will
void the warranty.
Helpful Hints
Read these instructions carefully and familiarize
yourself with the various parts of the kit.
The variety of installations possible for this kit may
require procedures other than those shown. Ensure
construction is correctly sized, plumb, and square.
Save the large cardboard box for protection of the
shower floor or bathtub during the installation process
and to use as a template for cutting the wall panels.
Allow sufficient time for the parts in this kit to adjust to
room temperature. We do not recommend
installation of this product at temperatures below 65
degrees.
Sawhorses with 2 x 4 cross-members or a worktable
are helpful during the installation process.
Always transport the panels vertically. Use care
when laying the panels flat to prevent flexing,
especially when panels have a cutout in them.
Store unused materials away from the work area to
prevent accidental damage.
If the shower or bathtub is placed over a garage or
on an outside wall, care must be taken to ensure that
the shower or bathtub is properly insulated from cold
temperatures.
Preparation Tips
Measure the width of the back wall (with green board)
installed. This measurement cannot exceed the width
of the Swan Corporation back panel(s). If the wall
opening is too small or too large, other methods will
be required to cover the wall.
Measure the height above the bathtub or shower
base. If this measurement is less than the height of
the Swan Corporation back and side panels, then the
panels must be cut to fit.
Turn off the hot and cold water supply.
Remove faucet handles, escutcheons, filler spouts,
and/or anything mounted to the wall (i.e. towel bars,
soap dishes, etc.).
Always measure the location of the plumbing cutouts,
as stated in the instructions for each specific Swan
Corporation tub wall kit. Make a cardboard template
to trial fit all plumbing cutouts before cutting panels.
Ensure all plumbing or electrical work inside the walls
is finished prior to installation of the wall panels.
Prepare the area with 1/2 inch (13 mm) moisture-
resistant drywall, marine grade plywood, or concrete
board. Never install our products directly on any
structure that is, or may become, wet or damp.
Trial fit the side panels before you begin. Swan
Corporation panels have a finished side and a
unfinished backer side. The unfinished backer side
should be placed against the sub-wall.
Walls must be solid, plumb, and square within 1/8
inch of true. Shim or trim the opening, as required.
This kit has been designed with some adjustability for
minor alignment problems.
The mounting surface must be free of dirt, film,
waxes, or any other residues.
If you are installing a recessed accessory, cut the
hole after the panel is installed and fully supported by
the wall. Remember to position the accessory
between the wall studs.
Caulking Tips
Follow the instructions on the caulking tube.
When job is complete, inspect all caulked areas for
gaps and fill as needed.
Clean up any excess silicone using denatured alcohol
and a clean cloth.
Be very careful not to disturb caulk joints.
The Swan Corporation 8 800-325-7008
General Information
Swan Corporation panels can be installed over a variety
of products. If you intend to apply the panels to any
surface other than those described, consult with a
professional contractor. Use the following sections when
installing this product over:
SHEETROCK/GREENBOARD/CEMENT BOARD/
WOOD
PLASTER
CEMENT/CONCRETE
OLD TILE
WALLPAPER
MASONITE
Sheetrock, Greenboard, CEMENT BOARD,
or Wood
Surface must be dry, smooth, and free of any dust,
soap scum, or any other contaminants.
To ensure proper adhesion of the Swan Corporation
product, the wall surface must be sealed with a water
or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Plaster
Depending on the condition of the existing wall surface,
additional silicone may be required to ensure contact
between the substrate and the wall panel.
Sand textured or swirled finishes smooth.
Clean the wall surface with a damp cloth to remove
any dust, soap scum, or any other contaminants.
The wall surface must be dry and smooth.
To ensure proper adhesion of the Swan Corporation
product, the wall surface must be sealed with a water
or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Cement/Concrete
Depending on the condition (flatness) of the existing wall
surface, additional silicone may be required to ensure
contact between the substrate and the wall panel.
To ensure proper adhesion of the Swan Corporation
product, the complete area must be sealed with two
coats of water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Old Tile
Depending on the condition of the existing wall surface,
additional silicone may be required to ensure contact
between the substrate and the wall panel.
Old ceramic tiles, if solidly adhered, do not need to be
removed. All plastic tiles must be removed.
Remove or reattach any loose ceramic tiles. Old tiles
and front edge ceramic tiles should be reset for
appearance only
.
Remove any tile accessories attached to the walls.
Remove the bottom row of tile and cut a ventilation
gap in the substrate.
Surface must be dry, smooth, and free of any dust,
soap scum, or any other contaminants.
Complete the installation following the instructions in
this manual.
Note: If using a trim kit, old tiles may need to be
removed to allow a proper fit.
Wallpaper
All wallpaper must be removed from the area being
covered. Clean the wall surface to remove any dust,
soap scum, or any other contaminants. The wall
surface must be dry and smooth.
To ensure proper adhesion of the Swan Corporation
product, the complete wall surface must be sealed
with two coats of water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Masonite
Clean the wall surface to remove any dust, soap
scum, or any other contaminants. The wall surface
must be dry and smooth.
To ensure proper adhesion of the Swan Corporation
product, the wall surface must be sealed with a water
or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
IMPORTANT NOTICE
800-325-7008 9 The Swan Corporation
General Information
Followed carefully, these installation instructions will
result in an easy, trouble-free installation of your Swan
Corporation product. Any deviations, additions, and/or
deletions from the prescribed installation, without prior
written approval, will void the warranty covering this
product. Not following the directions could also result in
personal injuries, water damage, and other damage to
floors, pipes, walls, and other portions of your building or
home.
Disclaimer
The information contained in this Installation Manual
is given free of charge. It is based upon technical
data which we believe to be reliable and is intended
for use, by persons having knowledge of this
technical area, at their own discretion and risk. Swan
Corporation assumes no responsibility for results
obtained or damage incurred from the use of this
material either in whole or in part by the buyer.
This manual will give you basic instructions for the
installation of the product in a step-by-step sequence
that will work in most types of installations. If you
have an installation application that is not covered in
this manual, please call your local Swan Corporation
distributor or contact The Swan Corporation directly
for additional information about your application.
Follow all installation instructions. Failure to follow
these instructions could result in personal injuries,
water damage, or other damage to floors, pipes,
walls, or other portions of your building or home.
Filler Boards
If an existing wall covering (i.e. tile) does not extend to a
height equal to the height of the panel, it will be
necessary to install a filler board to that height. The filler
board must equal the thickness of the existing wall
covering (tile). Usually 1/4 inch masonite, or similar
material, is adequate. If desired, the filler board can
extend from the top edge of the tile to the ceiling.
Failure to use a filler board to properly install the panels
could result in water damage or other damage to floors,
walls, or other portions of your building or home.
The Swan Corporation 10 800-325-7008
Installation Procedure
A
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