Product Warnings
Safety Guidelines
General Information
Installation Procedure
Cleaning & Maintenance
Warranty Information
Read and Understand
Before Installing
ULAD-1913
ADA Lavatory Bowl
Form # 375 12-11
IMPORTANT NOTICE: Indicates that equipment or
property damage can result if instructions are not
followed.
Read and Understand the Manual
It is the responsibility of any individual who
installs or maintains this product to fully
understand and follow proper installation and
maintenance procedures. Be aware of the inherent
dangers in the use of power tools when installing this
product. Read and understand all Warnings, Cautions,
and Important Notices in this manual.
Work Safely
DO NOT proceed if any doubt arises about the
correct or safe method of performing anything
found in this or other Swan Corporation
manuals. The installation of this product can require
using power tools. Do not use power tools without
adequate training. If necessary, hire or consult a trained
professional for expert assistance before continuing.
Use Proper Tools
Always use proper tools which are in good,
working condition during the installation of the
Swan Corporation products. Using tools,
other than those listed, could adversely affect the
integrity of this product and could result in water damage
or other damage to floors, pipes, walls, or other portions
of the building or home.
Use Proper Adhesives and Hardware
Only use the appropriate color-matched acrylic
glue to bond this product. Only use approved
screws and hardware when bonding
Swanstone components. Never use nails or unapproved
screws that could adversely affect the integrity of this
product.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in injury. It
may also be used to alert against unsafe practices.
Use Proper Fabrication Methods
Follow all instructions related to Swanstone
fabrication. Failure to follow such instructions
could cause the components to separate after
installation, resulting in personal injury. Failure to follow
these instructions could also result in water damage.
Tripping Hazard
Personal injury can result from tripping over
power cords, tools, or other items. DO NOT
leave items laying around the work area.
Personal Protection
Be sure to use all personal protective
equipment, such as dust mask, safety
eyewear or goggles, and sturdy work
boots, preferably with steel toes, to ensure your own
safety. To prevent possible damage to your hearing,
always wear ear protection, such as earmuffs or
earplugs, when working around power tools.
Cutting Hazard
The installation of the Swan Corporation
product will require using power tools. Keep
hands away from the cutting edge of any tool
used in the installation of our product. Placing fingers in
or around the cutting blades could result in serious
personal injury.
Room Temperature
Allow the components and adhesives
to adjust to room temperature for at
least six hours before installation. The
product should be installed at temperatures not less than
65°F and should not be installed in areas where the
temperature may drop below freezing (32°F). Failure to
follow this recommendation could adversely affect the
adhesives.
CAUTION
IMPORTANT NOTICE
800-325-7008 3 The Swan Corporation
Safety Guidelines
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in serious
injury or death.
Eye Protection
Be sure to use all personal protective
equipment to ensure your own safety. To avoid
eye injury, always wear protective glasses with
side shields when using power tools. Also, make sure
no one else can be injured by flying particles when using
power tools.
Fire Hazard
Personal injury or death can
result from a fire caused by
flammable liquids, vapors, or
acrylic adhesives. Cleaners or solvents can be highly
explosive, resulting in personal injury or even death,
when not used properly. Clean up any flammable
substance immediately. Sparks or open flames can
cause flammable substances to ignite. DO NOT smoke
while working on or near any flammable substance.
Solvents Hazard
Follow all manufacturer’s safety instructions for
denatured alcohol. Vapors are both flammable
and hazardous to breathe. Vapors may irritate
eyes and nose. Direct contact with the skin can cause
irritation, itching, and pain. Personal injury can result
from improperly handling or use of solvents, such as
denatured alcohol. Always follow the manufacturer’s
recommendations for the safe use of these products.
Fumes Hazard
The fumes from solvents and the
acrylic adhesives used by the installer
can be harmful if used in an
unventilated room. Always work in a well-ventilated
area. To keep the area well-ventilated, open windows
and use exhaust fans. If adequate ventilation is not
achievable or practical, use protective respiratory
equipment.
Dust Hazard
When cutting or drilling the product,
use a dust collection method which
prevents dust particles from going into
the air. Always work in a well-ventilated area. Always
use an OSHA approved dust mask when cutting, drilling,
or sanding Swan Corporation products.
Power Tool Hazard
To prevent personal injury or possible
death, always follow the electrical safety
recommendations of the power tool’s
manufacturer. Do not use power tools in an unsafe
manner. Power tools should only be connected to a circuit
protected by a ground-fault circuit interrupter (GFI).
Shock Hazard
Never use electric power tools around
water, condensation, or other liquids.
Electric shock can cause severe
burns, significant injuries, and even death. If an
extension cord is required, always use an OSHA
approved extension cord. Power cords should only be
connected to a circuit protected by a ground-fault circuit
interrupter (GFI).
WARNING
The Swan Corporation 4 800-325-7008
Safety Guidelines
General Tools
2-1/2 hp router (such as Porter Cable 7539).
Drill or cordless drill (such as DeWalt DCD940KX 18V
Variable Speed Reversible Driver Drill).
Orbital sander (such as Dynabug pneumatic sander).
Tungsten carbide grit hole saw (1-1/2 to 2 inch
diameter).
36 grit, 60 grit, 120 grit, 220 grit, and 320 grit
sandpaper pads to fit orbital sander. (Scotchbrite
pads may be used instead of 320 grit sandpaper, if
desired).
Deep throat locking plier clamps (such as Vise Grip
DR18 Locking Clamp).
Flexible putty knife.
Clean cloths.
Denatured alcohol.
Swanstone Part Numbers:
VW 00020-000 — Round-over bit (1/2 inch radius)
VW 00010-000 — Bevel bit (12 degrees)
VW 0050-000 — Special countersink drill bit
VW 10030-001 — Tungsten router cutting bit
Disclaimer
The photos shown in the instructions may be
different from the actual sink being installed;
however, the installation method is the same.
The information contained in this manual is given free
of charge. It is based upon technical data which we
believe to be reliable and is intended for use by
persons having knowledge of this technical area, at
their own discretion and risk. Swan Corporation
assumes no responsibility for results obtained or
damage incurred from the use of this material either
in whole or in part by the buyer.
This manual will give you basic instructions for the
installation of the product in a step-by-step sequence
that will work in most types of installations. If you
have an installation application that is not covered in
this manual, please call your local Swan Corporation
distributor or contact The Swan Corporation directly
for additional information about your application.
Follow all installation instructions. Failure to follow
these instructions could result in personal injuries or
damage to tools, cabinets, vanities, floors, or other
portions of the building or home.
800-325-7008 5 The Swan Corporation
General Information
Vanity Sink Installation
This procedure provides instructions for under mounting
a vanity sink directly to a solid surface countertop using
color-matched acrylic adhesive. The sink can be the
same or a contrasting color to the vanity top. The rim of
an under mounted sink is designed to give a seamless
appearance, as if it was molded as one piece with the
vanity or bar top.
1. To prevent damaging the top surface of the
countertop, cover the work table with a clean drop
cloth, thin foam pad, or corrugated cardboard.
2. Place the solid surface countertop upside down on
the protective cloth or pad.
3. Position the sink on the countertop. The position of
the sink should meet the user’s desired location.
Note: Make sure the overflow drain is located toward
the front edge of the countertop, as shown.
4. Draw a pencil line around the sink rim.
5. Thoroughly sand the underside of the countertop,
inside the sink outline, with 36 grit sanding pads.
Sand an area 3 inches wide up to the pencil line.
Remove all gloss and rough up the surface to allow
for proper adhesion. Do not remove the pencil mark
of the sink outline.
6. Thoroughly sand the rim of the sink with 36 grit
sanding pads. Remove all gloss and rough up the
surface to allow for proper adhesion.
7. Clean all the sanded surfaces with denatured
alcohol. Remove all dust and let the surfaces dry
completely. Do not remove the pencil lines used to
locate (position) the sink on the countertop.
The Swan Corporation 6 800-325-7008
Installation
Before glue-up, wipe all the sanded surfaces with a
clean cloth and denatured alcohol. Remove all dust and
let the surfaces dry completely.
8. Select the appropriate matching color acrylic
adhesive.
Before applying a two-part adhesive onto a Swanstone
component, always dispense some of the adhesive into
a waste container. Dispense enough adhesive to allow
complete mixing of the two-part adhesive in the
corkscrew design nozzle. Typically, freshly mixed
adhesive has a 10 minute working time when dispensed
onto components to be joined.
Note: The Swanstone acrylic adhesive has a working
time of 10 minutes and a cure time of one hour. Gather
all the tools needed before beginning glue-up.
9. Pre-drill the sink alignment screw holes.
a. Place the sink on the underside of the
countertop. Make sure the overflow drain is
toward the front edge of the countertop.
b. Use the VW 0050-000 special drill bit to drill two
pilot holes into the underside of the countertop,
through two of the sink rim openings, 180
degrees apart.
c. Remove the sink and use compressed air and
denatured alcohol with a clean cloth to remove
all dust and debris from the holes, sink rim, and
vanity surface.
10. Dispense several beads of the appropriate colormatch acrylic adhesive onto the sanded surface of
the countertop, using the pencil outline of the sink as
a guide.
11. Use a spread stick to smooth out the adhesive. The
adhesive should be just thick enough to hide the
countertop surface underneath.
Note: Wear protective disposable gloves when working
with the two-part acrylic adhesive. Remove excess
acrylic adhesive with a flat blade putty knife. Clean up
excessive acrylic adhesive with denatured alcohol and a
clean cloth.
Note: Adhesive that is spread too thick will not produce
a proper joint. Adhesive that is spread too thin can
result in gaps in the joint and a weak bond.
IMPORTANT NOTICE
IMPORTANT NOTICE
Installation
800-325-7008 7 The Swan Corporation
To avoid damaging the sink or vanity top, do not
overtighten the screws and do not use a screw that is
too long. Use caution if using a variable speed drill to
install the screws. Install the screws just until they are
tight.
12. Position the sink on the adhesive and wiggle it
slightly to seat it on the countertop. Insert the two
screws in the pre-drilled holes and carefully tighten.
13. Clamp the sink in place using six to eight large
deep-throat clamps applied to the rim of the sink and
countertop, as shown.
14. Once the sink is securely clamped in place, carefully
remove one of the two screws from the rim of the
sink, then retighten that screw. Repeat for the
second rim screw. This will allow the clamps to
apply full pressure to the sink rim, without having the
sink slide out of position.
15. Record the time the sink was attached to the
countertop and allow the adhesive to cure for at
least one hour.
Note: Be very careful not to disturb the acrylic adhesive
joints during the one hour cure time.
IMPORTANT NOTICE
The Swan Corporation 8 800-325-7008
Installation
16. Once the adhesive has cured, remove the clamps.
Use the Swanstone Part # VW 0050-000 special
countersink drill bit and drill pilot holes in the
remaining sink rim screw locations. Install the
appropriate screw in each of the holes and tighten
securely.
Sink Cut-Out
With the sink secured to the underside of the countertop,
the opening for the under mount sink can be cut and
machined.
Before cutting the starter hole in the vanity top, make
sure the hole location will not cause the hole saw to
damage the sink bonded to the underside of the vanity
top. To avoid damage to the sink, locate the opening
towards the center of the sink.
1. Place the sink and countertop on a secure work
surface. Use a 1 inch to 2 inch diameter tungsten
carbide tipped hole saw to cut an opening in the
center of the vanity top, as shown.
2. Install the Swanstone part # VW 10030-001 bit with
roller bearing into the router.
IMPORTANT NOTICE
800-325-7008 9 The Swan Corporation
Installation
Before cutting the opening in the countertop, make sure
the depth of the router bit is adjusted to allow the
bearing to ride against the surface of the sink, just below
the seam. To avoid damage to the sink and countertop,
do not cut against the rotation of the router bit (from right
to left) and do not allow the router bit bearing to travel
into the sink drain overflow opening.
3. Cut the opening in the countertop.
a. Start the router in the drilled opening and work
outward until the roller bearing contacts the
inside surface of the sink.
b. Carefully guide the router, cutting from left to
right, while keeping the router level and firmly
against the upper surface of the vanity top.
Keep the bearing in light contact with the sink,
just under the vanity top.
c. Remove and discard the cut out. Make a
second pass with the router, cutting from left to
right, to ensure that all excess countertop
material has been removed.
d. Vacuum the shavings from the sink and use
denatured alcohol and a clean cloth to wipe
away any dust before continuing.
Note: Marks on the sink caused by the router bit
bearing will be removed during the sanding process in a
later section.
4. Inspect the seam between the sink and countertop,
looking for any voids or cracks. If defects are found,
the sink should be removed and reglued.
5. Install the 12 degree bevel bit in the router. Use a
Swanstone part # VW 00010-000 bit with roller
bearing.
IMPORTANT NOTICE
The Swan Corporation 10 800-325-7008
Installation
Before beveling the opening in the countertop, make
sure the depth of the router bit is adjusted to allow the
bearing to ride against the sink, just below the seam. To
avoid damage to the sink and countertop, do not cut
against the rotation of the router bit (from right to left),
and do not allow the router bit bearing to travel into the
sink drain overflow opening.
6. Bevel the opening in the countertop.
a. Start the router and move it until the roller
bearing contacts the inside surface of the sink.
b. Carefully guide the router, cutting from left to
right, while keeping the router level and firmly
against the upper surface of the countertop.
Keep the bearing in light contact with the sink,
just under the seam.
c. Make a second pass with the router, cutting from
left to right, to ensure that all excess countertop
material has been removed.
d. Vacuum the shavings from the sink and use
denatured alcohol and a clean cloth to wipe
away any dust before continuing.
Note: Marks on the sink caused by the router bit
bearing will be removed during the sanding process in a
later section.
7. Install the 1/2 inch round over bit in the router. Use
a Swanstone part # VW 00020-000 bit with roller
bearing.
IMPORTANT NOTICE
800-325-7008 11 The Swan Corporation
Installation
Before rounding the opening in the countertop, make
sure the depth of the router bit is adjusted to allow the
bearing to ride against the sink, just below the seam.
Set the depth of the router bit to avoid cutting into the
top surface of the countertop, causing an unsightly
groove. To avoid damage to the sink and countertop, do
not cut against the rotation of the router bit (from right to
left), and do not allow the router bit bearing to travel into
the sink drain overflow opening.
8. Round over the opening in the countertop.
a. Start the router and move it until the roller
bearing contacts the inside surface of the sink.
b. Carefully guide the router, cutting from left to
right, while keeping the router level and firmly
against the upper surface of the countertop.
Keep the bearing in light contact with the sink,
just under the seam.
c. Make a second pass with the router, cutting from
left to right, to ensure that all excess vanity top
material has been removed.
d. Vacuum the shavings from the sink and wipe
away any dust before continuing.
Note: Marks on the sink caused by the router bit
bearing will be removed during the sanding process in a
later section.
Finish Sand Sink and Countertop
With the sink opening cut into the countertop, the sanding
process will remove excess adhesive, blend the edges,
and give the Swanstone a uniform, finished appearance.
Sanding the Swanstone to achieve a smooth even finish
is a three step process using 120, 220, and 320 grit
sandpaper and a palm sander. Scotchbrite pads can be
used in place of the 320 grit sandpaper, if desired.
To avoid damaging the Swanstone surfaces, always
remove sanding dust and wipe all surfaces with
denatured alcohol and a clean cloth between sanding
with each grade (grit) of sandpaper. This will ensure a
smooth, even finish on the Swanstone surfaces.
IMPORTANT NOTICE
IMPORTANT NOTICE
Finishing
The Swan Corporation 12 800-325-7008
1 Use 120 grit sanding pads to remove router bit
bearing marks, and to blend edges and seams.
2. Use 220 grit sandpaper to remove sanding
scratches and open up the surface to fully reveal the
Swanstone pattern. Sand the entire surface of the
sink and countertop.
3. Use 320 grit sandpaper or Scotchbrite to achieve a
final finish. Sand the entire surface of the sink and
countertop.
Note: Inspect all joints and seams, looking for gaps or
cracks. If voids in the adhesive joints are found, the
components should be taken apart and reglued.
800-325-7008 13 The Swan Corporation
Finishing
Product Care and Cleaning
Swanstone solid surface products are stain and abrasion
resistant; however, the finish requires reasonable care.
Abrasive cleaners, such as Comet or Ajax, are
recommended for Swanstone solid surface countertops.
Swanstone Product Care & Cleaning sample kits are
available through most Swanstone dealers. The kits
include samples of approved cleaning products and
instructions.
Day-To-Day Cleanup
Wash regularly with warm water. Use a soft cloth with a
mild detergent such as Handy Andy, Mr. Clean, or
Lestoil. Always rinse off cleaners within five minutes of
application. Scratch-free pads made of nylon, saran, or
polyethylene may be used.
To avoid damage to the surface, NEVER use steel wool
or metal scouring pads on Swanstone solid surface
material.
Hard to Remove Stains
Use abrasive cleaners such as Ajax, Bon Ami, or Bar
Keepers Friend or use an abrasive pad such as
Scotchbrite.
For the most stubborn sink stains, fill the swanstone sink
about one quarter full with a 50/50 solution of bleach
and water. After 10 or 15 minutes of soaking, drain the
solution from the sink as you wash and rinse the sink.
Marks or Discolorations
White automotive rubbing compound may be used to
remove stubborn marks or discolorations.
Scratches
Use sandpaper, starting with 120 grit (coarsest) and
going to 220 grit and 320 grit until scratches disappear.
Blend the area with an abrasive finishing pad, such as
Scotchbrite.
Use of the above products will not damage the
Swanstone solid surface material. Always follow label
directions. For more information on cleaning and
maintaining Swanstone products, contact the Swanstone
representative in your area.
Warranty
LIMITED WARRANTY
FOR RESIDENTIAL APPLICATIONS
If a Swan Corporation product covered by this warranty
is found to be defective in materials or workmanship,
after inspection by an authorized Swan Corporation
representative, we will repair, or at our option, exchange
the product for a similar model. This warranty extends
for a designated period of time, so long as it remains in
use in its original place of installation.
This warranty covers products installed in accordance
with the Swan Corporation’s installation instructions,
used as recommended, and not damaged due to
misuse, abuse, or improper installation. It does not
apply to any seams or changes made to the product by
professional tradesmen or fabricators.
The warranty applies only to the original purchaser and
installation of these products in residential applications.
It does not apply to commercial applications.
The Swan Corporation’s option to repair or exchange the
products under this warranty does not cover any labor or
other costs of removal or installation, nor shall the Swan
Corporation be responsible for any other incidental or
consequential damages attributable to a product defect
or to the repair or exchange of a defective product.
ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE
WHICH EXCEED THE AFORESAID OBLIGATIONS
ARE HEREBY DISCLAIMED BY SELLER AND
EXCLUDED FROM THIS AGREEMENT
Limited Lifetime Warranty
ADA Lavatory Bowl
IMPORTANT NOTICE
IMPORTANT NOTICE
The Swan Corporation 14 800-325-7008
Maintenance
LIMITED WARRANTY
FOR COMMERCIAL APPLICATIONS
If a Swan Corporation product covered by this warranty
is found to be defective in materials or workmanship,
after inspection by an authorized Swan Corporation
representative, we will repair, or at our option, exchange
the product for a similar model. This warranty extends
for a designated period of time, so long as it remains in
use in its original place of installation.
This warranty covers only products installed in
accordance with the Swan Corporation’s installation
instructions, used as recommended, and not damaged
due to misuse, abuse, or improper installation. It does
not apply to any seams or changes made to the product
by professional tradesmen or fabricators.
The warranty applies only to the original purchaser and
installation of these products in commercial applications.
The Swan Corporation’s option to repair or exchange the
products under this warranty does not cover any labor or
other costs of removal or installation, nor shall the Swan
Corporation be responsible for any other incidental or
consequential damages attributable to a product defect
or to the repair or exchange of a defective product.
ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE
WHICH EXCEED THE AFORESAID OBLIGATIONS
ARE HEREBY DISCLAIMED BY SELLER AND
EXCLUDED FROM THIS AGREEMENT
25-Year Limited Warranty
ADA Lavatory Bowl
www.theswancorp.com
Form # 375 12-11
Save these Installation Instructions for future reference.
They provide important information on cleaning and
maintenance of Swan Corporation products.
Loading...