Swanstone STMK72-3662 Installation

Product WarningsSafety GuidelinesRequired ToolsKit ContentsPreparation TipsInstallation ProcedureCleaning & MaintenanceWarranty Information
Register your warranty at www.swanstone.com
Read and Understand
Before Installing
Bathtub Wall Kits
Form # 242-1-13
SS-60-3
SSIT-60-3
SS-60-5
SS-72-3
SSWP-4872
SS-29
SS-72
DK-346072
DK-326072
SK-346072
SK-326072
STMK72-3662
SQMK72-3662
SS-60-3
SSIT-60-3
SS-72-3
SS-60-5
SK-346072 & SK-326072
STMK72-3662 & SQMK72-3662
DK-346072 & DK-326072
IMPORTANT NOTICE: Indicates that equipment or property damage can result if instructions are not followed.
Read and Understand the Manual
It is the responsibility of any individual who installs or
maintains this product to fully understand and follow proper installation and maintenance procedures. Be aware of the inherent dangers in the use of power tools when installing this product. Read and understand all Warnings, Cautions, and Important Notices in this manual.
Work Safely
DO NOT proceed if any doubt arises about the correct
or safe method of performing anything found in this or other Swan Corporation manuals. The installation of this product can require using power tools. Do not use power tools without adequate training. If necessary, hire or consult a trained professional for expert assistance before continuing.
Use Proper Tools
Always use proper tools which are in good working
condition during the installation of the Swan Corporation products. Using tools other than those listed could adversely affect the integrity of floors, pipes, walls, or this product and could result in water damage or other damage to floors, pipes, walls, or other portions of your building or home.
Do Not Use Nails
The panels mount to walls with clear silicone only.
Only use the supplied or recommended clear silicone to mount this product. Never use hammers, nails, or screws. Hammers, nails, and screws could adversely affect the integrity of this product. Nails and screws could puncture the Swan Corporation Wall Systems and Panels, resulting in water or other damage to floors, pipes, walls, or other portions of your building or home.
Inspect Before Cutting
Make sure no electrical wiring or plumbing is present
before cutting into a wall to install any accessories.
Wall Conditions
Inspect the walls before installing the Swan
Corporation panels. Never install panels over damp walls or an existing mold condition.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in injury. It may also be used to alert against unsafe practices.
Use Proper Installation Methods
Follow all instructions related to wall surface
preparation. Failure to follow such instructions could cause the panels to detach from the wall surface after installation, resulting in personal injury. Failure to follow these instructions could result in water damage.
CAUTION
IMPORTANT NOTICE
The Swan Assurance — if our product is
properly installed and maintained, as stated in
these instructions, it will not leak.
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The Swan Corporation, the makers of the Swan products, cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product(s). The warnings and instructions in this installation guide are, therefore, not all-inclusive. If a tool, installation procedure, or work method that is not specifically recommended by the Swan Corporation is used, you must satisfy yourself that it is safe. You should also make sure that the Swan product(s) will not be damaged by the methods you choose. The Swan Corporation will not be held responsible for water damage of any kind in connection with the installation of one of our Swan bath/shower/panel kits.
To avoid product damage, personal injury, or even possible death, carefully read, understand, and follow all the instructions in this installation guide before installing this product(s). Do not use cleaning fluids or operate power tools unless you read and understand the instructions and warnings in this and all other applicable labels or manuals. Proper use of tools and the products described in this guide is your responsibility.
WARRANTY
This product is covered by a Limited Lifetime Warranty. Refer to the Warranty section in this manual for complete details.
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Important information on cleaning, maintenance, and repair is contained within.
WARNING
IMPORTANT NOTICE
Safety Guidelines
Lifting Hazard
According to the National Institute for Occupational
Safety and Health, the recommended maximum safe lifting weight is 51 pounds, with all lifting conditions perfect— minimal forward reach, steady load close to the body, straight back, load between knees and shoulders, and good grips. To avoid personal injury, always use these proper lifting techniques and use two people to move cartons weighing more than 51 pounds. The boxes containing the Swan Corporation kits can weigh in excess of 80 pounds. Use the appropriate lifting devices to move the load. Always use two people when lifting heavy or bulky cartons. DO NOT attempt to lift objects that are too heavy.
WHEN CARRYING A HEAVY LOAD—GET HELP!
Slipping Hazard
Do not install this product in the presence of water.
Installing this product without drying all surfaces, or in the presence of water, could cause you to slip and fall due to wet floors or spilled fluids. Personal injury can result from slips or falls. Before installation, dry all surfaces, including the floor, with a cloth or paper towel. Clean up all water or spilled fluids immediately.
Tripping Hazard
Personal injury can result from tripping over power cords, tools, or other items. DO NOT leave items
laying around the work area.
Personal Protection
Be sure to use all personal protective
equipment, such as sturdy work boots, preferably with steel toes, gloves, and hard hat, if necessary, to ensure your own safety. To prevent possible damage to your hearing, always wear ear protection, such as earmuffs or earplugs, when working around power tools.
Cutting Hazard
The installation of the Swan Corporation product may
require using power tools. Keep hands away from the cutting edge of any tool used in the installation of our product. Placing fingers in or around the cutting blades could result in serious personal injury.
Sharp Edge Hazard
After cutting the edge of a Swan Corporation panel, it
can be sharp. Wear protective gloves to prevent personal injury.
Room Temperature
Allow the Swan Corporation panels and silicone
sealants to adjust to room temperature for at least six hours before installation. The panels should be installed at temperatures not less than 65°F. Panels should not be installed in areas where the temperature may drop below freezing (32°F). Failure to follow this recommendation could adversely affect the silicone sealants, which holds the panels to the wall. If the panels are not correctly adhered to the walls, they may fall off, causing possible injury to someone in or around the bathtub enclosure.
Grab Bars
We recommend installing support grab bars that
comply with the most recent edition of ANSI-A117.1 requirements. Grab bars must be anchored to structural support (wall studs) behind the panels. Do not rely on the panels only for grab bar support!
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Eye Protection
Be sure to use all personal protective equipment to
ensure your own safety. To avoid eye injury, always wear protective glasses with side shields when using power tools. Also, make sure no one else can be injured by flying particles when using power tools.
Fire Hazard
Personal injury or death can result from a
fire caused by flammable liquids or silicone sealants. Cleaners or solvents can be highly explosive, resulting in personal injury or even death, when not used properly. Clean up any flammable substance immediately. Sparks or open flames can cause flammable substances to ignite. DO NOT smoke while working on or near any flammable substance.
Solvents Hazard
Follow all manufacturer’s safety instructions for silicone
sealants and denatured alcohol. Alcohol vapors are both flammable and hazardous to breathe. Silicone vapors may irritate eyes and nose. Personal injury can result from improperly handling or use of products, such as denatured alcohol. Always follow the manufacturer’s recommendations for the safe use of these products. Ventilate any work area before beginning to apply silicone sealants, cleaning agents, or solvents.
Fumes Hazard
The fumes from the silicone adhesive and
solvents used by the installer can be harmful if used in an unventilated room. Always work in a well-ventilated area. To keep the area well-ventilated, open windows and use exhaust fans. If adequate ventilation is not achievable or practical, use respiratory protective equipment.
Dust Hazard
When cutting or drilling the Swan Corporation
product, use a dust collection method which prevents dust particles from going into the air. Always work in a well-ventilated area. Always use an OSHA approved dust mask when cutting, drilling, or sanding Swan Corporation products.
Power Tool Hazard
To prevent personal injury or possible death, always
follow the electrical safety recommendations of the power tool’s manufacturer. Do not use power tools in an unsafe manner. Power tools should only be connected to a circuit protected by a ground-fault circuit interrupter (GFI).
Shock Hazard
Never use electric power tools around water,
condensation, or other liquids. Electric shock can cause severe burns, significant injuries, and even death. If an extension cord is required, always use an OSHA approved extension cord. Power cords should only be connected to a circuit protected by a ground-fault circuit interrupter (GFI).
Electrical Shock Hazard
Contacting live electrical wiring with power tools
or hand tools can cause serious injury or death. Make sure all related circuit breakers are turned OFF. Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall.
WARNING
800-325-7008 3 The Swan Corporation
Safety Guidelines
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Electrocution Hazard
Water and other liquids conduct electric current
and can create a short circuit, resulting in injury or death. Keep all liquids away from electrical cords and power tools. DO NOT create a short circuit between a source of electricity and a liquid by being in contact with both simultaneously.
General Information
Required Tools
Saber saw (straight up and down travel) with bi-metal blade
(14 teeth per inch)
Drill with 3/8 inch drill bitHole saw for faucet(s), bathtub spout, and/or shower headTape measureMasking tape (2 inch wide works best)LevelCaulking gunMedium grit sandpaperClean paper towels or shop towelsLumber, as required for bracing (see Bracing Instructions)Denatured alcohol
Bathtub Wall Kit Contents
Confirm that all parts of the kit have been included before beginning installation.
SS-60-3 Bathtub Wall Kit
One back panel Two side panels Two corner moldings
Designed for bathtub enclosures 60 inches wide and 30 inches deep. Wall panels are 60 inches high. For installation of this kit, order optional SS-29 Installation Kit.
SSIT-60-3 Bathtub Wall Kit
One back panel with integral trim Two right side panels with integral trim One left-side apron strip One right-side apron strip
Designed for bathtub enclosures 60 inches wide and 33-1/2 inches deep. Wall panels are 60 inches high. For installation of this kit, order optional SS-29 Installation Kit.
SS-60-5 Bathtub Wall Kit
One back panel with molded soap and shampoo shelves Four wall panels Two corner moldings Three tubes clear silicone Two tubes color match silicone
Designed for bathtub enclosures 60 inches wide and 30 inches deep. Wall panels are 60 inches high.
SS-72-3 Bathtub Wall Kit
One back panel Two side panels Two corner moldings
Designed for bathtub enclosures up to 60 inches wide and 30 inches deep. Wall panels are 72 inches high. For installation of this kit, order optional SS-29 Installation Kit.
SSWP-4872 Bathtub Wall Kit
One back panel Two corner panels Two side panels Two soap dishes Four tubes clear silicone Two tubes color match silicone
Designed for bathtub enclosures 72 inches wide and 48 inches deep. Wall panels are 60 inches high.
SS-29 Installation Kit
One tube color-coordinated caulking Four tubes silicone adhesive
SS-72 Installation Kit
One tube color-matched caulking One tube silicone adhesive
WARNING
The Swan Corporation 4 800-325-7008
Safety Guidelines General Information
SS-60-5
SS-60-3
SS-72-3
SSWP-4872
SSIT-60-3
DK-346072 & DK-326072
Four flat panels One center panel Two corner moldings Two soap dishes Four tubes clear silicone One tube color match silicone
SK-346072 & SK-326072
Three flat panels Two corner moldings Two soap dishes Four tubes clear silicone Two tubes color match silicone
STMK72-3662 & SQMK72-3662 (Tile Design)
Three flat panels Two soap dishes Four tubes clear silicone Two tubes color match silicone
Unpack Carton
Use care when opening the box so that you do not damage
the panels.
This product is shipped to you or your retail center after
careful inspection. After purchasing the kit, carefully unpack and inspect the product for any shipping damage that may have occurred. If damage is found, report it immediately to the store of purchase. After inspection and during installation, protect the products from construction damage by moving them to another room or area until ready to install.
Store panels in a flat area to avoid warpage until the time of
installation. Do not store the panels outside of the original packaging in a vertical position.
Please use the model number located on the side of the
box, or the front of this manual, when contacting us with questions concerning the installation of this unit.
Make sure the walls are the correct size and are in good
condition. Installation of damaged product will void the warranty.
Helpful Hints
Read these instructions carefully and familiarize yourself
with the various parts of the kit.
The variety of installations possible for this kit may require
procedures other than those shown. Ensure construction is correctly sized, plumb, and square.
Save the large cardboard box for protection of the bathtub
during the installation process and to use as a template for cutting the wall panels.
Allow sufficient time for the parts in this kit to adjust to room
temperature. We do not recommend installation of this product at temperatures below 65 degrees.
Sawhorses with 2 x 4 cross-members or a worktable are
helpful during the installation process.
Always transport the panels vertically. Use care when
laying the panels flat to prevent flexing, especially when panels have a cutout in them.
Store unused materials away from the work area to prevent
accidental damage.
If the bathtub is placed over a garage or on an outside wall,
care must be taken to ensure that the bathtub is properly insulated from cold temperatures.
Preparation Tips
Measure the width of the back wall (with green board) installed.
This measurement cannot exceed the width of the Swan Corporation back panel(s). If the wall opening is too small or too large, other methods will be required to cover the wall.
Measure the height above the bathtub. If this measurement
is less than the height of the Swan Corporation back and side panels, then the panels must be cut to fit.
Turn off the hot and cold water supply.
Remove faucet handles, escutcheons, filler spouts, and/or
anything mounted to the wall (i.e. towel bars, soap dishes, etc.).
Always measure the location of the plumbing cutouts, as
stated in the instructions, for each specific Swan Corporation tub wall kit. Make a cardboard template to trial fit all plumbing cutouts before cutting panels.
800-325-7008 5 The Swan Corporation
General Information
DK-346072 & DK-326072
STMK72-3662 & SQMK72-3662
SK-346072 & SK-326072
Ensure all plumbing or electrical work inside the walls is
finished prior to installation of the wall panels.
Prepare the area with 1/2 inch (13 mm) moisture-resistant
drywall, marine grade plywood, or concrete board. Never install our products directly on any structure that is, or may become, wet or damp.
All Swanstone panels have a finished and unfinished side.
The finished side should always be installed facing outward. Regardless of the appearance (shiny or dull), the finished side is very smooth. The unfinished side will many times have very slight grooves in it from the thickness sanding process. If you cannot identify the finished side, do not install the panel until you have contacted your local Swan Corporation distributor or contact the Swan Corporation directly for additional information about your application.
Walls must be solid, plumb, and square within 1/8 inch of
true. Shim or trim the opening, as required. This kit has been designed with some adjustability for minor alignment problems.
The mounting surface must be free of dirt, film, waxes, or
any other residues.
If you are installing a recessed accessory, cut the hole after
the panel is installed and fully supported by the wall. Remember to position the accessory between the wall studs.
Caulking Tips
Follow the instructions on the caulking tube.
When job is complete, inspect all caulked areas for gaps
and fill as needed.
Clean up any excess silicone using denatured alcohol and a
clean cloth.
Be very careful not to disturb caulk joints before they dry.
Wall Surface Preparation
Swan Corporation panels can be installed over a variety of products. If you intend to apply the panels to any surface other than those described, consult with a professional contractor. Use the following sections when installing this product over:
SHEETROCK/GREENBOARD/CEMENT BOARD/WOOD
PLASTER
CEMENT/CONCRETE
OLD TILE
WALLPAPER
MASONITE
Sheetrock, Greenboard, Cement Board, or Wood
Surface must be dry, smooth, and free of any dust, soap
scum, or any other contaminants.
To ensure proper adhesion of the panels, the wall surface
must be sealed with a water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Plaster
Depending on the condition of the existing wall surface, additional silicone may be required to ensure contact between the substrate and the wall panel.
Sand textured or swirled finishes smooth.
Clean the wall surface with a damp cloth to remove any
dust, soap scum, or any other contaminants. The wall surface must be dry and smooth.
To ensure proper adhesion of the panels, the wall surface
must be sealed with a water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Cement/Concrete
Depending on the condition (flatness) of the existing wall surface, additional silicone may be required to ensure contact between the substrate and the wall panel.
To ensure proper adhesion of the panels, the complete area
must be sealed with two coats of water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Old Tile
Depending on the condition of the existing wall surface, additional silicone may be required to ensure contact between the substrate and the wall panel.
Old ceramic tiles, if solidly adhered, do not need to be removed. All plastic tiles must be removed.
Remove or reattach any loose ceramic tiles. Old tiles and
front edge ceramic tiles should be reset for appearance only.
Remove any tile accessories attached to the walls.
Remove the bottom row of tile and cut a ventilation gap in
the substrate.
The tile surface must be dry, smooth, and free of any dust,
soap scum, or any other contaminants.
Complete the installation following the instructions in this
manual.
Note: If using a trim kit, old tiles may need to be removed to
allow a proper fit.
Wallpaper
All wallpaper must be removed from the area being covered.
Clean the wall surface to remove any dust, soap scum, or any other contaminants. The wall surface must be dry and smooth.
To ensure proper adhesion of the panels, the complete wall
surface must be sealed with two coats of water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
Masonite
Clean the wall surface to remove any dust, soap scum, or
any other contaminants. The wall surface must be dry and smooth.
To ensure proper adhesion of the panels, the wall surface
must be sealed with a water or oil-based primer/sealer.
After the primer/sealer is completely dry, complete the
installation following the instructions in this manual.
IMPORTANT NOTICE
The Swan Corporation 6 800-325-7008
General Information
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