Register your warranty at www.theswancorp.com
Alcove Wall Kits
Bathtub and Shower Wall Kits
Form # 198-05-10
BA-3060 Bathtub Wall Kit
SA-3232 Shower Wall Kit
SA-3636 Shower Wall Kit
SA-3448 Shower Wall Kit
SA-38NEO Corner Shower Wall Kit
Read and Understand
Before Installing
Product Warnings
Safety Guidelines
Required Tools
Alcove Wall Kit Contents
Preparation Tips
Bathtub Alcove Installation Procedure
Shower Alcove Installation Procedure
Cleaning & Maintenance
Warranty Information
800-325-7008 3 The Swan Corporation
The Swan Corporation Assurance — if our product is
properly installed and maintained, as stated in these
instructions, it will not leak.
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The Swan Corporation, the makers of the Swan
Corporation Wall Systems and Panels, cannot anticipate
every possible circumstance that might involve a potential
hazard during the installation of our product(s). The
warnings and instructions in this installation guide are,
therefore, not all-inclusive. If a tool, installation
procedure, or work method that is not specifically
recommended by The Swan Corporation is used, you
must satisfy yourself that it is safe. You should also make
sure that the Swan Corporation product(s) will not be
damaged by the methods you choose. The Swan
Corporation will not be held responsible for water damage
of any kind in connection with the installation of one of
our Swan Corporation bath/shower/panel kits.
To avoid product damage, personal injury, or even possible
death, carefully read, understand, and follow all the
instructions in this installation guide before installing this
product(s). Do not use cleaning fluids or operate power
tools unless you read and understand the instructions and
warnings in this and all other applicable labels or manuals.
Proper use of tools and the products described in this
guide is your responsibility.
WARRANTY
This product is covered by a Limited Lifetime Warranty.
Refer to the Warranty section in this manual for complete
details.
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This manual is to be left with the warranty holder and
owner.
Important information on cleaning, maintenance, and
repair is contained within.
IMPORTANT NOTICE
WARNING
IMPORTANT NOTICE: Indicates that equipment or
property damage can result if instructions are not
followed.
Read and Understand the Manual
It is the responsibility of any individual who
installs or maintains this product to fully
understand and follow proper installation and
maintenance procedures. Be aware of the inherent
dangers in the use of power tools when installing this
product. Read and understand all Warnings, Cautions,
and Important Notices in this manual.
Work Safely
DO NOT proceed if any doubt arises about the
correct or safe method of performing anything
found in this or other Swan Corporation
manuals. The installation of this product can require
using power tools. Do not use power tools without
adequate training. If necessary, hire or consult a trained
professional for expert assistance before continuing.
Use Proper Tools
Always use proper tools which are in good,
working condition during the installation of the
Swan Corporation products. Using tools other
than those listed could adversely affect the integrity of
floors, pipes, walls, or this product and could result in
water damage or other damage to floors, pipes, walls, or
other portions of your building or home.
Inspect Before Cutting
Make sure no electrical wiring or plumbing is
present before cutting into a wall to install any
accessories.
Wall Conditions
Inspect the walls before installing the Swan
Corporation panels. Never install panels over
damp walls or an existing mold condition.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in injury. It
may also be used to alert against unsafe practices.
Use Proper Installation Methods
Follow all instructions related to stud wall
construction. Failure to follow such
instructions could cause the panels to fit
improperly after installation, resulting in water damage.
Lifting Hazard
According to the National Institute for
Occupational Safety and Health, the
recommended maximum safe lifting weight is
51 pounds, with all lifting conditions perfect—minimal
forward reach, steady load close to the body, straight
back, load between knees and shoulders, and good
grips. To avoid personal injury, always use these proper
lifting techniques and use two people to move cartons
weighing more than 51 lbs. The boxes containing the
Swan Corporation kits can weigh in excess of 80
pounds. Use the appropriate lifting devices to move the
load. Always use two people when lifting heavy or bulky
cartons. DO NOT attempt to lift objects that are too
heavy.
WHEN CARRYING A HEAVY LOAD—GET HELP!
Slipping Hazard
Do not install this product in the presence of
water. Installing this product without drying all
surfaces, or in the presence of water, could
cause you to slip and fall due to wet floors or spilled
fluids. Personal injury can result from slips or falls.
Before installation, dry all surfaces, including the floor,
with a cloth or paper towel. Clean up all water or spilled
fluids immediately.
Tripping Hazard
Personal injury can result from tripping over
power cords, tools, or other items. DO NOT
leave items laying around the work area.
Personal Protection
Be sure to use all personal protective
equipment, such as sturdy work
boots, preferably with steel toes,
gloves, and hard hat, if necessary, to ensure your own
safety. To prevent possible damage to your hearing,
always wear ear protection, such as earmuffs or
earplugs, when working around power tools.
IMPORTANT NOTICE
The Swan Corporation 4 800-325-7008
Safety Guidelines
CAUTION
Cutting Hazard
The installation of the Swan Corporation
product may require using power tools. Keep
hands away from the cutting edge of any tool
used in the installation of our product. Placing fingers in
or around the cutting blades could result in serious
personal injury.
Sharp Edge Hazard
After cutting the edge of a Swan Corporation
panel, it can be sharp. Wear protective gloves
to prevent personal injury.
Room Temperature
Allow the Swan Corporation panels
and silicone sealants to adjust to room
temperature for at least six hours
before installation. The panels should be installed at
temperatures not less than 65°F. Panels should not be
installed in areas where the temperature may drop
below freezing 32°F.
Grab Bars and Shower Seats
Alcove wall kits are not designed to support
grab bars or bolt-on shower seats. Do not rely
on the panels for grab bar or shower seat support!
Attaching grab bars or shower seats will distort and
damage the alcove walls.
For bathtub enclosures, the side panel nailing flange is
designed to extend beyond the front edge of the bathtub
and will be covered by the finished moisture resistant
wallboard.
For shower wall enclosures the side panel nailing flange
is designed to extend beyond the front edge of the shower
floor and will be covered by the finished moisture resistant
wallboard.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in serious
injury or death.
Eye Protection
Be sure to use all personal protective
equipment to ensure your own safety. To avoid
eye injury, always wear protective glasses with
side shields when using power tools. Also, make sure
no one else can be injured by flying particles when using
power tools.
Fire Hazard
Personal injury or death can
result from a fire caused by
flammable liquids or silicone
sealants. Cleaners or solvents can be highly explosive,
resulting in personal injury or even death, when not used
properly. Clean up any flammable substance
immediately. Sparks or open flames can cause
flammable substances to ignite. DO NOT smoke while
working on or near any flammable substance.
Solvents Hazard
Follow all manufacturer’s safety instructions for
silicone sealants and denatured alcohol.
Alcohol vapors are both flammable and
hazardous to breathe. Silicone vapors may irritate eyes
and nose. Personal injury can result from improperly
handling or use of products, such as denatured alcohol.
Always follow the manufacturer’s recommendations for
the safe use of these products. Ventilate any work area
before beginning to apply silicone sealants, cleaning
agents, or solvents.
Fumes Hazard
The fumes from the silicone and
solvents used by the installer can be
harmful if used in an unventilated
room. Always work in a well-ventilated area. To keep
the area well-ventilated, open windows and use exhaust
fans. If adequate ventilation is not achievable or
practical, use respiratory protective equipment.
Dust Hazard
When cutting or drilling the Swan
Corporation product, use a dust
collection method which prevents dust
particles from going into the air. Always work in a
well-ventilated area. Always use an OSHA approved
dust mask when cutting, drilling, or sanding Swan
Corporation products.
IMPORTANT NOTICE
800-325-7008 5 The Swan Corporation
Safety Guidelines
WARNING
WARNING: Continued
Power Tool Hazard
To prevent personal injury or possible
death, always follow the electrical safety
recommendations of the power tool’s
manufacturer. Do not use power tools in an unsafe
manner. Power tools should only be connected to a circuit
protected by a ground-fault circuit interrupter (GFI).
Shock Hazard
Never use electric power tools around
water, condensation, or other liquids.
Electric shock can cause severe
burns, significant injuries, and even death. If an
extension cord is required, always use an OSHA
approved extension cord. Power cords should only be
connected to a circuit protected by a ground-fault circuit
interrupter (GFI).
Electrical Shock Hazard
Contacting l
ive electrical wiring with
power tools or hand tools can cause
serious injury or death. Make sure all
related circuit breakers are turned OFF. Test for live circuits
or wiring inside any wall where installation of the Swan
Corporation product requires cutting into a wall.
Electrocution Hazard
Water and other liquids conduct electric
current and can create a short circuit,
resulting in injury or death. Keep all
liquids away from electrical cords and power tools. DO
NOT create a short circuit between a source of electricity
and a liquid by being in contact with both simultaneously.
General Information
Required Tools
Drill with a 3/16 inch drill bit
Countersink bit
Hole saw for faucet(s), bathtub spout, and/or shower
head
Tape measure
Level
Caulking gun
Course file
Medium grit sandpaper
Clean paper towels or shop towels
Optional: A saber saw with fine tooth blade or a router
with a fine cutting bit can be used in place of a hole
saw and drill.
Alcove Wall Kit Contents
Confirm that all parts of the kit have been included
before beginning installation.
Alcove wall panel dimensions can vary slightly. For
proper fit, you MUST measure the actual shower base,
bathtub, and alcove wall panels, prior to building the
stud walls, to determine the exact size needed.
Alcove wall kits are designed to be nailed directly to stud
walls for support and must fit the alcove with minimum
clearance. Vertical side panel nailing flanges are
designed to extend past the front edge of the shower
base or bathtub and MUST be supported from behind by
a vertical stud.
BA-3060 Alcove Bathtub Wall Kit
For bathtub enclosures 60 inches wide and 30 inches
deep. Designed for use with Swan Corporation BT-3060
Bathtub or other manufacturer’s bathtub of the same
dimensions.
Note: Other manufacturer’s bathtubs must have a
nailing/tiling flange around the back and sides of the tub.
One back panel.
One left side panel.
One right side panel.
IMPORTANT NOTICE
The Swan Corporation 6 800-325-7008
Safety Guidelines General Information
WARNING
ABS-002
SA-3232 Alcove Shower Wall Kit
For shower floors 32 inches wide and 32 inches deep.
Designed for use with Swan Corporation SS-3232 Single
Threshold Shower Floor or other manufacturer’s shower
floor of the same dimensions.
Note: Other manufacturer’s shower floors must have a
nailing/tiling flange around the back and sides of the
base.
One back panel.
One left side panel.
One right side panel.
SA-3636 Alcove Shower Wall Kit
For shower floors 36 inches wide and 36 inches deep.
Designed for use with Swan Corporation SS-3636 Single
Threshold Shower Floor or other manufacturer’s shower
floor of the same dimensions.
Note: Other manufacturer’s shower floors must have a
nailing/tiling flange around the back and sides of the
base.
One back panel.
One left side panel.
One right side panel.
SA-3448 Alcove Shower Wall Kit
For shower floors 48 inches wide and 34 inches deep.
Designed for use with Swan Corporation SS-3448 Single
Threshold Shower Floor or other manufacturer’s shower
floor of the same dimensions.
Note: Other manufacturer’s shower floors must have a
nailing/tiling flange around the back and sides of the
base.
One back panel.
One left side panel.
One right side panel.
SA-38NEO Alcove Corner Shower Wall Kit
For corner shower floors 38 inches wide and 38 inches
deep. Designed for use with Swan Corporation
SS-38NEO Neo-Angle Shower Floor or other
manufacturer’s shower floor of the same dimensions.
Note: Other manufacturer’s shower floors must have a
nailing/tiling flange around the sides of the base.
One corner panel.
One left side panel.
One right side panel.
General Information
800-325-7008 7 The Swan Corporation
ABS-003
ABS-006
Unpack Carton
Use care when opening the box so that you do not
damage the panels.
This product is shipped to you or your retail center
after careful inspection. After purchasing the kit,
carefully unpack and inspect the product for any
shipping damage that may have occurred. If damage
is found, report it immediately to the store of
purchase. After inspection and during installation,
protect the products from construction damage by
moving them to another room or area until ready to
install.
Store panels in a flat area to avoid warpage until the
time of installation. Do not store the panels outside of
the original packaging in a vertical position.
Please use the model number located on the side of
the box, or the front of this manual, when contacting
us with questions concerning the installation of this
unit.
Make sure the walls are the correct size and are in
good condition. Installation of damaged product will
void the warranty.
Helpful Hints
Read these instructions carefully and familiarize
yourself with the various parts of the kit.
The variety of installations possible for this kit may
require procedures other than those shown. Ensure
construction is correctly sized, plumb, and square.
Save the large cardboard box for protection of the
shower floor or bathtub during the installation process
and to use as a template for cutting the wall panels
for plumbing outlets.
Allow sufficient time for the parts in this kit to adjust to
room temperature. We do not recommend
installation of this product at temperatures below 65
degrees.
Sawhorses with 2 x 4 cross-members or a worktable
are helpful during the installation process.
Always transport the panels vertically. Use care
when laying the panels flat to prevent flexing,
especially when panels have a cutout in them.
Store unused materials away from the work area to
prevent accidental damage.
If the shower or bathtub is placed over a garage or
on an outside wall, care must be taken to ensure that
the shower or bathtub is properly insulated from cold
temperatures.
Preparation Tips
Swan Corporation alcove wall kits are designed to be
fastened directly to wall studs and feature a sturdy
interlocking system for a one piece appearance. The
alcove kits are manufactured to fit a specific size
opening and cannot be cut or modified to fit other
dimensions. If the wall opening is too small, too
large, or too short, other methods will be required to
cover the wall.
Turn off the hot and cold water supply.
For remodeling, remove faucet handles, escutcheons,
filler spouts, and/or anything mounted to the wall (i.e.
towel bars, soap dishes, etc.).
For remodeling, after removal of the old bathtub or
shower, measure the alcove pocket to make sure the
new alcove bathtub or shower wall panels will fit. It
may be necessary to reconstruct one or more of the
pocket walls.
All old ceramic tiles, plastic tiles, and deteriorated wall
surfaces must be removed. For remodeling, it is best to
strip the wall to the studs in order to inspect the
structure, repair any existing damage, and install any
required supports. Then the new alcove wall panels can
be installed directly to the stud walls.
For new construction, build a stud pocket wall
structure to the rough opening dimensions included in
this manual. Use wood or structural steel studding,
and make sure that all framing is plumb and square.
If installing one or more alcove wall panels over
existing cement board, greenboard, or moisture
resistant sheetrock, make sure the existing wall
surface is smooth, plumb, true, and in good condition.
A second layer of greenboard must be installed to
cover the nailing flanges after alcove wall panel
installation.
Ensure all plumbing or electrical work inside the walls
is finished prior to installation of the wall panels.
Refer to the installation manual that came with the
bathtub or shower floor for instructions on installing
the bathtub or shower floor prior to installing the
alcove wall kit.
Always measure the location of the plumbing cutouts,
as stated in the instructions for each specific Swan
Corporation tub wall kit. Make a cardboard template
to trial fit all plumbing cutouts before cutting panels.
IMPORTANT NOTICE
The Swan Corporation 8 800-325-7008
General Information
Product Features
Swan Corporation alcove wall panels easily fit
through existing doorways and can be installed by
one person.
Made of Veritek™ with no surface coating to chip or
crack - color runs throughout.
Alcove wall panels are designed to be snapped
together using the sturdy interlocking tabs included
on the wall panels.
All back and side wall panels feature a nailing flange
for attaching directly to the stud wall.
Moisture resistant sheetrock or greenboard is
installed over the nailing flanges to give a custom
finished appearance.
Followed carefully, these installation instructions will
result in an easy, trouble-free installation of your Swan
Corporation product. Any deviations, additions, and/or
deletions from the prescribed installation, without prior
written approval, will void the warranty covering this
product. Not following the directions could also result in
personal injuries, water damage, and other damage to
floors, pipes, walls, and other portions of your building or
home.
Disclaimer
The information contained in this Installation Manual
is given free of charge. It is based upon technical
data, which we believe to be reliable and is intended
for use by persons having knowledge of this technical
area at their own discretion and risk. Swan
Corporation assumes no responsibility for results
obtained or damage incurred from the use of this
material either in whole or in part by the buyer.
This manual will give you basic instructions for the
installation of the product in a step-by-step sequence
that will work in most types of installations. If you
have an installation application that is not covered in
this manual, please call your local Swan Corporation
distributor or contact The Swan Corporation directly
for additional information about your application.
Follow all installation instructions. Failure to follow
these instructions could result in personal injuries,
water damage, or other damage to floors, pipes,
walls, or other portions of your building or home.
Install Bathtub Alcove Wall Kit
Preparation
1. Remove the bathtub and alcove wall kit from the
protective shipping cartons and inspect them for
damage. Check and make sure all the required
components are included in the cartons.
To prevent unnecessary delays, before starting the
installation, refer to the Kit Contents section to verify the
contents of the carton are correct.
2. Allow the Swan Corporation products to adjust to
room temperature for at least six hours before
installation. The alcove wall panels should be
installed at temperatures not less than 65°F.
For remodeling, upon removal of the old bathtub,
measure the alcove pocket to be sure that the new
bathtub and alcove wall panel kit will fit in the available
space. It may be necessary to reconstruct one or more
walls of the alcove.
If the alcove wall kit is to be installed over new or existing
drywall (not recommended), allow for thickness of the
drywall when building or modifying stud pocket walls.
IMPORTANT NOTICE
IMPORTANT NOTICE
800-325-7008 9 The Swan Corporation
General Information
ABS-007
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