Swann STCL407WUK, 87207, 87209, STCL408BUK, 87210 Service Information

...
Indesit Company UK Ltd
© 2015 Reg. Office: Peterborough PE2 9JB Registered in London: 106725
Service Information
SWAN brand
Entry Level
ELECTRONIC
TUMBLE DRYERS
Models Covered:
STCL407WUK 87207 STCL407BUK 87208 STCL408WUK 87209 STCL408BUK 87210
5407837 Issue 2 July 2015
SM003992 ~ C00307711
PLEASE NOTE: These models do not display Fault Codes if a Fault occurs.
Refer to the Fault Finding details on page 6.
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SAFETY NOTES & GENERAL SERVICING ADVICE
1. This manual is NOT intended as a comprehensive repair/maintenance guide to the appliance.
2. It should ONLY be used by suitably qualified persons having technical competence applicable product knowledge and suitable tools and test equipment.
3. Servicing of electrical appliances must b e undertaken with the applia nce disconnected (unplugge d) from the electrical supply.
4. Servicing must be preceded by Earth Continuity, Earth Resistance and Insulation Resistance checks.
5. Personal safety precautions must be taken to protect against accidents caused by sharp edges on metal and plastic parts.
6. After servicing the appliance must be rechecked for Electrical Safety. In the case of appliances which are connected to a water supply (i.e.: Washing Mach ines, Dishwashers & Foo d Centres etc.) checks must be made for leaks from seals gaskets and pipe work and rectification carried out where necessary.
7. It can be dangerous to attempt 'DIY' repairs / maintenance on complex equipment and the Company recommends that any problem with the appliance is referred to its own Service Organisation.
8. Whilst the Company has endeavou red to ensure the accuracy of the data within thi s publication they cannot hold themselves responsible for any inconvenience or loss occasioned by any error within.
SERIAL NUMBER / INDUSTRIAL CODE EXPLANATION
Serial Number Example
1 10 02 0895
Four remaining digits = Build number that day 895
th
built
Third two digits = Day of manufacture 2
nd
of month
Second two digits = Month of manufacture October First digit = Year of manufacture 2011
Industrial Code Example
37 24455 0010
Last four digits = 0000 original production.
Second five digits = COMMERCIAL CODE*
First two digits = Factory of origin
* Vital for correct model information and system identification
Other numbers denote major production changes
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INDEX
Safety & Servicing Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Serial Number / Industrial Code Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Production Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Model Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Energy Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Fault Finding / Test Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 10
Thermistor Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Heater Connection Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dryer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 16
Dryer Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19
Dryer Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 23
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25
Programme Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control Board Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28
Dismantling - Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - 33
Production Changes
February 2015 Settings File updated to fix Dryer not heating when used in locations with a low
ambient temperature (Garages / Outhouses etc.) Thermistor Resistance value chart added to this document (Issue 3 ) .
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Example Energy Information - STCL408W / STCL408B
This household tumble drier is a Condenser
The weighted Annual Energy Consumption (AEc)* kWh 1) 627.8
This household tumble drier is a Automatic
Energy consumption full load; Edry - kWh 2) 5.33
Energy consumption partial load; Edry½ - kWh 2) 2.83
Power consumption: o-mode (Po) - Watts 0.42
Power consumption: left-on mode (Pl) - Watts 2.24
Prog. Time - weighted (Tt) full & partial load - minutes 3) 112
Full load (Tdry) - minutes 151
Partial load (Tdry½) - minutes 82
weighted (Ct) full & partial load 3) 71
full load (Cdry) 71
partial load (Cdry½) 71
Airborne acoustical noise emissions - dB(A) re 1 pW 68.0
Programme time in minute, for program “Synthetics” full load 85
Partial load for program “Synthetics” N/A
Average condensation eciency - %
1) "Standard cotton” at full and partial load is the standard programme to which the information in the label and the che relates. The standard cotton program is suitable to dry at cupboard level (0%) cotton laundry and is the most ecient programme in terms of energy consumption. Partial load is half the rated load.
2) based on 160 drying cycles of the standard cotton programme at full and partial load, and the consumption of the low-power modes. Actual energy consumption will depend on how the appliance is used.
3) Weighted average of 3 cycles at full load and 4 cycles at half load.
R
egulation 93 2 /2 0 12.
Energy consumption in kWh, for program “Synthetics” full load 1.93
Energy eciency class on a scale from A+++ (low consumption) to D (high consumption)
C
Duration of the 'left-on mode' for power management system ­minutes
30
Condensation eciency class on a scale from G (least ecient) to A (most ecient)
C
P
roduct Data - R egulation 392/2012.
Brand
Swan
Model
STCL 408W (UK) STCL 408B (UK)
Rated capacity of cotton laundry for the "standard cotton programme" at full load - kg
8.0
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SPECIFICATIONS
Introduction Date August 2014 Features Electronically controlled tumble dryer comprising an combined interface
and control module fitted to the rear of the dashboard.
Country of Origin UK Dimensions
Height 850 mm Width 595 mm Depth 623 mm
Net Weight 36.87 kg Colour White Energy Class B or C Depending on model (2012 Energy Label Regulations) Noise Level 69db Power Consumption
Left On 2.24 watts
Off Mode 0.42 watts Drum Volume 112 Litres Electronics Stripped Arcadia Heater High Heat 2.3 kW Heater Controls Variable using Electronic Controls and sensors Sensing Levels 3 or 5 depending on model. Control Thermostats Cycling Thermostat 120
°C
One Shot Thermostat 143 °C
Motor Type 362/363-Single Phase Capacitor run 2 pole Induction Motor 2800 rpm Capacitor 8.5uF Approvals CE, IMQ
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FAULT FINDING
FAULT CODES
These models DO NOT display Fault Codes when the dryer develops a fault.
However an Auto Test feature is available to help diagnose faults.
Preliminary Checks:
Before performing any tests ALW AYS check that the W ater Cont ainer is empty and that the Condenser Unit and the Drum Filter are NOT blocked with fluff or lint, as this may be the cause or partial cause of the of the fault.
Auto Test
If a Fault is detected the dryer will not move on to the next phase of the test, but will perform the following sequence:
> Beep Once > Pause for 30 Seconds > Beep 3 Times > The End LED will display
This will Indicate the dryer has a Fault, but it will not indicate the exact cause of the problem. Observing at which phase the auto test ends gives an indication of the type of fault and cause. See the information on the following pages.
2
Water container
Condenser Unit
Condenser cover
Catches
Filter
Handle
Air intake
Ta p
Rear
Front
Condenser unit
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Auto Test Sequence
Before Starting the Auto Test, make sure the Water Container is empty, the Filter and Condenser are Clear of fluff or lint.
Auto Test - Preparation:
If you are including the Conductivity Sensor Test when running the test procedure:
1. Attach the magnetic end of the 270 K ohm test lead to the metal strip conductivity sensor inside
the drum.
2. Connect the ring terminal end to an earth point on the cabinet of the machine. (The Ai r Duct fixing
screw is recommended).
3. After attaching, check Earth Continuity between this ring terminal and the mains power plug Earth
pin on or the metal rear panel of the dryer, using a multimeter. The continuity resistance reading should be 1 ohm or less.
Magnet fixed to sensing strip inside the drum Ring terminal end fixed under air duct screw
Routing of wire and resistor. Safe position of 270K ohm resistor
assembly with door closed
270K
2W
450 mm
180 mm
Magnet Screw fixing
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AUTO TEST - CONDENSER DRYERS
SAFETY WARNING !
When performing the Auto Test you will need to remove the top cover of the Dryer while Electrical power is still applied.
To avoid the risk of electric shock, during this sequence you MUST make certain no persons have any contact with the LIVE area around the Mains Terminal Block (cable entry position) or main Power module behind the Console.
Preparation:
1. Remove the 2 screws securing the top cover to allow its removal when required during the test sequence.
2. If necessary fit the Magnetic Test resistor. See page 7 for details.
To Enter Auto Test Mode - Condenser Models
1. The dryer must be plugged into the electricity supply with the Programme Selector set to the “OFF” Position.
2. Turn the Selector Clockwise to Programme 1. Wait for the LED’s to turn OFF.
3. Push the Delay Option Button once.
4. Turn the Selector Clockwise to Programme 2.
5. Push the Delay Option Button once.
6. Turn the Selector Anti-Clockwise to Position 15.
7. Push the Start Button once. This starts the test, indicated by the drum rotating clockwise fo r a short period - approximately
7 -8 seconds. Note: If after starting the Auto Tes t and the drum has not Pause d within 15 seconds, the a uto test
has not been entered successfully, turn the control Knob to OFF, and repeat the above sequence.
TEST SEQUENCE - for a CONDENSER DRYER which has no detectable Faults
1. The Drum Rotates Clockwise for about 7 or 8 seconds. Pause. At this point remove the top cover. Remove the Water Bottle and pour 300 ml of water into the
Water Bottle support. (This will operate the Float Switch at the base of the dryer).
2. Refit the Water Bottle (if the Water Bottle is not replaced the test will fail at this point).
3. The dryer will pause until the Float Switch has moved to the full position. The drain pump will turn on and the drum will rotate Clockwise for about 15 seconds.
The water that was poured into the support (filling the pump) will be pumped into the water bottle. Pause for 5 seconds.
4. The Drum Rotates Anti-Clockwise with the Heater On (both elements) until the Rear Thermistor detects a temperature Rise, - the heater then turns OFF and the drum continues to rotate.
Pause for 5 seconds.
5. The Drum Rotates Clockwise with the Heater On until the Front Thermistor detects a temperature change, the Heater turns Off and the drum continues to rotate.
Long Pause.
6. 3 Beeps then the END LED Illuminates.
7. Test Ends.
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TEST SEQUENCE - for a CONDENSER DRYER which has a Fault,
1. The Drum rotates clockwise for about 7 to 8 seconds
Step Phase: Float switch operation and Drain Pump operation
At this point remove the top cover. Remove the Water Bottle and pour 300 ml of water into the Water Bottle support. This will operate the Float Switch at the base of the dryer.
2. Refit the Water Bottle (if the Water Bottle is not replaced the test will fail at this point).
3. The dryer will pause until the Float Switch has moved to the full position. The drain pump will turn on and the dr um wi ll r otate Clockwi se for abou t 15 se conds - ac tual Ti me depends on quantity of water in the base reservoir.
The water that was poured into the support (filling the pump) will be pumped into the water bottle.
Pause 5 seconds.
Step Phase: Heater Operation and Rear Thermistor Temperature Check
4. Drum Rotates Anti-Clockwise with the Heater On (both elements) until the Rear The r mistor
detects a temperature Rise, - the heater then turns OFF and the drum continues to rotate for a short period.
Pause for 5 seconds.
Step Phase: Heater Operation and Front Thermistor Temperature Check
5. Drum turns Clockwise with Heater On (both elements), until the Front Thermistor detects a
temperature change.
6. Heater will Turn Off, the Drum will continue for a few minutes..
Step Phase: Conductivity Sensor Check (only applies if magnetic resistance is being used)
8. Test Ends
If the pump is faulty or a there is a blockage in the hose or a pump wiring fault, the Water container will not fill with water at this point, and the drum wil l continue to turn for approx. 3 minutes, then the dryer beeps, paus es fo r 30 se con ds , bee ps 3 times then the Test Ends.
If the Rear Thermistor, Thermostat or Heater is Open Circuit (both Elements) or disconnected the Test Cycle will finish at this point - then the dryer beeps, pauses for 30 seconds, beeps 3 times then the Test Ends.
If the Front Thermistor, is Open Circuit or disconnected the Test Cycle will finish at this point - then the dryer beeps, pauses for 30 seconds, beeps 3 times then the Test Ends.
7.
With Magnetic test resistor fitted
and Sensor Circuit OK
Without Magnetic test resistor fitted
OR fitted but Sensor Circuit not OK
Long Pause, 3 Beeps, End LED is Illuminated.
Pause, Beep, Long Pause, 3 Beeps, End LED is Illuminated.
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DRYER OPERATION CHECK - Condenser Models
When Checking Heater, Drum Action or Thermistor Operation, you are advised to use a Timed Programme.
When Sensor Programmes are used, after the module has estimated the weight of the clothes and the cycle time required to dry the clothes, the Dryer will start to reverse tumble.
Note: This weight and estimated drying time are calculated by the module which monitors the front thermistor temperature increase in the Front Air Duct over a period of time.
For example, a small load will allow a faster temperature rise at the front thermistor. A large load would cause the temperature to rise more slowly.
Drum
When set to a Timed Programme the machine will reverse for a short period approximately every 5 minutes.
Heater
Faulty or Disconnected Thermistors (Front and Rear) and the associated wiring will cause the
machine not to heat. (If an Auto Cycle is used the dryer may operate at ½ Heat, depending on cycle used).
In these instances the machines will complete the Cycle without Heating with no indication to the user, other than the load will be cold and wet at the end of the cycle.
One Element Open Circuit - Dryer works at 1.15 kW and dries normally taking slightly longer to complete the cycle.
Thermistors
Rear Thermistor (Located on Heater Frame) next to the Cycling and One-Shot cut-outs.
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Thermistor Tables
When testing these Thermistors make sure you have selected the CORRECT resistance range on your test meter for the value you expect to see. The resistance value varies with temperature.
FRONT THERMISTOR REAR THERMISTOR
Temperature
°C
Resistance
KΩ
Temperature
°C
Resistance
KΩ
-20 462.89 -20 958.78
-10 268.29 -10 549.14 0 160.39 0 324.98
10 98.66 10 198.37 20 62.32 20 124.37 25 50.00 25 100.00 30 40.35 30 80.544
40 26.73 40 53.173 50 18.096 50 35.878 60 12.496 60 24.768 70 8.792 70 17.418 80 6.296 80 12.442 85 5.361 85 10.582 90 4.583 90 9.0436
100 3.388 100 6.6843
110 5.0111
Example: Front Thermistor
If the ambient temperature where you are testing is 15°C you would expect to get a reading of approximately 80.40KΩ. (If the thermistor has warmed up because of handling or operation of the dryer then the meter reading will be a lower value) The Rear Thermistor is a different component wi th a different specification - refer to the chart
120 3.8064 125 3.3330 130 2.9262 140 2.2754 150 1.7891
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