Page 1
AMI Powercon
Version 5.30 and higher
s Manual
Operator’
A-96.250.341 / 061015
Page 2
Customer Support
SWAN and its representatives maintain a fully trained staff of technical specialists
around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: support@swan.ch
Document Status
Title:
ID:
Monitor AMI Powercon Operator’s Manual
A-96.250.341
Revision Issue
00 Sept. 2006 First Edition
01 April 2007 Update to FW Release 3.81
02 April 2007 Update to FW Release 4.40
03 Feb. 2013 Update to FW Release 5.30
© 2013, SWAN ANALYTISCHE INSTRUMENTE AG, Switzerland, all rights reserved
subject to change without notice.
Page 3
AMI Powercon
Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3. Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Monitor AMI Powercon Specific . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2 Monitor AMI Powercon Acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.3 Monitor AMI Powercon Acid Prerinse. . . . . . . . . . . . . . . . . . . . . . 18
2.4. Single Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.1 AMI Powercon Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.2 Swansensor UP-Con1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.3 Flow Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2. Mounting of Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3. Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet . . . . . . . . . . . . . 24
3.3.2 FEP Tube at Sample Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4. Installation of Cation Exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.1 Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.7. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.7.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.7.2 Relay 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.8. Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.8.1 Signal Output 1 and 2 (current outputs) . . . . . . . . . . . . . . . . . . . . 34
3.8.2 Signal Output 3 (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.9. Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.9.1 Interface RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.9.2 Interface RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.9.3 USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
A-96.250.341 / 061015 1
Page 4
AMI Powercon
4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4. Changing Parameters and values. . . . . . . . . . . . . . . . . . . . . . . . . 42
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2. Stop of Operation for Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 43
6.3. Maintenance of the Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.3.1 Remove the Sensor form the Flow Cell . . . . . . . . . . . . . . . . . . . . 44
6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . . . 44
6.4. Changing the Ion Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.5. Changing the inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.6. Tube Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.7. Replace the Deaeration Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.7.1 Exchange deaeration tube of cation exchanger bottle . . . . . . . . . 51
6.7.2 Exchange deaeration tube of pre-rinse bottle . . . . . . . . . . . . . . . . 51
6.8. Quality Assurance of the Instrument. . . . . . . . . . . . . . . . . . . . . . . 52
6.8.1 Activate SWAN Quality assurance procedure . . . . . . . . . . . . . . . 53
6.8.2 Pre-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.8.3 Connecting sample lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.8.4 Carry out comparison measurement. . . . . . . . . . . . . . . . . . . . . . . 56
6.8.5 Completion of the measurement. . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.9. Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.10. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.11. Longer Stop of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.1. Messages (Main Menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.5. Installation (Main Menu 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9. Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . 70
1 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2 A-96.250.341 / 061015
Page 5
AMI Powercon
2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10. Material Safety Data sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1. Cation Exchanger Resin SWAN . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
12. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
13. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
A-96.250.341 / 061015 3
Page 6
AMI Powercon
Safety Instructions
AMI Powercon - Operator’s Manual
This document describes the main steps for instrument setup, operation and maintenance.
1. Safety Instructions
General The instructions included in this section explain the potential risks
Target
audience
OM Location The AMI Operator’s Manual shall be kept in proximity of the instru-
Qualification,
Training
associated with instrument operation and provide important safety
practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer work environment.
More safety instructions are given throughout this manual, at the
respective locations where observation is most important.
Strictly follow all safety instructions in this publication.
Operator: Qualified person who uses the equipment
for its intended purpose.
Instrument operation requires thorough knowledge of applications,
instrument functions and software program as well as all applicable
safety rules and regulations.
ment.
To be qualified for instrument installation and operation, you must:
read and understand the instructions in this manual as well as
the Material Safety Data Sheets.
know the relevant safety rules and regulations.
4 A-96.250.341 / 061015
Page 7
AMI Powercon
Safety Instructions
1.1. Warning Notices
The symbols used for safety-related notices have the following significance:
DANGER
Your life or physical wellbeing are in serious danger if such
warnings are ignored.
WARNING
Severe injuries or damage to the equipment can occur if such
warnings are ignored.
CAUTION
Damage to the equipment, minor injury, malfunctions or incorrect process can be the consequence if such warnings are ignored.
Follow the prevention instructions carefully.
Follow the prevention instructions carefully.
Follow the prevention instructions carefully.
Mandatory
Signs
A-96.250.341 / 061015 5
The importance of the mandatory signs in this manual.
Safety goggles
Safety gloves
Page 8
AMI Powercon
Safety Instructions
Warning Signs The importance of the warning signs in this manual.
Electrical shock hazard
Corrosive
Harmful to health
Flammable
Warning general
Attention general
1.2. General Safety Regulations
Legal
Requirements
Spare Parts
and
Disposables
The user is responsible for proper system operation.
All precautions must be followed to ensure safe operation
of the instrument.
Use only official SWAN spare parts and disposables. If other parts
are used during the normal warranty period, the manufacturer’s
warranty is voided.
6 A-96.250.341 / 061015
Page 9
AMI Powercon
Safety Instructions
Modifications Modifications and instrument upgrades shall only be carried out by
an authorized Service Technician. SWAN will not accept responsibility for any claim resulting from unauthorized modification or alteration.
WARNING
Electrical Shock Hazard
If proper operation is no longer possible, the instrument must be
disconnected from all power lines, and measures must be taken
to prevent inadvertent operation.
To prevent from electrical shock, always make sure that
the ground wire is connected.
Service shall be performed by authorized personnel only.
Whenever electronic service is required, disconnect in-
strument power and power of devices connected to.
– relay 1,
– relay 2,
– alarm relay
WARNING
For safe instrument installation and operation you must read
and understand the instructions in this manual.
WARNING
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.
Download
MSDS
A-96.250.341 / 061015 7
The current Material Safety Data Sheets (MSDS) for the Reagents
listed below are available for downloading at www.swan.ch.
Product name: Cation Exchange Resin
Catalogue number: A-82.841.030 and A-82.841.031
Page 10
AMI Powercon
Product Description
2. Product Description
2.1. Description of the System
This manual describes the function of the instruments:
AMI Powercon specific
AMI Powercon acid
Both instruments are applicable for the measurement of conductivity in power cycles.
The AMI Powercon specific measures the specific (total) conductivity of a sample.
The AMI Powercon acid measures the acid (cation) conductivity of
a sample. It is therefore delivered with a cation exchanger bottle.
The transmitter can be used with a two-electrode conductivity sensor with an integrated Pt1000 temperature sensor, e.g. Swansensor UP-Con1000.
Application
range
The conductivity is a parameter for the total quantity of ions present
in the solution. It can be used for the controlling of:
the condition of waters
water purification
water hardness
completeness of ion analysis
Special
Features
Many temperature compensation curves for specific conductivity
measurement:
none
Coefficient
Neutral salts
High-purity water
Strong acids
Strong bases
Ammonia, Eth. am.
Morpholine
8 A-96.250.341 / 061015
Page 11
AMI Powercon
Product Description
Signal
Outputs
Relays Two potential-free contacts programmable as limit switches for
Alarm Relay One potential free contact.
Input One input for potential-free contact to freeze the measuring value
Communica-
tion interface
(optional)
Safety
Features
Two signal outputs programmable for measured values (freely scalable, linear, bilinear, log) or as continuous control output (control
parameters programmable).
Current loop: 0/4–20 mA
Maximal burden: 510
Third signal output with the same specifications as option.
(Only possible if no communication interface is used.)
measuring values, controllers or timer for system cleaning with automatic hold function. Both contacts can be used as normally open
or normally closed.
Maximum load: 1 A/250 VAC
Alternatively:
Open during normal operation, closed on error and loss of
power.
Closed during normal operation, open on error and loss of
power.
Summary alarm indication for programmable alarm values and instrument faults.
or to interrupt control in automated installations. Programmable as
HOLD or OFF function.
RS232 Interface for logger download with SWANTerminal
USB Interface for logger download
RS485 with Fieldbus protocol Modbus or Profibus DP or
Webserver connection via Modbus.
No data loss after power failure. All data is saved in non-volatile
memory.
Over voltage protection of in- and outputs.
Galvanic separation of measuring inputs and signal outputs.
The analyzer is factory tested and ready for installation and operation.
A-96.250.341 / 061015 9
Page 12
AMI Powercon
Product Description
Measuring
principle
Specific
Conductivity:
Cation Con-
ductivity (Acid
Conductivity):
Tem per atu re
compensation
Standard
Tem per atu re
When a voltage is set between two electrodes in an electrolyte solution, the result is an electric field which exerts force on the
charged ions: the positively charged cations move towards the negative electrode (cathode) and the negatively charged anions towards the positive electrode (anode). The ions, by way of capture
or release of electrons at the electrodes, are discharged and so a
current I flows through this cycle and the Ohms law V = I×R applies. From the total resistance R of the current loop, only the resistance of the electrolyte solution, respectively its conductivity
of interest.
The cell constant of the sensor is determined by the manufacturer
and is printed on the sensor label. If the cell constant has been programmed in the transmitter, the instrument measures correctly. No
calibration is must be done, the sensor is factory calibrated. Measuring unit is S/cm or S/m.
Conductivity from all ions in the sample, mainly the alkalization
agent. The contribution of impurities is masked by the alkalization
agent.
Only with AMI Powercon acid.
The alkalization agent is removed in the cation column. All cationic
ions are exchanged with H+, all anionic impurities (ions with negative charge) pass through the column unchanged.
The mobility of ions in water increase with higher temperature
which enlarges the conductivity. Therefore, the temperature is measured simultaneous by an integrated Pt1000 temperature sensor
and the conductivity is compensated to 25 °C. Several temperature
compensation curves, designed for different water compositions,
can be chosen.
After cation exchanger (cation conductivity), the temperature compensation curve strong acids has to be set.
For more information see: Influence of Temperature on Electrical
Conductivity, PPChem (2012)
The displayed conductivity value is compensated to 25°C standard
temperature
1
/R, is
10 A-96.250.341 / 061015
Page 13
AMI Powercon
A
B
C
D
E
F
Product Description
Fluidics
AMI Powercon
Specific
The flow cell (QV-Flow) consists of the flow cell block [B], the flow
meter [C] and the flow regulating valve [E].
The conductivity sensor [A] with integrated temperature sensor is
screwed into the flow cell block [B].
The sample flows via the sample inlet [F] through the flow regulating valve [E], where the flow rate can be adjusted, into the flow cell
block [B], were the specific conductivity of the sample is measured.
The sample leaves the flow cell block via flow meter [C] through the
sample outlet [D].
A
Conductivity sensor
B
Flow cell block
C
Flow meter
A-96.250.341 / 061015 11
D
Sample outlet
E
Flow regulating valve
F
Sample inlet
Page 14
AMI Powercon
Product Description
Fluidics AMI
Powercon acid
Pre-rinse
Option
The sample flows via the sample inlet [G] through the flow regulating valve [C], where the flow rate can be adjusted, into the flow cell
block [B].
The sample is led through the cation exchanger bottle [M] where all
alkalization agent is eliminated. Afterwards the cation conductivity
of the sample is measured with the conductivity sensor [H].
The sample leaves the measuring cell through the flow meter and
the sample collector [J] and flows into the pressure-free sample
outlet.
Temperature is measured with the temperature sensor integrated
the conductivity sensor.
The AMI Deltacon Power with pre-rinse option allows fast replacement of the cation exchanger because the resin is pre-rinsed. Prerinsing has the effect to remove disturbing contaminations contained in the resin, which may cause incorrect measuring values.
The two resin bottles are vented via small tubes connected to the
sample collector [J].
If the pre-rinse option is installed, the sample flows via flow meter
through the per-rinse inlet [D] into the second cation exchanger bottle [F] and from there via pre-rinse outlet [E] through the sample
collector [J] into the waste funnel.
The cation exchanger bottles are vented via two small tubes which
are connected to the flanges [K] and [L].
12 A-96.250.341 / 061015
Page 15
AMI Powercon
A
Product Description
Fluidics with
pre-rinse
option
B
C
D
E
H
I
J
K
L
F
G
A
Blind plug
B
Flow cell block
C
Flow regulating valve
D
Pre-rinse inlet
E
Pre-rinse outlet
F
Pre-rinsed cation exchanger
bottle
G
Sample inlet
A-96.250.341 / 061015 13
H
Conductivity sensor
I
Flow meter
J
Sample collector
K
Venting tube cation
exchanger bottle
L
Venting tube pre-rinse bottle
M
Cation exchanger bottle
N
Sample outlet
M
N
Page 16
AMI Powercon
Product Description
2.2. Instrument Specification
Power Supply Voltage: 100–240 VAC (± 10%)
50/60 Hz (± 5%)
or 24 VDC (± 10%)
Power consumption: max. 30 VA
Sample
requirements
Flow rate: 5–20 l/ h
Temperature: up to 50 °C
Inlet pressure: up to 2 bar
Outlet pressure: pressure free
On-site
requirements
Measuring
Range
Tem per atu re
compensation
Electronics
housing
The analyzer site must permit connections to:
Sample inlet: Swagelock tube 1/4” adapter
Sample outlet: FEP flexible tube 6 mm
Max. Altitude: 2000 m above sea level
Measuring range Resolution
0.055 to 0.999 s/cm 0.001 s/cm
1.00 to 9.99 s/cm 0.01 s/cm
10.0 to 99.9 s/cm 0.1 s/cm
100 to 1000 s/cm 1 s/cm
Automatic range switching. Values for the cell constant
0.0415 cm
Accuracy ±1 % of measured value ± 1 digit
Aluminium with a protection degree of IP 66 / NEMA 4X, suitable
for indoor and outdoor installation.
Ambient temperature: - 10 to + 50 °C
Humidity: 10–90% rel., non condensing
Display: backlit LCD, 75 x 45 mm
Pollution degree: Pollution degree 2
Installation category: Installation category II
-1
(Swansensor UP-Con1000).
none
Coefficient
Neutral salts
High-purity water
Strong acids
Strong bases
Ammonia, Ethanolamine
Morpholine
14 A-96.250.341 / 061015
Page 17
AMI Powercon
Product Description
Dimensions Panel stainless steel
Dimensions: 850x280x200 mm
Screws: 8 mm diameter
Weight: 12.0 kg
280 mm/ 11”
254 mm/ 10”
AMI Deltacon Power
13 mm / ½”
4 x dia.10 mm / ¼”
8-1/8
”
16
/
7
824 mm / 32
850 mm / 33½”
A-96.250.341 / 061015 15
Page 18
AMI Powercon
A
B
C
D
E
F
G
H
Product Description
2.3. Instrument Overview
2.3.1 Monitor AMI Powercon Specific
This monitor is intended for the measurement of the specific (total)
conductivity in feed water, steam and condensate.
A
Panel
B
Transmitter
C
Slot-lock conductivity sensor
D
Flow cell
E
Flow sensor
F
Flow regulating valve
G
Sample inlet
H
Sample outlet
16 A-96.250.341 / 061015
Page 19
AMI Powercon
A
B
C
D
E
F
G
H
I
J
K
Product Description
2.3.2 Monitor AMI Powercon Acid
This monitor is intended for the measurement of the acid (cation)
conductivity in feed water, steam and condensate
A
Panel
B
Transmitter
C
Blind plug
D
Cation conductivity sensor
E
Flow cell
F
Flow meter
A-96.250.341 / 061015 17
G
Flow regulating valve
H
Sample inlet
I
Cation exchanger
J
Sample outlet
K
Waste funnel
Page 20
AMI Powercon
A
B
C
D
E
F
G
H
I
J
K
M
L
Product Description
2.3.3 Monitor AMI Powercon Acid Prerinse
A
Panel
B
Transmitter
C
Blind plug
D
Cation conductivity sensor
E
Flow cell
F
Flow meter
G
Flow regulating valve
H
Sample collector
I
Sample outlet
J
Cation exchanger
K
Cation exchanger prerinsed
L
Sample inlet
M
Waste funnel
The AMI Powercon with pre-rinse option allows fast replacement of
the cation exchanger because the resin is pre-rinsed. Pre-rinsing
has the effect to remove disturbing contaminations contained in the
resin, which may cause incorrect measuring values. The two resin
bottles are vented via small tubes connected to the sample collector [H].
18 A-96.250.341 / 061015
Page 21
AMI Powercon
140
180
165
103
18.5
7.5
Product Description
2.4. Single Components
2.4.1 AMI Powercon Transmitter
Electronic transmitter and controller for conductivity measurement.
Dimensions
Width: 140 mm
Height: 180 mm
Depth: 70 mm
Weight: 1.5 kg
Specifications
Electronics case: Cast aluminum
Protection degree: IP 66/NEMA 4X
Display: backlit LCD, 75 x 45 mm
Electrical connectors: screw clamps
A-96.250.341 / 061015 19
Page 22
AMI Powercon
Product Description
2.4.2 Swansensor UP-Con1000
The Swansensor UP-Con1000 is a 2-electrode conductivity sensor
for the continuous measurement of specific and acid conductivity
with a built-in temperature sensor.
Specifications
UP-Con1000
Sensor
mounting
Ø 30
76
40
Ø 12.7
Ø 24
3
/4” NPT
29
Measuring range: 0.055 – 1000 μS/cm
Operating conditions:
Continuous Temperature: 100 °C at 6.5 bar
Max. temperature: 120 °C at 6.5 bar
Pressure: max. 30 bar at 25 °C
Accuracy (at 25 °C): ± 1% or 0.001 S/cm
whichever is greater
Temperature sensor: Pt1000
Cell constant: ~ 0.04 cm
-1
SWAN slot-lock for quick release in suitable flow cells
3/4” NPT thread
20 A-96.250.341 / 061015
Page 23
AMI Powercon
Product Description
2.4.3 Flow Cells
The following flow cells can be used:
For a slot-lock sensor:
B-Flow UP-Con-SL.
Q-Flow UP-Con-SL with integrated flow sensor.
QV-Flow UP-Con-SL with integrated flow sensor and flow
Catconplus-SL with a built-in cation exchanger and flow regu-
For a 3/4” NPT thread UP-Con1000 sensor:
B-Flow UP-Con.
Q-Flow UP-Con with integrated flow sensor.
QV-Flow UP-Con with integrated flow sensor and flow regu-
Catcon with a built-in cation exchanger.
Catconplus with a built-in cation exchanger and flow regulat-
regulating valve.
lating valve.
lating valve.
ing valve.
A-96.250.341 / 061015 21
Page 24
AMI Powercon
Installation
3. Installation
3.1. Installation Checklist Monitors
Check Instrument’s specification must conform to your AC power ratings.
Do not turn on power until instructed to do so.
On site requirements
Installation
Electrical wiring
Cation
exchanger
Power-up
Instrument
setup
Run-in period If the conductivity value of the sample is very low, the sensor might
100–240 VAC (± 10%), 50/60 Hz (± 5%) or 24 VDC, isolated
(±10%) power outlet with ground connection and 30 VA
Sample line with sufficient sample flow and pressure (see Instru-
ment Specification, p. 14).
Mount the instrument in vertical position.
Display should be at eye level.
Connect sample inlet and outlet.
Monitor: Sensors are already mounted.
Single flow cell: Mount sensors (see Install the Sensor into the
Flow Cell, p. 44, and connect cables (see Connection Diagram,
p. 29).
Connect all external devices like limit switches and current loops
see Connection Diagram, p. 29.
Connect power cord; do not switch on power yet!
Only for AMI Powercon acid!
Fill up cation exchanger bottle with high purity water.
Remove the empty bottle and install the cation exchanger bottle.
With pre-rinse set-up, install a cation exchanger bottle to the
second flange.
Open sample flow and wait until flow cell is completely filled.
Switch on power.
Adjust sample flow.
Program all sensor parameters see Sensor parameters, p. 37
Program the required temperature compensation.
Program all parameters for external devices (interface,
recorders, etc.).
Program all parameters for instrument operation (limits, alarms).
need some time until the correct reading is displayed
22 A-96.250.341 / 061015
Page 25
AMI Powercon
Installation
3.2. Mounting of Instrument Panel
The first part of this chapter describes the preparing and placing of
the system for use.
The instrument must only be installed by trained personnel.
Mount the instrument in vertical position.
For ease of operation mount it so that the display is at eye
For the installation a kit containing the following installation
Mounting re-
quirements
The instrument is only intended for indoor installation.
level.
material is available:
– 4 Screws 8 x 60 mm
– 4 Dowels
– 4 Washers 8.4/ 24 mm
A-96.250.341 / 061015 23
Page 26
AMI Powercon
12
3
9
6
ABCDE
F
Installation
3.3. Connecting Sample Inlet and Outlet
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet
Preparation Cut the tube to length and deburr it. The tube must be straight and
Installation 1 Insert the compression ferrule [C] and the compression
free from blemishes for approximately 1,5 x tube diameter from the
end.
Lubrication with lubricating oil, MoS2, Teflon etc. is recommended
for the assembly and reassembly of bigger sized unions (thread,
compression cone).
cone [D] into the union nut [B].
2 Screw on the union nut onto the body, do not tighten it.
3 Push the stainless steel pipe through the union nut as far as it
reaches the stop of the body.
4 Mark the union nut at 6 o’clock position.
5 While holding the fitting body steady, tighten the nut union 1¼
rotation using an open ended spanner.
A
Stainless steel tube
B
Union nut
C
Compression ferrule
D
Compression cone
E
Body
F
Tightened connection
24 A-96.250.341 / 061015
Page 27
AMI Powercon
B
C
D
A
Installation
3.3.2 FEP Tube at Sample Outlet
FEP flexible tube 6 mm for AMI Powercon Specific.
Connect the tube to the serto elbow union and Insert it into an atmospheric drain of sufficient capacity.
Max. tube length is 1.5 m. Do not connect longer tubes.
1/2” Tube at waste funnel for AMI Powercon Acid
A
Ellbow union
B
Compression ferrule
C
Knurled nut
D
Flexible tube
A
A
B
C
Waste funnel
B
Hose nozzle
C
1/2” tube
Connect the 1/2” tube [C] to the hose nozzle [B] and place it into the
atmospheric drain.
A-96.250.341 / 061015 25
Page 28
AMI Powercon
Installation
3.4. Installation of Cation Exchanger
Cation ex-
changer bottle
Install cation
exchanger
bottle
The bottle containing the cation exchanger is delivered, but not installed into the flow cell. For transport, an empty bottle has been installed into the flow cell.
A
Flow cell
B
Bottle holder
C
A
B
C
D
E
Install the resin bottle as follows:
1 Unscrew and remove the empty bottle [E] from the bottle holder
[B].
2 Fill high purity water into the cation exchanger bottle [C], until
the water level in the bottle reaches the beginning of the thread.
3 Carefully, without spilling water, push the cation exchanger bot-
tle over the inlet filter holder [D] into the bottle holder [B].
4 Screw the cation exchanger bottle into the bottle holder.
Do not tighten the bottle too firmly, this could damage the
gasket.
Cation exchanger bottle
D
Inlet filter holder
E
Empty bottle
Pre-rinse setup If you have a pre-rinse set-up, proceed according to “Install cation
exchanger bottle” to install the second cation exchanger bottle.
26 A-96.250.341 / 061015
Page 29
AMI Powercon
Installation
3.5. Electrical Connections
WARNING
Electrical hazard.
Cable
thicknesses
In order to comply with IP66, use the following cable thicknesses
Always turn off AC power before manipulating electric
parts.
Grounding requirements: Only operate the instrument
from an power outlet which has a ground connection.
Make sure the power specification of the instrument corre-
sponds to the power on site.
ABC
A
PG 11 cable gland: cable Ø
B
PG 7 cable gland: cable Ø
C
PG 9 cable gland: cable Ø
outer
3–6.5 mm
outer
4–8 mm
outer
5–10 mm
Note:Protect unused cable glands
Wire For Power and Relays: Use max. 1.5 mm
stranded wire with end sleeves.
For Signal Outputs and Input: Use 0.25 mm
2
/ AWG 14
2
/ AWG 23
stranded wire with end sleeves.
A-96.250.341 / 061015 27
Page 30
AMI Powercon
Installation
WARNING
External Voltage.
External supplied devices connected to relay 1 or 2 or to the
alarm relay can cause electrical shocks
WARNING
To prevent from electrical shock, do not connect the instrument
to the power unless the ground wire (PE) is connected.
WARNING
Make sure that the devices connected to the following
contacts are disconnected from the power before resuming installation.
– relay 1
– relay 2
– alarm relay
Do not connect unless specifically instructed to do so.
The mains of the AMI Transmitter must be secured by a main
switch and appropriate fuse or circuit breaker.
28 A-96.250.341 / 061015
Page 31
AMI Powercon
Installation
3.5.1 Connection Diagram
CAUTION
Use only the terminals shown in this diagram, and only for the
mentioned purpose. Use of any other terminals will cause short
circuits with possible corresponding consequences to material
and personnel.
A-96.250.341 / 061015 29
Page 32
AMI Powercon
A
B
C
D
Installation
3.5.2 Power Supply
WARNING
Risk of electrical shock
Do not perform any work on electrical components if the transmitter is switched on. Failure to follow safety instructions could
result in serious injury or death.
Always turn off AC power before manipulating electric parts.
Installation and maintenance of electrical parts must be per-
formed by professionals.
A
Power supply connector
B
Neutral conductor, Terminal 2
C
Phase conductor, Terminal 1
D
Protective earth PE
Note:The protective earth wire (Ground) has to be connected to
the grounding terminal.
Installation
requirements
The installation must meet the following requirements.
Fuse 1.6 AT
Mains cable to comply with standards IEC 60227 or IEC
60245; flammable rating FV1
Mains equipped with an external switch or circuit-breaker
– near the instrument
– easily accessible to the operator
– marked as interrupter for AMI Powercon
30 A-96.250.341 / 061015
Page 33
AMI Powercon
10
12
11
0V
1)
10
12
11
0V
Installation
3.6. Input
Note:Use only potential-free (dry) contacts.
Terminals 16/42
For programming see Program Overview, p. 65.
3.7. Relay Contacts
3.7.1 Alarm Relay
Note:Max. load 1 A/250 VAC
Alarm output for system errors.
Error codes see Error List, p. 62.
NOTICE: With certain alarms and certain settings of the AMI
transmitter the alarm relay does not switch. The error, however,
is shown on the display.
Terminals Description Relay connection
1)
NC
Normally
Closed
10/11 Active (opened) during normal
operation.
Inactive (closed) on error and
loss of power.
NO
Normally
Open
12/11 Active (closed) during normal
operation.
Inactive (opened) on error and
loss of power.
1) usual use
A-96.250.341 / 061015 31
Page 34
AMI Powercon
6
0V
7
6
0V
7
A
B
Installation
3.7.2 Relay 1 and 2
Note:Max. load 1 A/250 VAC
Relay 1 and 2 can be configured as normally open or as normally
closed. Standard for both relays is normally open. To configure a
Relay as normally closed, set the jumper in the upper position.
NOTICE: Some error codes and the instrument status may
influence the status of the relays described below.
Relay
config. Terminals
Normally
Open
Normally
Closed
6/7: Relay 1
8/9: Relay 2
6/7: Relay 1
8/9: Relay 2
Jumper
pos. Description Relay configuration
Inactive (opened) during normal operation
and loss of power.
Active (closed) when a
programmed function is
executed.
Inactive (closed) during
normal operation and
loss of power.
Active (opened) when a
programmed function is
executed.
ABJumper set as normally open (standard setting)
Jumper set as normally closed
For programming see menu Installation Program List and Explana-
tions, p. 70.
32 A-96.250.341 / 061015
Page 35
AMI Powercon
A
BC
DE
AB
C
Installation
CAUTION
Risk of damage of the relays in the AMI Transmitter due to
heavy inductive load.
Heavy inductive or directly controlled loads (solenoid valves,
dosing pumps) may destroy the relay contacts.
To switch inductive loads > 0.1 A use an AMI relay box
available as an option or suitable external power relays.
Inductive load Small inductive loads (max 0.1A) as for example the coil of a power
Resistive load Resistive loads (max. 1A) and control signals for PLC, impulse
Actuators Actuators, like motor valves, are using both relays: One relay con-
relay can be switched directly. To avoid noise voltage in the
AMI Transmitter it is mandatory to connect a snubber circuit in parallel to the load.
A
AC or DC power supply
B
AMI Transmitter
C
AMI Relay box
D
Snubber
E
Power relay coil
pumps and so on can be connected without further measures
A
AMI Transmitter
B
PLC or controlled pulse pump
C
Logic
tact is used for opening, the other for closing the valve, i.e. with the
2 relay contacts available, only one motor valve can be controlled.
Motors with loads bigger than 0.1A must be controlled via external
power relays or an AMI relay box.
A
A
BC
AC or DC power supply
B
AMI Transmitter
C
Actuator
A-96.250.341 / 061015 33
M
Page 36
AMI Powercon
A
Installation
3.8. Signal Outputs
3.8.1 Signal Output 1 and 2 (current outputs)
Note:Max. burden 510
If signals are sent to two different receivers, use signal isolator
(loop isolator).
Signal output 1: Terminals 14 (+) and 13 (-)
Signal output 2: Terminals 15 (+) and 13 (-)
For programming see Program Overview, p. 65, Menu Installation
3.8.2 Signal Output 3 (optional)
Requires the additional board for the third signal output 0/4 – 20 mA
PCB
Note:Max. burden 510
The third signal output is installed in the upper holder on the main
board. You can operate either 3. signal output or communication interface, not both!
Terminal 38 (+) and 37 (-).
.
A Third signal output 0/4 - 20 mA PCB installed on main board
.
34 A-96.250.341 / 061015
Page 37
AMI Powercon
PB-DPV1 V5.5
ON
OFF
81.420.020
Profibus
A
Installation
3.9. Interface
3.9.1 Interface RS232
Terminal 50, 52, 53
The AMI Interface RS232 PCB is used for Logger down load and
Firmware up load. For detailed information see the corresponding
manual “AMI RS232 Interface”.
RS232 Interface PCB
3.9.2 Interface RS485
Terminal 37 PB, Terminal 38 PA
To connect several instruments by means of a network or to config-
ure a PROFIBUS DP connection, consult the PROFIBUS manual.
Use appropriate network cable.
Note:The switch must be ON, if only one instrument is installed,
or on the last instrument in the bus.
RS485 Interface PCB
A On - OFF switch
A-96.250.341 / 061015 35
Page 38
AMI Powercon
Installation
3.9.3 USB Interface
The USB Interface is used to store Logger data and for Firmware
up load. For detailed information see the corresponding installation
instruction.
USB Interface
36 A-96.250.341 / 061015
Page 39
AMI Powercon
Instrument Setup
4. Instrument Setup
After the analyzer is installed according to the previous instructions,
connect the power cord. Do not switch on power, yet!
4.1. Establish sample flow
1 Open flow regulating valve,
see Fluidics AMI Powercon Specific, p. 11.
2 Wait until the flow cell has been completely filled.
3 Switch on power.
4 Adjust the sample flow to 5 - 10 l/h.
5 Let the instrument run-in for 1 h.
4.2. Programming
This recommendation is valid for rinsed cation exchanger
resin (nuclear grade) delivered by Swan.
Not rinsed cation exchanger resin from other suppliers, can
take a run-in period of several hours to several days.
Sensor
parameters
A-96.250.341 / 061015 37
Program all sensor parameters in Menu 5.1.2.1,
<Installation> <Sensors> <Sensor parameters>:
The sensor characteristics are printed on the label of each sensor.
87-344.203 UP-Con1000SL Sensor type
SW-xx-xx-xx ZK = 0.0417 Cell constant
SWAN AG DT = 0.06 °C Temperature correction
Enter the:
Cell constant [cm
Temperature correction [°C]
Cable length
Note:Cable length [m] Set the cable length to 0.0 m if the
sensors are installed in the flow cell on the AMI monitor.
Temperature compensation: The default setting for sensor 1
(specific conductivity) is ammonia.
-1
]
Page 40
AMI Powercon
Instrument Setup
Measuring unit Menu 5.1.1.2
Set the <Measuring unit> according to your requirements:
S/cm
S/m
External
devices
Limits Alarms Program all parameters for instrument operation (limits, alarms).
Program all parameters for external devices (interface, recorders,
etc.) See program list and explanations 5.2 Signal Outputs, p. 75
and 4.2 Relay Contacts, p. 73.
See program list and explanations 4.2 Relay Contacts, p. 73.
Tem p.
Compensation
Quality
Assurance
Menu 5.1.3
Choose between:
none
Coefficient
Neutral salts
High-purity water
Strong acids
Strong bases
Ammonia, Ethanolamine
Morpholine
Menu 5.1.4
Set the Level according to your requirements, details see Quality
Assurance of the Instrument, p. 52.
38 A-96.250.341 / 061015
Page 41
AMI Powercon
25.4°C
RUN
9 l/h
14:10:45
R1
0.178 S
R2
1
Installation
Operation
Diagnostics
Messages
Maintenance
Main Menu
Enter
Exit
Operation
5. Operation
5.1. Keys
BCDA
Program
Access, Exit
Exit
A to exit a menu or command (rejecting any changes)
to move back to the previous menu level
B to move DOWN in a menu list and to decrease digits
C to move UP in a menu list and to increase digits
D to open a selected sub-menu
to accept an entry
Enter
A-96.250.341 / 061015 39
Page 42
AMI Powercon
Operation
5.2. Display
AB D
RUN
R1
0.178
R2
H
9.5 l/h 21.8°C
C
µS
15:20:18
E
F
G
A RUN normal operation
HOLD input closed or cal delay: Instrument on hold (shows
OFF input closed: control/limit is interrupted (shows status
B ERROR Error
C Keys locked, transmitter control via Profibus
D Time
E Process values
F Sample temperature
G Sample flow
H Relay status
status of signal outputs).
of signal outputs).
Fatal Error
Relay status, symbols
upper/lower limit not yet reached
upper/lower limit reached
control upw./downw. no action
control upw./downw. active, dark bar indicates control intensity
motor valve closed
motor valve: open, dark bar indicates approx. position
timer
timer: timing active (hand rotating)
40 A-96.250.341 / 061015
Page 43
AMI Powercon
1
Messages
Operation
Maintenance
Diagnostics
Main Menu
Installation
1.1
Pending Errors
Messages
Message List
2.1
Interface
I/O State
Sample
Identification
Sensors
Diagnostics
3.1
Calibration
Maintenance
Set Time 23.11.12 16:30:00
Simulation
4.1
Logger
Relay Contacts
Sensors
Operation
5.1
Interface
Miscellaneous
Relay Contacts
Sensors
Signal Outputs
Installation
Operation
5.3. Software Structure
Menu Messages 1
Reveals pending errors as well as an event history
(time and state of events that have occurred at an
earlier point of time).
It contains user relevant data.
Menu Diagnostics 2
Provides user relevant instrument and sample data.
A-96.250.341 / 061015 41
Menu Maintenance 3
For instrument calibration, relay and signal output
simulation, and to set the instrument time.
It is used by the service personnel.
Menu Operation 4
User relevant parameters that might need to be
modified during daily routine. Normally password
protected and used by the process-operator.
Subset of menu 5 - Installation, but process-related.
Menu Installation 5
For initial instrument set up by SWAN authorized
person, to set all instrument parameters. Can be
protected by means of password.
Page 44
AMI Powercon
5.1.1
Sensors
Flow None
Sensor parameters
Quality Assurance
Temp. Compensation
Sensor parameters
Quality Assurance
Temp. Compensation
5.1.1
Sensors
Flow None
Flow
None
Q-Flow
5.1.1
Sensors
Flow Q-Flow
Sensor parameters
Quality Assurance
Temp. Compensation
Sensor parameters
Quality Assurance
Temp. Compensation
5.1.1
Sensors
Flow Q-Flow
No
Save ?
Yes
5.3.1.1.1
Alarm High 300mS
Alarm Conductivity
Alarm Low 0.000 S
Hysteresis 1.00
S
Delay 5 Sec
5.3.1.1.1
Alarm Conductivity
Alarm Low 0.000
S
Hysteresis 1.00
S
Delay 5 Sec
Alarm High 120 mS
Operation
5.4. Changing Parameters and values
Changing
parameters
Changing
values
The following example shows how to set the Q-Flow sensor:
1 Select the parameter you want to
change.
2 Press <Enter>
3 Press [ ] or [ ] key to
highlight the required parameter.
4 Press <Enter> to confirm the se-
lection or <Exit> to keep the previous parameter).
The selected parameter is
indicated (but not saved yet).
5 Press <Exit>.
Yes is highlighted.
6 Press <Enter> to save the new pa-
rameter.
The system reboots, the new
parameter is set.
1 Select the value you want to
change.
2 Press <Enter>.
3 Set required value with [ ] or
[] key.
4 Press <Enter> to confirm the new
value.
5 Press <Exit>.
Yes is highlighted.
6 Press <Enter> to save the new val-
42 A-96.250.341 / 061015
ue.
Page 45
AMI Powercon
Maintenance
6. Maintenance
WARNING
Stop operation before maintenance.
6.1. Maintenance Schedule
Preventive maintenance frequency depends on water quality, on
the application, and on national regulations.
Control of certain set-point: Swimming pools, sanitary water:
Stop sample flow.
Shut off power of the instrument.
Monthly
If required
Reagent
consumption
6.2. Stop of Operation for Maintenance
Check sample flow.
If the monitoring of resin has been switched off:
Check cation exchanger resin. The resin color
changes to red/orange if exhausted.
clean conductivity sensors
Replace filter
Replace deaeration tubes
A 1 l resin bottle, delivered by Swan lasts at 1 ppm alcalizing reagent (pH 9.4) for:
4 months at sample flow 10 l/h
5 months at sample flow 5 l/h
1 Stop sample flow.
2 Shut off power of the instrument.
A-96.250.341 / 061015 43
Page 46
AMI Powercon
A
C
B
D
G
E
H
F
E
Maintenance
6.3. Maintenance of the Sensor
6.3.1 Remove the Sensor form the Flow Cell
To remove the sensor form the flow cell proceed as follows:
A
Blind plug
B
Locking pin locked
C
Locking screw closed
D
Flow cell
E
Alignment marks
F
Conductivity sensor
G
Locking pin unlocked
H
Locking screw open
1 Press the locking pin [G] down.
2 Turn the locking screw [H] with a 5 mm allen key counterclock-
wise 180°.
The locking pin remains down.
3 Remove the sensor.
Cleaning If the sensor is slightly contaminated, clean it with soapy water and
a pipe cleaner. If the sensor is strongly contaminated, dip the tip of
the sensor into 5% hydrochloric acid for a short time.
6.3.2 Install the Sensor into the Flow Cell
1 Make sure that the locking mechanism is in unlocked position
(locking pin in position [G] and security screw in position [H]).
2 Put the sensor into the flow cell with the alignment marks [E] in
44 A-96.250.341 / 061015
line.
3 Turn the locking screw with a 5 mm allen key clockwise 180°.
The locking pin moves up in lock position.
Page 47
AMI Powercon
A
B
D
C
E
Maintenance
6.4. Changing the Ion Exchanger
The resin of the ion exchanger changes its color from dark violet to
brown if the capacity is exhausted. The resin should be changed
before no violet resin is left or the cation conductivity rises above
the normal value. At a concentration of 1 ppm alcalizing reagent,
one resin filling will last for roughly 4 months if sample flow is 10 l/h,
or 5 months if sample flow is 5 l/h.
without prerinse option
A
Flow cell
B
Bottle holder
C
New cation exchanger
bottle
D
Inlet filter holder
E
Exhausted cation
exchanger bottle
1 Stop sample flow.
2 Slightly squeeze the exhausted cation exchanger bottle [E] be-
fore removing.
Thus no water will spill out of the flow cell when loosening the
bottle.
3 Unscrew and carefully remove the exhausted cation exchanger
bottle [E].
4 Fill high purity water into the new cation exchanger bottle [C],
until the water level in the bottle reaches the beginning of the
thread.
5 Carefully, without spilling water, push the cation exchanger bot-
tle over the inlet filter holder [D] into the bottle holder [B].
6 Screw the cation exchanger bottle into the bottle holder.
Do not tighten the bottle too firmly, this could damage the
gasket.
A-96.250.341 / 061015 45
Page 48
AMI Powercon
A
B
E
C
D
F
Maintenance
7 Open and adjust the sample flow.
8 Pre-rinse the new cation exchanger resin until the display
shows stable measuring values.
with pre-rinse
option
Step 1 to 3 same procedure as on “without pre.rinse option”:
A
Flow cell
B
Bottle holder
C
Pre-rinse bottle holder
D
Pre-rinsed cation
exchanger bottle
E
Inlet filter holder
F
Exhausted cation
exchanger bottle
1 Unscrew and carefully remove the pre-rinsed cation exchanger
bottle [D] from the pre-rinse holder [C].
2 Carefully, without spilling water, push the cation exchanger bot-
tle [D] over the inlet filter holder [E] into the bottle holder [B].
3 Screw the cation exchanger bottle into the bottle holder.
Do not tighten the bottle too firmly, this could damage the
gasket.
4 Install a new bottle with fresh, unused resin into the pre-rinse
bottle holder [C].
The new cation exchanger resin will be pre-rinsed and ready
for use if the next exchange is necessary.
46 A-96.250.341 / 061015
Page 49
AMI Powercon
0
8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2
pH
Days
100
200
300
400
500
600
700
Maintenance
Operation time 1 liter Swan resin
This graphic shows the average exhaust time (flow 6 l/h) and must
be verified by the user.
Cation Conductivity.
Operational Days for 1 l of Cation Exchange Resin with an Ex-
change Capacity of 1.8 eq/l.
Flow Rate 6 l/h Alkalization with Ammonia. (Safety Margin of 15%
Subtracted).
A-96.250.341 / 061015 47
Page 50
AMI Powercon
A
B
C
D
Maintenance
6.5. Changing the inlet filter
The inlet filter of the cation exchanger prevents the resin from entering the flow cell. It is located in the inlet filter holder [B].
A
Bottle holder
B
Inlet filter holder
C
Allen screws
D
Inlet filter
1 Stop sample flow.
2 Slightly squeeze the cation exchanger bottle [E] before remov-
ing.
Thus no water will spill out of the flow cell when loosening the
bottle.
3 Unscrew and carefully remove the cation exchanger bottle.
4 For better access to the allen screws [C] unscrew and remove
the filter holder [B] from the bottle holder [A].
5 Loosen the 4 allen screws with a 1.5 mm allen key.
6 Carefully remove the inlet filter [D] with a screw driver no.0 from
the inlet filter holder.
7 Insert a new inlet filter.
8 Tighten the 4 allen screws slightly.
9 Screw the cation exchanger bottle into the bottle holder.
Do not tighten the bottle too firmly, this could damage the
gasket.
48 A-96.250.341 / 061015
Page 51
AMI Powercon
AB
CD
FE
Maintenance
6.6. Tube Connections
A
Pre-rinse inlet
B
Per-rinse outlet
C
Venting tube pre-rinse bottleDE
Venting tube Cation
exchanger bottle
Sample connector
A-96.250.341 / 061015 49
Page 52
AMI Powercon
A
B
C
D
E
F
G
I
H
J
K
Maintenance
6.7. Replace the Deaeration Tubes
Depending on your application, it might be necessary to change the
deaeration tube, e.g. when contaminated with iron.
Note:There are two different tubes:
The deaeration tube [F] of the cation exchanger bottle has an
inner diameter of 1 mm.
The deaeration tube [E] of the pre-rinse bottle, has an inner
diameter of 2 mm.
Preparation 1 Close the main tap to stop the sample flow.
2 Remove cation exchanger bottle from the bottle holder [H].
A
Flow cell
B
Flowmeter
C
Pre-rinse inlet
D
Sample collector
E
Deaeration tube pre-rinse
bottle
F
Deaeration tube exchanger
bottle
G
Tube fitting
H
Bottle holder cation
exchanger bottle
I
Panel
J
Bottle holder pre-rinse bottle
K
Flow regulating valve
50 A-96.250.341 / 061015
Page 53
AMI Powercon
Maintenance
6.7.1 Exchange deaeration tube of cation exchanger bottle
1 Remove the inlet tube [C] to the pre-rinsed cation exchanger
bottle form the flowmeter [B].
2 Remove the flowmeter [B] from the flow cell [A].
3 Remove the sample collector [D] form the panel [I].
4 Unscrew and remove the tube fittings of the deaeration tubes
[E] and [F] from the sample connector.
5 Unscrew and remove the bottle holder [H] from the flow cell [A].
6 Unscrew and remove the tube fitting [G] from the bottle holder
[H].
7 Replace the 1 mm deaeration tube [F].
8 Screw the tube fitting into the bottle holder and tighten it.
9 Screw the bottle holder to the flow cell.
10 Screw the cation exchanger bottle into the bottle holder.
11 Before installing the sample collector [D] and the flowmeter [B]
replace the deaeration tube [E], see following chapter.
Do not tighten the bottle too firmly, this could damage the
gasket.
6.7.2 Exchange deaeration tube of pre-rinse bottle
1 Unscrew and remove the Flow regulating valve [K], with a
14 mm open-end wrench from the flow cell.
2 Unscrew and remove the tube Fitting from the bottle holder [J].
3 Replace the 2 mm deaeration tube [E].
4 Screw the flow regulating valve into the flow cell and tighten it
well.
Assemble 1 Screw the sample connector onto the panel.
2 Screw the flow meter [B] onto the flow cell [A].
3 Connect the inlet tube [C] to the pre-rinsed cation exchanger
bottle with the elbow union of the flowmeter [B].
A-96.250.341 / 061015 51
Page 54
AMI Powercon
Maintenance
6.8. Quality Assurance of the Instrument
Every SWAN on-line instrument is equipped with integrated, autonom quality assurance functions to survey the plausibility of each
measurement.
For AMI Powercon Specific and AMI Powercon Acid these are:
continuous monitoring of sample flow
continuous monitoring of the temperature inside the transmit-
periodic accuracy test with ultra high precision resistors
Further a manual, menu driven inspection procedure can be carried
out using a certified reference instrument. Running at the same
sampling point as an inspection equipment, the AMI Inspector Conductivity, verifies the measuring results. After enabling the quality
assurance procedure, by defining the quality assurance level, the
instrument reminds the user periodically to run the procedure and
results are stored in a history for review.
Quality
assurance
level
Central feature of the quality assurance function is the assignment
of the monitored process to a Quality assurance level.
There are three predefined levels plus a user level. Hereby the inspection interval, the deviation limits of temperature and measuring
result between the inspection equipment and the monitoring instrument are defined.
Level 1: Trend; Measurement used as an additional informa-
Level 2: Standard; Monitoring of conductivity. In case of in-
Level 3: Crucial; Monitoring of critical processes, value is
Additional level:
Quality level 4: User; User defined inspection interval, maxi-
ter case
tion to follow the process indicating trends.
strument failure, other parameters can be used for process
monitoring.
used for control of another part or subsystem (valve, dosing
unit, etc.).
mal deviation of temperature and measuring result.
52 A-96.250.341 / 061015
Page 55
AMI Powercon
Maintenance
Limits and intervals for the AMI Powercon
max. deviation
Quality Level
0: Off
1: Trend
2: Standard
3: Crucial
4: User
a) sample temperature must have 25°C +/- 5°C.
Procedure The standard workflow contains following procedures:
temperature [°C]
Off Off
0.5 °C 10 %
0.4 °C 5 %
0.3 °C 5 %
0 - 2°C 0 - 20%
1 Activate SWAN Quality assurance procedure
2 Pre-test
3 Connect instruments
4 Carry out comparison measurement
5 Completion of the measurement
Note:The procedure should only be carried out through
qualified personnel.
max. deviation
a)
result [%]
min. inspection
interval
Off
annual
quarterly
monthly
annual, quarterly,
monthly
6.8.1 Activate SWAN Quality assurance procedure
Enable quality assurance procedure at each instrument by selecting the quality level in menu 5.1.4.1
The corresponding submenus are then activated.
Note: The activation is necessary the first time only.
A-96.250.341 / 061015 53
Page 56
AMI Powercon
Maintenance
6.8.2 Pre-test
Reference instrument: AMI INSPECTOR Conductivity:
On-line instrument: Monitor AMI Powercon:
6.8.3 Connecting sample lines
See corresponding chapter in the manual of the process monitor
which shall be checked with a reference instrument.
The choice of sampling depends strongly on local conditions on
site. Possible sampling:
via sample point,
via T-fitting or
via piggyback/downstream
– Check certificate; reference instrument certificate not older
then one year.
– Check battery; Battery of the AMI INSPECTOR
Conductivity should be completely charged. Remaining
operating time on display minimum 20 hours.
– Make sure, that both instruments are set to the same
temperature compensation.
– Sensor is in working condition
– the cell constant [ZK] and the temperature correction [DT]
written on the sensor is set in menu 5.1.2.1
– Good order and condition; Flow cell free of particles,
Sensor surface free of deposits.
– Check message list; Review the message list in menu 1.3
and check for frequently alarms (as for example flow
alarms). If alarms occur frequently remove cause before
starting the procedure.
Note:
• avoid ingress of air, use screwed fitting,
• sample as near as possible to the process monitor,
• wait approx. 10 minutes, whilst measurement is running, until
measurement value and temperature are stabilized.
Example As an example following picture shows the connection of the refer-
ence instrument via T-fitting to the process monitor.
54 A-96.250.341 / 061015
Page 57
AMI Powercon
A
B
C
D
E
F
Maintenance
A
Monitor AMI Powercon
B
Online flow cell
C
AMI Inspector Conductivity
D
Reference flow cell
E
Sample inlets withe T-fitting
F
Sample outlets
1 Stop sample flow to the monitor AMI Powercon by closing the
appropriate valve, e.g. back pressure regulator, sample preparation or flow regulating valve at flow cell.
2 Connect sample line of the Monitor AMI Powercon [A] with the
sample inlet of the reference instrument AMI INSPECTOR Conductivity. Use the supplied tube, made of FEP.
3 Connect sample outlet of the reference instrument
AMI INSPECTOR Conductivity to the sample outlet funnel of
the monitor.
4 Switch on AMI INSPECTOR Conductivity. Open the flow regu-
A-96.250.341 / 061015 55
lating valve and regulate the sample flow to 5-10 l/h. The actual
flow is shown on the transmitter.
Page 58
AMI Powercon
3.4.5
Quality Assurance
- carry out preparations
- install Inspector
- sample flow to 10 l/h
<Enter> to continue
3.4.5
Quality Assurance
Value Cond. 0.078
S
Value Temp. 25 C
Wait 10 Minutes
<Enter> to continue
3.4.5
Quality Assurance
Value Cond. 0.078
S
Value Temp. 24.8 C
<Enter> to continue
Inspector Cond 0.073
S
Inspector Temp. 25 C
3.4.5
Quality Assurance
Value Cond. 0.078
S
Value Temp. 24.8 C
<Enter> to continue
Inspector Cond. 0.073
S
Inspector Temp. 25 C
3.4.5
Quality Assurance
Max. Dev. Cond 0.5 %
Max. Dev. Temp. 0.4
QA-Check succesful
Dev. Cond 0.1 %
Dev. Temp. 0.16
Maintenance
6.8.4 Carry out comparison measurement
The comparison measurement is menu driven. Start by selecting
Quality assurance in menu 3.4 of the monitor AMI Powercon
1 Navigate to menu Maintenance /Calibration.
2 Press [Enter].
3 Follow the dialog on the Display.
4 Carry out pre test preparations
Connect instruments.
Regulate sample flow to 10 l/h using the appropriate valve.
5 Wait 10 minutes whilst measure-
ment is running.
Press [Enter] to continue.
6 Read the S value of the reference
instrument and enter under “Inspector.” by using the [ ] or
[ ] keys.
7 Press [Enter] to confirm.
8 Read temperature value of the ref-
erence instrument and enter under “Inspector Temp.” by using the
[ ] or [ ] keys.
9 Press [Enter] to confirm.
10 Press [Enter] to continue.
The results are saved in QAHistory regardless if successful
or not
56 A-96.250.341 / 061015
Page 59
AMI Powercon
Maintenance
If QA-Check is not successful it is recommended to clean the sensor, see Maintenance of the Sensor, p. 44. If QA-Check fails again
contact your local SWAN distributor for support.
6.8.5 Completion of the measurement
1 Stop the sample flow to the AMI Powercon by closing the appro-
priate valve, e.g. back pressure regulator, sample preparation
or flow regulating valve at flow cell again.
2 Close flow regulating valve of the AMI Inspector.
3 Disconnect the AMI Inspector by removing the tubes and con-
nect the sample outlet of the Monitor AMI Powercon to the sample outlet funnel again.
4 Start sample flow again and regulate sample flow.
5 Shutdown AMI INSPECTOR Conductivity.
For longer stop of operation see manual of AMI INSPECTOR Conductivity
A-96.250.341 / 061015 57
Page 60
AMI Powercon
3.1.5
Calibration
Clean the sensor
and place it in
standard solution
<Enter> to continue
3.1.5
Calibration
Sensor must have a
min. distance of 3 cm
from the beakers edge
<Enter> to continue
3.1.1
Calibration
Standard solution 1.41 mS
Current Value 10.07 S
Cell constant 0.406 cm
-1
Progress
Maintenance
6.9. Calibration
If you use a UP-Con1000 sensor it is not necessary to calibrate the
instrument. A zero measurement is automatically performed every
day at 00:30 AM.
A calibration is necessary if the cell constant of a sensor is not
known. To perform a calibration proceed as follows:
1 Stop the sample flow.
2 Navigate to menu Maintenance /Calibration.
3 Press [Enter] and follow the dialog on the Display.
4 Remove the sensor from the flow cell.
5 Clean the sensor carefully and rinse it with clean water, see
Maintenance of the Sensor, p. 44.
6 Use a one liter beaker and fill it with one liter calibration solu-
tion.
7 Put the sensor into the beaker filled with calibration solution.
8 Wait at least 5 minutes to permit
temperature equilibration between
sensor and calibration solution.
9 Start the calibration procedure.
10 Press [Enter], to save the values if
the calibration was successful.
11 Install the sensor into the flow cell.
58 A-96.250.341 / 061015
Page 61
AMI Powercon
Maintenance
Note: The temperature algorithm of the 1.413 mS/cm at 25 °C
calibration solution is stored in the AMI Powercon transmitter.
Provided that the calibration solution has a temperature
between 5 °C and 50 °C, and the built-in temperature sensor is
in temperature equilibrium with the solution by waiting at least
5 minutes, a correct calibration will be done (independent of the
chosen temperature compensation set in menu 5.1.3.1). During
calibration control is interrupted. The signal outputs are frozen if
hold has been programmed (menu 4.2.4.2). Otherwise the
outputs track the measuring value. Hold after calibration is
indicated by Hold in the display.
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Page 62
AMI Powercon
ABCDEF
Maintenance
6.10. Replacing Fuses
WARNING
External Voltage.
External supplied devices connected to relay 1 or 2 or to the
alarm relay can cause electrical shocks.
Make sure that the devices connected to the following con-
When a fuse has blown, find out the cause and fix it before
replacing it with a new one.
Use tweezers or needle-nosed pliers to remove the defective fuse.
Use original fuses provided by SWAN only.
tacts are disconnected from the power before resuming installation.
–relay 1
–relay 2
– alarm relay
A
1.6 AT/250V Instrument power supply
B
1.0 AT/250V Relay 1
C
1.0 AT/250V Relay 2
D
1.0 AT/250V Alarm relay
E
1.0 AF/125V Signal output 2
F
1.0 AF/125V Signal output 1
60 A-96.250.341 / 061015
Page 63
AMI Powercon
Maintenance
6.11. Longer Stop of Operation
1 Stop sample flow.
2 Slightly squeeze the ion exchanger bottle.
3 Unscrew and carefully remove the ion exchanger bottle with the
exhausted resin.
4 Close the ion exchanger bottle with the screw cover and store it
in a frost-protected room.
5 Screw on an empty bottle.
6 Shut off power of the instrument.
Thus no water will spill out of the flow cell when loosening the
bottle.
A-96.250.341 / 061015 61
Page 64
AMI Powercon
25.4°C
HOLD
8 l/h
14:10:45
R1
7.04 ppm
R2
1
Installation
Operation
Diagnostics
Messages
Maintenance
Main Menu
1.1
Message List
Pending Errors
Maintenance List
Messages
1.1.5
Pending Errors
Error Code E002
Alarm low
<Enter> to Acknowledge
Error List
7. Error List
Error
Non-fatal Error. Indicates an alarm if a programmed value is exceeded.
Such Errors are marked E0xx (bold and black).
Fatal Error (blinking symbol)
Control of dosing devices is interrupted.
The indicated measured values are possibly incorrect.
Fatal Errors are divided in the following two categories:
Errors which disappear if correct measuring conditions are re-
Errors which indicate a hardware failure of the instrument.
covered (i.e. Sample Flow low).
Such Errors are marked E0xx (bold and orange)
Such Errors are marked E0xx (bold and red)
Error or fatal Error
Error not yet acknowledged.
Check Pending Errors 1.1.5 * and
take corrective action.
Press [ENTER].
Navigate to menu Messages.
Press [ENTER].
Navigate to menu Pending Errors.
Press [ENTER].
Press [ENTER] to acknowledge the
Pending Errors. The Error is reset and
saved in the Message List.
* Menu numbers see
62 A-96.250.341 / 061015
Program Overview, p. 48
Page 65
AMI Powercon
Error List
Error Description Corrective action
E001 Cond. Alarm high
E002 Cond. Alarm low
E007 Sample Temp. high
E008 Sample Temp. low
E009 Sample Flow high
E010 Sample Flow low
E011 Temp. shorted
E012 Temp. disconnected
E013 Case Temp. high
E014 Case Temp. low
E017 Control time-out
E018 Quality Assurance
– check process
– check programmed value, see 5.3.1.1,
p. 79
– check process
– check programmed value, see 5.3.1.1,
p. 79
– check process
– check programmed value, see 5.3.1.3,
p. 80
– check process
– check programmed value, see 5.3.1.3,
p. 80
– check sample inlet pressure
– check programmed value, see
5.3.1.2.2, p. 80
– check sample inlet pressure
– Check flow regulating valve
– check programmed value, see
5.3.1.2.35, p. 80
– Check wiring of temperature sensor
– Check temperature sensor
– Check wiring of temperature sensor
– Check temperature sensor
– check case/environment temperature
– check programmed value, see 5.3.1.4,
p. 80
– check case/environment temperature
– check programmed value, see 5.3.1.5,
p. 80
– Check control device or programming
in Installation, Relay contact, Relay 1/2
5.3.2/3, p. 81
– Perform QA Procedure using reference
instrument, e.g. AMI Inspector
A-96.250.341 / 061015 63
Page 66
AMI Powercon
Error List
Error Description Corrective action
E024 Input active
E025 IC MK41T56
E026 IC LM75
E027 IC PCF8574
E028 EEProm Microcon
E029 EEProm Motherboard
E030 EEProm Frontend
E031 Cal. Recout
E032 Wrong Frontend
E033 Power-on
E034 Power-down
– See If Fault Yes is programmed in
Menu see 5.3.4, p. 84
– call service
– call service
– call service
– call service
– call service
– call service
– call service
– call service
– none, normal status
– none, normal status
64 A-96.250.341 / 061015
Page 67
AMI Powercon
Program Overview
8. Program Overview
For explanations about each parameter of the menus see Program
List and Explanations, p. 70
Menu 1 Messages is always accessible for everybody. No
Menu 2 Diagnostics is always accessible for everybody. No
Menu 3 Maintenance is for service: Calibration, simulation of
Menu 4 Operation is for the user, allowing to set limits, alarm
Menu 5 Installation: Defining assignment of all inputs and
8.1. Messages (Main Menu 1)
password protection. No settings can be modified.
password protection. No settings can be modified.
outputs and set time/date. Please protect with password.
values, etc. The presetting is done in the menu Installation
(only for the System engineer). Please protect with password.
outputs, measuring parameters, interface, passwords, etc.
Menu for the system engineer. Password strongly recommended.
Pending Errors Pending Errors 1.1.5* * Menu numbers
1.1*
Message List Number 1.2.1*
1.2* Date, Time
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Page 68
AMI Powercon
Program Overview
8.2. Diagnostics (Main Menu 2)
Identification Designation AMI Powercon * Menu numbers
2.1* Version V5.30-09/12
Factory Test Instrument 2.1.3.1*
2.1.3* Motherboard
Front End
Operating Time Years / Days / Hours / Minutes / Seconds 2.1.4.1*
2.1.4*
Sensors Cond. Sensor Current value
2.2* 2.2.1* Raw value
Cell constant
Cal. History Number, Date, Time 2.2.1.5.1*
2.2.1.5*
Miscellaneous Case Temp. 2.2.2.1*
2.2.2*
Sample Sample ID 2.3.1*
2.3* Temperature
(Pt1000)
Sample Flow
Raw value
I/O State Alarm Relay 2.4.1*
2.4* Relay 1/ 2 2.4.2*
Input
Signal Output 1/ 2
Interface Protocol 2.5.1* (only with RS485
2.5* Baud rate or RS232 interface)
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Page 69
AMI Powercon
Program Overview
8.3. Maintenance (Main Menu 3)
Calibration Follow instructions 3.1.5* *Menu numbers
3.1*
Simulation Alarm Relay 3.3.1*
3.2* Relay 1 3.3.2*
Relay 2 3.3.3*
Signal Output 1 3.3.4*
Signal Output 2 3.3.5*
Set Time (Date), (Time)
3.4*
8.4. Operation (Main Menu 4)
Sensors Filter Time Const. 4.1.1*
4.10* Hold after Cal 4.1.2*
Relay Contacts Alarm Relay Alarm Conductivity Alarm High 4.2.1.1.1*
4.2* 4.2.1* 4.2.1.1* Alarm Low 4.2.1.1.25*
Hysteresis 4.2.1.1.35*
Delay 4.2.1.1.45*
Relay 1/ 2 Setpoint 4.2.x.100*
4.2.2*/ 4.2.3* Hysteresis 4.2.x.200*
Delay 4.2.x.30*
Input Active 4.2.4.1*
4.2.4* Signal Outputs 4.2.4.2*
Output / Control 4.2.4.3*
Fault 4.2.4.4*
Delay 4.2.4.5*
Logger Log Interval 4.3.1*
4.3* Clear Logger 4.3.2* * Menu numbers
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Page 70
AMI Powercon
Program Overview
8.5. Installation (Main Menu 5)
Sensors Flow None *Menu numbers
5.1* 5.1.1* Q-Flow
Sensor parameters Cell Constant 5.1.2.1*
5.1.2* Temp. Corr. 5.1.2.2*
Cable length 5.1.2.3*
Meas. unit 5.1.2.4
Temp.Compensation Comp. none
5.1.3* 5.1.3.1* Coefficient
Neutral salts
High-purity water
Strong acids
Strong bass
Ammonia, Etham
Morpholine
Quality Assurance Level 0: Off
5.1.4* 5.1.4.1* 1: Trend
2: Standard
3: Crucial
Signal Outputs Signal Output 1/2 Parameter 5.2.1.1/ 5.2.2.1*
5.2* 5.2.1/ 5.2.2* Current Loop 5.2.1.2/ 5.2.2.2*
Function 5.2.1.3/5.2.2.3*
Scaling Range Low 5.2.x.40.10 / 11*
5.2.x.40 Range High 5.2.x.40.20 / 21*
Relay Contacts Alarm Relay Alarm Conductivity Alarm High 5.3.1.1.1.1*
5.3* 5.3.1* 5.3.1.1* Alarm Low 5.3.1.1.1.25*
Hysteresis * 5.3.1.1.1.35
Delay 5.3.1.1.1.45*
Sample Flow Flow Alarm 5.3.1.2.1*
5.3.1.2* Alarm High 5.3.1.2.2
Alarm Low 5.3.1.2.35
Sample Temp. Alarm High 5.3.1.3.1*
5.3.1.3* Alarm Low 5.3.1.3.25*
Case Temp.high 5.3.1.4*
Case Temp.low 5.3.1.5*
68 A-96.250.341 / 061015
Page 71
AMI Powercon
Program Overview
Relay 1/ 2 Function 5.3.2.1/ 5.3.3.1*
5.3.2/ 5.3.3* Parameter 5.3.2.20/ 5.3.3.20*
Setpoint 5.3.2.300 / 5.3.3.301*
Hysteresis 5.3.2.400/ 5.3.3.401*
Delay 5.3.2.50/ 5.3.3.50*
Input Active 5.3.4.1*
5.3.4* Signal Outputs 5.3.4.2*
Output/ Control 5.3.4.3*
Fault 5.3.4.4*
Delay 5.3.4.5*
Miscellaneous Language 5.4.1*
5.4* Set defaults 5.4.2*
Load Firmware 5.4.3*
Password Messages 5.4.4.1*
5.4.4* Maintenance 5.4.4.2*
Operation 5.4.4.3*
Installation 5.4.4.4*
Sample ID 5.4.5*
Interface Protocol 5.5.1* (only with RS485
5.5* Device Address 5.5.21* or RS232 interface)
Baud Rate 5.5.31*
Parity 5.5.41* * Menu numbers
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Page 72
AMI Powercon
Program List and Explanations
9. Program List and Explanations
1 Messages
1.1 Pending Errors
1.1.5 Provides the list of active errors with their status (active, acknowl-
1.2 Message List
1.2.1 Shows the error history: Error code, date / time of issue and status
2 Diagnostics
2.1 Identification
2.1.4 Factory Test: Test date of the Instrument, Motherboard and Fron-
2.1.5 Operating Time: Years / Days / Hours / Minutes / Seconds
2.2 Sensors
2.2.1 Cond. Sensor
2.2.1.4 QA History: Review the QA values (Number, Date-Time, Deviation
2.2.1.5 Cal. History: Review diagnostic values of the last calibrations.Only
edged). If an active error is acknowledged, the alarm relay is active
again. Cleared errors are moved to the Message list.
(active, acknowledged, cleared). 65 errors are memorized. Then
the oldest error is cleared to save the newest error (circular buffer).
In diagnostics mode, the values can only be viewed, not modified.
Desig.: Designation of the instrument.
Ver sion : Firmware of instrument (e.g. V5.30-0912)
tend
Current value in µS
Raw value in µS
Cell Constant
Conductivity, Deviation Temperature) of the last quality assurance
procedures. Only for diagnostic purpose. Max. 65 data records are
memorized.
for diagnostic purpose.
Number; Date, Time
Cell constant
Max. 64 data records are memorized. One process calibration
corresponds to one data record.
70 A-96.250.341 / 061015
Page 73
AMI Powercon
Program List and Explanations
2.2.2 Miscellaneous:
2.2.2.1 Case Temp: Shows the current temperature in [°C] inside the trans-
2.3 Sample
2.3.1 Sample ID: Shows the identification assigned to a sample. This
2.4 I/O State
2.4.1/2.4.2
mitter.
identification is defined by the user to identify the location of the
sample.
Temperature: Shows the current sample temperature in °C.
(Pt 1000): Shows the current temperature in Ohm.
Sample Flow: Shows the current sample flow in l / h and the Raw
Value in Hz.
The Sample flow must be above 5 l/h.
Shows current status of all in- and outputs.
Alarm Relay:
Relay 1 and 2:
Input:
Signal Output 1 and 2:
Signal Output 3:
Open or closed.
Open or closed.
Open or closed.
Actual current in mA
Actual current in mA (if option is installed)
2.5 Interface
Only available if optional interface is installed.
Review programmed communication settings.
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Page 74
AMI Powercon
Program List and Explanations
3 Maintenance
3.1 Calibration
Follow the commands on the screen. Save the value with the <enter> key.
3.2 Simulation
To simulate a value or a relay state, select the
alarm relay,
relay 1 and 2
signal output 1 and 2
with the [ ] or [ ] key.
Press the <Enter> key.
Change the value or state of the selected item with the [ ] or
[ ] key.
Press the <Enter> key.
The value is simulated by the relay / signal output.
Alarm Relay:
Relay 1 and 2:
Signal Output 1 and 2:
Signal Output 3:
At the absence of any key activities, the instrument will switch back
to normal mode after 20 min. If you quit the menu, all simulated values will be reset.
Open or closed.
Open or closed.
Actual current in mA
Actual current in mA (if option is installed)
3.3 Set Time
Adjust date and time.
3.3 Quality Assurance
3.4.5 Follow the commands on the screen. Save the value with the
<enter> key.
72 A-96.250.341 / 061015
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Program List and Explanations
4 Operation
4.1 Sensors
4.1.1 Filter Time Constant: Used to damp noisy signals. The higher the
4.1.2 Hold after Cal.: Delay permitting the instrument to stabilize again af-
4.2 Relay Contacts
4.3 Logger
4.3.1 Log Interval: Select a convenient log interval. Consult the table be-
filter time constant, the slower the system reacts to changes of the
measured value.
Range: 5–300 Sec
ter calibration. During calibration plus hold-time, the signal outputs
are frozen (held on last valid value), alarm values, limits are not active.
Range: 0–6‘000 Sec
See Relay Contacts, p. 31
The instrument is equipped with an internal logger. The data can be
downloaded to a PC by SWAN Terminal if option “SWAN Terminal
interface” is installed or via USB stick if option “USB interface” is installed.
The logger can save approx. 1500 data records. The Records consists of: Date, time, alarms, measured value, measured value uncompensated, temperature, flow.
Range: 1 Second to 1 hour
low to estimate the max logging time. When the logging buffer is
full, the oldest data record is erased to make room for the newest
one (circular buffer).
Interval 1 s 5 s 1 min 5 min 10 min 30 min 1 h
Time 25 min 2 h 25 h 5 d 10 d 31 d 62 d
4.3.2 Clear Logger: If confirmed with yes, the complete logger data is de-
leted. A new data series is started.
4.3.3 If option USB interface is installed.
Eject USB Stick: With this function all logger data are copied to the
USB stick before the USB stick is deactivated.
Only visible it the optional USB interface is installed.
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AMI Powercon
Program List and Explanations
5 Installation
5.1 Sensors
5.1.1 Flow:
None
Q-Flow
Select “Q-Flow” if the sample flow should be monitored and shown
on the display and when using a SWAN flow cell.
5.1.2 Sensor parameters
5.1.2.1 Cell Constant: Enter the cell constant printed on the sensor label.
5.1.2.2 Temp. Corr: Enter the temperature correction printed on the sensor
5.1.2.3 Cable length: Enter the cable length. Set the cable length to 0.0 m if
5.1.2.4 Meas. unit: Select the measuring unit as s/ cm or as s/m.
5.1.3 Temp. comp:
5.1.3.1 Comp.: Available compensation models are:
5.1.4 Quality Assurance:
5.1.4.1 Level.: Choose the quality level according to your requirements.
label.
the sensors are installed in the flow cell on the AMI monitor.
none
Coefficient
Neutral salts
High purity water
Strong acids
Strong bases
Ammonia, Eth.am.
Morpholine
0: Off; Quality Assurance is not active.
1: Trend (details see Quality assurance level, p. 52)
2: Standard (details see Quality assurance level, p. 52)
3: Crucial (details see Quality assurance level, p. 52)
4: User; edit user specific limits in menu 5.1.4.2 - 5.1.4.4
74 A-96.250.341 / 061015
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AMI Powercon
20
0.0 0.1 0.2 0.3 0.4 0.5
10 12
(0 - 20 [mA])
0 / 4
(4 - 20 [mA])
[mA]
X
AB
Program List and Explanations
5.2 Signal Outputs
Note:The navigation in the menu <Signal Output 1> and
<Signal Output 2> is equal. For reason of simplicity only the
menu numbers of Signal Output 1 are used in the following.
5.2.1 Signal Output 1: Assign process value, the current loop range and
a function to each signal output.
5.2.1.1 Parameter: Assign one of the process values to the signal output.
Available values:
Conductivity
Temperature
Sample flow
Cond. uc
5.2.1.2 Current Loop: Select the current range of the signal output.
Make sure the connected device works with the same current
range.
Available ranges: 0–20 mA or 4 – 20 mA
5.2.1.3 Function: Define if the signal output is used to transmit a process
value or to drive a control unit. Available functions are:
Linear, bilinear or logarithmic for process values.
See As process values, p. 75
Control upwards or control downwards for controllers.
See As control output, p. 77
As process
values
The process value can be represented in 3 ways: linear, bilinear or
logarithmic. See graphs below.
A-96.250.341 / 061015 75
ABlinear
bilinear
X Measured value
Page 78
AMI Powercon
Program List and Explanations
[mA]
20
10 12
(0 - 20 [mA])
(4 - 20 [mA])
0 / 4
426
1
10 100 1’000 10’000
01234
X
X Measured value (logarithmic)
5.2.1.40 Scaling: Enter beginning and end point (Range low & high) of the
linear or logarithmic scale. In addition, the midpoint for the bilinear
scale.
Parameter Conductivity:
5.2.1.40.10 Range low: 0 S– 300 mS
5.2.1.40.20 Range high: 0 S–300 mS
Parameter Temperature
5.2.1.40.11 Range low: -25 to +270 °C
5.2.1.40.21 Range high: -25 to +270 °C
Parameter Sample flow
5.2.1.40.12 Range low: 0 –50 l /h
5.2.1.40.22 Range high: 0 –50 l/h
Parameter Cond. uc:
5.2.1.40.13 Range low: 0 S– 300 mS
5.2.1.40.23 Range high: 0 S–300 mS
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AMI Powercon
Program List and Explanations
As control
output
Signal outputs can be used for driving control units. We distinguish
different kinds of controls:
P-controller: The controller action is proportional to the devia-
tion from the setpoint. The controller is characterized by the
P-Band. In the steady-state, the setpoint will never be
reached. The deviation is called steady-state error.
Parameters: setpoint, P-Band
PI-controller: The combination of a P-controller with an
I-controller will minimize the steady-state error. If the reset
time is set to zero, the I-controller is switched off.
Parameters: setpoint, P-Band, reset time.
PD-controller: The combination of a P-controller with a
D-controller will minimize the response time to a fast change
of the process value. If the derivative time is set to zero, the
D-controller is switched off.
Parameters: setpoint, P-Band, derivative time.
PID-controller: The combination of a P-, an I - and a D-con-
troller allows a proper control of the process.
Parameters: setpoint, P-Band, reset time, derivative time.
Ziegler-Nichols method for the optimization of a PID controller:
Parameters: Setpoint, P-Band, Reset time, Derivative time
Y
B
A
X
a
L
A
Response to maximum control output
B
Tangent on the inflection point
X
Time
Xp
Tn
Tv
= 1.2/a
= 2L
= L/2
The point of intersection of the tangent with the respective axis will
result in the parameters a and L.
Consult the manual of the control unit for connecting and programming details. Choose control upwards or downwards.
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AMI Powercon
Program List and Explanations
Control upwards or downwards
Setpoint: User-defined process value for the selected parameter.
P-Band: Range below (upwards control) or above (downwards con-
trol) the set-point, within the dosing intensity is reduced from 100%
to 0% to reach the setpoint without overshooting.
5.2.1.43 Control Parameters: if Parameters = Conductivity
5.2.1.43.10 Setpoint
Range: 0 S–300 mS
5.2.1.43.20 P-Band:
Range: 0 S–300 mS
5.2.1.43 Control Parameters: if Parameters = Temperature
5.2.1.43.11 Setpoint
Range: -25 to + 270 °C
5.2.1.43.21 P-Band:
5.2.1.43 Control Parameters: if Parameters = Sample flow
5.2.1.43.12 Setpoint
5.2.1.43.22 P-Band:
5.2.1.43 Control Parameters: if Parameters = Cond. uc.
5.2.1.43.13 Setpoint
5.2.1.43.23 P-Band:
5.2.1.43.3 Reset time: The reset time is the time till the step response of a sin-
5.2.1.43.4 Derivative time: The derivative time is the time till the ramp re-
5.2.1.43.5 Control timeout: If a controller action (dosing intensity) is constantly
Range: 0 to +100 °C
Range: 0 –50 l/ h
Range: 0 –50 l/ h
Range: 0 S–300 mS
Range: 0 S–300 mS
gle I-controller will reach the same value as it will be suddenly
reached by a P-controller.
Range: 0–9’000 sec
sponse of a single P-controller will reach the same value as it will
be suddenly reached by a D-controller.
Range: 0–9’000 sec
over 90% during a defined period of time and the process value
does not come closer to the setpoint, the dosing process will be
stopped for safety reasons.
Range: 0–720 min
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Program List and Explanations
5.3 Relay Contacts
5.3.1 Alarm Relay: The alarm relay is used as cumulative error indicator.
Under normal operating conditions the contact is active.
The contact is inactive at:
Power loss
Detection of system faults like defective sensors or electronic
parts
High case temperature
Process values out of programmed ranges.
Note:Above definition assumes that the alarm relay is used as
normally open (Terminals 10/11). If terminals 12/11 are used,
alarm relay normally closed, then the above definition is
inverted. See also Alarm Relay, p. 31 and Connection Diagram,
p. 29
Program alarm levels, hysteresis values and delay times for the following parameters:
Alarm Conductivity
Sample Flow
Sample Temp.
Case Temp. high
Case Temp. low
5.3.1.1 Alarm Conductivity
5.3.1.1.1 Alarm High: If the measured value rises above the alarm high val-
ue, the alarm relay is activated and E001, is displayed in the message list.
Range: 0 S–300 mS
5.3.1.1.25 Alarm Low: If the measured value falls below the alarm low value,
the alarm relay is activated and E002 is displayed in the message
list.
Range: 0 S–300 mS
5.3.1.1.35 Hysteresis: Within the hyst. range, the relay does not switch. This
5.3.1.1.45 Delay: Duration, the activation of the alarm relay is retarded after
prevents damage of relays contacts when the measured value fluctuates around the alarm value.
Range. 0 S–300 mS
the measuring value has risen above/fallen below the programmed
alarm.
Range: 0–28‘800 Sec
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Program List and Explanations
5.3.1.2 Sample Flow: Define at which sample flow an alarm should be issued.
5.3.1.2.1 Flow Alarm: Program if the alarm relay should be activated if there
is a flow alarm. Choose between yes or no. The flow alarm will
always be indicated in the display, pending error list, saved in the
message list and the logger.
Available values: Yes or no
Note:Sufficient flow is essential for a correct measurement.
We recommend to program yes.
5.3.1.2.2 Alarm High: If the measuring values rises above the programmed
5.3.1.2.35 Alarm Low: If the measuring values falls below the programmed
5.3.1.3 Sample Temp.
5.3.1.3.1 Alarm High: If the measured value rises above the alarm high val-
5.3.1.3.25 Alarm Low: If the measured value falls below the alarm low value,
5.3.1.4 Case Temp. high
5.3.1.5 Case Temp. low
value E009 will be issued.
Range: 10–50 l / h
value E010 will be issued.
Range: 0–9 l/ h
ue, the alarm relay is activated and E007, is displayed in the message list.
Range: 30–200 °C
the alarm relay is activated and E008 is displayed in the message
list.
Range: -10 to + 20 °C
Alarm high: Set the alarm high value for temperature of electronics
housing. If the value rises above the programmed value E013 is issued.
Range: 30–75 °C
Alarm low: Set the alarm low value for temperature of electronics
housing. If the value falls below the programmed value E014 is issued.
Range: -10 to +20 °C
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Program List and Explanations
5.3.2/3 Relay 1 and 2: The contacts can be set as normally open or normally closed with a jumper. See Relay 1 and 2, p. 32. The function
of relay contacts 1 or 2 is defined by the user.
Note:The navigation in the menu <Relay 1> and <Relay 2> is
equal. For reason of simplicity only the menu numbers of
Relay 1 are used in the following.
1 First select the functions as:
- Limit upper/lower,
- Control upwards/downwards,
- Timer
- Fieldbus
2 Then enter the necessary data depending on the selected func-
tion. The same values may also be entered in menu 4.2 Relay
Contacts, p. 73
5.3.2.1 Function = Limit upper/lower:
When the relays are used as upper or lower limit switches, program
the following:
5.3.2.20 Parameter: select a process value
5.3.2.300 Setpoint: If the measured value rises above respectively falls below
the set-point, the relay is activated.
Parameter Range
Conductivity 0 S– 300 mS
Temperature - 25 to +270 °C
Sample flow 0–50 l/h
Cond. uc 0 S– 300 mS
5.3.2.400 Hysteresis: within the hysteresis range, the relay does not switch.
This prevents damage of relay contacts when the measured value
fluctuates around the alarm value.
Parameter Range
Conductivity 0 S– 300 mS
Temperature 0 to +100 °C
Sample flow 0–50 l/h
Cond. uc 0 S– 300 mS
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AMI Powercon
Program List and Explanations
5.3.2.50 Delay: Duration, the activation of the alarm relay is retarded after
the measuring value has risen above/fallen below the programmed
alarm.
Range. 0–600 Sec
5.3.2.1 Function = Control upwards/ downwards:
The relays may be used to drive control units such as solenoid
valves, membrane dosing pumps or motor valves. When driving a
motor valve both relays are needed, relay 1 to open and relay 2 to
close the valve.
5.3.2.22 Parameter: Choose on of the following process values.
Conductivity)
Temperature
Sample Flow
Cond. uc
5.3.2.32 Settings: Choose the respective actuator:
Time proportional
Frequency
Motor valve
5.3.2.32.1 Actuator = Time proportional
Examples of metering devices that are driven time proportional are
solenoid valves, peristaltic pumps.
Dosing is controlled by the operating time.
5.3.2.32.20 Cycle time: duration of one control cycle (on/off change).
5.3.2.32.30 Response time: Minimal time the metering device needs to react.
5.3.2.32.4 Control Parameters
Range: 0–600 sec.
Range: 0–240 sec.
Range for each Parameter same as 5.2.1.43, p. 78
5.3.2.32.1 Actuator = Frequency
Examples of metering devices that are pulse frequency driven are
the classic membrane pumps with a potential free triggering input.
Dosing is controlled by the repetition speed of dosing shots.
5.3.2.32.21 Pulse frequency: Max. pulses per minute the device is able to re-
spond to. Range: 20–300/min.
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Program List and Explanations
5.3.2.32.31 Control Parameters
Range for each Parameter same as 5.2.1.43, p. 78
5.3.2.32.1 Actuator = Motor valve
Dosing is controlled by the position of a motor driven mixing valve.
5.3.2.32.22 Run time: Time needed to open a completely closed valve
5.3.2.32.32 Neutral zone: Minimal response time in % of the runtime. If the re-
5.3.2.32.4 Control Parameters
5.3.2.1 Function = Timer:
5.3.2.24 Mode: Operating mode (interval, daily, weekly)
5.3.2.340 Interval/Start time/Calendar: Dependent on options operating
5.3.2.44 Run time: time the relay stays active.
5.3.2.54 Delay: during run time plus the delay time the signal and control
5.3.2.6 Signal Outputs: select the behavior of the signal outputs when the
5.3.2.7 Output/Control: select the behavior of the control outputs when the
Range: 5–300 Sec.
quested dosing output is smaller than the response time, no
change will take place.
Range: 1–20 %
Range for each Parameter same as 5.2.1.43, p. 78
The relay will be activated repetitively depending on the programmed time scheme.
mode.
Range: 5–6’000 Sec
outputs are held in the operating mode programmed below.
Range: 0–6’000 Sec
relay closes. Available values: cont., hold, off
relay closes. Available values: cont., hold, off
5.3.2.1 Function = Fieldbus:
The relay will be switched via the Profibus input. No further parameters are needed.
A-96.250.341 / 061015 83
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AMI Powercon
Program List and Explanations
5.3.4 Input: The functions of the relays and signal outputs can be defined depending on the position of the input contact, i.e. no function,
closed or open.
5.3.4.1 Active: Define when the input should be active:
No: Input is never active.
When closed Input is active if the input relay is closed
When open: Input is active if the input relay is open
5.3.4.2 Signal Outputs: Select the operation mode of the signal outputs
when the relay is active:
Continuous: Signal outputs continue to issue the measured
Hold:
Off:
5.3.4.3 Output/Control: (relay or signal output):
Continuous:Controller continues normally.
Hold: Controller continues on the last valid value.
Off: Controller is switched off.
5.3.4.4 Fault:
value.
Signal outputs issue the last valid measured value.
Measurement is interrupted. Errors, except fatal
errors, are not issued.
Set to 0 or 4 mA respectively. Errors, except fatal
errors, are not issued.
No: No message is issued in pending error list and the
alarm relay does not close when input is active.
Yes: Message E024 is issued and stored in the mes-
sage list. The Alarm relay closes when input is
active.
5.3.4.5 Delay: Time which the instrument waits, after the input is deactivat-
ed, before returning to normal operation.
Range: 0–6‘000 Sec
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AMI Powercon
Program List and Explanations
5.4 Miscellaneous
5.4.1 Language: Set the desired language.
Available settings: German /English/French/ Spanish/ Italian
5.4.2 Set defaults: Reset the instrument to factory default values in three
different ways:
Calibration: Sets calibration values back to default. All other
values are kept in memory.
In parts: Communication parameters are kept in memory. All
other values are set back to default values.
Completely: Sets back all values including communication
parameters.
5.4.3 Load Firmware: Firmware updates should be done by instructed
service personnel only.
5.4.4 Password: Select a password different from 0000 to prevent unauthorized access to the menus “Messages”, “Maintenance”, “Operation” and “Installation”.
Each menu may be protected by a different password.
If you forgot the passwords, contact the closest SWAN representa-
tive.
5.4.5 Sample ID: Identify the process value with any meaning full text,
such as KKS number.
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AMI Powercon
Program List and Explanations
5.5 Interface
Select one of the following communication protocols. Depending on
your selection, different parameters must be defined.
5.5.1 Protocol: Profibus
5.5.20 Device address: Range: 0–126
5.5.30 ID-Nr.: Range: Analyzer; Manufacturer; Multivariable
5.5.40 Local operation: Range: Enabled, Disabled
5.5.1 Protocol: Modbus RTU
5.5.21 Device address: Range: 0–126
5.5.31 Baud Rate: Range: 2
5.5.41 Parity: Range: none, even, odd
5.5.1 Protocol: Hyper Terminal
5.5.23 Baudrate: Range: 2
see separate RS232 Operation Manual for Logger download.
5.5.1 Protocol: Webserver:
5.5.24 Device address: Bereich: 0–126
see separate Webserver Manual.
5.5.1 Protocol: USB-Stick:
Only visible if an USB interface is installed. No further settings are
possible.
400–115 200 Baud
400–115 200 Baud
86 A-96.250.341 / 061015
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AMI Powercon
Material Safety Data sheets
10. Material Safety Data sheets
10.1. Cation Exchanger Resin SWAN
Product name: Cation Exchange Resin
Catalogue number: A-82.841.030 and A-82.841.031
Download
MSDS
The current Material Safety Data Sheets (MSDS) for the above listed Reagents are available for downloading at www.swan.ch.
A-96.250.341 / 061015 87
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AMI Powercon
Default Values
11. Default Values
Operation:
Sensors: Filter Time Const.:..................................................................10 Sec
Hold after Cal.:..................................................................... 300 sec
Relay Contacts Alarm Relay .................................................. same as in Installation
Relay 1/2 ...................................................... same as in Installation
Input.............................................................. same as in Installation
Logger: Logger Interval:.............................................................. 30 Minutes
Clear Logger: ................................................................................no
Installation:
Sensors Flow: ........................................................................................ None
Sensor Parameters; Cell Constant ...............................0.0415 cm
Sensor Parameters; Temp. corr. ...........................................0.00 °C
Sensor Parameters; Cable length............................................ 0.0 m
Sensor Parameters; Meas. unit .............................................µS/cm
Temp. Compensation; Comp. ...................................................none
Quality Assurance; Level .........................................................0: Off
Signal Output 1 Parameter:.................................................................... Conductivity
Current loop: .....................................................................4 –20 mA
Function: .................................................................................. linear
Scaling: Range low: ........................................................... 0.000 µS
Scaling: Range high:................................................................ 1 mS
Signal Output 2 Parameter:....................................................................Temperature
Current loop: .....................................................................4 –20 mA
Function: .................................................................................. linear
Scaling: Range low: ...................................................................0 °C
Scaling: Range high:................................................................50 °C
Alarm Relay: Alarm Conductivity:
Alarm high:........................................................................... 300 mS
Alarm low: .......................................................................... 0.000 µS
Hysteresis: ........................................................................... 1.00 µS
Delay:.......................................................................................5 Sec
Sample Flow:
Flow Alarm.................................................................................. yes
Alarm high:.............................................................................. 20 l/h
Alarm low: ................................................................................. 5 l/ h
Sample Temp:
Alarm High: ............................................................................160 °C
Alarm Low:.................................................................................0 °C
-1
88 A-96.250.341 / 061015
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AMI Powercon
Default Values
Case Temp. high:.....................................................................65 °C
Case Temp. low: ........................................................................ 0 °C
Relay 1/2 Function:.......................................................................... limit upper
Parameter:.................................................................... Conductivity
Setpoint: .................................................................................30 mS
Hysteresis:...............................................................................10 µS
Delay: ....................................................................................30 Sec
If Function = Control upw. or dnw:
Parameter:...................................................................... Cond 1(sc)
Settings: Actuator: ..........................................................Frequency
Settings: Pulse Frequency: .............................................120 / min.
Settings: Control Parameters: Setpoint: ..............................30 mS
Settings: Control Parameters: P-band: ................................10 µS
Settings: Control Parameters: P-band: .................................1 mS
Settings: Control Parameters: Reset time: ...........................0 Sec
Settings: Control Parameters: Derivative Time: ...................0 Sec
Settings: Control Parameters: Control Timeout:................... 0 Min
Settings: Actuator: ................................................ Time proportional
Cycle time: ............................................................................ 60 s
Response time: ..................................................................... 10 s
Settings: Actuator ......................................................... Motor valve
Run time: ............................................................................... 60 s
Neutral zone: ...........................................................................5%
If Function = Timer:
Mode:.................................................................................... Interval
Interval: ................................................................................ 1 min
Mode: ........................................................................................daily
Start time:........................................................................ 00.00.00
Mode:..................................................................................... weekly
Calendar; Start time: ....................................................... 00.00.00
Calendar; Monday to Sunday:.................................................. Off
Run time: ...............................................................................10 Sec
Delay: ......................................................................................5 Sec
Signal output:............................................................................. cont
Output/Control: .......................................................................... cont
Input: Active............................................................................ when closed
Signal Outputs........................................................................... hold
Output/Control .............................................................................. off
Fault.............................................................................................. no
Delay .....................................................................................10 Sec
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AMI Powercon
Default Values
Miscellaneous Language:............................................................................. English
Set default:....................................................................................no
Load firmware: ..............................................................................no
Password: ........................................................... for all modes 0000
Sample ID: ....................................................................... - - - - - - - -
Interface Protocol:..................................................................... Hyperterminal
90 A-96.250.341 / 061015
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AMI Powercon
Index
12. Index
A
Actuators . . . . . . . . . . . 33
Alarm Relay
Application range
. . . . . . . . 9, 31
. . . . . . . 8
C
Cable thicknesses . . . . . . 27
Cation Conductivity . . . . . 10
cell constant
Changing parameters
Changing values . . . . . . . 42
Checklist
Cleaning . . . . . . . . . . . 44
. . . . . . . . . 10
. . . . 42
. . . . . . . . . . . 22
D
Default Values . . . . . . . . 88
Dimensions
Electronic transmitter
Panel. . . . . . . . . . . 15
. 19
E
Electrical wiring . . . . . . . 22
Electrodes, Installation of . . 35
Error List
. . . . . . . . . . . 62
F
Flow cells
B-Flow UP-Con. . . . . 21
B-Flow UP-Con-SL
Catcon . . . . . . . . . . 21
Catconplus . . . . . . . 21
Catconplus-SL
Q-Flow UP-Con . . . . 21
Q-Flow UP-Con-SL . . 21
QV-Flow UP-Con
QV-Flow UP-Con-SL . 21
. . . 21
. . . . . 21
. . . . 21
Fluidics
. . . . . . . . . . . . 13
AMI Powercon acid
AMI Powercon Specific
. . 12
11
I
Inductive load . . . . . . . . 33
Input. . . . . . . . . . . . . 9, 31
Install cation exchanger bottle 26
Installation
Instrument Overview . . . . 16
Instrument setup
Interface . . . . . . . . . . 9, 35
Interface RS485 . . . . . . . 35
. . . . . . . . . . 22
. . . . . . . 22
M
Measuring principle . . . . . 10
Measuring Range
Measuring unit . . . . . . . . 38
. . . . . . 14
O
Ohms law . . . . . . . . . . . 10
On site requirements . . . . 22
P
Power Supply . . . . . . . . 30
Power-up
Pre-rinse Option . . . . . . . 12
Pre-rinse setup
Program Access . . . . . . . 39
. . . . . . . . . . . 22
. . . . . . . . 26
Q
Quality Assurance . . . . . . 38
R
Reagent consumption. . . . 43
Relays. . . . . . . . . . . . . . 9
A-96.250.341 / 061015 91
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AMI Powercon
Index
Requirements, on-site . . . . 14
Resistive load
Run-in period
S
Safety Features. . . . . . . . . 9
Sample requirements . . . . 14
Sensor mounting
Sensor parameters
Setup. . . . . . . . . . . . . . 37
Signal Outputs
Software
Special Features . . . . . . . . 8
Specific Conductivity
Specifications
AMI Transmitter . . . . . 19
Swansensor RC U
. . . . . . . . . 33
. . . . . . . . . 22
. . . . . . . 20
. . . . . . 37
. . . . . . 9, 34
. . . . . . . . . 17, 41
. . . . . 10
. . . 20
Swansensor RC UT
Standard
Standard Temperature
System, Description of . . . . 8
T
Technical Data . . . . . . . . 16
Temperature compensation
Terminals
U
USB Interface. . . . . . . . . 36
W
Wire . . . . . . . . . . . . . . 27
. . . . . . . . . . . . 10
. . . 29, 31–32, 35
. . 20
. . . 10
. 10
92 A-96.250.341 / 061015
Page 95
AMI Powercon
Notes
13. Notes
A-96.250.341 / 061015 93
Page 96
AMI Powercon
SWAN
is represented worldwide by subsidiary companies
and distributors.
cooperates with independent representatives
all over the world.
SWAN Products
Analytical Instruments for:
High Purity Water
Feedwater, Steam and Condensate
Potable Water
Pool and Sanitary Water
Cooling Water
Waster Water and Effluents
Made in Switzerland
94 A-96.250.341 / 061015
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