Swan NWAS1017 Installation & Assembly

www.swanstone.com
m Product Warnings m Safety Guidelines m Required Tools m Kit Contents m Preparation Tips m Installation Procedure
Veritek
Bathtub and Shower Wall Kits
TI-3 Bathtub Wall Kit
TI-5 Bathtub Wall Kit
TF-57 Bathtub Wall Kit
GN -58 Tub Wall Kit
TI-7260 Shower Wall Kit
m Cleaning & Maintenance m Warranty Information
TF-57
GN-58
TI-7260
Before Installing
Read and Understand
Form # 197-05-16
WARNING
Safety Guidelines
The Swan Assurance — if our product is
properly installed and maintained, as stated in
these instructions, it will not leak.
Remember –
Safety First
IMPORTANT NOTICE
The Swan Corporation, the makers of the Swan products, cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product(s). The warnings and instructions in this installation guide are, therefore, not all-inclusive. If a tool, installation procedure, or work method that is not specifically recommended by The Swan Corporation is used, you must satisfy yourself that it is safe. You should also make sure that the Swan product(s) will not be damaged by the methods you choose. The Swan Corporation will not be held responsible for water damage of any kind in connection with the installation of one of our Swan bath/shower/panel kits.
To avoid product damage, personal injury, or even possible death, carefully read, understand, and follow all the instructions in this installation guide before installing this product(s). Do not use cleaning fluids or operate power tools unless you read and understand the instructions and warnings in this and all other applicable labels or manuals. Proper use of tools and the products described in this guide is your responsibility.
WARRANTY
This product is covered by a Limited Lifetime Warranty. Refer to the Warranty section in this manual for complete details.
Save this manual for future reference.
Important information on cleaning, maintenance, and repair is contained within.
CAUTION
Safety Guidelines
IMPORTANT NOTICE
IMPORTANT NOTICE: Indicates that equipment or property damage can result if instructions are not followed.
Read and Understand the Manual It is the responsibility of any individual who installs or
maintains this product to fully understand and follow proper installation and maintenance procedures. Be aware of the inherent dangers in the use of power tools when installing this product. Read and understand all Warnings, Cautions, and Important Notices in this manual.
Work Safely
DO NOT proceed if any doubt arises about the correct
or safe method of performing anything found in this or other Swan Corporation manuals. The installation of this product can require using power tools. Do not use power tools without adequate training. If necessary, hire or consult a trained professional for expert assistance before continuing.
Use Proper Tools
Always use proper tools which are in good, working
condition during the installation of the Swan Corporation products. Using tools other than those listed could adversely affect the integrity of floors, pipes, walls, or this product and could result in water damage or other damage to floors, pipes, walls, or other portions of your building or home.
Do Not Use Nails
The panels mount to walls with 100% clear silicone
only. The Swan Corporation recommends 100% clear silicone sealant to mount this product. Never use hammers, nails, or screws. Hammers, nails, and screws could adversely affect the integrity of this product. Nails and screws could puncture the Swan Corporation Wall Systems and Panels, resulting in water or other damage to floors, pipes, walls, or other portions of your building or home.
Inspect Before Cutting
Make sure no electrical wiring or plumbing is present
before cutting into a wall to install any accessories.
Wall Conditions
Inspect the walls before installing the Swan Corporation
panels. Never install panels over damp walls or an existing mold condition.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in injury. It may also be used to alert against unsafe practices.
Use Proper Installation Methods
Follow all instructions related to wall surface
preparation. Failure to follow such instructions could cause the panels to detach from the wall surface after installation, resulting in personal injury. Failure to follow these instructions could result in water damage.
800-325-7008 3 Swan
WARNING
Safety Guidelines General Information
Lifting Hazard According to the National Institute for Occupational
Safety and Health, the recommended maximum safe lifting weight is 51 pounds, with all lifting conditions perfect— minimal forward reach, steady load close to the body, straight back, load between knees and shoulders, and good grips. To avoid personal injury, always use these proper lifting techniques and use two people to move cartons weighing more than 51 lbs. The boxes containing the Swan Corporation kits can weigh in excess of 80 pounds. Use the appropriate lifting devices to move the load. Always use two people when lifting heavy or bulky cartons. DO NOT attempt to lift objects that are too heavy.
WHEN CARRYING A HEAVY LOAD—GET HELP!
Slipping Hazard
Do not install this product in the presence of water.
Installing this product without drying all surfaces, or in the presence of water, could cause you to slip and fall due to wet floors or spilled fluids. Personal injury can result from slips or falls. Before installation, dry all surfaces, including the floor, with a cloth or paper towel. Clean up all water or spilled fluids immediately.
Tripping Hazard Personal injury can result from tripping over power cords, tools, or other items. DO NOT leave items
laying around the work area.
Personal Protection Be sure to use all personal protective
equipment, such as sturdy work boots, preferably with steel toes, gloves, and hard hat, if necessary, to ensure your own safety. To prevent possible damage to your hearing, always wear ear protection, such as earmuffs or earplugs, when working around power tools.
Cutting Hazard The installation of the Swan Corporation product may
require using power tools. Keep hands away from the cutting edge of any tool used in the installation of our product. Placing fingers in or around the cutting blades could result in serious personal injury.
Sharp Edge Hazard
After cutting the edge of a Swan Corporation panel, it
can be sharp. Wear protective gloves to prevent personal injury.
Room Temperature Allow the Swan Corporation panels to adjust to
room temperature for at least six hours before installation, and consult the 100% silicone sealant manufacturer’s instructions for storage and surface preparation. The panels should be installed at temperatures not less than 65°F. Panels should not be installed in areas where the temperature may drop below freezing (32°F). Failure to follow this recommendation could adversely affect the silicone sealants, which holds the panels to the wall. If the panels are not correctly adhered to the walls, they may fall off, causing possible injury to someone in or around the shower or bathtub enclosure.
Grab Bars We recommend that shower compartments be
equipped with support grab bars that comply with the most recent edition of ANSI-A117.1 requirements. Grab bars must be anchored to structural support (wall studs) behind the panels. Do not rely on the panels only for grab bar support!
Swan 4 800-325-7008
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Eye Protection
Be sure to use all personal protective equipment to
ensure your own safety. To avoid eye injury, always wear protective glasses with side shields when using power tools. Also, make sure no one else can be injured by flying particles when using power tools.
Fire Hazard Personal injury or death can result from a
fire caused by flammable liquids or silicone sealants. Cleaners or solvents can be highly explosive, resulting in personal injury or even death, when not used properly. Clean up any flammable substance immediately. Sparks or open flames can cause flammable substances to ignite. DO NOT smoke while working on or near any flammable substance.
Solvents Hazard Follow all manufacturer’s safety instructions for silicone
sealants and denatured alcohol. Alcohol vapors are both flammable and hazardous to breathe. Silicone vapors may irritate eyes and nose. Personal injury can result from improperly handling or use of products, such as denatured alcohol. Always follow the manufacturer’s recommendations for the safe use of these products. Ventilate any work area before beginning to apply silicone sealants, cleaning agents, or solvents.
Fumes Hazard The fumes from the silicone adhesive and
solvents used by the installer can be harmful if used in an unventilated room. Always work in a well-ventilated area. To keep the area well-ventilated, open windows and use exhaust fans. If adequate ventilation is not achievable or practical, use respiratory protective equipment.
Dust Hazard
When cutting or drilling the Swan Corporation
product, use a dust collection method which prevents dust particles from going into the air. Always work in a well-ventilated area. Always use an OSHA approved dust mask when cutting, drilling, or sanding Swan Corporation products.
Power Tool Hazard
To prevent personal injury or possible death,
always follow the electrical safety recommendations of the power tool’s manufacturer. Do not use power tools in an unsafe manner. Power tools should only be connected to a circuit protected by a ground-fault circuit interrupter (GFI).
Shock Hazard
Never use electric power tools around water,
condensation, or other liquids. Electric shock can cause severe burns, significant injuries, and even death. If an extension cord is required, always use an OSHA approved extension cord. Power cords should only be connected to a circuit protected by a ground-fault circuit interrupter (GFI).
WARNING
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Electrical Shock Hazard
Contacting live electrical wiring with power tools
or hand tools can cause serious injury or death. Make sure all related circuit breakers are turned OFF. Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall.
Electrocution Hazard
Water and other liquids conduct electric current and
can create a short circuit, resulting in injury or death. Keep all liquids away from electrical cords and power tools. DO NOT create a short circuit between a source of electricity and a liquid by being in contact with both simultaneously.
General Information
Required Tools
m 100% clear silicone sealant
m Saber saw (straight up and down travel) with bi-metal blade
(14 teeth per inch )
m Drill with 3/8 inch drill bit m Hole saw for faucet(s), bathtub spout, and/or shower head m Tape measure m Masking tape (2 inch wide works best) m Level m Caulking gun m Medium grit sandpaper m Clean paper towels or shop towels m Lumber, as required for bracing (see Bracing Instructions) m Denatured alcohol
Veritek Wall Kit Contents
Confirm that all parts of the kit have been included before beginning installation.
TF-57 Bathtub Wall Kit (Molded Design)
One back panel One left corner panel One right corner panel Two side panels One tube of color match silicone sealant
Designed for bathtub enclosures 58 to 60 inches wide and 28 to 30 inches deep. Wall panels are 57 inches high.
TI-5 Bathtub Wall Kit (Tile Design)
One left side panel with shampoo shelf Two corner panels One back panel with soap dish One right side panel with shampoo shelf One left side apron strip One right side apron strip One tube of color match silicone sealant
Designed for bathtub enclosures 53 to 60 inches wide and 29 to 32 inches deep. Wall panels are 59-5/8 inches high.
General Information
TI-3 Bathtub Wall Kit (Tile Design)
One back panel Two side panels One tube of color match silicone sealant
Designed for bathtub enclosures 53 to 60 inches wide and 29 to 30 inches deep. Wall panels are 59-5/8 inches high.
GN- 58 Tub Wall Kit (Natural Gloss Design)
One back panel One left corner-side panel One right corner-side panel One tube of color match silicone sealant
Designed for bathtub enclosures up to 60 inches wide and 29 to 30 inches deep. Wall panels are 58 inches high.
TI-7260 Shower Wall Kit (Tile Design)
One back panel Two corner panels Two side panels One tube of color match silicone sealant
Designed for shower enclosures 53-1/4 to 64-3/4 inches wide and 31 to 36 inches deep. Wall panels are 71-5/8 inches high.
Note 1: Corner panels are different widths. Refer to chart in Installation Instructions for correct orientation.
Note 2: Bull nose (curved) edges on side panels must face to the outside of the shower for proper installation.
For best results, use 100% clear silicone sealant for bonding this product to a properly constructed and prepared sub wall. You will need one tube of 100% clear silicone sealant (tube sized to fit a standard caulking gun) for every 1440 square inches or 10 square feet, or, 4 to 10 tubes for an average shower. Follow the application recommendation located in the Panel Installation section of this manual.
Unpack Carton
m Use care when opening the box so that you do not damage
the panels.
m This product is shipped to you or your retail center after
careful inspection. After purchasing the kit, carefully unpack and inspect the product for any shipping damage that may have occurred. If damage is found, report it immediately to the store of purchase. After inspection and during installation, protect the products from construction damage by moving them to another room or area until ready to install.
m Store panels in a flat area to avoid warpage until the time of
installation. Do not store the panels outside of the original packaging in a vertical position.
m Please use the model number located on the side of the
box, or the front of this manual, when contacting us with questions concerning the installation of this unit.
m Make sure the walls are the correct size and are in good
condition. Installation of damaged product will void the warranty.
800-325-7008 5 Swan
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