SVS Lifts MINI 7EX User guide

Page 1
SVS MINI 7EX LIFT
INSTALLATION MANUAL
SVS, INC. Lifting Your Image
2513 Jenks Avenue Tel: 850-522-4747 Panama City, FL 32405 Fax: 850-522-4739 www.svslifts.com [email protected]
Page 2
SVS MINI 7EX LIFT
INSTALLATION INSTRUCTIONS
SECTIONS:
1. Preliminary Installation Checks.....................................................................................5
2. Consideration For Placement Of The Lift .....................................................................6
3. Lift’s Supporting Structure...........................................................................................6
4. Lift Installation.............................................................................................................9
5. Ceiling Closure Installation...........................................................................................10
6. Electrical Wiring And Lift Control................................................................................10
7. Mounting The Projector...............................................................................................12
8. Cable Management......................................................................................................12
9. Setting The Show Position...........................................................................................13
10. Maintenance And Adjustments.....................................................................................13
11. SVS Mini 7EX Lift Warranty.......................................................................................14
Page 3
SVS MINI 7EX Lift
GENERAL DESCRIPTION:
The SVS Mini 7EX Lift is designed to support projectors up to 32.5-inches (66cm) wide. This model is an ideal solution for residential or commercial A/V applications with restricted ceiling clearance since the projector is installed between the scissors.
FEATURES:
Maximum Lowering Distances Lift Height Closed Position Mini 7EX-4 4-feet 9 inches 1.45m 16.0-inches 40.6cm Mini 7EX-6 6-feet 0-inches 1.83m 17.7-inches 44.5cm Mini 7EX-7 7-feet 0-inches 2.13m 19.0-inches 48.3cm
Note: Closed height is for lift only. Accessories and ceiling support structure not included.
Three Positions: Storage – Aesthetically stores projector above the ceiling when not in use Show – Automatically positions projector for show/operation Service – Easily lowers projector to floor level for service
Lift capacity – 400 lbs (181.44 Kg) Lift Weight – From 145 lbs (66 Kg) Maximum Projector Width – 32.5-inches (82.5cm) Low Voltage Wall Plate Controller – Key switch controls Off/Show/Service modes, Toggle
switch controls Up/Down movement. Supplied with 75-feet (22.86m) of 22 gauge, 9 conductor cable.
Precision Grooved Drum – Insures accurate, level tracking for consistent screen image. Patented Fail Safe Drum Lock Systems – Insures safety in the event of mechanical failure.
SVS has a 100% safety record after 14+ years of manufacturing.
Quiet and Strong Motors – Extra quiet operation for meetings, presentation, or home use. Redundant Limit Switches (Up/Down) – For secure and safe motor shutdown Cable Management Systems – Keeps projector cables clear during lift operation.
Page 4
LIFT SPECIFICATIONS
USA INTERNATIONAL
VOLTAGE 110V/60HZ 220V/50HZ LOW VOLTAGE
CONTROL CURRENT DRAW 2.3 AMPS 2.3/1.2 AMPS
MATERIAL STEEL/ALUMINUM STEEL/ALUMINUM
24 VAC 24 VAC
PLEASE READ ALL LIFT & ACCESSORY INSTALLATION
INSTRUCTIONS BEFORE BEGINNING LIFT INSTALLATION.
This lift was designed to be used with a remote control unit; either automatically or manually controlled and will function without any special training in the Show position. The lift is supplied with a key switch that can be placed in the Show, Auto, or Off position for normal operation. The Service position must be used only by trained technical personnel when the lift is lowered to the floor level for service or access. Normal safety requirements of handling heavy equipment must be followed.
REMOVE ALL OBSTRUCTIONS FROM THE LIFTS
PATH BEFORE LOWERING THE LIFT.
Page 5
1. PRELIMINARY INSTALLATION CHECKS:
§ The support structure should hold at least four (4) times the weight of the lift and projector
combined. Always follow the local building codes.
§ Required space, lift support, necessary cable (signal, control, and power), and Show position adjustment should be considered and/or installed prior to the lift installation.
§ Do not install the projector on the lift until the lift, hardware, and any other accessories have been properly installed and operational.
§ This lift has been factory adjusted with the steel cables tightly packed on the cable drum and leveled for precise tracking prior to being shipped from SVS Factory.
§ DO NOT remove the lifts shipping blocks until instructed to do so in Section 4-6.
§ SVS scissor lifts are shipped in a slight open position to prevent damage to the limit switches
and to maintain a tight cable pack on the drum. If physical height measurements are taken before the shipping blocks are removed from the lift, the measurements may not accurately reflect the actual lift height in the closed position.
§ All weight attached to the lift must be centered between the lifts cables. The balance point of the projector (also called center of gravity or lens face to base box center) should be placed inline with the cables (+/- 1-inch).
§ For ease of installation, lift can be hoisted into its ceiling location with block and tackle or a ratchet puller.
§ Clear ALL PERSON & OBSTRUCTIONS from the lifts path during operation. Keep fingers and other objects away from the scissors and other moving parts. Technical Personnel should always be present whenever the lift is in Service mode.
Page 6
2. CONSIDERATIONS FOR LIFT PLACEMENT:
Before beginning the installation, check the dimensions of the projector to be mounted against the available space within the lift. Be sure to include the lens and/or any accessories that may add to the overall dimensions of the projector. The Mini 7EX Series lift can handle projectors up to 32.5­inches (82.5cm) wide. See Figure 1 below.
Figure 1 Mini 7EX-4 Front & Side Views
Preliminary measurements should also be made to layout the orientation of the projector to the screen and projector to lift. If the projector lens is offset from the center of the projector, the lift position may need to be offset accordingly to align the lift and projector with the center of the screen
3. LIFT SUPPORT STRUCTURE:
The Mini 7EX can be mounted from four ½­inch threaded rods spaced at 34 ¾-inches Wide (880.3cm) by 23-inches (584cm) Deep. See Figure 2. The threaded rods must be supported by a rigid support structure and should not extend more than 2-feet (0.6m). If the length of the rods exceed 2-feet (0.6m) from the support structure to the lift’s top frame cross bracing should be installed between the rods to increase the stability of the installation. See Figure 3.
Figure 2
Page 7
Figure 3
If ceiling clearance allows, an “X-Y” or a cross-supporting structure is strongly suggested as shown in Figure 4a & Figure 4b. This will allow front-to-back or side-to-side adjustments to center the lift and projector to the screen.
Figure 4 Mounting Structure for Beam Ceiling
Page 8
Figure 4b Mounting Structure for Flat Ceiling
Important note for concrete ceiling installations: When attaching the lift to a flat ceiling, SVS
suggest two (2) pieces of P1000T Unistrut (approx. 10-feet (3.04m) long) to be installed on the ceiling first. Proper spacing between the 2 pieces will be base on the distance between the top four (4) mounting holes of the lift. See Figure 1.
You should use at least four (4) ½-inch bolts and anchors evenly spaced on each piece of P1000T Unistrut to distribute the weight of the Lift and supporting structure. Attach ½-inch threaded rods to the P1000T Unistrut using Unistrut P3010-1/2-inch channel nuts in the channel along with a locking washer and nut below the channel to lock the threaded rods into place.
Figure 4c Mounting for Minimum Clearance
Page 9
IMPORTANT: IF AN ACCESSORY #2 PLENUM SHROUD OR ACCESSORY #12
DECORATIVE COVER ARE TO BE INSTALLED WITH THE MINI 7EX LIFT. PLEASE
READ THE ACCESSORY INSTALLATION INSTRUCTIONS BEFORE PROCEEDING.
THE SUPPORT STRUCTURE WILL NEED TO ALLOW ENOUGH SPACE TO INSTALL
THE MOUNTING HARDWARE FOR THE PLENUM SHROUD AND/OR DECORATIVE
COVER.
4. LIFT INSTALLATION:
a. Preparation:
1) The lift is shipped in a wood crate. Open crate by removing the hexnuts and Philip screws from the top lid.
2) Unbolt the lift from the bottom panel of the crate to remove the lift from the crate.
3) DO NOT remove the lifts shipping block until the lift is properly installed in the ceiling.
4) The installation instructions, warranty, and wall plate low voltage controller are located in the white box attached to the inside of the crate top.
b. Installing the lift in the ceiling:
1) Make sure that there is a top hexnut and a flat washer on each support structure threaded rod before the lift is mounted. See Figure 5.
2) Raise the lift into the ceiling and line-up the four (4) mounting holes of the lifts top frame to the four (4) ½-inch threaded rods of the support structure. Figure 5
3) Once the lifts top frame has been inserted, add a ½-inch hexnut to each threaded rod to secure the lift to the threaded rods. Always leave the top hexnut loose to allow adjustments until the lift is leveled.
4) Check that the lifts top frame is level front-to-back and side-to-side. Level the top frame by adjusting the bottom hexnuts.
5) Once the top frame is level, tighten the top hexnuts. Do not over tighten the hexnuts before the top frame is leveled as this could distort the top frame.
6) If the Accessory #4 or #5 Power Sensor is used, please refer to the Power Sensor instructions. Otherwise, plug the 12-pin connector of the Wall Plate Low Voltage Controller into the 12-pin socket on the lifts gray electrical box.
7) Make sure that the lifts path is clear of cables and obstructions. Plug the lift into AC power.
8) Before lowering the lift, you should have some weight attached to the bottom of the lift in order to keep the cables tight until the projector is mounted. Both steel cables are placed on the cable drum so that they start unwinding from the outside to the inside of the cable drum. The cables are vertical to the eye bolts on the lifts bottom frame in the closed position and slightly angled toward the outside of the cable drum the outside of the lift in the lowered position.
9) Remove the four (4) shipping blocks from the lift by lowering the lift slightly.
TO AVOID CABLE SPILLS:
§ Do not push the lifts bottom frame upwards once the lift has been installed.
§ Make sure that there are no obstructions in the lifts path. If the bottom frame is
lowered onto an obstruction the cable will slack and spill over the cable drum.
Page 10
10
5. ACCESSORY #1 CEILING CLOSURE INSTALLATION
VIEW FROM BACK
WALL PLATE CONTROLLER
Please refer to the Accessory #1 Ceiling Closure Installation Instruction located in the Ceiling Closure shipping crate. The Ceiling Closure is installed underneath the projector and is used to conceal the ceiling opening when the lift is raised into the ceiling. The Ceiling Closure is attached to the lifts bottom frame with four (4) threaded rods.
6. ELECTRICAL WIRING AND CONTROL
The Mini 7EX lift is controlled with a 24 VAC Wall Plate Controller. The controller can easily be connected to external controllers like Crestron, AMX, etc.
YEL
BLK
PUR
BLU
10
7
4 5 6
1
RP2 (CONNECTS TO RJ2)
12
11
8
9
32
BRN
GRN
RED
WHT
BLK
ORN
BRN
GRN
RED WHT
BLK
ORN
SHOW-OFF-SERVICE
(SERVICE)
WHT
-
+
1
2
(SHOW)
DOWN
GRN
UP
MOTOR POWER ON
(24vac)
C
BRN
WHT
Figure 6
a. Wall Plate Low Voltage Controller
1) To lower the lift to the Show position, turn the key switch to “Show” and press the toggle switch down. The lift will stop once the scissor roller compresses the Show Position microswitch located on the lifts top frame.
2) The Service mode is used to bypass the Show position and lower the lift to the Service position. Turn the key switch to “Service” and press the toggle switch down. The lift will stop when it reaches its down limit.
3) To raise the lift to the stored position, press the toggles switch up. The lift can be raised in the “Show” or “Service” key switch positions.
4) The lift will move only when the toggle switch is pressed. Releasing the toggle switch will stop the lift. This safety feature allows the lift to be stopped at any time.
5) The key switch is an extra precaution that allows the lift to be secured in the Off, Show, or Service modes.
6) If an external controller is used, please make sure that there are no obstacles in the lifts path when lowering the lift to the Service position.
IMPORTANT: When the lift is in the Service mode, the lift will lower until it reaches its maximum down position. Obstacles in the lifts path may damage the lift or the obstacles.
Page 11
11
Wall Plate Controller Connector Wiring
RP2 Pin Wire Function
1 White 24 VAC Common 2 Red Up 3 Brown Down to Show position 4 Green Down to Service Position
b. Connecting to an External Controller
If an external controller is to be used, please refer to the Figure 7 for wiring instructions. The Figure 8 wiring allows the external controller to control the lifts up/down movements, the Wall Plate Controller key switch selects Off, Show, or Service modes.
1) Hold relays on to move lift, release relays to stop lift.
2) Program a release of relays to stop up and down lift movement.
3) Program a time out or release after the normal run time is exceeded.
4) Program an exclusive lockout on up and down so both cannot be activated at
YEL
BLK
PUR
BLU
BLK
GRN
RP2
10
11
8
7
4 5 6
RED
WHTWHT
12
9
321
BRN
ORN
SHOW-OFF-SERVICE
(VIEW FROM BACK)
(SERVICE)
1
GRN
2
DOWN
C
(SHOW)
WHT
WHT
GRN
the same time.
5) Never leave voltage on the up and down after normal operation.
IMPORTANT: External controllers cannot be used with SVS Lift Accessories #4 Power Sensor, #5 Power Sensor with Screen Control, or #15 12 Volt Trigger. The SVS Solid State
GRN
RED
BRN
BRN
WHT
GRN
RED
ORN
MOTOR
UP
POWER ON
+
BLK
-
RED
Motor Control Board has a lockout feature that disables the lift when it receives an up and down command at the same time.
24VAC
TOUCH SCREEN RELAY ONE
UP
TOUCH SCREEN RELAY TWO
DOWN
WHT
Figure 7 IF YOU HAVE ANY QUESTIONS PLEASE CONTACT SVS FOR PROPER WIRING TO
AVOID UNSAFE OPERATIONS.
Page 12
12
7. MOUNTING THE PROJECTOR
1) After checking the lift operation and all clearance, the projector can be installed. The projector can be mounted either inverted or non-inverted using the Accessory #13 Platform.
2) Mount the projector inverted to the lift using the Accessory #9 Projector Mount or equivalent. The #9 Projector Mount is the actual hardware that attaches the projector to the lift. The projector mount base box will need to be bolted to the lifts saddle (the “U” shaped cross member attached to the lifts bottom frame.) You may need to drill holes into the base box to mount it to the lift saddle. Mounting hardware was installed on the saddle at the SVS factory. See the SVS 7 & 12 Series Projector Mount Location drawing.
3) If the projector is not being inverted, it can be placed on a SVS Accessory #13 Platform. The Accessory #13 Platform is a metal shelf attached to the lift with threaded rods.
4) All weight attached to the lift must be centered between the steel lift cables. The balance point of the projector should be placed in line with the cables +/- 1-inch. The projector balance point is also called projector center of gravity or lens face to base box center.
8. CABLE MANAGEMENT
The SVS Mini 7EX Series Lift all feature cable retainers installed on the scissors extensions in the rear of the lift. These retainers are used to keep the projector cables securely clear of the lift during operation. It is not recommended that cables be attached to the lift scissors as they may be pinched when the lift raises and lowers. To keep projector cables clear of the scissors, please attach the projector cables as shown in Figure 8.
Page 13
13
9. SETTING THE SHOW POSITION:
The Show position is adjusted by loosening the thumbscrew on the Show Microswitch Bracket, located on the lifts top frame as shown in Figure 9.
1) In Service mode lower the lift to the desired Show position.
2) Loosen the thumbscrew and slide the Show Microswitch Bracket along the roller guide until the large retainer washer compresses the Show Microswitch. (You should hear a slight click when the microswitch is depressed.)
3) Make sure that the microswitch is not too close to the washer because the washer must by pass the microswitch when the lift lowers to Service position.
4) The Show Position is now set. Raise the lift back to the closed position, turn the key switch to “Show” and press the toggle switch down. The lift should lower to the Show position and stop. The Show position is adjustable with an accuracy of +/- 1/8­inch.
Figure 9
MAINTENANCE AND ADJUSTMENTS
Inspect the lift occasionally for any loose bolts, cables, or cable clamps. Check the steel lift cables for unusual wear or damage. The pillow block bearings are pre-lubricated. The motor does not require any attention. If the magnetic brake does not hold properly, it must be replaced immediately.
Level corrections are to be made (with projector mounted) after confirming that the steel lift cables are packed tightly and straight on the cable drum. All adjustments should be made with the projector lowered to the Show position. To adjust the lift, place a level across the front of the projector. Adjust the nuts on the bottom of the cable eyebolts for fine lift adjustments. After adjustments are complete, check all bolts and clamps for tightness.
Check the drum lock solenoid occasionally, ensure that the drum lock arm raises during down travel, at all other times is should stay down in a locked position. If the solenoid does not energize, drum lock the microswitch will not allow the motor to start in the down mode. Check the drum lock pawl located on the cable drum, it should move freely and drop when it reaches the top of the drum rotation avoiding contact with the drum lock arm. If the drum rotates too fast, the drum lock pawl will engage the drum lock arm and stop the lift.
Scissor bolts are adjusted for no slack, but not too tight. To adjust tighten to approximately 151 lbs torque, and then back off 1/8-inch. The bolts have nylon-locking nuts and should stay at this position.
SVS MINI 7EX LIFT WARRANTY
Page 14
14
SVS provides a limited warranty on all products to cover failures due to defects in materials or workmanship, which occur during normal use. This limited warranty does not cover failures which result from accident, misuse, abuse, neglect, mishandling, misapplication, alteration, faulty installation, modification or service by anyone other than a factory authorized person or company. Specific warranties are as follows:
A 5 year parts and 90-day factory labor warranty applies to the following SVS Products:
§ All scissor style lift models (does not include LCD-1, Lite Lift, or QC Lift)
§ Accessory #4 Power Sensor
§ Accessory #5 Power Sensor with Screen Control
§ Accessory #7 Cable Retractors
§ Accessory #11 Extra Show Position
§ Accessory #14 Floor Access Motor Control
§ Accessory #12 12-Volt Trigger
A 1 year and 90-day factory warranty applies to the following SVS products:
§ SVS LCD-1 Lifts
§ Accessory #1 Ceiling Closure
§ Accessory #2 Plenum Shroud
§ Accessory #9 Projector Mount
§ Accessory #10 Dual Stack Projector Mount
§ Accessory #13 and 13R Platforms
A 60-day factory warranty applies to:
§ Accessory #12 Decorative Cover
A Return Material Authorization (RMA) number must be received from SVS prior to the return of any product. Products returned to SVS must be shipped adequately insured with freight prepaid and the RMA number clearly noted on the shipping label. Items received freight collect or without a RMA number clearly noted will be refused. Lift model, serial number, and proof of original purchase date may be required before warrant performance is rendered.
Cut Here
WARRANTY CARD
CUSTOMER NAME: LIFT SERIAL NUMBER: ADDRESS: LIFT MODEL: SVS MINI 7EX - CITY: STATE ZIP DATE PURCHASED: PHONE: DATE INSTALLED:
PURCHASED FROM: SEND TO: DEALER NAME: SVS, INC. ADDRESS: 2513 JENKS AVENUE CITY: STATE ZIP PANAMA CITY, FL 32405 PHONE: Tel: 850-522-4747
COUNTRY: Fax: 850-522-4739
CARD MUST BE SENT WITHIN TEN DAYS FROM DATE OF INVOICE
Loading...