SVS PLASMA TWO User Manual

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SVS PLASMA TWO LIFT
(110v/50hz Version)
INSTALLATION MANUAL
SVS, INC. Lifting Your Image
2513 Jenks Avenue Tel: 850-522-4747 Int'l Sales: Panama City, FL 32405 Fax: 850-522-4739 Tel: 001-303-794-4446
www.svslifts.com
sales@svslifts.com Fax: 001-303-794-2546
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(110v/50hz Version)
INSTALLATION INSTRUCTIONS
SECTIONS:
1: Preliminary Installation Checks ---------------------------------------- Pg. 4
2: Considerations for placement of the lift ------------------------------ Pg. 5
3: Lift's supporting Structure ---------------------------------------------Pg. 6, 7 & 8
4: Lift Installation ----------------------------------------------------------Pg. 8
5: Ceiling Closure Installation ---------------------------------------------Pg. 9
6: Electrical Wiring and Lift Control ------------------------------------ Pg. 9, 10 &11
7: Mounting the Projector ------------------------------------------------ Pg 12
8: Cable Management -----------------------------------------------------Pg 12
9: Maintenance and Adjustment
SVS Plasma Two Lift Warranty ----------------------------------------- Pg. 14
s ------------------------------------- Pg 13
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Patent No. 5,261,645 & 5,366,203
GENERAL DESCRIPTION:
Designed to support 40”, 50” and 60” plasma screens (one model fits all), the SVS Plasma-Two Lift lowers and raises a plasma screen straight up and down from the ceiling. With a strong lifting capacity (up to 400 lbs) and a standard lowering distance of 4’4” (1.32m), the Plasma Two lift is an ideal solution for your commercial or residential installation. Note: Custom Applications available upon request.
FEATURES:
VERSATILE -Supports 40", 50" and 60" plasma screens (one
lift model fits all)
TWO POSITIONS
LOWERING DISTANCE LIFTING CAPACITY LIFT'S NET WEIGHT LOW VOLTAGE CONTROLLER
PRECISION GROOVED DRUM
PATENTED FAIL SAFE DRUM LOCK SYSTEM
QUIET AND STRONG MOTORS
REDUNDANT LIMIT SWITCHES (UP AND DOWN) CABLE MANAGEMENT SYSTEM
(on applicable models)
OPTIONAL ACCESSORIES:
- The lift is stored in the false ceiling when not in use
- Lowered for viewing 52" (1.32m) Up to 400 Lbs (181.44 Kg.) 147 Lbs (66.67 Kg.) Supplied with 75' (22.86 m) of cable
(22g./9conductor). Insures quiet operation & consistent cable pic
k-up release Insures safety in the event of mechanical
failure. 100% safety record after 14+ years of manufacturing
Extra quiet for meetings and presentations or simply for home use.
For secure and safe motor shutdown. Keeps cables and cords out of the way during
operation.
#1Ceiling * Spring Loaded Ceiling Closure system PMT-9 Fixed mounting bracket Closure installed under screen and used to conceal used to attach the plasma screen
the ceiling opening (based on the size of the to the mast of the lift (model varies plasma screen) with the Plasma Screen model).
* Custom accessories/non-returnable
SVS PLASMA TWO LIFT INSTALLATION Page 3 of 13
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PLEASE READ THROUGH ALL INSTRUCTIONS (INCLUDING ACCESSORY INSTRUCTIONS) BEFORE PROCEEDING.
This lift is designed to be used with a remote control unit, either automatically or manually controlled. The lift is supplied with a low voltage key switch controller (designed to be wall mounted), which can be left in the "On" or "Off" position for normal operation. Normal safety requirements of handling heavy equipment must be followed.
1. PRELIMINARY INSTALLATION CHECKS:
The support structure should hold at least four (4) times the weight of the lift and plasma screen
combined. Always follow the local building codes.
Required space, lift support, and necessary cabling (i.e. low voltage control lines, audio/video control
and power supplies) should be considered or installed prior to the lift installation.
Do not install the plasma screen on the lift until the lift, hardware and any other accessories have been
properly installed and operational.
This lift has been adjusted at factory with cables tightly packed on the drum and leveled for precise
tracking, prior to being shipped from SVS Factory. Do not remove the lift's shipping block until instructed to do so (see Section 4-5). SVS lifts are shipped in a slightly open position to eliminate stress on the limit switches and to maintain a tight cable pack on the drum. If physical height measurements are taken before the blocks are removed from the lift, they may not accurately reflect the actual measurement of the lift in a closed position.
All weight attached to the lift must be centered between the lift's cables.
For ease of installation, lift can be hoisted into ceiling location with blocks and tackle or by using a
ratchet puller.
As a reminder, clear all persons and obstructions from the lift's path during its operation. Keep fingers
and other objects away from all moving parts. Technical Personnel should always be present whenever the lift is being serviced.
SVS PLASMA TWO LIFT INSTALLATION Page 4 of 13
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2. CONSIDERATIONS FORTHE PLACEMENT OF THE LIFT (for standard Plasma Two lift with 52" of lowering distance):
Vertical Clearance: Once the location of the plasma lift is determined, please verify that there is
sufficient space above the false ceiling to accommodate the lift, the screen, the optional ceiling closure, and that nothing will interfere with their operation. The lift needs a minimum clearance of 41.75" (106.04cm) of vertical height in the ceiling (supporting structure of the lift and spring loaded ceiling closure system not included).- see figure 1.
Please keep in mind that the overall height of the lift as well as the lowering distance may
vary with the size of the plasma screen. The inside clearance of the lift for the screen's height is 34" High (86.36 cm). Considering that the clearance above the screen should be at least 1" (2.54 cm), and if you are using a 35" tall screen, the screen will extend below the lift's bottom frame by 1" .
Figure 1. Figure 2.
Horizontal Clearance:
Depth of the lift: 14" Deep (top frame) x 5.375" Deep (bottom frame)- 35.56 cm x 13.65 cm- see
Figure 1. Note: The ceiling opening size is based on the bottom frame of the lift (only part that travels through the ceiling opening). To determine the depth of the ceiling opening, you will need to add the depth of the plasma screen and the depth of the screen's mounting bracket. Important: If the plasma screen needs to be tilted, this will also increase the overall depth of the ceiling opening.
Width of the lift: 29" Wide (bottom frame) x 36.75" Wide (top frame) - 73.66 cm x 93.34 cm -see
Figure2. The width of the ceiling opening will be based on the width of the plasma screen- see Figure 2.
SVS PLASMA TWO LIFT INSTALLATION Page 5 of 13
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3. LIFT SUPPORTING STRUCTURE:
The Plasma Two Lift can be mounted from four 1/2" threaded rods spaced at 34.75" Wide
(88.26 cm) x 12.25" Deep (31.11 cm) -as shown in figure 3. The
threaded rods must be supported by a rigid structure and should not extend more than 2' (0.6m). If the length of the rods exceed 2' (from the support structure to the lift's top mounting holes), cross bracing should be installed between the rods to increase the stability of the installation.
Figure 3.
CORRECT POSITION OF THE LIFT IN THE FALSE CEILING:
-Determine the overall height of the lift with plasma screen and any optional accessories in a closed position.
- Verify the vertical ceiling space available in the false ceiling. The height of the supporting structure is calculated by deducting the overall height of the equipment from the vertical ceiling space available.
Note: Position the lift at correct height to have the ceiling closure "flush" with ceiling framework.
Caution: DO NOT ALLOW the front threaded rods to extend below the lift's top frame (in the plasma screen area).
Figure 4 (Correct Position of the lift in the ceiling).
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If ceiling clearance allows, an "X-Y" or a cross-supporting structure is strongly suggested (as shown in
= MOUNTING HOLES
Figure 5a and 5b). This will allow front-to-back or side-to-side adjustments if the lift is found to still be slightly offset with the screen once it has been installed.
SVS PLASMA TWO LIFT MOUNTING ON EXISTING BEAMS
ALWAYS FOLLOW THE LOCAL BUILDING CODES. SVS RECOMMENDS THAT ALL MOUNTING
HARDWARE IS RATED TO HANDLE 4 TIMES
THE WEIGHT OF THE PROJECTOR
AND LIFT OR WHICH EVER NUMBER
IS HIGHER. DO NOT EXCEED RATING OF
UNISTRUT BY SPANNING TOO GREAT
OF A DISTANCE.
1/2" THREADED
RODS 4 PLCS.
EXISTING
BEAMS
2 PLCS.
X - UNISTRUT P1000 T
2 PLCS.
M
M
BEAM CLAMP
UNISTRUT P2824 4 PLCS.
* MOUNTING MATERIALS NOT SUPPLIED BY SVS, INC.
M
Y - UNISTRUT P1000 T
2 PLCS.
= MOUNTING HOLES
M
SVS PLASMA TWO LIFT MOUNTING ON A FLAT CEILING
USE NO LESS THAN EIGHT 1/2"
MACHINE THREAD SHIELDS AND
BOLTS TO SECURE TO CEILING.
M
USE 10'LENGTH WHEN
POSSIBLE ON EACH X AXIS
MOUNTING MATERIALS NOT SUPPLIED BY SVS, INC.
X - UNISTRUT
P1000T 2 PLCS.
M
M
Y - UNISTRUT P1000 T
2 PLCS.
Figure 5a.
M
ALWAYS FOLLOW THE LOCAL BUILDING CODES. SVS RECOMMENDS ALL MOUNTING HARDWARE BE RATED TO HANDLE 4 TIMES
THE WEIGHT OF THE PROJECTOR
AND LIFT OR WHICH EVER NUMBER
IS HIGHER.
M
UNSTRUT CHANNEL NUT P3010 WITH WASHER
AND RETAINING NUT. 8 PLCS. THREADED ROD, 4 PLCS
.375" FOR MINI 4
AND LCD LIFTS
M
.50" ALL OTHER LIFTS
UNSTRUT CHANNEL NUT
P3010 WITH WASHER AND RETAINING NUT. 8 PLCS.
THREADED ROD, 4 PLCS. .375" FOR MINI 4 AND
LCD LIFTS .5" FOR ALL OTHER LIFTS
1/2" THREADED
RODS 4 PLCS.
Figure 5b.
SVS PLASMA TWO LIFT INSTALLATION Page 7 of 13
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Important note for concrete ceiling installations: when attaching the lift to a flat ceiling, SVS suggests two (2) pieces of #P1000T Unistrut (approx. 10' long -3.04 m), to be installed on the ceiling first. Proper spacing between the 2 pieces will be based on the distance between the top four (4) mounting holes of the lift (as shown in Figure 1) .
You should use at least four (4) ½" bolts and anchors evenly spaced out on each piece of Unistrut to distribute the weight of the supporting structure. Attach ½" threaded rods to the Unistrut, using Unistrut #P3010- ½" channel nuts in the channel, along with a locking washer and nut below channel to lock into place.
IMPORTANT: IF A #2 PLENUM SHROUD IS TO BE INSTALLED WITH THE PLASMA TWO LIFT. PLEASE READ THEIR INSTALLATION INSTRUCTION BEFORE PROCEEDING. THE SUPPORTING STRUCTURE SHOULD ALSO ALLOW ENOUGH SPACE TO INSTALL THE MOUNTING HARDWARE OF THE PLENUM SHROUD.
4. LIFT INSTALLATION: a. Preparation:
1. The lift is shipped in a wood crate. Remove the Philips screws from the top lid.
2. Unbolt the lift from the bottom panel of the crate to remove the lift out of the crate.
3. The warranty information and the low voltage controller are located in the white box.
b. Installing the lift in the ceiling:
1/2" THREADED ROD
1. Raise the lift, insert it into the ceiling and line up the four (4) mounting holes of the top frame to the .5" threaded rods of the supporting structure. Make sure that there is a ½" Hexnut nut and a lock washer before
1/2" HEXNUT
the lift is mounted -see figure 6. Once the lift's top frame has been inserted, add an hexnut and a lock washer to each threaded
LOCK WASHER
rod. Always leave top nut loose to allow adjustments until the lift is leveled.
2. Secure the lift to the threaded rods.
TOP FRAME OF LIFT
HEXNUT
3. Check that the top frame of the lift is leveled front-to-back and side-to-side . Figure 6.
4. Secure the top nuts. Do not over tighten the fasteners before the lift is leveled as it could distort the top frame.
5. Remove the one (1) shipping Blocks from the lift. Never remove the block until the lift is properly installed in the ceiling.
6. Make sure that cables are out of the way of operation.
7. Before lowering the lift, you should have some weight attached to the bottom of the lift in order to
keep the cables tight until the plasma screen is mounted. Both cables are placed on the drum so that they start unwinding from the inside to the outside of the drum. They are vertical to the eye bolts in the closed position and slightly angled toward the outside of the drum to avoid friction/rubbing with the previous cable loop.
To avoid cable spill:
- Do not push the bottom frame upward once the lift has been installed.
- Make sure that there is no obstructions in the lift's path. If the bottom frame lowers onto a chair, table or any other object, this will cause the cables to slack and spill over the drum.
SVS PLASMA TWO LIFT INSTALLATION Page 8 of 13
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5. CEILING CLOSURE INSTALLATION – Please refer to installation instructions included with the #1 Ceiling Closure. It is the self-aligning closure system installed underneath the plasma screen and used to conceal the ceiling hole when the lift and projector are raised in the ceiling. It is attached to the unistrut channel on the lifts bottom mast stage.
6. ELECTRICAL WIRING AND LIFT CONTROL:
Electrical Connections should be made at this time. The Plasma Two lift is controlled with a low voltage 24v/AC controller (Key Switch Control Wall Plate). This controller can be easily connected to external controllers like Crestron, AMX etc.
SVS WALL PLATE
RP2
77
BLK
10
11
8
7
4 5 6
12
9
321
BLK
BLK
(ON)
WHT
ON-OFF-ON
VIEW FROM BACK
1
80
2
(ON)
(24vac)
C
WHT
ORN
GRN GRN
RED
WHT
ORN
RED
WHT
GRN
DOWN
UP
MOTOR POWER ON
­+
93
GRN
51
Figure 7.
How to use the low voltage controller: a. To lower the lift, turn the keyswitch to the "ON" position and press the toggle down. When the lift
reaches its down limits, the lift will stop.
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b. To raise the lift back to a storage position, turn the keyswitch to "ON" and press the toggle switch up. The lift will stop once its top frame compresses the up limit switches.
Important: The toggle switch on the control plate needs to be pressed at all times to activate the lift. It is designed as a safety feature (the lift can be stopped at any time). The key is an extra precaution as well: when removed, the lift is secured. If an external controller is use, please make sure that no object is standing in the lift path as it lowers to a service position.
LIFT SPECIFICATIONS
USA INTERNATIONAL
VOLTAGE 110V/60HZ 220V/50HZ LOW VOLTAGE CONTROLLER 24v/ac 24v/ac. CURRENT DRAW 2.3 amps 2.3 amps/1.2 amps MATERIAL Steel/Aluminum Steel/Aluminum
Power Requirements: 110v/50-60hz -220v/50-60hz Low Voltage Controller: Supplied with the lift. 12 pin connector plug. 75' of
Cable (22 gauge/5 conductors).
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WHEN USING A TOUCH SCREEN CONTROLLER:
RELAY TWO
RELAY ONE
If an external controller is to be used (AMX, Crestron), please refer to the following wiring instructions
-see figure 8.
INSTRUCTIONS:
- Program a release of relays to stop on up and down positions.
- Program a time out after the normal run time, 1 or 2 seconds max.
1. Program an exclusive lockout on up and down so both positions cannot be activated at the same time.
2. Hold relays on to move the lift and release relays to stop the lift -always time out or release relay after
normal use. IMPORTANT: Never leave voltage on the up and down. Always release voltage immediately after the travel time has been achieved.
77
BLK
WHT
RP2
10
11
8
7
4 5 6
ON-OFF-ON
C
(SHOW)
MOTOR POWER ON
­+
93
WHT
12
(ON)
9
80
321
BLK
ORN
GRN
1
WHT
2
WHT
UP
24VAC
TOUCH SCREEN
TOUCH SCREEN
DOWN
VIEW FROM BACK
Wiring using Touch Screen Controller (Figure 8).
IF USING ANY OTHER SYSTEMS, PLEASE CONTACT SVS FOR PROPER WIRING TO AVOID UNSAFE OPERATIONS.
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7. MOUNTING THE PLASMA SCREEN:
After checking the lift operation and all clearances, the plasma screen can be installed.
– The plasma screen can be attached to the
lift by using a #9 Mounting Bracket, which is the actual connecting hardware between the screen and the lift. The base box of the #9 mounting bracket will need to be bolted to the lift's mount adaptor. The mount base should be centered side to side with the lift frame.
Figure 9.
Note: All weight attached to the lift must be centered between the cables.
1. Install the plasma Screen onto the mount adaptor. Again, make sure screen is leveled. There should approx. 1.5" of clearance all the way around the plasma. Failure to maintain proper clearance
could damage the plasma screen when closing.
2. Using the low voltage controller, raise the lift towards a closed position. The toggle switch will allow you to safely stop at several intervals and observe all clearances. Make sure that there are no obstructions in the cavity where the plasma screen will be stored.
8. CABLE MANAGEMENT:
(on applicable models):
The SVS Plasma Two Series lift feature a cable mgt. system installed in the rear of the lift, which is used to to keep cables and other cords securely out of the way during operation- see Figure 10.
Figure 10.
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9. MAINTENANCE AND ADJUSTEMENTS
Inspect the lift occasionally for any looseness of bolts, check cables and clamps. Pillow block bearings
are pre-lubricated and motor does not need attention. If magnetic brake does not hold properly, it must be replaced immediately.
Level corrections are to be made (with screen is mounted) after confirming that the cable is packed
tightly and is straight on the drum.
For plasma screens mounted within the ceiling and lowered to a viewing position, level adjustments
must be made at the viewing level.
After adjustments are completed, check all bolts and clamps for tightness.
Check drum lock solenoid occasionally – see if arm raises during downtravel – all other times it stays
in a locked position. If the solenoid does not pull up, the microswitch will not start motor in the down position. Check the centrifugal cam located on the drum stop block. It should be able to move freely and will drop when it reaches the top of the drum, this avoiding contacting the arm of the drum lock. If drum rotates fast, the cam will lock the arm after the first rotation.
SVS PLASMA TWO LIFT INSTALLATION Page 13 of 13
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SVS Plasma Two Lift Warranty
SVS provides a limited warranty on all products to cover failures due to defects in materials or workmanship which occur during normal use. This limited warranty does not cover failures which result from accident, misuse, abuse, neglect, mishandling, misapplication, alteration, faulty installation, modification or service by anyone other than a factory authorized person or company. Specific product warranties are as follows:
A 5 year parts and 90 day factory labor warranty applies to the following SVS products:
All scissor style lift models (does not include LCD-1 and Plasma One Lifts)
Plasma Two Lift
Acc. #4 Power Sensor
Acc. #5 Power Sensor with Screen Control
Acc. #7 Cable Retractor
Acc. #11 Extra Show Position
Acc. #14 Floor Access Motor Control
Acc. #15 12 Volt trigger
A 1 year parts and 90 day factory warranty applies to the following SVS products:
SVS LCD-1 Lifts (S and L models) and Plasma One (4 & 7 models)
SVS TMD Lift and SVS Column Lift
All motors
Acc. #1 Ceiling Closure
Acc. #2 Plenum Shroud
Acc. #9 Mount
Acc. #10 Dual Stack Mount
Acc. #13 and 13R platforms
A 60 day factory labor warranty applies to:
Acc. #12 Decorative Cover
A ReturnMaterial Authorization (RMA) number must be received from SVS prior to the returnof any product. Products returned from SVS must be shipped adequately insured with freight prepaid and the RMA number clearly noted on the shipping label. Items received freight collect or without RMA numbers clearly noted will be refused. Lift model, serial number and proof of original purchase date may be required before warrant performance is rendered.
_____________________ ______Cut-Here__________________________
WARRANTY CARD
CUSTOMER NAME ___________________ SERIAL #_____________________ ADDRESS ___________________________ MODEL # SVS PLASMA TWO LIFT CITY____________ ST______ ZIP _______ DATE PURCHASED ____________ PHONE _____________________________ DATE INSTALLED _____________
PURCHASED FROM __________________ SEND TO: SVS, INC DEALER NAME ______________________ 2513 Jenks Avenue ADDRESS ___________________________ Panama City, FL 32405 CITY ___________ ST ______ ZIP _______ PHONE: 850-522-4747 PHONE _____________________________ FAX: 850-522-4739
CARD MUST BE SENT IN WITHIN 15 DAYS FROM DELIVERY DATE
SVS PLASMA TWO LIFT INSTALLATION Page 14 of 13
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