SURGE CAMO 4x4 Owner's Manual

SURGE CAMO 4x4

THIS MANUAL CONTAINS IMPORTANT SAFETY, PERFORMANCE AND
MAINTENANCE INFORMATION . READ THE MANUAL BEFORE TAKING YOUR
FIRST RIDE OR ALLOWING YOUR CHILD TO RIDE YOUR NEW ELECTRIC
RIDE -ON TOY. KEEP THE MANUAL HANDY FOR FUTURE REFERENCE.

FOR AGES 3
MAXIMUM WEIGHT: 65 lbs. (29.5 kgs)

OWNER’S MANUAL

NOTE: Illustrations in this Manual are for reference purposes only and may not reflect the exact
appearance of the actual product. Specifications are subject to change without notice.

DO NOT RETURN TO STORE!

QUESTIONS OR COMMENTS?

1-800-288-1560

STOP

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TABLE OF CONTENTS

A Introduction, Safety and Warnings
B Before You Begin Assembly
C Parts Diagram
D Assembly
E How to Use Your Vehicle
F Detailed Maintenance and Repair
G Troubleshooting Guide
H Warranty

ELECTRIC CAR SPECIFICATIONS

2

6
7

8
16
18
23
26

SUITABLE AGE
CAPACITY
SPEED
CHARGER / INPUT
OUTPUT
CHARGING
BATTERY
SIZE OF CAR
AVERAGE BATTERY LIFE

up to 65lbs (29.5kgs)

2.5 mph
ZH06 / V021CA

DC6V, 1A

12-18 Hours

yrettaB x 1 ,HA7V6

11 mc7

3 x 57 x 8

300 Charges

3

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INTRODUCTION, SAFETY, AND
WARNINGS

ABOUT THIS MANUAL: This Manual was written to help you and your child get the
most performance, comfort, enjoyment and safety when riding your new electric ride­on toy. It is important for you to understand your new electric ride-on toy. By reading
this manual before you let your child go out on his/her first ride, you will know how
to get the most from your new electric ride-on toy. It is also important that your or
your child’s first ride be in a controlled environment, away from cars, obstacles, and
other riders.

GENERAL WARNING Riding an electric ride-on toy can be a

dangerous activity, even under the best of circumstances. Proper maintenance of
your new ride-on toy is your responsibility and helps reduce the risk of injury. Certain
conditions may cause components to fail without fault of the manufacturer. The ride­on toy can and is intended to move and it is therefore possible to lose control, fall off
and/or get into dangerous situations that no amount of care, instruction or expertise
can eliminate. If such a thing does occur your child can become seriously injured or
die, even when using safety equipment and other safety precautions.

WARNING To reduce risk of injury, adult supervision is required. Never use

in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools
or other bodies of water; always wear shoes, and never allow more than one (1) rider.

WARNING CHOKING HAZARD-Small parts not suitable for children under 3

years old.

RIDE AT YOUR OWN RISK AND ALWAYS USE COMMON SENSE.

This manual contains many warnings and cautions concerning the consequences of
failing to inspect, maintain or properly use your electric ride-on toy. Because any fall
can result in serious injury or even death, we do not repeat the warning of possible
serious injury or death each time such a possibility is mentioned in this manual or the
risk of falling leads to a warning.

ALWAYS USE PROPER SAFETY EQUIPMENT AND RIDING ATTIRE.

Always use appropriate safety equipment, including a helmet. A helmet is not only a good
idea but may be legally required in your community. To protect yourself or your child, the
helmet must be worn correctly and must meet CPSC, 16 CFR 1203 requirements.

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Always wear appropriate clothing and shoes, including long sleeved shirts and long
pants and lace-up or similar shoes with rubber soles. Never ride barefoot or in
sandals and make sure that shoelaces or other fasteners are tied and kept away from
the wheels and drive system of the ride-on toy.

RIDER USE AND REQUIRED PARENTAL SUPERVISION

RIDERS MUST NOT EXCEED THE WEIGHT LIMIT OF 65 pounds (29.5kg) and MUST
BE OVER 3 years old.

The age grade for the electric ride-on toy is for 3 years and older. Just because your
child is within the age and weight limitations specified for the electric ride-on toy,
does not mean that his/her size is appropriate to fit or maintain control of the electric
ride-on toy or that he/she is capable of safely operating the electric ride-on toy. You
are the best judge of whether you or your child can safely operate the electric ride-on
toy; this includes determining whether your child is at the appropriate developmental
stage for safe use of the electric ride-on toy. Any rider that is unable to fit comfortably
on the electric ride-on toy should never attempt to ride it. A parent’s decision to allow
their child to use the electric ride-on toy should be based on the child’s maturity, skill
and their ability to follow rules. Remember that the electric ride-on toy is intended for
use only by children who are, at a minimum, able to comfortably and safely operate it.

Children operating the electric ride-on toy should be supervised by an adult at all
times. Parents should ensure that children only use the electric ride-on toy safely and
within their age and physical limits.

This manual contains very important safety information. It is your responsibility to
completely review this information and make sure that all riders understand all of
the warnings, cautions, instructions and safety topics addressed in this manual and
to assure that all riders are able to safely and responsibly use the electric ride­on toy. You should periodically review and reinforce all information in this manual
with all riders, especially children. You should also regularly inspect and maintain
your electric ride-on toy to insure the safety of all riders. Make sure that your new
electric ride-on toy is properly fitted to any child riding it; that it is in good repair and
safe operating condition; that you and your child have gone over the use, operation
and safety information in this manual; that you and your child have learned and
understand what to do and what not to do with your new electric ride-on toy, including
observing all applicable laws, rules and common sense.

Children should be made aware of all possible riding hazards and correct riding
behavior before they ride the electric ride-on toy and should be supervised by an adult
at all times. Please explain the following to them as often as necessary.

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SAFE RIDING PRACTICES AND WARNINGS

• Check and obey all local laws or regulations which may be in effect in the locations
where the electric ride-on toy may be used.

• Always wear a helmet and other safety equipment and appropriate clothing and
shoes. Always keep the chin strap on the helmet securely buckled.

• Observe the age and weight limitations on the cover of this manual.

• Always stay seated while riding the electric ride-on toy. To stop you must take your
foot off of the foot pedal.

• Children must be supervised by an adult at all times to be safe.

•

and/or lose control. Be careful to avoid pedestrians, persons using other wheeled
products (including roller or in-line skates, skateboards, scooters, bikes, etc.),
children or animals who may enter your path. Always respect the rights and
property of others.

• Do not activate the foot pedal unless you are seated in the vehicle and in a safe,
outdoor environment that is suitable for riding your electric ride-on toy.

• Do not attempt or perform any stunts or tricks on the electric ride-on toy. It is not
made to withstand such misuse and abuse.

• Keep both hands on the steering wheel at all times.

• Do not touch the motor on the electric ride-on toy when in use or directly after use
as these parts can become extremely hot.

• Never allow more than one person to ride the electric ride-on toy at one time and
never try to tow anything.

• Do not use near steps, water, or swimming pools.

• Do not ride in wet weather.

• Never immerse the electric ride-on toy in water; electrical and drive components
could be damaged by water or create other potentially unsafe conditions.

• Keep your fingers and other body parts away from the motor, steering system,
wheels and all other moving components.

• Never hitch onto another vehicle or let yourself be pulled or pull anyone or anything
while riding the electric ride-on toy.

· Ride only on smooth, flat, dry surfaces such as pavement or level ground without

loose debris, such as sand, leaves, rocks or gravel. Water, mud, ice, bumpy, un­even, slick, or rough surfaces could impair traction and contribute to possible loss
of control.

• Do not ride on or near hills or steep inclines. Ride only on level ground to avoid tip over.

• Avoid sharp turns, bumps, drainage grates, and other obstacles.

• Do not ride at night or where there is limited visibility.

• Do not ride indoors or on surfaces that could become damaged such as carpet or
flooring.

• Do not ride on streets, around cars, or in foot or vehicle traffic.

• Regularly check the electric ride-on toy and its components. If any parts are broken
or worn, do not ride the electric ride-on toy until you have fixed or replaced the
broken or worn parts.

Always be alert and ride your electric ride-on toy defensively. Watch out for obstacles
that could catch one of the electric ride-on toy’s wheels or force you to turn suddenly

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• Do not to allow hands, feet, hair, body parts, clothing, or similar articles to come in

contact with wheels or other moving parts.

• Before each cycle of operation, you must perform the preoperation checks specified
in this manual or by the manufacturer, including:

• That all guards and pads originally supplied by the manufacturer are in proper place
and in serviceable condition;

• That the area that the unit is to be operated in is safe and suitable for safe
operation;

• That all safety labels are in place and understood by everyone, including the rider;

• That any and all axle guards, chain guards, or other covers or guards supplied by
the manufacturer are in place and in serviceable condition; and

• That tires/wheels are in good condition and have sufficient tread remaining.

• Avoid sharp bumps, drainage grates, and sudden surface changes.

PRE-RIDE SAFETY CHECKLIST

• Check to make sure that all components are properly secured and are functioning
according to the manufacturer’s specifications.

• Components must be maintained and repaired and only with the manufacturer’s
authorized replacement parts. Installation should be performed only by adult,
qualified personnel.

USING THE CHARGER

The charger should be examined regularly for damage to the cord, plug, enclosure and
other parts. In the event such damage has occurred, the electric ride-on toy should
not be charged until the charger has been repaired by qualified personnel or replaced.
Use only the supplied, recommended charger.

• Always use caution when charging.

• The charger is not a toy and should be operated by an adult.

• Never operate the charger near flammable materials or liquids, and operate the
charger in well-ventilated areas.

• Disconnect the charger and unplug it from the electric ride-on toy when not in use.

• Do not exceed the recommended charging time.

• Always disconnect the charger from the electric ride-on toy prior to wiping down or
cleaning the electric ride-on toy with any liquid.

WARNING

Never modify or alter the electrical system. Alterations could cause a fire or explosion
resulting in serious injury or death and could also ruin the electrical system.

FAILURE TO HEED THE WARNINGS LISTED ABOVE INCREASES RISK OF
POTENTIALLY SERIOUS INJURY. USE THE APPROPRIATE CAUTION WHEN RIDING
AND ALWAYS WEAR PROTECTIVE GEAR.

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BEFORE YOU BEGIN ASSEMBLY

WARNING

Remove all packing and items from the display box. Make sure that the power switch
is turned “OFF” before assembling the electric ride-on toy.

ESTIMATED ASSEMBLY TIME

You should allow approximately 40 minutes for assembly, not including initial
charging time. Initial charging can take approximately 18 hours. (see page 14-15 for

charging information).

WARNING: DO NOT USE NON-ORIGINAL OR

NON-RECOMMENDED PRODUCTS WITH YOUR
ELECTRIC RIDE-ON TOY.

Altering of the original components or use of non-recommended
replacement parts may or may not be compatible with the design and will
void the warranty and may cause an unsafe condition resulting in serious
injury or death.

If you experience a problem with this product, or are missing a part, please
call us at 1-800-288-1560, rather than return this product to the store.
Please identity all parts before assembly and save all packaging material
until assembly is complete to ensure that no parts are discarded.

Parts Diagram

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Note: Some parts shown are assembled on both sides of vehicle.

1. Plastic body assembly * 1

2. Rear axle *1

3. Windshield * 1

4. 4x12 round head screw * 20

5. Seat * 1

6. View mirror * 2

21. Rear foglight rack *1

22. Foglight rack support *1

7. 4x12 flat head screw * 4

8. Motorhood * 1

9. M5x40 machine screw * 1

10. Steering wheel * 1

11. M5 nut * 1

12. Vehicle window * 2

13. Gear box * 1

14. Driving wheel * 1

15. Ø12 washer * 8

16. Ø12 bushing * 3

17. Front wheel & rear left wheel * 3

18. M10 locknut * 4

19. Steering column * 1

20. Front axle assembly * 1

23. Tail light * 2

A. M5x12 machine screw * 2
B. Axle cap * 4
C. Split pin * 1
D. Ø10 washer * 2
E. Spanner * 2

24. Charger * 1

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ASSEMBLY

Yo u r n e w v eh icle req uire s ad ult assem bly. Ple ase se t asid e aro un d 04 m in u t e s
for assembly. Please identify all parts before assembly and save all packaging
material until assembly is complete to ensure that no parts are discarded.

Tools Required:

WARNING:

Children can be harmed by small parts, sharp edges and sharp
points in the vehicle’s unassembled state, or by electrical items. In the unassembled
state, this package contains small parts. Adult assembly is required; children should
not handle parts, or help in assembly of the vehicle.

Phillips Screwdriver

(not included)

Standard slip joint pliers

(not included)

17mm Socket Wrench

(included)

1. Rear Axle Assembly

Remove all the parts from the

2. Driving Wheel Assembly

Turn the vehicle body upside down.

.
.
.

. Turn the vehicle body upside down.

. Slide the gear box through the axle

into the vehicle body, make sure the
motor and motor power wire are
inserted into the vehicle body.

Note:

Note:

The gear box shall be installed

onto the Right side of vehicle

(riding position).

. Slide the driving wheel onto the axle
and make it match up with the gear box.

.elxa eht ot no rehsawe a Ø12 dilS .
. Install the M10 locknut and tighten it.
. Fasten the axle cap.

To asse ,edis rehto eht no leehw raer eht elbm refer to the front

wheel assembly information at page 10.

raer eht otno rehsaw Ø12 a edilS

axle from the longer end.

Insert the rear axle through the hole

.

in the vehicle body.

rear axle.

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