Superrollo Professional GW240, GW245 Installation and operating instructions

Electronic Roller Shutter Belt Winder superrollo GW240 / GW245

Translation of the Original Operating and Assembly Manual

Item No.:

superrollo GW240 SR10240 superrollo GW245 * SR10245

* Mini belt

BA10240-2 (02.16)

Dear Customer,

With your purchase of a roller shutter belt winder

superrollo GW240 / GW245,

a quality product manufactured by superrollo. Thank you for the trust you have placed in us.

you have chosen

Table of Contents

i Dear Customer, .............................................................2

1. These instructions... .....................................................4

1.1 Application of this manual ................................................. 4

2. Hazard symbols ............................................................4

2.1 Levels of danger and signal words ..................................5

2.2 Symbols and depictions used .......................................... 5

2.3 Technical Term - Denition ................................................. 6

3. Included in delivery .....................................................7

4. Overview of the superrollo GW240 / GW245 ...........8

4.1 Operating buttons .................................................................9

4.2 The display and its symbols .............................................10

4.3 The standard display and the main menu ..................11

5. Functional description ..............................................12

5.1 Description of the safety functions ...............................13

5.2 Conduct in the event of power failure .........................14

6. Technical Specications ............................................15

6.1 Dimensions ............................................................................16

6.2 Permissible roller shutter belts .......................................17

7. Safety instructions .....................................................18

7.1 Intended use ..........................................................................19

7.2 Improper use .........................................................................20

8. Safety instructions for the installation ...................21

8.1 You will require the following tools ..............................21

9. Preparation for installation ......................................22

10. Mounting the wall bracket .......................................24

11. Drawing in and fastening the belt ..........................26

12. Mounting the superrollo GW240 / GW245.............28

13. Introduction to opening and setting the

functions ......................................................................30

14. Initial commissioning with the help of the

installation wizard ......................................................31

15. Manual operation .......................................................35

16. Description of the functions and setting

options in the main menu ........................................36

16.1 Switching automatic mode on/o ................................37

16.2 Setting the switching times (opening and

closing times) ........................................................................38

16.3 Setting the automatic dusk function ............................40

16.4 Setting the automatic solar function............................42

16.5 Setting the end points .......................................................45

16.6 Set time and date .................................................................46

17. Erase all settings, software reset .............................47

18. Removing the superrollo GW240 / GW245

(e.g. in the event of a move) .....................................48

19. Removing the belt in the event of unit failure .....50

20. What to do if... ? ..........................................................51

21. Information about maintenance and care of

your equipment ..........................................................53

22. Tractive force diagram ...............................................54

23. Factory Settings ..........................................................55

24. CE Mark and EC Declaration of Conformity ...........56

25. Accessories ...................................................................57

26. Warranty conditions ...................................................58

1. These instructions...

...describes how to install, connect the electrical system and operate your roller shutter belt winder superrollo GW240 / GW245.

1.1 Application of this manual

◆ Before you begin, please read this manual through completely and follow all the safety instructions.

◆ This manual is a component of the product. Please store it in an easily accessible place.

2. Hazard symbols

The following hazard symbols are used in this instruction manual:

◆ When passing the superrollo GW240 / GW245 on to a third party, this manual must be passed on as well.

◆ Damage resulting from non-compliance with this manual and safety instructions will void the guarantee. We shall assume no liability for any consequential damage.

Danger of fatal electric shock

Danger area / dangerous situation

2.1 Levels of danger and signal words

DANGER!

This hazard will result in serious injury or death if not avoided.

WARNING!

This hazard may result in serious injury or death if not avoided.

2.2 Symbols and depictions used

Depiction Description

1. Steps to be taken

◆ Itemisation

(1) or a) List

Please read the respective manual

CAUTION!

This hazard may result in minor or moderate injury if not avoided.

ATTENTION!

This hazard may lead to property damage.

further useful information

Flashing menu icon and setting parameters have a grey background.

Information about opening the menu and setting the parameters can be found on page 30.

2.3 Technical Term - Denition

DIN EN 13659

"Shutters and external Venetian blinds - Performance requirements including safety."

◆ This standard determines the performance require- ments that externally attached shutters and blinds must full. It also contains signicant hazards with regard to the design, transportation, installation, operation and maintenance of these shutters and blinds.

Blinds

◆ Roller shutters

Obstacle detection

◆ If the roller shutters hit an obstacle in the DOWN ( t ) direction, the superrollo GW240 / GW245 is switched o, see page 13.

Overload cut-o

◆ If the drive jams in the UP ( ▲ ) direction (for exam- ple, due to ice), the superrollo GW240 / GW245 is switched o, see page 13.

End points

◆ An end point is dened and set for each running direction of the roller shutter. Once this point has been reached, the superrollo GW240 / GW245 switches o and the roller shutter stops.

Running Time Limit - Transient Operation (KB)

◆ The roller shutter belt winder superrollo GW240 / GW245 is not designed for continuous operation. Transient operation dened the maximum permissible running time, see page 15/ 18.

3. Included in delivery

Included in delivery

a) 1 x superrollo GW240 or

1 x superrollo GW245

b) 1 x Wall bracket c) 2 x Assembly screws (4 x 40 mm) d) 2 x Assembly screws (4.2 x 19 mm) e) 2 x Wall plugs (S6 x 30 mm) f) 1 x Disengaging bracket g) 1 x Connecting cable with Euro plug h) 1 x Reel compartment cover i) 1 x Cover plate j) 1 x Instruction manual (not illustrated)

h) i)

After unpacking please check and compare...

the contents of the package with the above specied.

Check the details on the type plate

Check that the voltage / frequency on the type plate corresponds to the local mains conditions.

4. Overview of the superrollo GW240 / GW245

Wall bracket

Belt inlet

Operating buttons

Setting buttons

Mounting

Fastening

hook

Reel

Display

Assembly locking device

Type plate

Mains connection

Reel compartment cover

Disengaging bracket

Drive release

Cover plate

Mounting

Connection socket for the light sensor

4.1 Operating buttons

Pos. Symbol Description

1) Up / Stop button

◆ The roller shutter travels upwards

◆ The roller shutter stops

2) Down / Stop button

◆ The roller shutter travels downwards

◆ The roller shutter stops

Menu button

◆ Call up the main menu

◆ Back to previous menu or standard display

Plus button / minus button

◆ Selecting a menu in the main menu

◆ Setting of parameters (more / less)

● short press = gradual setting

● long press = fast setting

◆ Switch functions on / o

OK button

◆ Conrms and opens the selected menu

◆ Conrm and save entry

◆ Continue to next entry

4.2 The display and its symbols

SA SO

Pos. Symbol Description

1) Time / setting parameters

4) Automatic dusk function

5) Automatic solar function

6) Setting the end points

7) Setting the time / date

Switching automatic mode on/o

Direction of travel - up / down

Switching times (opening / closing time)

Setting the weekend switching times

4.3 The standard display and the main menu

The standard display (see example)

Displays the time, no automatic functions are active.

Displays the time and the activated automatic timer.

Manual operation is only possible from the

standard display.

The main menu

Enables display and selection of the individual functions and menus.

The selected menu ashes, e.g. the switching times.

Manual operation is not possible from the

main menu.

◆ No automatic switching commands will be executed during the conguration process.

◆ If no button is pressed within 60 seconds, the display automatically changes back to the standard display.

5. Functional description

The superrollo GW240 / GW245 is an electric roller shutter belt winder designed for use inside. The unit is installed as a surface-mounted device.

The power supply is provided via the enclosed connecting cable with a mains plug and a small appliances plug.

Features and control options:

◆ Operational demonstrator

◆ Manual operation

◆ Switching automatic mode on/o

◆ Four switching times, with a separate switching time for UP ( ▲ ) and DOWN ( t ) for:

● Monday to Friday

● Saturday and Sunday

◆ Automatic solar function (with light sensor)

◆ Automatic dusk function (with light sensor)

◆ Automatic summer/winter time - changeover

◆ End point setting

◆ Permanent storage of the settings

◆ Obstacle detection

◆ Overload cut-o

◆ Resetting to the default factory settings (Reset)

5.1 Description of the safety functions

Obstacle detection

The movement of the belt is monitored. If the roller shutters hit an obstacle in the DOWN ( t ) direction, the belt will stop moving and the superrollo GW240 / GW245 is switched o.

Once the system has switched o, it is not

possible to directly operate the drive in the

same direction.

◆ First, run the belt winder back in the op- posite direction and remove any possible obstacle.

◆ Then it is possible to operate the drive in the original direction again.

There is a risk of injury if the obstacle detection is not working.

◆ The belt must be wound on as evenly as possible to ensure safe and correct functioning of the obstacle detection function.

◆ Please ensure that the belt winds as straight and evenly as possible into the device during its subsequent cycle after the obstacle detection system has triggered.

Overload cut-o

The superrollo GW240 / GW245 is equipped with an overload cut-o system.

If the drive jams in the UP ( ▲ ) direction (for example, due to ice), the superrollo GW240 / GW245 is switched o.

◆ First remove the cause of the overload.

◆ Then the superrollo GW240 / GW245 is fully operational again in both directions.

5.2 Conduct in the event of power failure

After a power failure the time ashes in the display and the installation wizard is active.

Time and date after a power failure

The date and time stop with a power failure and need to be reset with the installation wizard, see page 32.

Data retention following a power failure

All settings are permanently saved. The configured switching times are retained even following extended power failure.

6. Technical Specications

Power supply

Supply voltage: 230 V ~ / 50 Hz

Nominal power: 70 W

Consumption: Standby: < 0.5 W

Mechanical capacity

Nominal torque: 8 Nm

Maximum speed: 36 rpm

Maximum tractive force:

End tractive force: 13 kg

30 kg, see page 54 / Tractive force diagram

Operating conditions

Transient operation (KB):

Protection class: II

Protection type:

Setting ranges:

- Automatic solar function 2,000 to 20,000 Lux

- Automatic dusk control 2 to 5 Lux

4 minutes (maximum running time)

IP20 (only for use in dry rooms)

Operating conditions

Number of switching times:

Mains connecting cable: 2 x 0.75 mm2 (H03VVH2-F)

Permissible ambient temperature:

Sound pressure level (LpA): ≤ 70 dB(A)

4 (up and down)

0 °C to +40°C

6.1 Dimensions

superrollo GW240 / GW245 Item no.: SR10240 / SR10245

199

172

All dimensions in mm

155

OBEN

185

6.2 Permissible roller shutter belts

ATTENTION!

The superrollo GW240 / GW245 may be damaged if excessively long belts are used.

Only use belts of the permissible lengths.

Table 1: Permissible roller shutter belts

superrollo:

Item No.:

Belt width:

15 mm (Mini-belt) 1.0 mm 5 m

23 mm (Standard belt)

Table 2: Permissible shutter surface area (m2)

Roller shutter type: Weight/m

Plastic roller shutters (4.5 kg/m2) Approx. 5 m

Aluminium and wooden roller shutters (10.0 kg/m2) Approx. 2.5 m

Belt thick-

ness

1.0 mm 5 m

1.3 mm 4 m

1.5 mm 3.4 m

GW245 (Mini Belt)

SR10245

Permissible shutter surface area (m2)

The specications are intended for guidance

only and apply to an ideal installation situation.

The actual values may vary due to local conditions.

GW240

SR10240

Maximum belt length

Approx. 5 m

Approx. 2.5 m

7. Safety instructions

The use of defective equipment can lead to personal injury and damage to property (electric shocks, short circuiting).

◆ Never use defective or damaged equipment.

◆ Check the superrollo GW240 / GW245 and the provided mains cable beforehand for damage.

◆ Should you discover damage to the equipment, please consult our customer service department (see page 60).

Incorrect use leads to an increased risk of injury.

◆ Train all personnel to use the superrollo GW240 / GW245 safely.

◆ This device may be used by children from 8 years of age upwards as well as by persons with reduced physical, sensory or mental capacities or with lack of experience and knowledge if they are supervised or have been instructed on how to use the device safely and if they understand what dangers may resulted from this.

◆ Children must not play with the device. Cleaning and user maintenance may not be carried out by children without supervision.

◆ Watch the moving roller shutters whilst carrying out the settings and during normal operation, and keep other people away from the area to avoid injury in the event the shutters suddenly slip.

◆ Carry out all cleaning work on the roller shutters whilst the device is disconnected from the mains power.

The mains socket and plug must be easily accessible at all times.

Exceeding the maximum permissible running time (KB) may overload and damage the superrollo GW240 / GW245.

◆ The maximum permissible running time for a cycle may not be exceeded when the equipment is in operation. For this reason, the superrollo GW240 / GW245 has an automatic running time limit (KB) of four minutes.

◆ If the running time limit is triggered then the following error message will appear:

+ 42 hidden pages