Superrollo GW245, GW240 Assembly Manual

BA10240-2 (02.16)
Item No.:
superrollo GW240 SR10240 superrollo GW245 * SR10245
* Mini belt
Electronic Roller Shutter Belt Winder superrollo GW240 / GW245
Translation of the Original Operating and Assembly Manual
EN
EN
With your purchase of a roller shutter belt winder
superrollo GW240 / GW245,
you have chosen a quality product manufactured by superrollo. Thank you for the trust you have placed in us.
Dear Customer,
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Table of Contents
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i Dear Customer, .............................................................2
1. These instructions... .....................................................4
1.1 Application of this manual ................................................. 4
2. Hazard symbols ............................................................4
2.1 Levels of danger and signal words ..................................5
2.2 Symbols and depictions used .......................................... 5
2.3 Technical Term - Denition ................................................. 6
3. Included in delivery .....................................................7
4. Overview of the superrollo GW240 / GW245 ...........8
4.1 Operating buttons .................................................................9
4.2 The display and its symbols .............................................10
4.3 The standard display and the main menu ..................11
5. Functional description ..............................................12
5.1 Description of the safety functions ...............................13
5.2 Conduct in the event of power failure .........................14
6. Technical Specications ............................................15
6.1 Dimensions ............................................................................16
6.2 Permissible roller shutter belts .......................................17
7. Safety instructions .....................................................18
7.1 Intended use ..........................................................................19
7.2 Improper use .........................................................................20
8. Safety instructions for the installation ...................21
8.1 You will require the following tools ..............................21
9. Preparation for installation ......................................22
10. Mounting the wall bracket .......................................24
11. Drawing in and fastening the belt ..........................26
12. Mounting the superrollo GW240 / GW245.............28
13. Introduction to opening and setting the
functions ......................................................................30
14. Initial commissioning with the help of the
installation wizard ......................................................31
15. Manual operation .......................................................35
16. Description of the functions and setting
options in the main menu ........................................36
16.1 Switching automatic mode on/o ................................37
16.2 Setting the switching times (opening and
closing times) ........................................................................38
16.3 Setting the automatic dusk function ............................40
16.4 Setting the automatic solar function............................42
16.5 Setting the end points .......................................................45
16.6 Set time and date .................................................................46
17. Erase all settings, software reset .............................47
18. Removing the superrollo GW240 / GW245
(e.g. in the event of a move) .....................................48
19. Removing the belt in the event of unit failure .....50
20. What to do if... ? ..........................................................51
21. Information about maintenance and care of
your equipment ..........................................................53
22. Tractive force diagram ...............................................54
23. Factory S ettings ..........................................................55
24. CE Mark and EC Declaration of Conformity ...........56
25. Accessories ...................................................................57
26. Warranty conditions ...................................................58
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1. These instructions...
...describes how to install, connect the electrical system and operate your roller shutter belt winder superrollo GW240 / GW245.
1.1 Application of this manual
◆ Before you begin, please read this manual through completely and follow all the safety instructions.
◆ This manual is a component of the product. Please store it in an easily accessible place.
◆ When passing the superrollo GW240 / GW245 on to a third party, this manual must be passed on as well.
◆ Damage resulting from non-compliance with this manual and safety instructions will void the guaran­tee. We shall assume no liability for any consequential damage.
2. Hazard symbols
The following hazard symbols are used in this instruction manual:
Danger of fatal electric shock
Danger area / dangerous situation
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DANGER!
This hazard will result in serious injury or death if not avoided.
2.1 Levels of danger and signal words
WARNING!
This hazard may result in serious injury or death if not avoided.
CAUTION!
This hazard may result in minor or moderate injury if not avoided.
ATTENTION!
This hazard may lead to property damage.
2.2 Symbols and depictions used
Depiction Description
1. Steps to be taken
2.
Itemisation
(1) or a) List
Please read the respective manual
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further useful information
Flashing menu icon and setting parameters have a grey background.
Information about opening the menu and setting the parameters can be found on page 30.
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2.3 Technical Term - Denition
DIN EN 13659
"Shutters and external Venetian blinds - Performance requirements including safety."
◆ This standard determines the performance require- ments that externally attached shutters and blinds must full. It also contains signicant hazards with regard to the design, transportation, installation, operation and maintenance of these shutters and blinds.
Blinds
◆ Roller shutters
Obstacle detection
◆ If the roller shutters hit an obstacle in the DOWN ( t ) direction, the superrollo GW240 / GW245 is switched o, see page 13.
Overload cut-o
◆ If the drive jams in the UP ( ▲ ) direction (for exam- ple, due to ice), the superrollo GW240 / GW245 is switched o, see page 13.
End points
◆ An end point is dened and set for each running direction of the roller shutter. Once this point has been reached, the superrollo GW240 / GW245 switch­es o and the roller shutter stops.
Running Time Limit - Transient Operation (KB)
◆ The roller shutter belt winder superrollo GW240 / GW245 is not designed for continuous operation. Transient operation dened the maximum permis­sible running time, see page 15/ 18.
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b)
c)
d)
e)
f)
g)
a)
h) i)
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Included in delivery
a) 1 x superrollo GW240 or
1 x superrollo GW245
b) 1 x Wall bracket c) 2 x Assembly screws (4 x 40 mm) d) 2 x Assembly screws (4.2 x 19 mm) e) 2 x Wall plugs (S6 x 30 mm) f) 1 x Disengaging bracket g) 1 x Connecting cable with Euro plug h) 1 x Reel compartment cover i) 1 x Cover plate j) 1 x Instruction manual (not illustrated)
3. Included in delivery
After unpacking please check and compare...
the contents of the package with the above specied.
Check the details on the type plate
Check that the voltage / frequency on the type plate corresponds to the local mains conditions.
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Wall bracket
Belt inlet
Cover plate
Mounting
Fastening
hook
Disengaging bracket
4. Overview of the superrollo GW240 / GW245
Mounting
Reel compartment cover
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Reel
Type plate
Mains connection
Drive release
Assembly locking device
Setting buttons
Display
Connection socket for the light sensor
Operating buttons
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4.1 Operating buttons
Pos. Symbol Description
1) Up / Stop button
◆ The roller shutter travels upwards
◆ The roller shutter stops
2) Down / Stop button
◆ The roller shutter travels downwards
◆ The roller shutter stops
3)
M
Menu button
◆ Call up the main menu
◆ Back to previous menu or standard display
4)
5)
+
/
-
Plus button / minus button
◆ Selecting a menu in the main menu
◆ Setting of parameters (more / less)
short press = gradual setting
long press = fast setting
◆ Switch functions on / o
6)
OK
OK button
◆ Conrms and opens the selected menu
◆ Conrm and save entry
◆ Continue to next entry
1)
2)
3)
5)
6)
4)
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4.2 The display and its symbols
Pos. Symbol Description
1) Time / setting parameters
2)
A
Switching automatic mode on/o
3)
Direction of travel - up / down
Switching times (opening / closing time)
4) Automatic dusk function
5) Automatic solar function
6) Setting the end points
7) Setting the time / date
8)
SA SO
Setting the weekend switching times
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4.3 The standard display and the main menu
The standard display (see example)
Displays the time, no automatic functions are active.
Displays the time and the activated automatic timer.
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Manual operation is only possible from the
standard display.
The main menu
Enables display and selection of the individual functions and menus.
The selected menu ashes, e.g. the switching times.
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Manual operation is not possible from the
main menu.
◆ No automatic switching commands will be executed during the conguration process.
◆ If no button is pressed within 60 seconds, the display automatically changes back to the standard display.
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5. Functional description
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The superrollo GW240 / GW245 is an electric roller shutter belt winder designed for use inside. The unit is installed as a surface-mounted device.
The power supply is provided via the enclosed connect­ing cable with a mains plug and a small appliances plug.
Features and control options:
◆ Operational demonstrator
◆ Manual operation
◆ Switching automatic mode on/o
◆ Four switching times, with a separate switching time for UP ( ▲ ) and DOWN ( t ) for:
Monday to Friday
Saturday and Sunday
◆ Automatic solar function (with light sensor)
◆ Automatic dusk function (with light sensor)
◆ Automatic summer/winter time - changeover
◆ End point setting
◆ Permanent storage of the settings
◆ Obstacle detection
◆ Overload cut-o
◆ Resetting to the default factory settings (Reset)
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5.1 Description of the safety functions
Obstacle detection
The movement of the belt is monitored. If the roller shutters hit an obstacle in the DOWN ( t ) direction, the belt will stop moving and the superrollo GW240 / GW245 is switched o.
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Once the system has switched o, it is not
possible to directly operate the drive in the same direction.
◆ First, run the belt winder back in the op- posite direction and remove any possible obstacle.
◆ Then it is possible to operate the drive in the original direction again.
Overload cut-o
The superrollo GW240 / GW245 is equipped with an overload cut-o system.
If the drive jams in the UP ( ▲ ) direction (for example, due to ice), the superrollo GW240 / GW245 is switched o.
◆ First remove the cause of the overload.
◆ Then the superrollo GW240 / GW245 is fully operational again in both directions.
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There is a risk of injury if the obstacle detection is not working.
◆ The belt must be wound on as evenly as possible to ensure safe and correct functioning of the obstacle detection function.
◆ Please ensure that the belt winds as straight and evenly as possible into the device during its subse­quent cycle after the obstacle detection system has triggered.
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5.2 Conduct in the event of power failure
After a power failure the time ashes in the display and the installation wizard is active.
Time and date after a power failure
The date and time stop with a power failure and need to be reset with the installation wizard, see page 32.
Data retention following a power failure
All settings are permanently saved. The configured switching times are retained even following extended power failure.
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6. Technical Specications
Power supply
Supply voltage: 230 V ~ / 50 Hz
Nominal power: 70 W
Consumption: Standby: < 0.5 W
Mechanical capacity
Nominal torque: 8 Nm
Maximum speed: 36 rpm
Maximum tractive force:
30 kg, see page 54 / Tractive force diagram
End tractive force: 13 kg
Operating conditions
Transient operation (KB):
4 minutes (maximum running time)
Protection class: II
Protection type:
IP20 (only for use in dry rooms)
Setting ranges:
- Automatic solar function 2,000 to 20,000 Lux
- Automatic dusk control 2 to 5 Lux
Operating conditions
Number of switching times:
4 (up and down)
Mains connecting cable: 2 x 0.75 mm2 (H03VVH2-F)
Permissible ambient tem­perature:
0 °C to +40°C
Sound pressure level (LpA): ≤ 70 dB(A)
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172
155
185
37
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6.1 Dimensions
All dimensions in mm
superrollo GW240 / GW245 Item no.: SR10240 / SR10245
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6.2 Permissible roller shutter belts
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ATTENTION!
The superrollo GW240 / GW245 may be damaged if excessively long belts are used.
Only use belts of the permissible lengths.
Table 1: Permissible roller shutter belts
superrollo:
Item No.:
GW245 (Mini Belt)
SR10245
GW240
SR10240
Belt width:
Belt thick-
ness
Maximum belt length
15 mm (Mini-belt) 1.0 mm 5 m
23 mm (Standard belt)
1.0 mm 5 m
1.3 mm 4 m
1.5 mm 3.4 m
Table 2: Permissible shutter surface area (m2)
Roller shutter type: Weight/m
2
Permissible shutter surface area (m2)
Plastic roller shutters (4.5 kg/m2) Approx. 5 m
2
Approx. 5 m
2
Aluminium and wooden roller shutters (10.0 kg/m2) Approx. 2.5 m
2
Approx. 2.5 m
2
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The specications are intended for guidance
only and apply to an ideal installation situation.
The actual values may vary due to local conditions.
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7. Safety instructions
The use of defective equipment can lead to personal injury and damage to property (electric shocks, short circuiting).
◆ Never use defective or damaged equipment.
◆ Check the superrollo GW240 / GW245 and the provided mains cable beforehand for damage.
◆ Should you discover damage to the equipment, please consult our customer service department (see page 60).
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Incorrect use leads to an increased risk of injury.
◆ Train all personnel to use the superrollo GW240 / GW245 safely.
◆ This device may be used by children from 8 years of age upwards as well as by persons with reduced physical, sensory or mental capacities or with lack of experience and knowledge if they are supervised or have been instructed on how to use the device safely and if they understand what dangers may resulted from this.
◆ Children must not play with the device. Cleaning and user maintenance may not be carried out by children without supervision.
◆ Watch the moving roller shutters whilst carrying out the settings and during normal operation, and keep other people away from the area to avoid injury in the event the shutters suddenly slip.
◆ Carry out all cleaning work on the roller shutters whilst the device is disconnected from the mains power.
The mains socket and plug must be easily accessible at all times.
Exceeding the maximum permissible running time (KB) may overload and damage the superrollo GW240 / GW245.
◆ The maximum permissible running time for a cycle may not be exceeded when the equipment is in oper­ation. For this reason, the superrollo GW240 / GW245 has an automatic running time limit (KB) of four minutes.
◆ If the running time limit is triggered then the following error message will appear:
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