superior pump 92581, 92751, 92181, 92571, 92151 Installation And Operation Instructions Manual

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OWNER’S MANUAL
INSTALLATION AND
SUBMERSIBLE SUMP/EFFLUENT PUMP
Model: 92581, 92571 92731, 92751 92181, 92151
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Ref# Description Part #
1 Power Cord 99102 2 Oil Fill Plug with O-ring 99056
3 Pump Housing Cover 99166
4 Gasket 99162
5 Shaft Seal 99157
6 Impeller 99152
7 Volute/Base 99165
8 Intake Screen 99163
9 Vertical Float Switch 92010
10 Vertical Float Switch Bracket 99104
11 2” MNPT x 1-1/2” MNPT Adapter 99250
12 Tethered Float Switch 92000
REPLACEMENT PARTS
To order replacement parts call
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NOTICE ! Height and/or piping restriction will reduce the pump output performance. See the
performance chart below to insure you have the proper pump for your application. Whenever
possible use the same size or larger pipe as the pump discharge for optimum performance.
Reducing the pipe size will not harm your pump; it will just reduce the output.
PERFORMANCES
Model
#
Output in gallons per minute at listed discharge
Height above pumping level
0’ 5’ 10’ 15’ 20’ 25’ 30’ 35’ 40’ 45’
92581
92571
75 70 64 57 49 40 31 21 11 0
92731 92751
80 75 69 61 55 45 38 25 16 2
92181 92151
86 81 75 68 61 52 43 31 20 3
SPECIFICATIONS
Power supply requirements 120V, 60 Hz
92581, 92571 Motor 1/2 HP, Continuous Duty,
Split Capacitor
92731, 92751 Motor 3/4 HP, Continuous Duty,
Split Capacitor Thermally Protected
92181, 92151 Motor 1 HP, Continuous Duty,
Split Capacitor Thermally Protected
Amps 7.5
Liquid Temperature Range 32° F - 120° F (0° C - 49° C)
Circuit Requirements 15 amp minimum
Solids Handling 1/2”
Discharge Size 2” NPT
Warranty 3 Years
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USE AND INSTALLATION
Always disconnect the power source before attempting to install, service or
perform maintenance on the pump. Failure to do so may result in fatal
electrical shock. Always disconnect the power source before servicing pump.
Your Superior Pump is designed and built to give you reliable performance and long life. It will pump water automatically for years when properly installed in the right environment.
REMOVING OLD PUMP. (If necessary)
1. Make sure power supply is disconnected.
2. After the power is off, remove the old pump. There are many different possible types of installations. It is best to remove all old piping and start over with new piping. Be sure to clean all debris and dirt out of the sump basin before installing your new pump. Be sure to have a grounded 120V AC outlet mounted within 6 ft. of your sump basin. Again, it is highly recommended that a GFCI (ground fault circuit interrupter) outlet be installed in the receptacle box.
NOTICE !
A qualified electrician must perform all wiring.
INSTALLATION (New Pump)
1. Set your new pump in the bottom of the sump basin off to one side. The pump should be placed on a solid foundation. Do not place the pump directly on the ground or sandy or rocky surfaces. Sand and small stones may clog or cause damage to your pump.
2. Make sure the float switch will swing freely from the bottom to top without coming in contact with the side of the sump basin. Contact with the side of the sump basin may cause the switch to malfunction. See figure below.
3. It is highly recommended to install a full flow, swing type check valve (not included) as close to the discharge outlet on the pump as possible. A new check valve will greatly increase the life of your pump. The check valve should be the same size as the pump discharge.
A. Grounded Outlet. A GFCI outlet is
strongly recommended.
B. Discharge Pipe
C. Full-flow swing type check valve
D. Sump Basin
E. Position pump so the float switch
operates freely without touching the sides of the basin.
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4. Connect the pump and check valve together using schedule 40 PVC pipe and fittings. You can also use DWV or ABS pipe, as this is not a pressure installation. Corrugated
drain hose is intended for temporary use and should not be used in a permanent
installation. Although there are many types of pipe that work adequately for this installation, PVC is recommended.
5. Test your installation after you have completed setting up the pump. Plug the cord from the pump into the piggyback plug of the float switch, then plug that into your grounded outlet. The pump should not run at this point. If the pump runs, the switch is stuck in the upright position or the pump is plugged directly into the outlet and not through the piggyback switch plug. Fill the sump basin with water using buckets or a hose. When the switch floats to the upright position, the pump will turn on. The switch will turn off the pump when it reaches the down position. You may adjust the switch to meet your particular needs. Remember the switch must swing freely without touching the sides of the sump basin.
NOTE: This pump has a built in anti-airlock device. Leakage is normal from this device.
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSES HOW TO CORRECT
If the pump does not start or run
Pump is not plugged in, switch or breaker is off Plug pump in or turn on switch/breaker
Check for blown fuses or tripped circuit breakers or tripped GFCI outlets
Replace fuse, reset breaker, reset GFCI outlet
Float switch is defective Check and replace if necessary Motor thermal protector tripped Allow pump to cool. Pump will reset
Float switch is stuck or obstructed
Remove obstruction or position pump so it will not become stuck
The pump starts and stops too often
Backflow of water from discharge hose/pipe Install or replace check valve Float switch is defective Replace float switch
If the pump runs but moves little or no water
Clogged intake screen Clean or replace screen Clogged discharge hose/pipe Remove cl og Frozen discharge hose/pipe Allow hose/pipe to thaw Pump is air locked Clean out airlock hole with a paper clip or pipe cleaner Low line voltage Check wire size and increase if necessary Check valve is stuck in the closed position Inspect, repair or replace if necessary
Check valve is installed backwards
Make sure valve is installed in the correct direction of flow
Worn, damaged or clogged pump parts
Inspect for wear, damage or clog and clean or replace if necessary
Discharge head exceeds pump capacity
If pumping height is over 25’, the pump will not move water. See performance chart
Pump does not shut off
Float switch is obstructed or stuck Remove obstruction Defective Float Switch Replace switch
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