superior fires F500453, F500456, F500455, F500454, F500457 Installation And User Instructions Manual

INSTALLATION & USER INSTRUCTIONS

Please note : All colour/finish variants are not shown.

All instructions must be handed to the user for

safekeeping.

MODELS COVERED BY THESE INSTRUCTIONS

FULL DEPTH INSET DECORATIVE GAS FIRE

Please note : Except where otherwise stated, all rights, including
copyright in the text, images and layout of this booklet is owned by
Focal Point Fires plc. You are not permitted to copy or adapt any of
the content without the prior written permission of Focal Point Fires
plc.

1

Revision A - 12/11

© 2011 Focal Point Fires plc.

GB IE

BS EN 509 : 2000

KM579168

SONORA GROVE BRASS MANUAL CONTROL NG F500452

SONORA GROVE CHROME MANUAL CONTROL NG F500453

SONORA GROVE BLACK MANUAL CONTROL NG F500454

SONORA GROVE BRASS REMOTE CONTROL NG F500455

SONORA GROVE CHROME REMOTE CONTROL NG F500456

SONORA GROVE BLACK REMOTE CONTROL NG F500457

SONARA BLENHEIM MANUAL NG F500458

SONARA ELEGANCE MANUAL NG F500459

SONARA ELYSEE MANUAL NG F500460

SONARA BLENHEIM REMOTE CONTROL NG F500461

SONARA ELEGANCE REMOTE CONTROL NG F500462

SONARA ELYSEE REMOTE CONTROL NG F500463

Superior Fires

Christchurch, Dorset BH23 2BT

Tel: [phone]
Fax: [phone]

www.superiorfires.co.uk

e : [e-mail]

SONORA GROVE BRASS

IN THE UK ALWAYS USE A GAS SAFE REGISTERED ENGINEER TO INSTALL, REPAIR OR SERVICE THIS APPLIANCE

SONORA GROVE CHROME

SONORA GROVE BLACK

• This appliance is an Inset Decorative Fuel Effect appliance which provides radiant warmth utilising the latest type

burner technology.

• The fire is designed to suit various types of fireplaces and natural draught flues as detailed in this manual.

• The appliance must be installed by a competent person in accordance with Gas Safety (Installation and Use)

Regulations 1998. It is strongly recommended that a GAS SAFE registered engineer be used for this purpose.

• Read all these instructions before commencing installation.

• This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated

space.

• The appliance is designed for installation on to a non-combustible hearth of at least 300mm depth.

• This appliance is factory set for operation on the gas type, and at the pressure stated on the appliance data plate.

• In the event of gas leakage from the appliance, the gas supply must be turned off at the nearest isolating valve.

• The appliance must be installed in accordance with the following:

• Failure to comply with the above could lead to prosecution and deem the manufacturer’s warranty invalid.

• The appliance is designed to fit various types of situations as described in sections 3.0 and 4.0.

• It should be noted that heaters create warm air currents. These currents move heat to wall surfaces next to the

heater. Installing the heater next to vinyl or cloth wall coverings or operating the heater where impurities in the air
(such as tobacco smoke, candle smoke etc.) exist, may cause the walls to become discoloured.

• WARNING: The manufacturer of this appliance considers all surfaces as working surfaces with the exception of
the control knob and ash pan door. Where young children, pets, the elderly or infirm are concerned, a suitable fire­guard should be used.

• Consult ALL instructions before installation and use of this appliance.

• This appliance is intended for decorative purposes.

• This appliance is free from any asbestos material.

• Refractories and fuel bed are constructed from ceramic fibre.

1.0 IMPORTANT NOTES

INSTALLATION INSTRUCTIONS

© 2011 Focal Point Fires plc.

2

GB IE

• Manufacturers' Instructions.

• The Building Regulations issued by the Department for Communities and Local Government, the Building Standards

(Scotland)

(Consolidation) Regulations issued by the Scottish Development Department.

• Relevant British Standards insofar as the relevant areas are not covered by these instructions.

• For Republic of Ireland, reference should be made to the current edition of IS813 (the relevant standards governing

installation).

Section

1.0

2.0

3.0

4.0

5.0

6.0

6.1

7.0

8.0

9.0

10.0

11.0

11.1

Contents

Important Notes
Appliance Data
Installation Requirements
Site Requirements
Ventilation
Unpacking the Appliance
Component Checklist
Installing the Burner
Fuel Bed Layout
Fire Front
Testing & Commissioning
Operating the fire

(Manual Models)

Operating the fire (Remote Models)

Page No.

2
3
3
3
4
4
4
4
5
5
5
5
5

Section

12.0

12.1

12.2

12.3

12.4

13.0

13.1

13.2

13.3

13.4

13.5

14.0

Contents

Spark Gap
Operating Pressure
Flue Spillage Monitoring System
Testing For Spillage
Briefing the Customer
Servicing
Cleaning the Ceramics
Removing the Burner
Servicing the Burner
Pilot Assembly

Replacing the Batteries (Remote control versions)

Troubleshooting Guide
User Guide

Page No.

6
6
6
6
7
7
7
7
7
7
8
8

2.0 APPLIANCE DATA

3

Model

Destination

Country

Cat

Operating Pressure

(±2.0 mbar)

Max Energy Input (kW) Min Energy Input (kW)

Natural gas

G20 G25 G30 G31 Gross Net Gross Net

Sonora

GB - IE

I

2H

20 -

- - 6.8 6.1 3.5 3.15

GB IE

© 2011 Focal Point Fires plc.

3.0 INSTALLATION REQUIREMENTS

This appliance MUST NOT be installed into a room containing a bath or shower, or where steam may be present. The fire has
been designed to fit into a builders’ opening or fireplace conforming to BS 1251 (and meeting certain dimensional requirements),
or a suitable flue box complying with the constructional requirements of BS 715. Either a ‘Replacement Chairbrick’ or a BS 1251
chairbrick should also be fitted into the builders’ opening. The flue box must be installed onto a suitable non-combustible insu­lating surface at least 12mm thick, covering the entire base are of the box.

The flue must have an effective height of at least three meters, as measured from the hearth to the top of the flue. Any flue damper
plates or restrictors should be removed and no other restriction fitted to the flue. Where removal is not practical, the restric­tion must be fixed in the fully open position. A natural draught flue system is required, and if previously used for solid fuel or oil
burning, the flue and chimney must be swept prior to appliance installation. The flue must be checked before installation by using
a smoke pellet or similar to ensure proper draw and that leakage is not evident at any joints. Repair and re-test as necessary
before the appliance is installed. The flue must be connected to only one fireplace, and the flue must not vent more than one appli­ance (i.e. not shared with a gas back boiler). There must be no opening in the flue apart from the one that the appliance is installed
into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as regulations allow.

This appliance has been tested for use with circular flues of a minimum internal diameter of 175mm. The flue termination (cowl)
must be of a type suitable for use with an inset Decorative Fuel Effect Fire BS5871 part 3 contains further details.

The fireplace opening should be inspected and repairs made where nec­essary. Any chair brick may be left in place.

The opening WIDTH and HEIGHT dimensions should be between
405mm and 440mm wide, and 565mm to 575mm high.

Opening DEPTH should be 220mm or greater. Opening DEPTHS
include any plaster or infill panels which form part of the installation.

This appliance requires a natural draught flue system which may be one
of the following;

• 225mm x 225mm (9in x 9in) brick or stone.

• 175mm (7in) minimum diameter lined brick or stone.

• 175mm (7in) minimum diameter twin wall flue conforming to BS 715.

Any existing under grate draught device must be sealed off.

The opening wall must be non-combustible.

The appliance requires a hearth with
non-combustible surface of at least
12mm thick.

The top surface must be at least 50mm
above the surrounding floor level, or be
surrounded by a raised edge or fender
50mm high.

Specifications Manual control models Manual control models

Main burner injector Stereo size 76 Stereo size 76
Oxypilot SIT 9081 SIT 9081
Gas Control Copreci 21400/342 Mertik Maxitrol GV30 series
Gas Inlet 8mm compression - Inlet restrictor elbow 8mm compression - Inlet restrictor elbow
Ignition Piezo Spark Piezo Spark
Spark Gap 3.5 - 4.5mm 3.5 - 4.5mm

Flue specification

225mm x 225mm (9in x 9in) brick or stone.

175mm (7in) minimum diameter lined brick or stone.

175mm (7in) minimum diameter twin wall flue conforming to BS 715.

4.0 SITE REQUIREMENTS

A. Opening height: 565mm min/575 mm max.
B. Opening width: 405mm min/440mm max.
C. Mounting depth: 220mm
D. Hearth must extend minimum of 150mm either side of the opening.
E. Hearth must extend minimum of 300mm in front of the opening.
F. Non-combustible hearth must be a minimum of 50mm in height, or be sur­rounded by a 50mm high fender.

‘A’

‘B’

‘C’

‘D’

‘E’

‘F’

Figure 1

4.0 SITE REQUIREMENTS - CONTINUED

Any type of fire surround used with this appliance must be adequately sealed to the wall and floor.
A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given below.

A non-combustible shelf may be fitted to within 10mm of the top edge of the fireplace opening.
Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the fireplace opening , providing the
forward projection does not exceed 100mm (4in).
Any combustible side walls must be at least 500mm to the side of the radiant heat source.
As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and embossed paper)
positioned too close to the appliance may discolour or scorch.

No purpose provided ventilation is normally required for this appliance. The requirements of other appliances operating in the
same room or space must be taken into consideration when assessing ventilation.
If spillage is detected when commissioning the appliance then amongst other problems there may be insufficient natural ventila­tion for the correct operation of the flue. This is potentially a greater problem should the property be of modern nature. If the
appliance does not spill with windows open but does with windows closed, this proves that lack of ventilation is the problem, if
not, it will be the flue at fault. Installation of an air brick in these circumstances may be the best solution. Any ventilation fitted
must comply with BS 5871 part 2 and BS 5440 part 2. Ventilation located underneath or within the immediate vicinity (one metre)
of the fire MUST NOT be used as it may adversely affect the performance of the O.D.S. system.
Spillage detected during commissioning is almost always a result of poor flue performance, which cannot be corrected by any
amount of ventilation. For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

Read all the instructions before continuing to unpack or install this appliance.
Remove the box containing the firefront, and the bag containing the coals. Remove the cardboard packing pieces, and any bags
containing other fittings or parts. Remove the burner unit from the remaining packaging.
Check that the components supplied correlate with the checklist given in section 6.1. Please dispose of the packaging materials
at your local recycling centre.

Note: Ensure that the gas supply is isolated before commencing installation of the appliance.

Smoke test the flue to ensure proper draw and that there are no leaks present.
Locate the gas supply point. This appliance is suitable for all gas connections, including those concealed behind the opening.

Important Note: Check that the thermocouple connection nut into the rear of the valve is secure.

Place the appliance into the shaped firebrick, ensuring it does not protrude forward of the fireplace opening. Mark the location
of the front support of the tray. Remove the tray and drill the two marked holes with an appropriate masonry bit. Place wall plugs
into the holes. Remove the front support from the appliance by unscrewing from the two front legs. Position the front foot in the
over the holes and secure the front support using suitable screws into the prepared holes. Re-fit the tray into the shaped fire­brick, and secure the front legs of the tray to the support.
Using 8mm diameter pipe, connect the appliance to the gas supply point. The appliance must be fitted with rigid or semi-rigid pipe
of 8mm external diameter. The appliance is factory fitted with an inlet restrictor elbow.
Use a minimum length of 8mm pipe, less than 1.5m where possible, as a long run of pipe may cause an unacceptable drop in the
supply pressure.

GB IE

4

© 2011 Focal Point Fires plc.

5.0 VENTILATION

6.0 UNPACKING THE APPLIANCE

6.1 COMPONENT CHECKLIST

QUANTITY DESCRIPTION

1 Burner tray assembly.
1 Cast firefront with separate ashpan cover.
1 Moulded ceramic fibre combustion matrix.
16 Individual ceramic coals (coal models only)
16 Individual ceramic pebble (pebble models only)
9 Individual ceramic logs (log models only)
1 Moulded ceramic front strip.
1 Set of manufacturers instructions.
1 Remote control handset (remote control models only)
1 Screw pack.

7.0 INSTALLING THE BURNER

Maximum depth of shelf Minimum distance from finished hearth surface to underside of shelf

100mm 745mm
150mm 845mm
203mm 895mm

Please refer to the relevant section of the user manual.

Unwrap the firefront and ashpan door. Place the firefront directly in front of the fire and slide the ashpan door into place.
Do not use any firefront other than the one supplied with the appliance.

Turn on and test the gas supply up to the fire for any leaks, in accordance with current edition of BS6891.

The pilot is visible through the left hand side of ceramic fuel matrix. When cold, the coals or
pebbles may be rotated for good viewing. The fire features a ‘twin spark’ ignition system to
aid lighting, Push the control knob in fully and turn anti-clockwise through both of the
SPARK positions, keeping fully depressed, hold there for a few seconds. If the fire has not
been used for some time, hold the knob in this position for longer, to allow any air in the
pipes to be purged.
Ensure the pilot has lit. If not, return the knob clockwise, and repeat. When the pilot lights
after one of the two sparks, keep the knob depressed in the nine o’clock position for
approximately ten seconds. Now release the knob and the pilot should stay alight. If the pilot
is extinguished during use, wait three minutes before repeating the ignition procedure.
To achieve the HIGH setting, push the control knob in slightly and continue turning anti­clockwise to the high position. The main burner should light after a few seconds. To decrease the setting to LOW, push the knob
in slightly and turn the control knob clockwise to the low setting. To turn to the pilot only position from the HIGH or LOW posi­tions, press the control knob in, and return to the nine o’clock position and release. To turn the fire OFF, keep the knob pressed
in, return to the off position and release.

The pilot is visible through the left hand side of ceramic fuel matrix. When cold,
the coals or pebbles may be rotated for good viewing. Turn the main burner
control (shown in figure 3 on left hand side of control valve) knob fully anti­clockwise.
Turn ignition knob (shown on right hand side of control valve) slightly left
towards the ignition position until reaching the stop, press down and hold for
5 seconds (only pilot gas is flowing).
Continue pressing down the knob while turning further to the left to activate
the piezo spark, continue to hold the knob down for a further 10 seconds after
the pilot has been lit. If the pilot does not light repeat the previous steps.
Upon lighting and after the further 10 seconds, release the knob and turn fur­ther to the left to the ON position. The main burner will light and be controlled in accordance
with the main burner control knob setting. Adjust the main burner control knob to the desired
setting.
If the pilot is extinguished during use of the fire, you MUST wait ten minutes before repeating
the ignition procedure.
To turn the main burner OFF whilst keeping the pilot flame lit, turn the ignition control knob
to the pilot position then only the pilot will remain lit.
To shut the fire off completely, press the ignition control knob down and continue turning to
the right from the pilot position to the OFF position.
A safety interlock prevents re-ignition of the pilot flame until the thermocouple has cooled suf­ficiently to allow the magnetic valve unit to reset itself.
The remote control unit allows operation of the main burner setting between maximum and
pilot only setting. It does not permanently turn the pilot on or off.
The remote control handset incorporates an inbuilt safety feature to prevent the main burner
being activated or turned up accidentally. It is necessary to press buttons 1 and 2 (see figure 4)
simultaneously to turn the fire up.
To turn the fire down press button 3 only.

8.0 FUEL BED LAYOUT

5

© 2011 Focal Point Fires plc.

GB IE

9.0 FITTING THE FIREFRONT

10.0 TESTING AND COMMISSIONING

11.0 OPERATING THE FIRE (MANUAL CONTROL MODELS)

Figure 2

11.1 OPERATING THE FIRE (REMOTE CONTROL MODELS)

1

2

3

Figure 3

Figure 4

The spark gap (shown in figure 5) between the spark electrode and the thermocouple
should be 3.5 - 4.5mm to produce a good spark.
There should be no need to adjust this.

If under any circumstances the electric spark fails, the pilot may be lit manually by proceed­ing with the ignition sequence as previously described, and after turning the control knob
through the spark position, the knob should be held in and the pilot lit with a taper.

Release the pressure test point screw, and attach a pressure gauge. Light the
fire on the HIGH setting. To commission the appliance, the operating pressure
must be in accordance with the figures stated in section 2.0 of these instruc­tions. The fire is factory set to achieve the correct flow rates at the specified
inlet pressure. Any significant variation in the inlet pressure could indicate a
supply problem. If the inlet pressure is too high, the gas supply meter/governor
may be set incorrectly. This should be checked with the fire running and if nec­essary reset by the gas supplier. If the inlet pressure is too low, then check the
meter/governor pressure with the appliance running. If this is less than the
inlet pressure stated in section 2.0 of these instructions it will need to be reset
by the gas supplier. If the inlet pressure is too low, but the meter/governor
pressure is acceptable, then a problem in the supply pipework is to be sus­pected. Upon satisfactory checking of the inlet pressure, turn the fire off, dis­connect the pressure gauge and refit the test point screw. Light the fire and
check for gas soundness. In the event that the inlet pressure is not in accor­dance with the figures stated in the data section of these instructions, the appliance must not be commissioned, and the problem
investigated and rectified.

This fire is fitted with a flue spillage safety device (ODS). If the fire shuts down during use for no apparent reason then several
things may be suspected. If a door or window has been opened creating a draught, then pilot disturbance is the problem, and
removal of the draught should resolve this. If a grommet seal has been left out of the firebox (if fitted) then this also will also
cause intermittent shutdown. The gas pressure reaching the fire must also be checked. The thermocouple connection into the
back of the gas control valve may also have worked loose during installation, simply tighten to remedy if this is the case.
If pilot disturbance is not the cause, then the ODS safety system may be in operation. Switch the appliance OFF, check the flue
and carry out any remedial work required. Re-light the fire and carry out a spillage test. DO NOT allow the appliance to be used
if it continues to fail a spillage test.
The aeration hole of the pilot must be carefully cleaned out on each annual service to ensure continued function of the ODS.
The spillage monitoring system shall not be adjusted, modified, or put out of operation by the installer. Any spare parts fitted
MUST be of a type supplied for the purpose by the appliance manufacturer.
If the fire is not spilling, then further guidance should be sought, using the Troubleshooting section as a guide.

Close all doors and windows to the room containing the appliance. Let the fire run on HIGH for five minutes. Take a smoke match,
light it, and using a smoke match tube, hold it at the top edge of the fire opening, 25mm down and 25mm in. Starting 50mm in
from either side, run the smoke match across the opening. All the smoke should be drawn away up the flue. Any smoke return­ing into the room indicates that spillage is occurring. If the initial spillage test fails, run the fire for a further 10 minutes and repeat
the test. When the test has been completed satisfactorily, repeat with any extractor fans in the premises running on the highest
setting, and any communicating doors open. Finally, repeat with all doors open.

NOTE: If spillage is still indicated after undertaking all of the above, there may be a fault in the flue, or insufficient ven­tilation is present. If the problem cannot be rectified immediately, then expert advice should be sought. Inform the user, discon-

nect the fire, and attach an explanatory label.

12.0 SPARK GAP

12.1 OPERATING PRESSURE

Figure 5

Spark gap

Figure 6

12.2 FLUE SPILLAGE MONITORING SYSTEM

12.3 TESTING FOR SPILLAGE

Match

Crimp

Tube

Figure 7 : Cross section of smoke match tube

Make a smoke match tube from 10mm diameter
tube. Seal off one end and crimp the tube to pre­vent the smoke match from sliding down inside.

Spillage test - Figure 8

A.25mm down from top of
opening
B. 25mm in from front of
opening.
C. Disregard outer 50mm
either side of fireplace
opening

C

C

B

A

Fireplace Opening

Smoke Match

In Tube

Figure 9

6

© 2011 Focal Point Fires plc.

© 2011 Focal Point Fires plc.

7

All instructions must be handed to the user for safekeeping. Show the customer how to light and control the fire. After commissioning
the appliance, the customer should be instructed on the safe use of the appliance and the need for regular servicing. Frequency of serv­ice depends on usage, but MUST be carried out at least once annually. Advise that cleaning of the fire may be achieved when the fire is
cold using a damp cloth and mild detergent on most surfaces.
Scratched and other superficial damage to the matt black paintwork of the appliance can be covered with matching heatproof spray. Use
only the manufacturers’ recommended spray paint. Paint only when the fire is OFF and cold. Always mask off the surrounding area to
prevent contamination with overspray. Ventilate the room during the use of the spray. DO NOT attempt to spray paint the coals or
ceramics, or wash them in water.
Advise that the fire may emit a “newness” smell for a time after initial commissioning and that extra ventilation may be needed during
this time. Advise that the fire is fitted with a spillage safety device (O.D.S.). If the fire shuts down, this system may be in operation.
If spillage is suspected, SWITCH APPLIANCE OFF and call in the installer to investigate any problems.

Ensure that the fire is fully cold before attempting service. A suggested procedure for servicing is detailed below.

1. Lay out the dust sheet and tools.

2. Carefully remove the firefront casting, and ceramic components.

3. Check around the top of the fireplace opening for signs of spillage.

4. Isolate the gas supply at the appliance inlet elbow, and disconnect the gas supply pipe. Remove the two screws
securing the tray to the front support.

5. Lift the burner tray from the chair brick.

6. Check the flue with smoke pellet for correct operation.

7. Strip off the burner pipes and clean thoroughly.

8. Clean out the injector and pilot assembly. DO NOT attempt to dismantle the pilot unit.

9. Ensure the injector is aligned squarely with the venturi tube. Re-assemble and re-fit the burner tray.

10. Re fit and replace the ceramics, using genuine spares where necessary.

11. Re-fit the decorative front.

12. Turn on the gas supply, and leak test.

13. Check any purpose provided ventilation is un-obstructed.

14. Light the fire and test for spillage.

15. Check operating pressure and safe operation of the appliance.

For specific servicing instructions, see the relevant sections.

Remove the firefront and place to one side. Remove the ceramic components. Gently clean in the open air. Be careful not to cre­ate dust from the coals. Where necessary replace damaged components with genuine spares. Seal scrap components in plastic
bags and dispose of at proper refuse sites as directed. Re-fit the ceramics carefully by referring to the relevant section of the user
instructions.

Protect the hearth from potential damage. Remove the two screws securing the tray to the front support and withdraw from the

fireplace opening/chairbrick.

Remove the burner unit as previously described. The pilot unit can be removed by withdrawing the tubing nut, the thermocouple nut on
the rear of the valve, and the two securing screws, and lifting away. Remove the tubing nut from the valve end of the pilot pipe, and blow
through to dislodge any debris.
Remove the two tubing nuts on the ends of the gas pipe to the injector elbow and blow clear. Release the screw through the supporting
leg and lift assembly clear. The injector pipe can now be checked for debris. Remove the nut retaining the injector elbow. Blow through
the elbow to remove any debris.

Remove the burner unit as in relevant section and pilot unit as described.
Clean the pilot assembly with a soft brush and blow through. Check the aeration holes are free of any dirt or lint. Clean thoroughly
internally, the connection can be removed from the base of the pilot unit using two spanners to make cleaning easier. Do not damage
or try to remove the pilot injector. The unit is factory set and the only check necessary is to ensure the spark gap is correct. See spec­ifications for gap setting.

12.4 BRIEFING THE CUSTOMER

13.0 SERVICING

GB IE

13.1 CLEANING THE CERAMICS

13.3 SERVICING THE BURNER

13.2 REMOVING THE BURNER

13.4 PILOT ASSEMBLY

Handset - Remove cover from rear of handset and insert 1 x ‘PP3’ (9 volt) battery - Replace cover
Appliance - Ensure appliance is off and cool. Remove cover from top of receiver box. The cover is protected by reflective foil, and
located towards the right hand side, underneath the burner unit. Insert 4 x ‘AA’ (1.5 volt) batteries - Replace cover.

Fire sparks but pilot does not light No gas to fire, check isolators are open.

Pipework blockage, clean out.
Air not fully purged, re-purge supply or wait longer.
Spark earthing to metal work, reset gap correctly.
Blocked pilot, clean out internally.

Pilot lights but then goes out Severe restriction in gas supply, clear obstruction.

Faulty thermocouple, replace pilot unit.
Hold control knob in for longer.

Fire does not spark at pilot HT lead detached, refit.

Spark gap too large or small, reset correctly.
Faulty piezo unit, replace.
Debris shorting out electrode, clean.

Fire runs for a time and then cuts off Excessive room draught or flue pull, rectify.

Loose or faulty thermocouple, rectify.
ODS system in operation.
Lint in pilot aeration hole, clean thoroughly internally

Pilot flame shrinks when fire is on high Poor gas flow to fire, check pressure with fire on high.

If pressure is low, remove any restriction in pipework or valve.
Check all isolators are adequately sized and fully open.
Check meter pressure is adequate.
Lint in pilot aeration hole, clean thoroughly internally.

Fire smells when first lit or in use Newness smell from brand new appliance.

Spillage occurring. Carry out spillage test and rectify any problems.
Low temperature sealants or combustible materials used in incorrect positions.

© 2011 Focal Point Fires plc.

8

14.0 TROUBLESHOOTING GUIDE

13.5 REPLACING THE BATTERIES (REMOTE CONTROL VERSIONS)

GB IE

• The installation and Servicing of this fire MUST only be carried out by a competent person in accordance with local Codes
and/or Regulations, Building Regulations and the manufacturer's instructions. Failure to comply with these could lead to pros­ecution and invalidate the appliance warranty. In the event of gas leakage from the appliance, the gas supply must be turned off
at the nearest isolating valve. This appliance is only suitable for the gas type for which it is supplied.

• Keep a note of the installer's name and address, GAS SAFE registration number and the original purchase receipt and the date
of installation. Failure to produce this information may invalidate the warranty. The appliance should be serviced regularly to
ensure continued safe operation. See the servicing section for further reference.

• Parts of this appliance become naturally hot during use. It is recommended that a suitable fireguard is used, especially where
young children, pets, the elderly or infirm are concerned. The manufacturer of this appliance considers all surfaces as working
surfaces with the exception of the control knob and ash pan door.

• It is recommended that a suitable fireguard conforming to BS 8423 is used, especially where young children, the elderly, or
infirm are concerned.

• The appliance should be serviced regularly to ensure continued safe operation. Frequency of service will depend on use, but
MUST be carried out at least once annually.

• Combustible items, such as flooring and furniture and soft wall coverings (such as blown vinyl or embossed paper), low tem­perature surrounds etc may discolour if fitted too close to the fire. See relevant section for further details on clearances to
combustibles. No combustible materials or flooring should protrude onto the hearth.

• This appliance incorporates a combustion monitoring system (ODS).

• DO NOT burn any foreign material on this fire, the coals must be of the correct type and laid out in accordance with the rel-

evant section of these instructions. Failure to do so could create a hazard or lead to sooting.

• The fire is only suitable for use with the gas type for which it is supplied.

• This appliance is fitted with a flue blockage safety device which will shut down the fire if abnormal flue conditions occur. It is

NOT a substitute for an independently mounted Carbon Monoxide detector.

• This fire is supplied with a particular style of firefront. Use of the firefront will ensure an adequate airflow under the firebed
for the correct functioning of this appliance. Use ONLY the firefront supplied with the appliance. Use of any other firefront
could be dangerous.

• Should any home improvements be carried out to the property after the fire is installed, such as installation of extractor fans
for example, the fire should be re-checked by a competent person for safe operation.

• Should any home improvements be carried out to the property after the fire is installed, such as installation of extractor fans
for example, the fire should be re-checked by a competent person for safe operation.

USER INSTRUCTIONS

2.0 CLEARANCES TO COMBUSTIBLES

A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given below.

A non-combustible shelf may be fitted to within 10mm of the top edge of the fireplace opening.
Combustible materials, such as wood, may be fitted to within 100mm of either side of the fireplace opening, providing the for­ward projection does not exceed 100mm. Any combustible side walls must be at least 500mm to the side of the radiant heat
source. As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and embossed
paper) positioned too close to the appliance may discolour or scorch.

No purpose provided ventilation is normally required for this appliance. The requirements of other appliances operating in the
same space or room, and the results of a spillage test must be taken into consideration when assessing ventilation requirements,
this will have been carried out by your registered installer.
For Republic of Ireland, ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

WARNING : Ventilation openings (where fitted) must never be blocked or restricted in any way.

1.0 IMPORTANT NOTES

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© 2011 Focal Point Fires plc.

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3.0 VENTILATION

Maximum depth of shelf Minimum distance from finished hearth surface to underside of shelf

100mm 745mm
150mm 845mm
203mm 895mm

Section

1.0

2.0

3.0

4.0

4.1

5.0

6.0

Contents

Important Notes
Clearances to Combustibles
Ventilation
Operating Instructions - Manual control
Operating Instructions - Remote control
Flue Spillage Monitoring System
Fuel Bed Layout - Coal Effect

Page No.

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1
1
2
2
2
3

Section

6.1

6.2

7.0

8.0

9.0

10.0

11.0

12.0

Contents

Fuel Bed Layout - Pebble effect
Fuel Bed Layout - Log effect
Servicing
Cleaning
Replacing the Batteries

(Remote control versions)

List of Replacement Parts
Installation Details
Service History

Page No.

4
5
6
6
6
6
7
7

The pilot is visible through the left hand side of ceramic fuel matrix. When cold, the coals or
pebbles may be rotated for good viewing. The fire features a ‘twin spark’ ignition system to
aid lighting, Push the control knob in fully and turn anti-clockwise through both of the
SPARK positions, keeping fully depressed, hold there for a few seconds. If the fire has not
been used for some time, hold the knob in this position for longer, to allow any air in the
pipes to be purged.
Ensure the pilot has lit. If not, return the knob clockwise, and repeat. When the pilot lights
after one of the two sparks, keep the knob depressed in the nine o’clock position for
approximately ten seconds. Now release the knob and the pilot should stay alight. If the pilot
is extinguished during use, wait three minutes before repeating the ignition procedure.
To achieve the HIGH setting, push the control knob in slightly and continue turning anti­clockwise to the high position. The main burner should light after a few seconds. To decrease
the setting to LOW, push the knob in slightly and turn the control knob clockwise to the low setting. To turn to the pilot only
position from the HIGH or LOW positions, press the control knob in, and return to the nine o’clock position and release. To turn
the fire OFF, keep the knob pressed in, return to the off position and release.

The pilot is visible through the left hand side of ceramic fuel matrix. When cold,
the coals or pebbles may be rotated for good viewing. Turn the main burner
control (shown in figure 3 on left hand side of control valve) knob fully anti­clockwise.
Turn ignition knob (shown on right hand side of control valve) slightly left
towards the ignition position until reaching the stop, press down and hold for
5 seconds (only pilot gas is flowing).
Continue pressing down the knob while turning further to the left to activate
the piezo spark, continue to hold the knob down for a further 10 seconds after
the pilot has been lit. If the pilot does not light repeat the previous steps.
Upon lighting and after the further 10 seconds, release the knob and turn further to the left to
the ON position. The main burner will light and be controlled in accordance with the main burn­er control knob setting. Adjust the main burner control knob to the desired setting.
If the pilot is extinguished during use of the fire, you MUST wait ten minutes before repeating
the ignition procedure.
To turn the main burner OFF whilst keeping the pilot flame lit, turn the ignition control knob
to the pilot position then only the pilot will remain lit.
To shut the fire off completely, press the ignition control knob down and continue turning to
the right from the pilot position to the OFF position.
A safety interlock prevents re-ignition of the pilot flame until the thermocouple has cooled suf­ficiently to allow the magnetic valve unit to reset itself.
The remote control unit allows operation of the main burner setting between maximum and
pilot only setting. It does not permanently turn the pilot on or off.
The remote control handset incorporates an inbuilt safety feature to prevent the main burner
being activated or turned up accidentally. It is necessary to press buttons 1 and 2 (see figure 4)
simultaneously to turn the fire up.
To turn the fire down press button 3 only.

This fire is fitted with a flue spillage safety device (ODS).

If the fire shuts down during use for no apparent reason then several reasons may be suspected. If a door or window has been
opened creating a draught, then pilot disturbance could be the problem, and removal of the draught should resolve this. The fire
can then be re-lit in accordance with the previous section.

If pilot disturbance is not the cause, then the ODS safety system may be in operation. Switch the appliance OFF, call in your
installer to check any ventilation and carry out any remedial work required. DO NOT allow the appliance to be used until the
installation is passed as safe.

4.0 OPERATING THE FIRE (MANUAL CONTROL MODELS)

2

© 2011 Focal Point Fires plc.

5.0 FLUE SPILLAGE MONITORING SYSTEM

GB IE

Figure 1

4.1 OPERATING THE FIRE (REMOTE CONTROL MODELS)

1

2

3

Figure 3

Figure 4

1. Position the combustion matrix onto the burner tray as shown in
figure 5. The front edge of the matrix should sit snugly behind the
back edge of the burner rails as shown in figure 6. Do not fit the
matrix on top of the burner rails.

2. Position the front coal strip as shown in figure 7. The rear edge of
the front coal strip should fit in
front of the burner rail. Again, do
not place on top of the burner
rails. When the front coal is in
position bend up the three metal
tags at the front of the tray to
retain as shown in figure 8.

3. Coals. All of the coals are the same. Take five coals and place them
as shown in figure 9. Care should be taken to ensure that the coals
bridge the gap between the front coal and the four coal supports at
the front of the matrix. Care should also be taken not to push the
coals right down between the coal supports, as this can detract from
the flame picture when the appliance is running.

4. Take five more moulded coals and position as shown in figure 10
to form the ‘second row’ of the fuel effect. The coals may be rotated
as desired to fit into the gaps between the coal supports in order to
create a random, realistic effect. Again, remember not to push the
coals down too far into the valleys between the coal supports as this
can have a detrimental effect to the flame picture.

5. Take another four coals and place behind the second row of coals
as shown in figure 11, in order to complete the third row. The coals
may be orientated as desired to achieve a realistic effect. Keep the
spacing between the coals even and uniform. The two coals at the
ends of the row may be placed rearwards, towards the back corners
of the fuel matrix.

6.0 FUEL BED LAYOUT (COAL EFFECT)

Figure 5

Figure 8

Figure 7

Figure 9

Correct

Incorrect

Figure 6

Figure 10

Figure 11

3

© 2011 Focal Point Fires plc.

6. Finally, take the two remaining coals and place at the back of the
fuel matrix, in the centre as shown in figure 12. Adding these coals
should complete the appearance of the fuel bed giving an even dis­tribution of equally spaced coals.

IMPORTANT : The fire is designed to operate correctly

with the coals supplied when assembled according to the

instructions. Never add to the sixteen coals, or change

them for a different type. Never throw rubbish or other

matter onto the coal bed.

1. Refer back to section 6.0 - Fuel bed layout - coal effect and follow
steps 1 and 2. The front strip and fuel effect matrix used for pebble
effect versions are of the same design as coal effect versions, but have
a different surface finish. Position them as shown in figure 13.

2. Open the bag of 16 ceramic pebbles. All of these pebbles are the
same size. Take five pebbles and place them as shown in figure 14.
Care should be taken to ensure that the pebbles bridge the gap
between the front strip and the four supports at the front of the
matrix. Care should also be taken not to push the pebbles right
down between the supports, as this can affect the flame picture
when the appliance is running.

3. Take five more ceramic pebbles and position as shown to form the
‘second row’ of the fuel effect as shown in figure 15. The pebbles may
be rotated as desired to fit into the gaps between the supports in
order to create a random, realistic effect. Again, remember not to
push the pebbles down too far into the valleys between the supports
as this can have a detrimental effect to the flame picture.

4. Now take another two pebbles and place behind the second row of
pebbles next to each other in the centre of the fuel bed as shown in fig­ure 16. The pebbles may be orientated as desired to achieve a realistic
effect. Keep the spacing between the pebbles even and uniform.

6.0 FUEL BED LAYOUT (COAL EFFECT) - CONTINUED

4

© 2011 Focal Point Fires plc.

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Figure 12

6.1 FUEL BED LAYOUT (PEBBLE EFFECT)

Figure 13

Figure 14

Figure 15

Figure 16

5. Finally, take the four remaining pebbles and place at the back of the fuel
matrix as shown in figure 17.
Once again, the pebbles may be orientated as desired in order to give a
realistic effect. Avoid pushing the pebbles down between the supports.
The fuel bed layout is now complete.

IMPORTANT : The fire is designed to operate correctly with

the pebbles supplied when assembled according to the

instructions. Never add to the sixteen pebbles, or change

them for a different type. Never throw rubbish or other mat-

ter onto the fuel bed.

Due to the light colour of the pebbles, some

discolouration/sooting is to be expected during normal use.

1. Refer back to section 6.0 - Fuel bed layout (coal effect option) and fol­low steps 1 and 2. The fuel effect matrix used for log effect versions is
the same design as coal effect versions, but has a different surface finish.
The front log strip is of a different design and must be handled with care.
Position them as shown in figure 18.

2. Open the bag of 9 moulded ceramic logs. All of the logs except two
are the same. Take the largest log (numbered 16) and place it as shown.
Care should be taken to ensure that the orientation is correct and the
log fits snugly into its position.

3. Take the two medium sized logs (numbered 15 and 8) position the log
numbered 8 on the left hand side as shown in figure 20, ensuring correct
orientation. Place the log numbered 15 on the right hand side as also
shown in figure 19, again ensuring correct orientation. Both these logs
will fit securely into their allocated position, they may require rotating
slightly to ensure this.

4. Now take the remaining large log (numbered 4) and position vertical­ly as shown in figure 21, ensuring correct orientation. The base of this log
must rest securely on the front log strip. Take one of the smaller logs
(numbered 14) and position in between the two vertically positioned
logs ensuring the orientation is correct. Keep the spacing between these
logs uniform.

Figure 17

6.1 FUEL BED LAYOUT (PEBBLE EFFECT) - CONTINUED

GB IE

6.2 FUEL BED LAYOUT (LOG EFFECT)

Figure 18

Figure 19

Figure 20

Figure 21

5

© 2011 Focal Point Fires plc.

5. Finally, take the remaining two medium sized logs (numbered 5 and 7)
and place in a horizontal position shown, 5 first, resting on the front log
strip. 7 next resting on 5. Now take the smallest log (numbered 12) and
position in the orientation shown ensuring the log does not fall into the
matrix but rests securely on the allocated supports. Now take the final
log (numbered 14) and place in a horizontal position as shown. Ensure
there is even spacing between the logs and rotate if necessary to provide
a stable fit onto the matrix. The fuel bed layout is now complete.

IMPORTANT : The fire is designed to operate correctly with

the logs supplied when assembled according to the instructions.

Never add to the nine logs, or change them for a different type.

Never throw rubbish or other matter onto the fuel bed.

The fire and flue should be checked on an annual basis to ensure all of the product of combustion are entering the flue and that
there is no excessive build up of soot. The frequency of service will depend on usage, but MUST be carried out at least once annu­ally. Servicing must be carried out by a GAS SAFE registered engineer.
Cleaning of the coals/pebbles may be carried out by following the instructions given in section 8.0 of these instructions. The
Installation instructions carry full servicing details for the use of the installer.
If debris from the flue or other foreign matter is found on the fire it may indicate a need for servicing. Do not use the fire until
the source of the debris has been found and rectified. Air vents (where fitted) should be checked periodically to ensure they are
free from obstruction.

Before carrying out any of the following operations, ensure that the fire is OFF and completely cold.
FIREFRONT - Any dust accumulating in the firefront may be removed using a vacuum cleaner or dry cloth. Heavy stains may be
removed by using a damp cloth and mild household detergent. Brass parts of the firefront may be cleaned using a suitable brass
cleaner. Replace the front centrally against the fire after cleaning. Do not use a damp cloth to clean cast iron fronts (Edwardian
and Victorian models) as this can cause the fronts to rust.
PAINTED AREAS - These can be cleaned using a dry cloth.
COALS AND CERAMICS - Remove the firefront and place to one side. Remove the ceramic components. Gently clean in the
open air. Be careful not to create dust from the coals. Where necessary replace damaged components with genuine spares. Seal
scrap components in plastic bags and dispose of at proper refuse sites as directed. Re-fit the ceramics carefully by referring to
section 6.0 of these instructions.

Handset - Remove cover from rear of handset and insert 1 x ‘PP3’ (9 volt) battery - Replace cover.
Before carrying out any of the following operations, ensure that the fire is OFF and completely cold.
Appliance - Ensure appliance is off and cool. Remove cover from top of receiver box.
The cover is protected by reflective foil, and located towards the right hand side, underneath the burner unit. Insert 4 x ‘AA’ (1.5
volt) batteries - Replace cover.

© 2011 Focal Point Fires plc.

10.0 LIST OF REPLACEMENT PARTS

6.2 FUEL BED LAYOUT (LOG EFFECT) - CONTINUED

GB IE

Figure 22

7.0 SERVICING

8.0 CLEANING

9.0 REPLACING THE BATTERIES (REMOTE CONTROL VERSIONS)

Item Part number
Pack of 16 coals F550038
Pack of 16 pebbles F550050
Pack of 9 ceramic logs F550084
Front ceramic strip - coal F780008
Front ceramic strip - pebble F780017
Front ceramic strip - Log F780050
Ceramic combustion matrix - coal F780007
Ceramic combustion matrix - pebble F780016
Ceramic combustion matrix - Log F780051
Oxypilot 9081 - All models F730006
Gas valve - manual control models F730085
Gas valve - remote control models F730011
Injector - stereo 76 - manual control models F730091
Injector - stereo 81 - Remote control models F730046
Burner assembly - complete - manual control TRAYEXCELC
Burner assembly - complete - remote control TRAY017

6

11.0 INSTALLATION DETAILS

Installer GAS SAFE registration No :

Model :

Fire serial No. :

Name & contact details of installer :

Supplied by :

12.0 SERVICE HISTORY

As our policy is one of continuous improvement and development , we hope therefore you will understand we must retain the right to amend details and/or specifications without prior notice.

7

© 2011 Focal Point Fires plc.

F861121

GB IE

Date installed :

Date of service Serviced by (name): GAS SAFE No. : Contact details of Engineer