superior fires F500379, F500380, F500540, F500381, F500534 Installation & User's Instructions
...
INSTALLATION & USER INSTRUCTIONS
All instructions must be handed to the user for
safekeeping.
MODELS COVERED BY THESE INSTRUCTIONS
PI27 WESTBURY GROVE BRASS NG F500379
PI27 WESTBURY GROVE CHROME NG F500380
PI27 WESTBURY GROVE BLACK NG F500534
PI27 WESTBURY ELEGANCE BRASS NG F500536
PI27 WESTBURY ELEGANCE BRASS/BLK NG F500538
PI27 WESTBURY ELEGANCE BLACK NG F500540
PI27 POSITANO NG F500381
PI27 WESTBURY GROVE BRASS LPG F500420
PI27 WESTBURY GROVE CHROME LPG F500421
PI27 WESTBURY GROVE BLACK LPG F500535
PI27 WESTBURY ELEGANCE BRASS LPG F500537
PI27 WESTBURY ELEGANCE BRASS/BLK LPG F500539
PI27 WESTBURY ELEGANCE BLACK LPG F500541
PI27 POSITANO LPG F500422
INSET FLUELESS GAS FIRE
Please note : Except where otherwise stated, all rights, including copyright in the text, images and layout of this booklet is
owned by Superior fires Ltd You are not permitted to copy or
adapt any of the content without the prior written permission
of Superior fires Ltd.
1
Revision C - 03/13
© 2013 Superior Fires Ltd.
The products covered by this booklet are protected under
patent GB2275331C.
GB IE
BS EN 14829 : 2007
KM579167
Superior Fires
Christchurch, Dorset BH23 2BT
Tel: 01202 588 632
Fax: 01202 499326
www.superiorfires.co.uk
e : info@superiorfires.co.uk
WESTBURY GROVE
POSI TANO
WESTBURY ELEGANCE
© 2013 Superior Fires Ltd.
INSTALLATION INSTRUCTIONS
1.0 IMPORTANT NOTES
• This appliance is a high efficiency, flueless catalytic flame effect gas fire. It provides radiant and convected warmth both efficiently and safely
utilising the latest type of catalytic converter and burner technology.
• The appliance does not require a flue system of any type as the catalytic converter cleans the flue products to provide a complete combustion system, which is intrinsically safe. It is designed to operate on natural gas and is factory set for operation on the gas type, and at the pressure stated on the appliance data plate.
• The appliance incorporates a combustion monitoring system (Oxygen Depletion System). It must not be adjusted or put out of operation. If
replaced then manufacturer’s original parts must be used.
• This appliance must be installed by a GAS SAFE registered person. Ensure that the size of the room in which the appliance is to be installed
is sufficient and the ventilation provision for that room is sufficient for the appliance. Details of how to determine the suitable room size is
given in section 3.1 of these instructions and details of how to determine suitable ventilation are given in section 4.1.
• In the event of gas leakage from the appliance, the gas supply must be turned off at the nearest isolating valve.
• The appliance must be installed in accordance with the following:
• Failure to comply with the above could lead to prosecution and deem the manufacturer’s warranty invalid.
• This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space. The appliance is designed
to fit various types of situations as described in sections 3.0 and 4.0. The appliance must be installed in a correctly sized room (see section 3.1),
and the correct purpose provided ventilation must be provided (see section 4.1).
• On no account should the appliance inlets or outlet openings (the openings above and
below the glass panel) be blocked or obstructed in any way (see figure 1). Do not place
objects on top of the appliance.
• It should be noted that heaters create warm air currents. These currents move heat to wall
surfaces next to the heater. Installing the heater next to vinyl or cloth wall coverings or operating the heater where impurities in the air (such as tobacco smoke, candle smoke etc.) exist,
may cause the walls to become discoloured.
• This appliance is intended as a secondary source of heat only and should not be used in a room
without some form of background heating present. If the appliance is used in a room as the sole
source of heat, then condensation may occur on colder surfaces within the room.
• On first light up of a new appliance, burning off of high temperature paint and lubricants may
occur for the first few hours of operation. During this period some smoke may be emitted
from the outlet grille, this should be no cause for concern. Accordingly, the room should be
well ventilated with all windows and doors open during this period. During this period the
appliance may cause smoke alarms to sound. If this happens, reset the alarms, but do not
remove the batteries.
• WARNING: Due to the nature of this product the area around the top of the appliance (i.e. the grille) gets very hot. Care should be taken
when operating the appliance. The manufacturer of this appliance considers all surfaces as working surfaces with the exception of the control knob. The guard (glass front) is to prevent risk of fire or injury from burns and no part of it should be permanently removed.
• As with any gas fire, a fire guard complying with BS 8423 must be used in presence of pets, children, and the elderly or
infirm.
• Consult ALL instructions before installation and use of this appliance. This appliance is free from any asbestos material.
• Manufacturers' Instructions.
• The Building Regulations issued by the Department for Communities and Local Government, the Building Standards (Scotland)
(Consolidation) Regulations issued by the Scottish Development Department.
• Relevant British Standards insofar as the relevant areas are not covered by these instructions.
• For Republic of Ireland, reference should be made to the current edition of IS813 (the relevant standards governing installation).
Figure 1
Outlet
openings :
DO NOT
BLOCK
Inlet openings :
DO NOT BLOCK
GB IE
2
Section Contents Page No.
1.0 Important Notes 2
2.0 Appliance Data 3
3.0 Installation Requirements 3
3.1 Room Sizing 3
4.0 Site Requirements 3
4.1 Ventilation 5
5.0 Unpacking the Appliance 5
5.1 Component Checklist 5
6.0 Appliance Installation 6
6.1 Preparing the Appliance 6
6.2 Gas Supply Routes 6
6.3 Installation Method 1 6
6.4 Installation Method 2 7
6.5 Installation Method 3 8
6.6 Installation Method 4 9
7.0 Final Fitting 9
Section Contents Page No.
7.1 Cable Fixing 9
7.2 Checking the Burner & Spark Gap 10
7.3
Fitting the Fuel Bed (Westbury models) 10
7.4 Fitting Decorative Hood/Frame 11
8.0 Testing and Commissioning 11
8.1 Operating the Appliance 11
8.2 Operating Pressure 11
8.3 Briefing the Customer 12
9.0 Servicing 12
9.1 Cleaning the Ceramics 12
9.2 Servicing the Burner Tray 12
9.3 Pilot Assembly 13
9.4 Catalyst 13
9.5 Testing for Firebox Leakage 13
10.0 Troubleshooting Guide 14
User Instructions
Positano model shown
This fire has been designed to be installed in two main applications; either to fit into a suitable opening created in the inner leaf
of an outside wall or false chimney breast/extended fire surround built to conceal the appliance. The appliance can also be fitted
into an unserviceable or inoperative fireplace served by a natural draught flue, however in this situation the old flue MUST be
sealed off. It will be necessary to ventilate the old flue to prevent condensation and dampness forming. Any air vent used to ven-
tilate the old flue must not be sited within 1 metre of this appliance. If the flue can be ventilated to the outside of the building
then this is usually the best solution. If in doubt then advice should be sought from a local building control officer.
The appliance must be installed onto a suitable non-combustible insulating surface at least 12 mm thick covering the entire base
area of the box. The fire must be used with a back panel capable of withstanding 150°C minimum. Any combustible materials
directly behind the fire frame (or back panel) and close to the cavity box of the fire must be removed and replaced with non-
combustible material such as cement, browning, 'Superlux' board or equivalent materials.
Propane/LPG models must not be installed in cellars, basements or any room which is completely below ground level.
The room size should be a minimum of 27m
3
(e.g. 11’ x 11’ x 8’) to allow adequate circulation of air and ensure the correct oper-
ation of the fire. This volume may include adjacent spaces but these spaces must not be separated by a door. To calculate a room
size in cubic metres (m
3
) divide the room volume in cubic feet (ft3) by 35.3.
This appliance may be installed in any room in the home except bathrooms or bedrooms. Installation in living rooms is common,
however other rooms such as kitchens, dining rooms and hallways are permitted, providing a suitable natural gas supply is avail-
able, and rooms sizing and ventilation requirements are strictly adhered to (see sections 3.1 and 4.1).
The appliance is designed to be versatile, and as such will operate correctly when exposed to normal gentle draughts experienced
within the home. It is not recommended, however that the appliance be installed in areas where it is likely to be exposed to per-
sistent strong draughts, that may be generated by outside doors or windows, air vents etc. It is recommended that the appliance
should not be installed within 1 metre of any air vent.
©
2013 Superior Fires Ltd.
2.0 APPLIANCE DATA
GB IE
Specifications PI27 - Natural Gas Models PI27 - Propane (LPG) Models
Main burner Flow Restrictor Stereo 1.09 Stereo 0.80
Oxypilot SIT 9110 Seagas P5-22
Gas Control Copreci 21400 Copreci 21400
Gas Inlet 8mm restrictor elbow 8mm restrictor elbow
Ignition Double Piezo Spark Double Piezo Spark
Spark Gap 3.5 - 4.5mm 3.5 - 4.5mm
Model
Destination
Country
Cat
Operating/Inlet Pressure
(±2.0 mbar)
Max Energy Input (kW) Min Energy Input (kW)
G20 G25 G30 G31 Gross Net Gross Net
PI27 - Natural Gas GB - IE
I
2H
20 - - - 2.3 2.1 1.3 1.15
PI27 - Propane GB - IE
I
3P
- - - 37 2.3 2.1 1.3 1.15
Please see Data Badge affixed to appliance for current data.
This appliance is for use only with the gas type, and at the pressure stated on the appliance Data Badge.
3.0 INSTALLATION REQUIREMENTS
3.1 ROOM SIZING
4.0 SITE REQUIREMENTS
3
Basic opening sizes (all dimensions in mm)
The basic opening dimensions for the appliance are as follows;
The opening must be within these sizes in order to accommodate the full depth of
the fire box in non-combustible applications. Applications involving combustible
materials e.g. timber battens in false chimney breasts, must use appropriate clearances and insulation methods as described in the relevant section of these instructions. Opening depth ‘c’ includes any plaster, cement or infill/back panels that form
part of the installation.
Consideration for cable fixings, any hearth that may be required etc. should be made
in addition to the basic sizes given in table 1.
• Cable fixings at rear - allow an extra 20mm depth.
• Hearth to be installed - allow the height of the hearth (minimum 50mm).
The appliance must be sited on a solid base (indicated in figure 2). This base may be
combustible (i.e. laminate or wooden flooring) but must not be carpet or fabric of
any kind. If the room in which the appliance is to be installed is carpeted or has a
fabric floor covering then a small solid hearth will be required, meeting the dimensions specified in table 1 and illustrated in figure 3.
In all installations, the wall or back panel of the installation must be flat, non-combustible and meet the dimensions specified in table 1 and illustrated in figure 2.
The appliance may be installed as a ‘hole in the wall’ type installation, however a small
hearth or ledge must be provided to support the base of the appliance and decorative facia. In this situation the thickness of the hearth or ledge may be as desired, but
it must have the strength to support the weight of the appliance and the facia.
Clearances to non-combustibles
Non combustible surfaces are defined as brick, metal, marble, concrete etc. and also a number of man-made materials impervious
to flame. If in doubt refer to the material manufacturer for further information before proceeding with installation.
The wall/back panel for the opening must always be non-combustible. Bare plasterboard must be protected by non-combustible
plaster or replaced with non-combustible material (e.g. Superlux board). Any gap between wall boards and the wall must be filled
using glass fibre insulation, silicone mastic or similar material to prevent heat ingress.
Any type of fire surround used with this appliance must be adequately sealed to the wall and floor to prevent excess draughts
around the back of the fire. The temperature rating of any surround used must be 150°C minimum.
Clearances to the sides of the appliance are 100mm (4”). Clearance to the front of the appliance is 500mm (20”).
‘a’
‘b’
‘c’
‘e’
‘d’
‘f’
‘i’
‘j’
‘k’
Dimension:
‘a’ minimum
‘a’ maximum
‘b’ minimum
‘b’ maximum
‘c’ minimum
‘c’ maximum
‘d’ minimum
‘e’ minimum
‘f’ minimum
‘g’ minimum
‘g’ maximum
‘h’ minimum
‘h’ maximum
‘i’ minimum
‘i’ maximum
‘j’ minimum
‘j’ maximum
‘k’ minimum
‘k’ maximum
Westbury models
560
610
410
470
105
None
50
560
140
560
As desired
655
As desired
560
610
410
470
105
None
Positano models
555
570
410
425
105
None
50
560
100
560
As desired
605
As desired
555
570
410
425
105
None
Figure 2
Figure 3
Base area
T
his area to be
flat and non-
combustible
H
earth
(if required)
‘h’
‘g’
Table 1
Figure 4
© 2013 Superior Fires Ltd.
4.0 SITE REQUIREMENTS - CONTINUED
GB IE
4
© 2013 Superior Fires Ltd.
The sides and back of the appliance may be installed directly onto a non-combustible surfaces.
A non combustible shelf of any depth may be positioned above the appliance provided it is no closer than 200 mm from the top
of the appliance glass panel and the wall above the appliance is non combustible. The shelf itself and any articles placed on it must
also be tolerant of high temperatures.
Clearances to combustible materials
Combustible materials are defined as wood, fabrics, or other materials likely to combust if exposed to flame. Generally, any material, which is likely to discolour, melt or misshape when exposed to moderate heat, should be considered as a combustible material or surface. Clearance to the sides of the appliance facia are 100mm (4”) but curtains, drapes and other fabrics are not permitted within a distance of 500mm (20”) of the appliance sides. No such materials are permitted directly above the appliance
regardless of distance. The minimum clearance to the ceiling above the appliance is 800mm (31.5”) measured from the top of the
appliance glass panel. Combustible materials should not be positioned directly in front of the appliance within a distance of one
metre. A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given below.
The shelf depth may be greater but the height must also be increased accordingly. An increase in height of 25 mm is required for
every 12.5 mm of additional shelf depth. For shelves that are too low protective devices can be used such as metal heat deflectors, but it must be assured that the shelf does not reach an unacceptable temperature before relying on such a solution. Under
no circumstances should any electrical equipment e.g. plasma screen TV sets etc. be positioned on the wall above the appliance.
Clearance to the sides and rear of the firebox are a 75mm (3“) air-gap. Clearance to the top of the firebox is a 100mm (4”) airgap. It should be established that any mirrors or picture frames etc. to be positioned on the wall above the appliance are able to
withstand prolonged exposure to moderate heat and moisture before proceeding with their installation. If the appliance is to be
mounted on a dry lined wall or a timber framed construction wall then the integrity and ability of the wall to support the appliance (e.g. so it can not be pulled from the wall) must be confirmed. It is important in these circumstances that any vapour control barrier is not damaged, and that any structural members of the house frame are not damaged - refer to section 6.5.
A minimum of 100 cm
2
purpose provided ventilation is required for this appliance. This may be achieved either with one vent 100
cm
2
at a high or low position in the room, or split ventilation i.e. 50cm2be installed at high level and 50cm2be installed at low
level within the room. An openable window or equivalent is also required.
To reduce the possibility of draughts, road noise or insects entering the room via the air vent, we recommend the use of “Black
Hole”, “Vortex” or “Centurion” type vents featuring internal baffles. The requirements of any other gas, oil or solid fuel appliances
operating in the same room or space must be taken into consideration when assessing ventilation.
Any ventilation fitted must comply with BS 5440 part 2.
Ventilation fitted under, or within immediate vicinity of the appliance must not be used as it may adversely effect performance of
the ODS system. For Republic of Ireland refer to the current edition of IS813 and any relevant rules in force. The appliance shall
not be installed within 1 metre of any existing air vent, and any new air vent shall not be installed within 1 metre of the appliance.
Lift off the remaining packaging components. Check that the components supplied correlate with the component checklist. Please
dispose of all the packaging materials at your local recycling centre.
5.1 COMPONENT CHECKLIST
QUANTITY DESCRIPTION
1 Firebox and burner assembly
1 Set of manufacturer’s instructions
1 Contemporary Facia (Positano models)
1 Traditional One-Piece Frame (Westbury models)
1 Cast Firefront (Westbury models)
1 Coal Set (Front & Rear) (Westbury models)
1 Rubber grommet
1 Cable fixing kit
1 Screw pack including wall plugs
Positano screw pack consists of:
2 No. 8 pozi self tapping screws
Westbury screw pack consists of:
2 No. 8 pozi self tapping screws
4.0 SITE REQUIREMENTS - CONTINUED
GB IE
5.0 UNPACKING THE APPLIANCE
4.1 VENTILATION
5
Note: Ensure that the gas supply is isolated before commencing installation of the appliance.
The fireplace opening and environment must be in compliance with specifications laid down in the appropriate sections of these
instructions.
Remove the appliance from its carton as described previously and stand on a dustsheet. Remove the hood and glass panel and
place safely to one side. Knock out holes are provided in the rear and sides of the firebox for use where concealed pipework is
required. Note: Knock out holes are also provided in the sides of the inner firebox if a side-entry pipe routing is required, but it
is essential to seal these holes with grommets. Knock out the appropriate hole in the cavity box with a sharp tap from a hammer and fit the rubber grommet supplied. A small incision can now be made in the rubber to slip snugly around the outside of
the supply pipe and sleeving. Warning : Do not install or use the appliance without this seal in place.
Following preparation of the fixing method, the concealed gas supply (if required), can now be installed.
When the opening is ready for installation the gas supply can be routed. If the gas pipe has been sleeved the ends of the sleeving
must be sealed. The end of the 8mm pipe should be temporarily sealed to prevent the ingress of debris during fixing.
An inlet restrictor elbow is supplied as part of the appliance. All installation pipework must be in accordance with the current
edition of BS 6891, and for timber framed dwellings, the current edition of IGE/UP/7. In order to avoid unnecessary pressure
drops, no more than 1.5m of 8mm diameter pipe must be used. If a concealed gas connection is to be made, the supply pipe
should always be sleeved through walls and floors using the shortest possible route. For concealed supply pipe routing, pipes must
(where possible) be vertical and providing there is sufficient wall thickness available, they should be placed in pipe chases.
Horizontal pipe runs should be avoided. Prior to chasing a solid wall, an inspection should be made to note the proximity of any
cables/sockets outlets which may already be buried. Pipes must be secured using suitable clips and protected against corrosion.
Ideally factory finished protected pipework and fittings should be used. Joints should be kept to a minimum and compression fittings must not be used. The pipework installation must be tested for tightness before any protection is applied and/or the
pipework and fittings are buried.
This method requires no modifications to the internal wall of a property and is achieved by using either a
surround with extended rebate or a false chimney breast of minimum 105mm internal depth. If cable fixings are
to be used then the minimum depth should be 125mm.
A false chimney breast should be installed, taking into account any guidance given in the section on timber framed buildings as far
as insulation and clearances are concerned. When the false chimney breast is constructed from combustible materials the firebox
must be separated from any combustible materials by a minimum 75mm air gap at the sides and rear and 100mm air gap above
the firebox. Alternatively the firebox may be insulated with 75mm of fibre glass wool or rock wool to the sides, rear and 100 mm
to the top.
©
2013 Superior Fires Ltd.
6.0 APPLIANCE INSTALLATION
GB IE
6.1 PREPARING THE APPLIANCE
6.2 GAS SUPPLY ROUTES
6.3 INSTALLATION METHOD 1 (against a non-combustible inside wall)
Figure 5
False chimney breast
Non combustible back panel
Non combustible inside wall of building
Outer leaf of building
6
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