Superior Fireplaces WCT6820WS, WRT4820WS Installation And Operation Instructions Manual

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SAVE THESE INSTRUCTIONS
P900995-00
CUS
A French manual is available upon request. Order P/N 900995-02.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 900995-02.
INSTALLATION AND OPERATION INSTRUCTIONS
WCT6820WS
EPA Wood-Burning Fireplace P/N 900995-00 REV. NC 07/2019
MODEL
WCT6820WS
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any cir­cumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
IHP wood-burning fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
Fireplace, also for use in mobile or
manufactured homes with solid fuel only.
WARNING
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli­ance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with an adjustable safety gate or barrier screen.
Listed to standards: ULC-S610 and UL-127
Report # 14-199 EPA Cert. No. 537
WARNING
• The fireplace cannot be operated without a door. Consult your dealer to select the correct replace­ment door.
• The fireplace is equipped with a blower, electri­cal connection must be made prior to fireplace installation
• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/ or bottom.
• Install the fireplace only as described in these instructions.
WARNING
This product can expose you to chemicals includ­ing Carbon Black, which is known to the State of California to cause cancer, and Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov
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CONGRATULATIONS!
When you purchased your new fireplace, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new fireplace.
Thank you for selecting a IHP fireplace as the answer to your home supplemental heat­ing needs.
TABLE OF CONTENTS
Introduction ......................................Page 2
Parts Required .................................Page 2
Optional Equipment ...........................Page 2
Operating The Fireplace ....................Page 2
First Fires ..........................................Page 2
Safety Rules and Specifications for Mobile or Manufactured
Home Installation .........................Page 3
Starting And Maintaining A Fire ........Page 4
Combustion Control .........................Page 4
Refueling For Best Performance .......Page 4
Smoking – Causes And
Troubleshooting ..............................Page 4
Important Cautions ...........................Page 5
Maintaining Your Fireplace ................Page 5
Creosote ............................................Page 5
Chimney Maintenance .......................Page 5
Dealing With A Chimney Fire .............Page 5
Fuel ...................................................Page 6
Finish Door Casing Care ....................Page 6
Disposing of Ashes ...........................Page 6
Refractory Installation .......................Page 7
Door Installation ...............................Page 7
Door Adjustment ...............................Page 7
Facade Installation ............................Page 8
Framing, Facing And Mantel ..............Page 8
Hearth Extension Requirements ........Page 8
Cold Climate Installations ..................Page 8
Glass Care .........................................Page 9
Fireplace Installation .........................Page 9
Framing Dimensions .........................Page 10
Nailing Flanges ..................................Page 11
Facing And Mantel ............................Page 11
Fireplace Blower ................................Page 12
Outside Air Kit ..................................Page 12
Heatflow Convection Kit Installation .Page 13
Chimney System ...............................Page 16
US ONLY - Snap Pak Chimney .........Page 17
CANADA ONLY - Approved Chimney. Page 17 Chimney Chase And
Multiple Terminations......................Page 21
Masonry Application Instructions .....Page 22
Installation Accessories ....................Page 23
Replacement Parts ............................Page 24
Specifications ....................................Page 24
Clearances to Combustibles ..............Page
Chimney Components Lists ..............Page 25
Safety/Listing Label ...........................Page 26
Warranty ...........................................Page 27
Product Reference Information .........Page 28
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THE FIREPLACE
INTRODUCTION
The WCT6820WS wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and oper­ated properly.
Please read these instructions and retain
this manual for future reference.
Before beginning the fireplace installation,
consult the local authorities to obtain your building permit and check your local building codes. Install the fireplace only as described in these instructions and using only IHP components.
• This fireplace has been tested for CAN/ULC S610-M87 and ANSI/UL 127 under report number 307-4084. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b). Certificate number 537.
The fireplace is NOT intended for use with a
gas log set. Do not use a fireplace insert or any other product with this fireplace unless it is specified by IHP for use with this ap­pliance. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation.
• These appliances are designed to provide supplemental heat to the immediate area only. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
PARTS REQUIRED
Fireplace Model
• 6” diameter chimney - United States
Model IHP Snap-Pak, including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions
• 6” diameter chimney - Canada
Models ASHT
Security Chimneys (DTC) manufactured by DuraVent only, including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions & instructions
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provided by the venting manufacturer
..Decorative Door - Required
....(Order Separately - See Page 21)
®
& S2100 manufacture by
®
or DuraTech Canada
Front Facade kit - Required
...(Order Separately - See Page 21)
UZY5 Blower Kit (included in the fireplace).
VRUW Blower Speed Control (included)
Outside Air Kit (Included w/Fireplace)
OPTIONAL EQUIPMENT
• Additional Equipment (optional)
- Forced Air Kit
- Heatflow Convection Kit
OPERATING THE FIREPLACE
Fuel -
USE SOLID NATURAL WOOD FUEL ONLY. This appliance is designed to burn dry seasoned natural wood only (see Page 6 for a list of prohibited fuels). Failure to burn proper fuels only will void the certification and the warranty of the appliance. Hardwoods are pre
ferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. The required drying time will vary depending on the climate. Wood that is packed tight together will take longer to dry. Seasoned wood is darker in color than wet wood and will have visible cracks in the grain on the ends. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and deposits on the glass and in the chimney. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.
DO NOT OVERFIRE THIS HEATER
Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater.
FIRST FIRES
Before using the fireplace make sure to remove the plastic wrapping and EPA label on plated door. Remove any glue residue left by the label using mild soap.
The first five or six fires should be small fires of short duration (about 30 to 60 minutes). This will help cure the refractory bricks. During the first few fires of this appliance there may be some odor and smoke due to the curing of the paint, dust accumulation and burning off of lubricants used in the manufacturing process. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires.
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IMPORTANT! GENERAL SAFETY PRECAUTIONS. READ AND UNDERSTAND THESE SAFETY
RULES BEFORE YOUR FIRST FIRE.
WARNING
The fireplace must be installed with an outside air kit intake, which is included with the fire­place
WARNING
THE FIREPLACE MUST BE OPER­ATED WITH THE DOORS FULLY OPENED OR DOORS FULLY CLOSED. IF THE DOORS ARE LEFT PARTLY OPENED, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE. IF THE UNIT IS OPERATED WITH THE DOORS FULLY OPENED, THE FIRE SCREEN MUST BE USED.
WARNING
NEVER use gasoline, gasoline­type lantern fuel, kerosene, charcoal lighter fluid, naphtha, engine oil or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace at all times.
WARNING
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS OR A FIREPLACE INSERT. TO REDUCE RIS K OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE.
WARNING
Never leave your fireplace unat­tended while it is burning.
WARNING
To avoid the risk of damaging fireplace materials and increas­ing the risk of fire, do not use the fireplace to cook or warm food.
WARNING
Use care when selecting window treatments for windows located near the fireplace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of suf­ficient length to be blown in front of an open flame when the window is opened. Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fireplace opening.
WARNING
Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the limited warranty
, listings
and approvals of this system.
IMPORTANT
When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are rec­ommended (soft woods tend to burn very quickly).
• DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, poly­styrene packaging, wood prod­ucts with synthetic binders (i.e. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fires and may contain hazardous chemicals to treat insects and fungus.
• Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fireplace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property.
WARNING
Never leave children unattended when there is a fire burning in the fireplace.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air.
IMPORTANT
WHEN INSTALLED IN A MOBILE OR MANUFACTURED HOME:
• Mobile or manufactured home installations must be installed in accordance with the requirements of the Department of Housing and Urban Development (HUD) “Mobile Home Construction and Safety stan dards” for US or Canada Mortgage and Housing Corporation (CMHC) for Canada.
• The fireplace must be fastened to the floor by unfolding and screwing the small tabs on both sides at the bottom of the fireplace.
• It is necessary to have access openings, for inspection purpose only, into built-in enclosures sur rounding the fireplace installation. Such openings to require a house­hold tool for access.
• The vapor barrier of the mobile home shall be as close as possible of the location where the chimney assembly penetrates the ceiling and roof structure with no interfer ence to the required clearance to combustible material.
• When the mobile or manufactured home has a flat roof, the Attic Radia­tion Shield must be installed from below going through the roof (See Figures 22b and 22d).
• Warning: Do not install in a sleeping room.
• Caution: The structural integrity of the manufactured home floor, wall, and ceiling/roof must be maintained.
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-
-
WARNING
Neither the manufacturer nor the seller warrants “smoke free” operation nor are we respon­sible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
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WARNING
Be careful adding wood fuel to the fire or handling fireplace tools such as shovels, tongs or pokers.
WARNING
The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools. Exercise caution when adding wood to your fireplace.
Building a Fire (starting and maintaining a fire)
To start a fire, place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in between. Keep the fuel far back enough so that air can get underneath. Open the air controls fully and light the newspaper. Once the newspaper and the kindling is well ignited, close the door. Once the kindling fire is well established, cord wood can be added (see Primary Air Combustion Control section for proper operation of the air controls).
The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arrang­ing the fuel so that air can get underneath, will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited.
COMBUSTION CONTROLS
Primary Air and Air Boost Controls
There is no flue damper in the wood burning fireplace. As is common with air tight stoves, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the left side. The main source of air (primary air) entering
Combustion Air Register
Figure 1
4
the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. The air control device can also be used to add an extra boost of air especially during fire start up and reloading of the unit.
Pulling the air combustion control will induce an air boost at the base of the fire allowing an easier fire start up. When the fire is well established, the control can be pushed in to shut down the air boost allowing for a longer burn time. The combustion air control should be in the closed position (primary air and air boost) when the fireplace is not in use. This will minimize air leakage up the chimney. The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room.
Accelerated Combustion
The maximum heat output for the fireplace is achieved by burning with the door closed and the combustion air opened and pulled out. By this method, the fireplace can produce up to 55,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the fireplace.
Use caution when firing with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the firebox.
Medium Combustion
This is the recommended mode of operating the fireplace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed and pushed in to close the air boost. The precise setting will depend on many factors, including chimney length and the moisture content of the wood.
Push to Close
Air Boost
Pull to Open
Air Boost
Close
Open
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/4” to 1/2”. Three medium size pieces of wood should be burning on a bed of hot coals. The heat output will be approximately 30,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may be burned using this method but the time will be substantially reduced.
Slow Combustion
When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there will be a notice­able change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit.
Creosote may accumulate on the glass door. This method of burning should be used only after operating the fireplace with the air control opened to produce a hot fire for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The loading time will be between 6-8 hours.
REFUELING FOR BEST PERFORMANCE
The fireplace will operate best if attention is given to operating the unit with the damper fully opened after refueling in order to bring the firebox and the chimney system up to their optimum operating temperature. Combustion efficiency is relative to firebox temperature. A temperature of 500º C (932º F) and up, with a visible flame, in the upper part of the firebox indicates a maximum efficiency. To obtain this temperature, the fireplace must be operated with the primary air and air boost controls fully opened during 10 to 20 minutes after reloading, depending on the heat and on the moisture content of the wood.
Once you have reached the desired temperature, the air boost can be closed and the primary air set to a medium setting. You know you have reached the desired temperature when, closing the primary air control, you can see a flame at the top of the firebox. The benefit of this technique will be cleaner glass, less creosoting, greater efficiency and the most pleasing fire for your enjoyment.
SMOKING – CAUSES AND TROUBLESHOOTING
To reduce the likelihood of smoking when open­ing the door, set the combustion air controls to the left before opening the door. Your fireplace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not continue. If the fireplace continues to smoke it is probably for one of the following reasons:
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A. Negative pressure in the house - As the
fire burns, air goes up the chimney. This air must be replaced through leakage into the house or through the outside air duct. When operating the fireplace, open a nearby window temporarily to check if there is adequate replacement air supply.
B. Fans operating (e.g.: range hood) - These
fans draw air out of the house and may actually cause a negative pressure in the house. Turn off all fans and open a nearby window to determine if this is the cause of the problem.
C. Wet wood - Wet or tarred wood will smoulder
and smoke instead of burn properly.
dealer can help you determine if you have properly seasoned wood for burning.
Your
D. Dirty or blocked chimney - Check to make
sure the chimney is clear and clean.
call a certified chimney sweep or use a properly sized chimney brush to clean.
If dirty
E. Chimney not long enough - The minimum
chimney height is twelve (12) feet (3.7 m) not including the fireplace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is fifteen (15) feet (4.6 m). Additional height will increase draft and will decrease the tendency to smoke.
F. Poor chimney draft - With no fire, there
should be sufficient draft to exhaust cigarette smoke introduced under the baffle. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window, roll up a piece of paper and light it. Then, hold it in the upper part of the firebox to warm up the chimney. Wait until the draft is sufficient, then start the fire.
IMPORTANT CAUTIONS
A. Do not block the hot air vents to the fire-
place as this will cause the fireplace to overheat.
B. Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.
C. Do not burn coal. The sulphur in coal will
corrode the firebox and chimney.
D. Keep combustible materials at least 48”
(1.2 m) away from the front of the fireplace opening.
E. Never leave children unattended when
there is a fire burning in the fireplace.
F. Do not use the fireplace as an incinerator
to burn paper, cardboard or construction material such as pressed wood, plywood or lu mber. Use only untreated wood. Wood protectors, metallic paper, coal, plastic, waste, beach wood, Christmas tree, sul­phur and/or oil will damage the fireplace.
G. Do not burn driftwood which has been in the
ocean or salt water. The salt will corrode the firebox and chimney.
H. Do not burn wood in the area in front of the
grate.
I. Do not allow the wood to smoulder or burn
without flame, since this will produce excessive creosote in the unit as well as increased particulate emissions.
J. Blower for forced air kit operating - Make
sure that the blower is at the “off” position when you open the fireplace door for reloading.
Smoke Detectors Recommended
Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by these appliances). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
Carbon Monoxide Monitor Recommended
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Some people are more affected by carbon mon­oxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
It is against federal regulations to operate wood heaters in a manner inconsistent with operating instructions in the manual.
MAINTAINING YOUR FIREPLACE
Have your product inspected at least once a year by a qualified service technician to ensure gaskets, air tubes, baffles, and vent­ing are in good repair to ensure proper per­formance. Have degraded items replaced by a qualified service technician.
This wood heater needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating in this manual.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.
When the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smouldering fires and by proper refuelling techniques.
Chimney Maintenance
Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you: A. Initially inspect the chimney system weekly.
From this, you will learn how often it will be necessary to clean your chimney.
B. Have your chimney cleaned by a qualified
chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.
C. Do not expect chemical cleaners to keep
your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney.
Caution: It is necessary to remove the baffle from the top of the firebox before cleaning the chimney. See “Top Baffle Removal Prior To Chimney Sweep.”
Dealing With a Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps:
1. Close the fireplace door and the combustion
air controls.
2. Alert your family of the possible danger.
3. If you require assistance, alert your fire
department.
4. If possible, use a dry chemical fire extin-
guisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion.
5. Check outside to ensure that sparks and hot
embers coming out of the chimney are not igniting the roof.
6. Do not use the fireplace again until your
chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector.
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Achieving Clean Burns
Check the exhaust in about 15 to 20 minutes (see below). Large amounts of smoke indicate an improper burn setting (either too high or too low). Adjust and recheck in 5 to 10 minutes.
OK
Figure 2
FUEL
What does “Well-Seasoned” mean?
When a tree is cut down, the wood is green, full of sap and moisture. This moisture content can exceed 80%, which must be reduced to less than 20%. Wood properly seasoned is then capable of generating the heat the stove was designed to provide.
Green wood does not burn easily. Attempting to burn green wood often results in a lot of smoke and very little fire. Time is the most important factor in seasoning wood. Ideally the moisture content should be reduced to 11-20%. NOTE:
The use of a firewood moisture meter is rec ommended to ensure the firewood contains less than 20% moisture.
Seasoning Guide
Softwoods - 6 months to 18 months Hardwoods - 12 months to 24 months
Logs that are 5” diameter across or larger should be split in half, three pieces if over 8 inches, and four pieces when over a foot across. If a tree has been dead for 2 - 4 years it still needs to be cut, split, and seasoned for 6 to 24 months depending on the wood.
8 Ft.
8'
(2.4M)
Figure 3
Prohibited Fuels
This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN:
• Garbage;
• Lawn clippings or yard waste;
• Materials containing rubber, including tires;
• Materials containing plastic;
• Waste petroleum products, paints or paint thinners, or asphalt products;
• Materials containing asbestos;
• Construction or demolition debris;
• Railroad ties or pressure-treated wood;
• Manure or animal remains;
• Salt water driftwood or other previously salt water saturated materials;
• Unseasoned wood;
• Christmas tree branches;
• Paper products, colored paper, cardboard, plywood, or particleboard;
• gasoline;
• naphtha;
• engine oil;
• flammable liquids;
• solvents;
• grease; or
• coal
-
The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
materials may overheat the fireplace, causing damage to the unit, a fire or even possibly ignit ing a chimney fire if the chimney is creosoted.
Burning unapproved fuel, resulting in excessive pollutants being emitted, may be prohibited and subject to a fine or other penalty by the authority having jurisdiction in your area.
Intense firing with these
Standard Cord of Wood
4 Ft.
(1.2M)
4 Ft. (1.2M)
4'
Top Baffle Removal Prior to Cleaning The Chimney
Before starting to clean your chimney, we recommend that you remove the top baffle to avoid creosote dust collection at the top of the baffle. Follow these steps to set the top baffle
4'
out of the way:
1. Remove the side refractory holder. They are located at the top of the refractory.
2. Lift the front baffle.
3. Slide the back baffle under the front baffle. You now have access to the chimney.
Figure 4A - Top Baffle Removal
Figure 4B - Top Baffle Removal
Finish Door Casing Care
Use a glass cleaner and a soft cloth to polish the casing. Do not use abrasives such as steel wool, steel pads or an abrasive polish for they may scratch the casing’s finish.
DISPOSING OF ASHES
Whenever ashes get 3 to 4 inches deep in your firebox, and when the fire has burned down and cooled, remove excess ashes. Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed.
Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out).
Do not leave the ashes in the house as they give off carbon monoxide and other toxic gases.
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6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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WARNING
Disposal of Ashes: Ashes should be placed in a steel container with a tight fitting lid and moved outdoors immediately. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dis­persed, they should be retained in the closed container until all cinders have thoroughly cooled.
1. Front Refractories
2. Bottom Refractory
3. Left Side Refractory
4. Right Side Refractory
5. Back Refractory
6. Front Ceramic Baffle
7. Rear Ceramic Baffle
Figure 6
7
6
4
5
3
2
1
REFRACTORY REPLACEMENT
The intense heat of the fire will normally cause hairline cracks in the refractory. These cracks can be minimized by proper curing as described in “First Fires”. They will not normally dimin­ish the effectiveness of the refractory. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, fol­low these steps:
1. Remove the front refractories
2. Remove the bottom refractory
3. Remove the left side refractory
4. Remove the right side refractory
5. Remove the back refractory
6. Remove the front ceramic baffle
7. Remove the rear ceramic baffle
To install the new refractories, follow the above steps in reverse.
DOOR INSTALLATION
The door must be installed only when the installation of the fireplace is completed. All you have to do is fit the male part of the hinge, already on the door, to the female part, which is on the fireplace. To remove the door, simply pull the door up from the hinges (see Figure 5). The door adjustment has been set at the factory. If the fit is still not perfect, you can adjust the door using the hinge screws.
DOOR ADJUSTMENT
The door may need to be adjusted to be completely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment).
Checking Door Seal
A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your fireplace.
WARNING
• Use only a IHP glass doors, specifically designed for the fireplace. The fireplace cannot be operated without door. Consult your dealer to
• select the correct replacement door.
• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.
Figure 5 - Door Installation
Hinges Adjustment
Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Gasket Adjustment Screw
7
Page 8
Facade Installation
Install the Facade per instructions provided in Facade Kit (ordered separately - see Page 20).
Framing, Facing And Mantel
The construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations (Figures 8 and 9):
A. Frame the fireplace using 2” x 3” or heavier
lumber.
B. WARNING: Combustible materials can-
not be used in the space directly above the fireplace, except for the studs above the facade that support the facing and mantel. This area must remain empty for a height of 6’8” (2,032 mm) mea­sured from the base of the appliance.
C. Frame the fireplace with vertical studs at the
sides of the fireplace running from floor to ceiling (see Figure 8). If combustible facing is to be used, position the studs back, from the front edge of the fireplace (a space that is the thickness of the facing material, so that the facing can be installed flush with the fireplace facing). Frame headers between the vertical studs only as follows:
• Place 2” x 3” or 2” x 4” headers, only along the upper part of the front, side and back faces (some codes may require a 2” x 6” on an outside bearing wall). Do not put wood or any combustible material within the area above the fireplace except on the front facing.
• Place headers only as required to sup­port the facing and mantel.
D. WARNING: The fireplace must not be in
contact with any insulation or loose fill­ing material. Cover the insulation with drywall panels around the fireplace.
Hearth Extension Requirements
The fireplace may be installed directly on a combustible floor. The supplied safety metal strip must be positioned as follows: One half under the front of the fireplace and the other half must extend on the floor over which the hearth extension will be built (see Figure 8).
* The safety metal strip must cover the entire width of the fireplace.
The combustible floor in front of the fireplace must be covered with a non-combustible ma­terial (tile, marble, stone, etc). See Figure 9.
COLD CLIMATE INSTALLATIONS
Climates where temperatures will fall below 32° F (0° C).
The heating performance of the appliance will vary depending upon the level of insulation, house design, how the appliance is operated, etc.
If this fireplace is being installed in a cold climate, it is especially important to seal all cracks around the fireplace and wherever cold air could enter the room with noncombustible material.
Fireplace
The crack between the fireplace and the hearth extension must be sealed with a non-combustible material such as sand-cement grout.
Safety Metal Strip
Floor
WARNING: THE HEARTH EXTEN­SION IS TO BE INSTALLED ONLY AS ILLUSTRATED.
Hearth Extension Non-Combustible Finish Material
1/2”
13mm
Elevated Fireplaces
u Elevated fireplace installations re-
quire a special “Z” Metal Safety Strips (field provided), in place of the safety metal strip shown above. The safety strip should extend the full width of the fireplace. When more than one safety strip is used they must overlap by a minimum of 1”. Hearth extension of an elevated fireplace must respect the same minimal dimensions as a fireplace installed directly on the floor
(Figure 9).
Figure 8 - Hearth Extension Requirements
12” Max. (305mm)
Mantel
42”
(1067mm)
Min.
Hearth Extension
18”
Figure 9
(457mm)
Non-Combustible Material
Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections. We recommend that you use the insulated wall radiation shield since it will maintain the home’s thermal barrier. AC chimney is NOT recommended in very cold climates (in areas with temperatures below 32°F (0°C).
Platform
2”
4”
(102mm)
36”
(914mm)
Fireplace
u
Area where wood Mantel can be installed
45 Deg.
17” Min.
(432mm)
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 9
GLASS CARE
Glass Replacement
The glass used for the fireplace is a high tem­perature ceramic glass (1,400° F / 760° C). If the glass breaks, it must be replaced with an identi­cal ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the fireplace. Replacement glass should be purchased from a IHP dealer (see “Replacement Parts”, Page 21). DO NOT OPERATE THE UNIT
WITH CRACKED OR BROKEN GLASS.
Glass Cleaning
The fireplace is designed to keep the glass clean under normal operating conditions. If the fireplace is operated continuously with the combustion air controls closed, the glass will tend to get dirty unless the fuel, firebox and glass are maintained at hot temperatures (see “Refueling For Best Performance”). To clean the glass, there are a number of specially designed cleaners. Your authorized IHP dealer can recom­mend a suitable cleaner which is available in your area. Regular household glass cleaners will not clean creosote. Do not use abrasives such as steel pads, steel wool or oven cleaner as they will scratch the glass.
DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS IT MAY CAUSE THE PAINT TO PEEL.
CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT WITH DOOR GASKET OR PAINT ON FACADE OR DOOR. ONCE CLOSED, CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN PROVOKE PAINT PEELING OFF.
Gasket Replacement
Remove the door from the unit (see Page 7) and lay it on a clean unabrasive surface. To replace the gasket, first remove all of the old gasket and gasket cement. Make sure that the surface is totally clean before applying new cement (a high temperature silicone caulking rated at 500° F [260° C], is suitable) or adhesion problems may result. Apply gasket cement to the gasket channel and install the new gasket. This replacement part is available from your IHP dealer in the following dimensions:
Gasket Length Dimensions Part No.
Steel Door
Around Glass
On Door Frame
69
(1753)
73
(1854)
1 x 3/16
(25 x 4.8)
5/8 dia.
(15.9)
PR-SR1685D
PR-SR1823G
Cast Door
Around Glass
On Door Frame
Table 1
69
(1753)
73
(1854)
1 x 5/16
(25 x 4.8)
5/8 dia.
(15.9)
Inches (millimeters)
PR-SR1823H
PR-SR1823G
FIREPLACE INSTALLATION
Locating The Fireplace
The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney.
If possible, you should choose a location where the chimney will pass through the house without cutting floor or roof joists (see fireplace dimen­sions Page 10).
Usually, no additional floor support is needed for the fireplace. The adequacy of the floor can be checked by first estimating the weight of the fireplace system. Weights are given on Page 21. Note the floor construction and consult your local building code to determine if additional support is needed.
The fireplace may be installed directly on the floor or on a raised base (for proper guidelines, refer to “Hearth Extension Requirements”) and a minimum of 6’8” (2 m) measured from the base of the appliance to the ceiling is required.
When selecting the location, the chimney outlet position and the direction of the wind are impor­tant factor affecting the chimney performance. To allow a maximum draft and to reduce wind turbulence, the chimney must:
• Penetrate the highest part of the roof.
• Be installed as far as possible of roof offsets, trees or any other obstructions that may cause wind turbulence and back drafts in the chimney.
• The least amount of offsets (elbows) pos­sible. NOTE: A maximum of 2 offsets is
allowed.
Outside Air Intake Facing the Wind
Figure 10
Location Recommended
Marginal Location
Wind Direction
Location Not Recommended
Location Not Recommended
9
Page 10
FRAMING DIMENSIONS
A
Back Wall of Chase/Enclosure
Rough Framing Face (Unfinished Shown)
* Zero From Back Spacer to Wall
17-3/4”
Combustion Air Kit
Including Finising Materials if any
Fireplace Opening Width A 36-1/4” 921 mm B 42” 1067 mm
Clearance
C 30-1/8” 764 mm D 13-1/2” 343 mm E 77” 1956 mm F 37-1/2” 953 mm G *24-1/2” 603 mm J 53-3/4” 1365 mm K 8” 203 mm L 1” 25 mm
Combustible materials can NOT be used in the space directly above the fireplace. Do not fill the space above the fireplace with any material (Except the wood framing)
* Total depth is 25 inches (635mm) including the
back standoff minus 1/2 inch (13mm) for drywall to be flush with the facing.
OUTSIDE CHASE
C
G
A
Corner Installation
F
20-1/2”
D
19-5/8”
J
E
2 x 3
Mi
n.
Header
Plywood 1/2”
K (allow space when framing)
Notes
Diagrams, illustrations and photo­graphs are not to scale – consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice.
All framing dimensions calculated for 1/2" dry wall at the fireplace face. If sheathing the chase or finishing with other thickness materials, calcula­tions will need to be made.
* The fireplace must not be in contact with any insulation or loose filling material. Cover the insulation with Drywall panels around the fireplace.
22-5/8”
42”
12-1/4”
7’
Min.
B
Rough Framing Face
(dimension includes finish
material inside framing, if any)
28-1/8”
9-3/4”
**
Top View
1”
10-3/8”
36-1/8”
G
14”
24”
**Heatflo Vent Outlets
B
Facing
IMPORTANT
The facade must be removable once installed. The facade is designed to overlap any facing material installed on the front of the fireplace. If thicker material is installed, use the facade as a template and make sure it can be easily removed for servicing.
1. Combustible material must be installed flush with the fireplace. It may not project in front of and on the fireplace (i.e. the steel facade of the fireplace) (Figure 16).
2. Non-combustible materials such as brick, stone or ceramic tile may proj­ect in front of and onto the fireplace facing (Figure 17).
10
Figure 11 - Framing Dimensions
17-3/4”
3-1/4”
24”
Left Side View
6-3/4
8-1/4”
22-1/2”
36”
Front View
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Right Side View
3-3/4
12-3/4
15-1/2”
Page 11
INSULATED CHASE CONSTRUCTION
Insulate Joists Same As Ceiling
Draft Stops
Firestop
CTDT Termination
Note: Non- Combustible Chase Flashing Must Be Used To Cover Chase Opening
Optional Insulation In Outside Walls Of Chase
Solid Continuous Surface
Outside Base
Insulation (Thermal Barrier)
8'
Level
... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...
Attic Radiation Shield
NOTE: It is recommended that the chase walls and floor be insulated in the same manner, using the same insulation, as the rest of the building, below the attic.
6’ 8” (2 m) Min.
7’
(2.1 m)
Min.
Roof Support
Firestop
Storm Collar
Flashing
FIREPLACE
Floor Ceiling Wall
• Must have the same firestopping resistance as adjacent wall.
• Must have the same insulation as adjacent ceiling.
• Follow local rules regarding framing construction.
Drywall or Any Rigid Material
8’
(2.4 m)
Level
SEE NOTE
Figure 12
1/2” Plywood
Nailing Flanges
Four nailing flanges are provided to secure the fireplace to the floor (see Figure 13). Bend the nailing flanges down so that each flange is flush with the floor, then using nails or screws, secure the fireplace to the floor (2 places each side). The heads of the screws or nails must be large enough to completely cover the holes in the nailing flanges.
Fireplace Side
Unbend to floor and nail/screw
Nailing Flange
(2 places each side)
Figure 13
Mantel and Facing
The mantel must be installed at least 42” (1067 mm) above the base of the fireplace (Figure 15).
2” x 4”
Fireplace Frame Section
(Top View)
1
2
6
1
2
1. Fireplace
2. Front of fireplace
3. Wood frame (2” x 3” min)
4. Drywall
5. Tiles
6. Rock board or other
7. Brick
Figure 14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3
5
3
4
7
Mantel and Facing
(Side View)
Mantel
4
42” (1067mm)
Rock Board or Other
Noncombustible Facing
Drywall
Rock Board or Other
Noncombustible Facing
Figure 15
Drywall
2 x 3 Min. (51mm x 76mm)
Standoff
11
Page 12
Only non-combustible mate­rial should be superposed or projecting over the front of the fireplace.
Figure 16
Noncombustible Facing
Drywall
(1067mm)
Min.
2 x 3 Min.
Rock Board or Other
Standoff
42”
OUTSIDE AIR KIT
It is mandatory to install an outside air connection to the wood burning fireplace. The following components are required and are included with the fireplace:
• Outside air kit (includes 4 inch flex that goes up to ten (10) feet long)
• 4” Adaptor for fireplace connection
The outside air assembly must be installed according to the following requirements:
Outside Air Installation
The outside air assembly may be installed according to the following requirements:
A) Duct length should be kept to a minimum. The maximum length of a 4” interior diameter (100
mm) insulated flexible duct is twenty (20) feet (6.1 m). (See note below).
B) The air intake register must not be installed more than ten (10) feet (3050 mm) above the base
of the fireplace.
C) The fresh air must come from outside the house. The air intake must not draw air from the
attic, basement or garage.
D) The air intake should be installed where it is not likely to be blocked by snow or exposed to
extreme wind and away from automobile exhaust fumes, gas meters and other vents.
E) The duct and register may be installed above or below floor level.
Make a 4-1/4” (110 mm) hole in the outside wall of the house at the chosen location. From outside, place the outside air register in the hole (open side down) and fasten the register to the wall with screws as shown (see Figure 18). Slip the pipe into the insulated sleeve. Place the insulated pipe over the register tube and over the fireplace’s outside air connector (see Figure 19). At each end, carefully pull back the insulation and plastic cover exposing the flexible pipe. Using the aluminium tape provided, wrap the tape around the joint between the flexible pipe and the air inlets. Carefully push the insulation and plastic cover back over the pipe. Using aluminium tape, fasten the plastic cover in place.
NOTE: We recommend not to exceed twenty (20) feet of 4” flexible pipe. If you require a longer length we recommend that you use a 5” diameter flexible pipe for the complete run up to thirty (30) feet and a 6” diameter pipe for a run of up to forty (40) feet.
Figure 17
FIREPLACE BLOWER
The fireplace comes equipped with a heat acti­vated blower. It is located in the bottom of the fireplace, towards the back. It uses 120V and must be connected to the main electrical circuit by a qualified electrician. For connection, use the electrical box supplied with the unit located on the bottom right corner of the fireplace.
If you wish to adjust the blower speed, the variable speed control (VRUW) provided must be installed in line with the wiring. Again, use a qualified electrician for installation.
If the blower requires servicing, 1- Remove the doors and decorative facade. 2- Remove the screw located below the blower
motor that holds it to the back of fireplace.
3- Pull the blower out of the unit through the
square hole located in the front bottom right corner.
12
Outside Intake
Screw
Opening Facing Down
Wall
Figure 18 -Outside Connection
Fireplace Connection
Aluminum Tape
Plastic Cover
Insulation
Flexible Pipe
Figure 19
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Aluminum Tape
Aluminum Tape
Plastic Cover
Insulation
Flexible Pipe
Aluminum Tape
Fireplace
Page 13
HEATFLOW CONVECTION KIT INSTALLATION
The wood burning fireplace is approved for use with a Heatflow Convectin Kit (hot air ducting system).
KIT CONTENTS (See Figure 20):
EPA Fireplace - HeatFlo Convection Kit
Cat. No. Model Description
F3790 EPA-HEATFLO-KIT EPA Heatflo Conv. Kit
Table 2
The Ducted Flex Kit must use both hot air outlets and includes:
2 ea. Wall Thimble Assembly (item #1) 2 ea. Duct Adaptor (item #2) 2 ea. Duct Ring (item #3) 8 ea. #6-18 X 2 Drywall Screw (item #4) 22 ea. #10-16 X 3/4” Hex-Unslotted Drive Zinc Finish Self-Drilling Screw (item #5) 2 ea. 2 Ply 8” Dia. X 10’ Aluminum Flex with R4 Insulated Sleeve (item #6) 2 ea. Grill, White (item #7) 4 ea. #6-18 X 1-1/2 White Oval Head Zinc Plated Phillips Screws (item #8) 1 ea. Instruction Sheet
(Item #6)
2 Ply 8" Dia X 10' Aluminum Flex With R4 Insulated Sleeve (Qty 2)
(Item #5)
#10-16 X 3/4" Hex-Unslotted Drive Zinc Finish Self-Drilling Screw (Qty 22)
(Item #3)
Duct Ring (Qty 2)
See Detail B
(Item #2)
Duct Adaptor
(Qty 2)
TOOLS NEEDED:
5/16” hex driver and no. 2 Phillips screwdriver
GENERAL INFORMATION
If you encounter any problems, need clarification of these instructions or are not qualified to properly install this kit, contact you local distribu­tor or dealer.
Read this instruction sheet in its entirety before beginning the installation.
ALL WARNINGS AND PRECAUTIONS IN THE INSTALLATION AND OPERATION MANUAL PROVIDED WITH THE APPLIANCE APPLY TO THESE INSTRUCTIONS.
TURN OFF THE APPLIANCE AND ALLOW IT TO COMPLETELY COOL BEFORE PROCEEDING.
See Detail A
(Item #8)
#6X1-1/2 White Oval Head Zinc Plated Phillips Screw (Qty 4)
(Item #4)
#6-18 X 2" Drywall (Qty 8)
Detail B
Figure 20 - General Assembly
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
(Item #1)
Wall Thimble Assembly (Qty 2)
(Item #7)
Grill White (Qty 2)
Detail A
13
Page 14
HEATFLOW CONVECTION KIT INSTALLATION (continued)
INSTALLATION INSTRUCTIONS:
For approved installations, the ducted flex kit must meet the following requirements:
Minimum height: 68” (1,7m)
The height of the louver must be measured from the base of the fireplace to the center point of the louver.
Minimum Ceiling and Side Wall Clearances: 11” (280mm)
Louver ceiling and side wall clearance must be measured from the bottom of the ceiling or from the side wall to middle point of the louver.
Maximum Length: 10’ [3.1m] (See Figure 21)
It is recommended that the ducted flex kit duct system be installed in the following order:
1. Plan and frame fireplace and outlet locations prior to ducted flex kit installation.
2. Remove the two 8” diameter cutouts on top of the fireplace. Then, cut the insulation in order to obtain two 8” diameter openings and remove the insulation.
3. On the duct adaptor, bend the appropriate tabs down so that the bottom of the adaptor is just below the bottom of the insulation.
4. Align the collar slots with the holes in the adaptor; fasten the collar and the adaptor to the top of the fireplace using 3 of the sheet metal screws provided. The collar will fit loosely around the openings (see
Figure 22).
Framing
5/8" [16mm]
Finished Wall
11" [280mm]
[305mm]
Grill
Wall Thimble
12"
Min.
11" [280mm]
Side Wall
3/8" [10mm]
Min.
12-5/8" [321mm] Min. Offset
Ceiling
68" (1.7m)
Min.
14
Figure 21 - Clearances
Duct Ring
Duct Adaptor Tab
Figure 22 - Collar Slot and Adaptor Tab Alignment
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 15
HEATFLOW CONVECTION KIT INSTALLATION (continued)
5. Fit the wall thimble onto the flex-pipe, prior to the wall thimble installation, and fasten together using 4 sheet metal screws. Measure from top of fireplace to planned outlet location and trim the flex-pipe if necessary.
6. Install the wall thimble to the outlet framing using 4 of the supplied wood screws and run the flex pipe to fireplace.
7. Attach the bottom of the flex-pipe to the duct adaptor on the unit and secure us­ing 4 of the supplied sheet metal screws. Bring the outside insulation and sleeve down to the top of the unit, ensuring that the openings in the duct adaptor, (left by bending the adaptor tabs down) are fully covered (see Figure 23).
Insulated Flex
Top Of The
Insulation
Duct Adaptor To Be Flush Or Below the Unit Insulation
Unit
Unit
Pipe
Adaptor
Duct
Bring Insulation to the Top Of the Unit, Covering the Opening Left By Bending the Tab Down
Figure 23 - Duct Adaptor Connection
INSTALLATION NOTES:
• When framing for the outlet grill: The minimum height from the bottom of the unit to the center of the outlet is 68” (1.7m) with the minimum distance from the center of outlet to the ceiling and for the center of the outlet to a side wall of 11” (279mm).
• Do not connect the hot air ducts to a central heating system.
• Use only IHP grills and components as described in this manual.
• Ensure that the flex insulation and sheathing do not touch the flue pipe.
• Never allow the pipe to pitch downwards. Never route the piping downwards.
• The hot air outlet grills must be installed with the louvers pointing downwards.
• The hot air outlets can be installed in the same room as the fireplace, or one or both of the outlets can be installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher outlet
• When traversing a combustible wall or floor, a firestop (not provided) must be installed at the wall or floor penetration. Maintaining a minimum 1” (25mm) clearance between the ducts and any combustible material, the hole size must be 13” X 13” (330mm X 330mm) (see Figure 24).
• Install to local codes and regulations.
Outlet
Grill
10'
(3.1m)
Max.
13"
[330mm]
Firestop
13"
[330mm]
10' (3.1m) Max.
Outlet
Grill
Figure 24 - Wall Penetrations
15
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 16
THE CHIMNEY SYSTEM (UNITED STATES & CANADA)
Chimney Installation Notes
1. The IHP fireplace model WCT6820WS may be installed only with IHP 6” Snap-Pak chimney in the United States or Security Chimney models ASHT & S2100 or DuraVent model DuraTech Canada (DTC) in Canada. The 6” & 7” Security systems are approved in Canada with the use of an adaptor.
2. If possible, install an interior chimney as it will provide better perfor­mance. In areas with continuous temperatures below -18° C (0° F), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor start-up characteristics. Exterior chimneys are also prone to down-draft with dry and flow reversal. Installations-which are located on lower floors in the house-such as in a basement, in combination with an outside chimney, are especially prone to flow reversal.
3. A chimney venting a fireplace shall not vent any other appliance.
4. The minimum chimney height is twelve (12) feet (3.7 m). To compen­sate for altitude, add 18” (450 mm) to the chimney for every 2,000 feet (600 m) above sea level.
5. All chimney installations must include at least one support. Re-
ducing the amount of chimney weight on the fireplace will help avoid the noise created when the fireplace expands. This can be achieved by having the chimney supported by the supports. The maximum chimney length that can be supported by the fireplace is nine (9) feet (2.75 m).
6. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any wall, roof or building within ten (10) feet (3m) of it.
7. If the chimney extends higher than five (5) feet (1,500 mm) above its point of contact with the roof, it must be secured using a roof brace.
8. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion problems.
9. Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2” (50 mm) clearance between the chimney and any combustible materials. Do not fill this 2” space with insulation or any other combustible material.
10. Portions of the chimney which may extend through accessible spaces must be enclosed to avoid contact with combustible materials or damage to the chimney.
11. When offsets are used, the pipe may not penetrate a ceiling or floor unless it is running vertical (no 30° offsets).
NOTE: 2” clearance to combustibles around chimney components required.
NOTE: Blown or fill type insulation materials must not be in contact with
the fireplace or in the enclosure frame as described in ‘’Enclosure’’ section.
NOTE: Local codes may not require firestopping at the ceiling levels for outside chase installations. However, it is recommended for safety and the reduction of heat loss.
16
Page 17
UNITED STATES ONLY CHIMNEY INSTALLATION INSTRUCTIONS USING IHP SNAP PAK (SP)
UNITED STATES APPROVED VENTING SYS­TEMS:
6” diameter chimney: Model IHP Snap-Pak,
including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions
5. The first chimney section through the joist area into attic is to be approximately two (2) feet. If the pipe sections in the attic are not enclosed, an insulation shield (SPIS) must be installed. Lower the insulation shield (SPIS) over the SP pipe until the SPIS flange is resting on the joist. Secure the SPIS in place by nailing the flange to the joist. See Figure 27. If the section within the attic area is to be chase enclosed, the SPIS is not required.
WARNING: Do not place any type of insulation in the required clearance spaces surrounding
the chimney.
6. Continue the chimney to the roof. See “Flashing Installation”and “Termination” sections.
A
INSTALLATION THROUGH FLAT CEILING(S)
1. Using framing lumber equal to ceiling joist size, frame ceiling opening as shown in Figure 25 and Table 3.
Chimney Flue Diameter
6” A 12-7/16” B 12-7/16”
Table 3
If the area above the ceiling is an attic, go to step 5.
2. Install SNAP-PAK chimney sections start­ing at the top of the appliance. Leave the first section loose until the installation is complete to allow the chimney to be ro­tated, easing the installation of any offsets if they are used. Secure subsequent sec­tions by pushing together until stop-locked
(see Figure 26).
3. If IHP Elbows are to be used because the chimney is to be offset, refer to “Instal­lation of Elbows” section. Directly above
the Center of the flue in the ceiling support, mark the ceiling. A plumb bob is normally used to find the center. Cut an opening in the ceiling using Figure 25 and Table 3.
4. At each ceiling penetration, a firestop (SPFS) is required. Insert the SPFS into the joist area prepared in Figure 25.
NOTE: When the chimney extends between floors-which can be occupied-the chimney must be enclosed to prevent contact. As previously noted, 2” minimum clearance to combustibles is to be maintained at all times.
Figure 25
Figure 26
B
Framing lumber of equal size to the joist should be used.
FEMALE END
ATTACH FOR LOCK
BUTTON LOCK
MALE END
INSULATION SHIELD (CAT. NO. SPIS)
NAIL
FIRESTOP
(CAT. NO. SPFS)
Figure 27
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
17
Page 18
INSTALLATION THROUGH A SIDE WALL
1. It is recomended that exterior mounted
chimneys be enclosed below the roof line in geographical areas experiencing sus­tained low ambient temperatures to help reduce or limit condensation, creosote buildup and poor draft.
2. Locate the area where the chimney section
is to penetrate the vertical wall studs. Cut and frame an opening so that the flue is centered between the vertical wall studs. Frame opening per Figure 28 and Table 4.
Chimney Flue Diameter
6” A 12-7/16” B 13”
Table 4
WALL FIRESTOP (CAT. NO. SPWF)
CHIMNEY PIPE
(CAT. NO. SP)
AIR CLEARANCE 2” TO COMBUSTIBLES
CHIMNEY TEE (CAT. NO. SPST)
WALL SUPPORT ADAPTOR
3. A 2-piece wall firestop (SPWF) must be installed in the framed opening from out­side. The stainless portion is first installed from th outside of the opening. Push the remaining half through the opening from the inside until the plate is flush with stud. Use four (4) # 10 x 2-1/2” wood screws to attach opening (see Figure 29). Seal the outside plate with RTV sealant or similar.
A
Figure 28
18
CAPPED CLEANOUT SUPPLIED WITH SPST
WALL SUPPORT
Figure 29
WALL SUPPORT ADAPTOR ASSEMBLY (1 EA.)
CLAMPS (4 EA.)
SUPPORT PLATE (1 EA.)
LEFT GUSSET
B
(CAT. NO. SPTS)
10-32 HEX NUTS & MACHINE SCREWS SUPPLIED WITH SPTS (8 EA.)
RIGHT GUSSET (ATTACH GUSSETS TO WALL STUDS USING 5/16” X 2” LONG LAG SCREWS)
Figure 29a
4. Remove the wall support adaptor pieces from the SPTS box and attach the adaptor to the bottom of the tee by inserting it into the bottom of the tee and push to lock.
5. Push the side portion of the tee into the opening in the wall firestop.
6. Assemble the right and left gussets to the support plate using the hardware provided.
7. Attach wall support plate to wall support adaptor using 4 clamps provided. Do not tighten.
(See Figure 29a).
8. Align the wall support with the wall and secure it to the wall studs using 5/16” x 2” lag screws (not provided). DO NOT SECURE TO SIDING. For masonry walls, use 5/16” x 2” masonry lag bolts.
9. Install the tee cap to the bottom of the wall support adaptor with a minimum of two (2) #10 x 1/2” sheet metal screws.
10. Position the tee and the adaptor on wall support to maintain 2” clearance to combustibles. AT THIS POINT TIGHTEN CLAMPS.
11. Slide IHP chimney pipe into top of tee. Align male and female ends. Push down on pipe sec­tions until locked. As sections are added, it will be necessary to secure them to the outside wall with bands (SPWB) at eight foot intervals and 2” from combustibles. Wall Bands (SPWB) are secured to the chimney by placing band around the chimney and tightening clamping bolt. The assembly is anchored to the wall studs (not the siding) with 5/8” x 2” lag bolts. To complete the chimney installation, see “Flashing Installation” and “Termination” sections.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 19
ELBOW INSTALLATION
1. IHP provides a 15° (SPSE15) and 30° (SPSE30) Elbow to allow chimneys to avoid framing members or roof peaks. A maximum of 30° from the vertical is allowed, and a total of four elbows (two pair) for each chimney installation. Maintain 2” clearance to com­bustibles.
2. Attach the elbow(s) to the chimney pipe or other support part and push to lock. Using the offset chart, add chimney sections between the elbows. A support band (SPSB) is required at the upper elbow of the pair to support the load, as shown in Figure 30. Attach the upper elbow to bring the chimney back to vertical.
Offset combinations: see Table 5 and illustration, Figure 31.
NAILNAIL
SUPPORT BAND (CAT. NO. SPSB)
4’ MAX.
4’ MAX.
A
B
FLASHING INSTALLATION
1. Continue the SP chimney to the roof. Cut the roof opening, cen­tered over the chimney. A 2 inch-airspace around the chimney is required as it penetrates the roof. The size of hole in the roof will vary depending on the roof pitch.
2. Install the next SP chimney section through the roof. See Figure 32.
NOTE: If your roof is already shingled, be sure to slide the upper edge under the shingles to prevent leakage.
3. Install a bead of caulk around the pipe at the top edge of the flash­ing. Wrap the storm collar around the pipe and imbed the edge in the caulk to prevent leakage around the pipe.
4. Continue to install pipe sections until the proper termination height is reached. See termination section.
AS SHOWN IN FIGURE 33 2” CLEARANCE
DIM. WILL VARY WITH ROOF PITCH (Must maintain 2” clearance to combustibles)
2” CLEARANCE
FIRESTOP
Figure 30
6” DIAMETER CENTER LINE OFFSET TABLE
A 15° Angle 30° Angle
Length No. Pcs. B C B C
0 0 18-7/16” 2-1/4” 20-3/16” 5”
6” 1 22-13/16” 3-3/8” 24-1/16” 7-1/4” 12” 1 28-5/8” 4-15/16” 29-1/4” 10-1/4” 18” 1 34-3/8” 6-1/2” 34-7/16” 13-1/4” 24” 1 40-3/16” 8-1/16” 39-5/8” 16-1/4” 30” 2 44-1/2” 9-1/4” 43-1/2” 18-1/2” 36” 1 51-3/4” 11-3/16” 50-1/16” 22-1/4”
42 2 56-1/8” 12-3/8” 53-15/16” 24-1/2” 48”* 1 63-3/8” 14-1/4” 60-7/16” 28-1/4” 54”* 2 67-3/4” 15-7/16” 64-3/8” 30-1/2” 60”* 2 73-1/2” 17” 69-1/2” 33-1/2” 66”* 2 79-11/16” 18-1/2” 74-3/4” 36-1/2” 72”* 2 85-1/2” 20-1/16” 79-15/16” 39-1/2” 78”* 3 89-7/16” 21-1/4” 83-13/16” 41-3/4” 84”* 2 96-11/16” 23-3/16” 90-5/16” 45-1/2” 90”* 3 102-3/8” 24-3/8” 94-3/16” 47-1/2” 96”* 2 108-1/4” 26-5/16” 100-11/16” 51-1/2”
Figure 31
C
Table 5
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 32
DO NOT
OBSTRUCT OPEN-
ING IN FLASHING
Figure 33
CONTEMPORARY CAP (CAT. NO. SPC)
CAULK
STORM COLLAR (CAT. NO SPSC)
FLASHING (CAT. NO. SPF5) OR GREATER DEPEND-
ING ON PITCH
19
Page 20
TERMINATION
Many building codes specify a minimum chimney heights above the roof top. These specifications are summarized in what is known as the “Ten Foot Rule”. This rule states:
If the horizontal distance from the side of the chimney to the peak of the roof is 10 feet or less, the top of the chimney must be at least 2 feet above the peak of the roof, but never less than 3 feet in overall height above the highest point where it passes through the roof (Figure 34).
If the horizontal distance from the side of the chimney to the peak of the roof is more than 10 feet, a chimney height reference point is established on the surface of the roof a distance of 10 feet from the side of the chimney in a horizontal plane. The top of the chimney must be at least 2 feet above this reference point, but never less than 3 feet in height above the highest point where it passes through the roof (Figure 35).
These chimney heights are necessary in the interest of safety and do not ensure smoke free operation. Trees, buildings, adjoining roof lines, adverse wind conditions-etc., may create a need for a taller chimney, should smoking occur.
IF 10
FEET OR
LESS
THEN BUT
Additional support is required above the roof if the chimney height exceeds four (4) feet.
Select the proper support for your application-using either a roof brace (Figure 36), or a support band with guy wires (Figure 37)
SP ROOF BRACE INSTALLATION
1. Assemble the attachment support band (SPSB) around the chimney, and clamp it in place at the desired height using the nut and bolt provided.
2. Loosely attach the support legs to the bolts on the attachment band using hardware provided.
3. Position the support legs as shown in Figure 36. The length of the support legs can be adjusted by loosening the bolt on the leg clamp.
4. Secure legs to roof using screws provided. Seal screw holes to prevent roof leaks.
5. Tighten all hardware.
Figure 34
Figure 35
FOR HEIGHTS
FROM 4’ TO 8’
IF 10
FEET OR
MORE
MUST BE AT
LEAST 2 FEET
10 FEET
THEN BUT
REFERENCE
POINT
SPRB ROOF BRACE
LAG BOLTS
MUST BE AT
LEAST 2 FEET
FOR HEIGHTS
EXCEEDING
8’ UP TO 20’
NEVER LESS
THAN 3 FEET
NEVER LESS THAN 3 FEET
SPSB SUPPORT BAND
GUY WIRES
(1/4” MINIMUM CABLE
DIAMETER)
LAG BOLT
20
ROOF
Figure 36
ROOF
Figure 37
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 21
CANADA ONLY CHIMNEY INSTALLATION INSTRUCTIONS USING SECURITY
CHIMNEY CHASE AND MULTIPLE TERMINATIONS
For the purpose of this manual, a chimney chase is considered a part of the chimney system rather than part of a building. The termination must be placed a minimum of 18” (460 mm) above the chase.
CHIMNEYS ASHT
CANADA APPROVED VENTING SYSTEMS:
6” diameter chimney - Canada
Models ASHT
DuraTech Canada (DTC) manufactured by DuraVent only, including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions and instructions provided by the venting Manufacturer
Reference the installation instructions provided by venting manufacturer.
CHIMNEY ADAPTOR-CANADA ONLY
The fireplace is normally supplied with a chimney adaptor suitable for use with IHP SnapPak venting. In Canada, the use of Security Chimneys ASHT adaptor is required (Security part number 6IHP1* or 6IHP2**). * One inch wall ** Two inch wall
Chimney Adaptor - Canada only
®
& S2100 manufacture by Security Chimneys® or
For installations where more than one chimney is located in the same chase or within the same area, we suggest that their terminations be separated by at least 16” (410 mm) horizontally, and 18” (460 mm) verti­cally. This separation is to prevent smoke migrating from one chimney to another (see Figure 39).
18” (460 mm)
16” (410 mm)
Figure 39
18” (460 mm)
16” (410 mm)
18” (460 mm)
Figure 38
21
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 22
INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATIONS FOR BOTH UNITED STATES AND CANADA
WARNING: Before starting the installation, the masonry chimney must be inspected by a qualified chimney sweep.
The following requirements must be followed:
1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing bricks that could inhibit correct installation of the liner.
2. The clearance to combustible must be a minimum of 1” between the outside of the masonry and any wood framing or loose insulation.
3. The chimney must be built in accordance with the current building code.
4. No other appliance can be connected to the same chimney.
5. The clearances to combustible for these fireplace connectors are 2” on the side and bottom and 16” at the top.
6. The connector parts are not necessary if the connection between the insulated length and the stainless steel liner is done within the masonry chimney.
Installation:
Rigid stainless liner or stainless flex must be used and listed to UL-1777 for US applications and ULC-S635 for existing masonry or ULC-S640M for new masonry applications in Canada. The steel rigid or flex liner must be rated at 2100º F (1100º C).
Follow these steps:
1. Position the fireplace in its location. Temporarily install the 30° insu­lated elbow on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney.
2. In the middle of the oval, drill a hole in the masonry chimney at 30º.
3. Increase the size of the hole until a 30º liner elbow can be easily slipped through.
4. Slide the liner down from the top of the masonry chimney until you reach the hole level.
5. Slip through the hole a 30º liner elbow and connect it to the liner.
6. Add a small liner section to the other end of the liner elbow which will allow the liner to extend at least 12” (measured at the top of the liner) from the masonry chimney.
7. Seal the opening around the liner with high temperature refractory cement.
8. The next steps must be done in the following order:
See typical installation illustrated below (Figure 40).
A. Select the insulated pipe length that will fit between the 30° insulated
elbow on top of the appliance and the exposed liner so that it will slide at least 2” over the liner section (You may need to cut the liner for a better fit).
B. Take that section and attach the pipe to the insulated liner connector
and slide it over the liner. Make sure you have enough opening to be able to install the elbow without difficulty.
C. Install the 30º elbow on the fireplace. D. Slide the length section back down on the elbow and twist lock the
two together.
E. Pull the cover down over the length and install the insulation pad over
the liner; be careful to cover the liner completely.
F. Slide back the cover over the insulation and fix it in place using the 3
metal screws supplied.
Figure 40
Insulated Elbow - SnapPak for United States, ASHT for Canada
6’ 8”
Insulated Liner Connector
3 Screws
High-Temp. Cement
Fireplace
1” Clearance
Firestop
Stainless Steel Liner
30° Liner Elbow
Liner Must Slide at Least 2” Inside Length
Insulated Length
Masonry Chimney, New or Existing
22
Page 23
OPTIONAL INSTALLATION ACCESSORIES
Installation Accessories
Description Cat./ Part No.
Facades (Required - Order Separately)
Facade Black, BTCEFBK BTCEFBK
Doors (Required - Order Separately)
Door, Black Steel, BTCECBK F1849
Cast Iron Door, Black, BTCECBKC F1851
Outside Air Kit (included with fireplace)
Outside Air Coupler To Connect Outside Air (UZI) To Fire­place, UZIAD
Outside Air Ducting - includes 4” insulated flex x 10’ long, UZI UZI
UZIAD
EPA Fireplace - HeatFlo Convection Kit
EPA Heatflo Conv. Kit, EPA-HEATFLO-KIT F3790
Fireplace Kits
Description Cat./ Part No.
Central Forced Air Kit Accessories
Central Forced Air Kit, Central forced air kit including: blower (BISZY), flex adaptor (BISAF), 2 clamps, variable speed control (VRUW), thermo-disk (VTU), fan to flexible pipe adaptor (BISAVF), back draft damper (BISBD), aluminium tape, BISFWK-1
Flexible pipe 5” I.D. x 15 ft. Long, 5FLEX15 5FLEX15
Flexible pipe 5” I.D. x 30 ft. Long, 5FLEX25 5FLEX25
Heating and cooling thermostat, 24V, HCTW HCTW
BISFWK-1
23
Page 24
SPECIFICATIONSREPLACEMENT PARTS LIST
WCT6820WS Replacement Parts
Description Part/Cat. No.
Blower (heat activated on/off pre-wired), UZY5 UZY5
Blower motor speed control (wall mount), VRUW VRUW
Snap Disc, Blower VTU
Baffle refractory (2 pieces) PR-ISO2205
Back refractory PR-SR2618
Right side refractory PR-SR2619D
Left side refractory PR-SR2619G
Bottom refractory PR-SR2201
Front refractory, right side PR-SR2202D
Front refractory, left side PR-SR2202G
Door handle PR-SR1787
Hinge Assembly, Fireplace and Door PR-SR2395TCE
Decorative Screw Caps, Black (2) PR-SACMEFBK
Decorative Screw Caps, Brushed Nickel (2) PR-SACMEFBN
Ceramic glass panel PR-SR2222-1
Secondary air tube PR-SR2271
Cast-iron Log Retainer Supports - Grate (2) PR-SR2324
Cast Iron Log Retainer Bar PR-SR2323
Gasket Kit, Glass, 69” (1 x 5/16”) (steel and cast doors) PR-SR1823H
Gasket Kit, Steel Door Frame, 73” (5/8” dia.) PR-SR1685D
Gasket Kit, Cast Door Frame, 73” (5/8” dia.) PR-SR1823G
Touch-up Paint, Aerosol, Black Metallic SBMB6309 H8159
Touch-up Paint, Charcoal (for hammered steel facade) PR-P6201
Coupler, Outside Air (connects UZI to fireplace) UZIAD
Coupler for AC Chimney (connects ACZI to fireplace) H3274
Blower 250 CFM for central forced air kit, BISZY BISZY
Blower variable speed control with decorative wall plate for (BISZY), VRUW
Thermo-disk, on/off blower control (for BISZY), VTU VTU
Blower to flexible pipe adaptor, BISAVF BISAVF
Backdraft damper, BISBD BISBD
Fireplace to Flex adaptor and 2 clamps, BISAF BISAF
WCT6820WS Metal Fab Collar and Sleeve F4189
VRUW
Cat. No. Model
F1792 WCT6820WS
Model Emission Rate Heat Output
WCT6820WS 3.7 g/hr 10,442-27,746 btu/hr 63%
EPA Estimated
Efficiency
Product Reference Information
Weight 300 lbs
Height 36”
Width 36”
Depth 24-1/2”
Firebox W x H x D - measured in front 22” x 11-3/4” x 12”
Chimney Weight ASHT (6” dia) 6.25 lb per linear foot
Chimney Weight AC (6” dia.) 3.25 lb per linear foot
Chimney weight S-2100+ (6” dia.) 10.8 lb per linear foot
CLEARANCE TO COMBUSTIBLES
The following clearances meet the minimum requirements for a safe installation;
Side wall: 17” (324 mm) measured from the fireplace side Ceiling: 6’ 8” (2,032 mm) measured from the base of the fireplace Fireplace enclosure:
Bottom: 0” Side: 0” to standoff Back: 0” to standoff Top: Do not fill the space above the fireplace with any material (Except the wood framing. See Page 10, Figure 11)
Chimney: 2” (50 mm) Mantel: 42” (1067 mm) measured from the base of the fireplace.
Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards.
24
Page 25
SECURITY CHIMNEYS® AND DURAVENT® - PARTS AND COMPONENTS LISTS
The components listed below must be ordered from Security Chimneys DuraVent Distributor or Dealer for ordering information.
®
or DuraVent®. Contact your Security Chimneys or
Security Chimneys 2125 Monterey, Laval, Quebec Canada, H7L 3T6 securitychimneys.com
®
450-973-9999 1-800-361-4909 (USA) 1-800-667-3387 (Canada)
Secure Temp ASHT 1” High Temp. Insulated Stainless Steel Chimney
6” I.D. and 8” O.D., Double-Wall Stainless Steel, Listed to
CAN/UCL-S604, UL-103HT and CAN/ULC S629
Description Part/Cat. No.
Lengths and Misc. Chimney Components
8” length, 6” Dia. 6L8
12” length, 6” Dia. 6L12
18” length, 6” Dia. 6L18
24” length, 6” Dia. 6L24
36” length, 6” Dia. 6L36
48” length, 6” Dia. 6L48
Adjustable Length 12”, 6” Dia. 6LA
15º elbow, 6” Dia. 6E15
30º elbow, 6” Dia. 6E30
Rain Termination Cap, 6” Dia. 6CC
Spark Arrester Screen (universal spark arrester band) PE
Wall Band BM
Supports
Offset Support SO
Roof Support ST
Roof Brace BS2
Firestops
Firestop 6BF
Radiation Shield 6RS
Insulated Attic Radiation Shield 6RSA2
Insulated Wall Radiation Shield 6RSM
Insulated Wall Radiation Shield, 30º 6RSMI30
Uninsulated Wall Radiation Shield, 30º 6RSM30
Attic Radiation Shield ACRSA
Roof Flashings
Flat Roof Flashing 6FR
1/12 - 7/12 (5º - 30º) 6FAR
8/12 - 12/12 (30º - 45º) 6FBR
Storm Collar 6FC
M&G DuraVent 877 Cotting Court, Vacaville,
1-800-835-4429
California, 95688 duravent.com
DuraTech DTC 1” High Temp. Insulated Stainless Steel Chimney
6” I.D. and 8” O.D., Double-Wall Stainless Steel, Listed to
CAN/UCL-S604, UL-103HT and CAN/ULC S629
Description Part/Cat. No.
Lengths and Misc. Chimney Components
8” length, 6” Dia. 6DTC-08SS
12” length, 6” Dia. 6DTC-12SS
18” length, 6” Dia. 6DTC-18SS
24” length, 6” Dia. 6DTC-24SS
36” length, 6” Dia. 6DTC-36SS
48” length, 6” Dia. 6DTC-48SS
Adjustable Length 12”, 6” Dia. 6DTC-12TASS
15º elbow, 6” Dia. 6DTC-E15SS
30º elbow, 6” Dia. 6DTC-E30SS
Rain Termination Cap, 6” Dia. 6DTC-VC
Spark Arrester Screen (universal spark arrester band) DTC-SA
Wall Band DTC-WSU
Supports
Offset Support DTC-RESU
Roof Support DTC-RS
Roof Brace DTC-XRB
Firestops
Firestop 6DTC-FS
Radiation Shield 6DTC-FRS
Insulated Attic Radiation Shield 6DTC-ISI
Insulated Wall Radiation Shield 6DTC-WTI
Insulated Wall Radiation Shield, 30º 6DTC-WRSI30
Uninsulated Wall Radiation Shield, 30º 6DTC-WRSI45
Attic Radiation Shield 6DTC-ISIA
Roof Flashings
Flat Roof Flashing 6DTC-FF
1/12 - 7/12 (5º - 30º) 6DTC-F7
8/12 - 12/12 (30º - 45º) 6DTC-F12
Storm Collar 6DTC-SC
25
Page 26
SAFETY / LISTING LABEL - WCT6820WS
IHP
15-22848
L’AVANT DU FOYER . DIMENSION MINIMALE DE 18 po. (457
mm) PAR 36 po. (914 mm) DE LARGE.
AVEC UN ENSEMBLE DE BÛCHES À GAZ SANS CONDUIT
D’ÉVACUATION. AFIN DE RÉDUIRE LES RISQUES D’INCENDIE
OU DE BLESSURES, N’INSTALLEZ PAS DE BÛCHES À GAZ SANS
• POUR USAGE AVEC LE BOIS SEULEMENT
• UN TABLIER NON COMBUSTIBLE DOIT ÊTRE INSTALLÉ À
• CE FOYER N’EST PAS HOMOLOGUÉ POUR ÊTRE UTILISÉ
CONDUIT D’ÉVACUATION À L’INTÉRIEUR DE CE FOYER.
• ALIMENTATION ÉLECTRIQUE: 120V, 60 Hz
• UTILISER SEULEMENT AVEC UNE CHEMINÉE 6 po. (150 mm) DE
DIAMÈTRE, MODÈLE ASHT+, S2100+, HT6000+, HT6103+ OU AC
HOMOLOGUÉE.
TEL QUE DÉCRIT DANS LE MANUEL D’INSTALLATION.
ÊTRE HOMOLOGUÉES. VOIR LA LISTE DANS LE MANUEL
D’INSTALLATION.
D’ÉPAISSEUR.
MENT AUX DIRECTIVES DU FABRICANT.
RANT.
OU TOTALEMENT FERMÉE LORSQUE LE FOYER FONCTIONNE.
• PEUT ÊTRE RACCORDÉ SUR UNE CHEMINÉE DE MAÇONNERIE
• LES COMPOSANTES UTILISÉES AVEC LE FOYER DOIVENT
• REMPLACER LA VITRE AVEC UN VERRE CÉRAMIQUE DE 5mm
• POUR UNE UTILISATION SÉCURITAIRE, INSTALLER CONFORMÉ-
• ATTENTION : NE PAS OBSTRUER LES ARRIVÉES D’AIR COMBU-
• NE PAS FAIRE SURCHAUFFER LE FOYER.
• LA PORTE DU FOYER DOIT DEMEURER TOTALEMENT OUVERTE
NON SPÉCIFIÉS COMME ÉTANT UTILISABLES AVEC CE PRODUIT.
• NE PAS UTILISER DE POÊLE ENCASTRABLE OU D'AUTRES PRODUITS
INSTALLED AT FRONT OF UNIT EXTENDING 18 in.
(457 mm) AT FRONT AND 36 in. (914 mm) WIDE
MINIMUM .
UNVENTED GAS LOG SET. TO REDUCE RISK OF
FIRE OR INJURY DO NOT INSTALL AN UNVENTED
GAS LOG SET INTO THE FIREPLACE.
• USE WOOD FUEL ONLY
• NON COMBUSTIBLE HEARTH EXTENSION MUST BE
• THIS FIREPLACE HAS NOT BEEN TESTED WITH
1502 14th St. NW
Manufactured by / Fabriqué par:
INNOVATIVE HEARTH PRODUCTS
LISTED FACTORY BUILT FIREPLACE
FOYER PRÉFABRIQUE HOMOLOGUÉ
HOMES WITH SOLID FUEL ONLY
CE FOYER EST ÉGALEMENT CERTIFIÉ POUR
FIREPLACE, ALSO FOR USE IN MANUFACTURED
COMBUSTIBLES SOLIDES SEULEMENT.
INSTALLATION DANS LES MAISONS MOBILES.
DESCRIBED IN THE INSTALLATION INSTRUCTIONS.
BE LISTED. SEE LIST IN THE INSTALLATION
INSTRUCTIONS.
THICK.
DIAMETER CHIMNEY, CERTIFIED MODEL ASHT+,
S-2100+, HT6000+, HT6103+ OR AC.
• ELECTRICAL RATING: 120 V, 60 Hz
• CHIMNEY TYPE: USE ONLY WITH LISTED 6 in.
• COMPONENTS USED WITH THE FIREPLACE MUST
• CAN BE CONNECTED TO A MASONRY CHIMNEY AS
WITH THE MANUFACTURER’S INSTRUCTIONS.
• REPLACE GLASS WITH CERAMIC GLASS 5 mm
• FOR SAFE OPERATION INSTALL IN ACCORDANCE
• CAUTION: COMBUSTION AIR OPENING MUST NOT
Auburn, WA 98001 USA
Certified to / Certifié au : ULC STD S610
Conforms to / Conforme au : UL STD 127
DÉGAGEMENTS AUX COMBUSTIBLES:
LINTEAU (AU-DESSUS DE LA BASE DU FOYER) 42 po. (1067 mm)
MUR LATÉRAL (DE L’OUVERTURE DE LA PORTE) 24 po. (610 mm)
BE OBSTRUCTED.
OR FULLY CLOSED ONLY.
• DO NOT OVERFIRE THE FIREPLACE.
• OPERATE THE FIREPLACE WITH DOOR FULLY OPEN
)mm 2302( .op 8 .ip 6 )REYOF UD
)mm 15( .op 2 EÉNIMEHC
AREA.
NOT SPECIFIED FOR USE WITH THIS PRODUCT
• CONTACTEZ LES RESPONSABLES DE VOTRE REGION A PROPOS DES RESTRICTIONS ET INSPECTIONS D’INSTALLATION.
• SEE IHP INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL.
• CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR
• DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS
FIREPLACE
FROM OPENING IN INCHES
FLOOR PROTECTOR MINIMUM DISTANCE
MUR ARRIÈRE ET CÔTÉ DU FOYER (DES ESPACEURS) 0 po. (0 mm)
AU-DESSUS DU FOYER (À PARTIR DE LA BASE
)mm 15( .ni 2 YENMIHC
0”
MANUAL FOR FURTHER INFORMATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A
MANNER INCONSISTENT WITH THE OPERATING INSTRUCTIONS IN THE OWNER’S MANUAL.
CORRECTEMENT. VOIR LE MANUEL DU PROPRIÉTAIRE POUR PLUS D’INFORMATION. L’UTILISATION DE CET APPAREIL
DE CHAUFFAGE AU BOIS DE MANIÈRE INCOMPATIBLE AVEC LES INSTRUCTIONS DU MANUEL DU PROPRIÉTAIRE
CODES.
• INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND LOCAL BUILDING CODES.
• SPECIAL METHODS ARE REQUIRED WHEN PASSING THROUGH A WALL OR CEILING. SEE INSTRUCTIONS AND BUILDING
• MAINTENIR LES MEUBLES ET AUTRES OBJETS À UNE DISTANCE SÉCURITAIRE DU FOYER.
• THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. CONSULT THE OWNER’S
• DO NOT OVERFIRE. IF DOME OR CHIMNEY CONNECTOR GLOWS YOU ARE OVERFIRING.
• KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS A CONSIDERABLE DISTANCE AWAY FROM APPLIANCE.
• PREVENT CREOSOTE FIRE: INSPECT CHIMNEY CONNECTOR AND CHIMNEY FLUE MONTHLY AND CLEAN IF NECESSARY.
CONSTITUE UNE INFRACTION AUX RÉGULATIONS FÉDÉRALES.
• CET APPAREIL DE CHAUFFAGE AU BOIS DOIT ÊTRE INSPECTE ET ENTRETENU PÉRIODIQUEMENT POUR FONCTIONNER
18”
36”
FRONT
MATERIAL
HEARTH EXTENSION MATERIAL :
- 3/8 “ THICKNESS NON COMBUSTIBLE
- OR EQUIVALENT
FRONT
FIREPLACE
0”
CORNER INSTALLATION
DATE OF MFG.
1 2 3 4 5 6 7 8 9 10 11 12 2019-20-21-22-23-24-25
26
14-199
Report No. / Rapport nº
C US
Serial No.
Numéro de série
AS SHOWN IN INCHES.
0”
CLEARANCES TO COMBUSTIBLES:
Certification test emission value 3.7 g/hr per 2015 standard
Valeur d’émission du test d’homologation 3,7 g/h selon la norme 2015
Model / Modèle: WCT6820WS
SIDE WALL (FROM DOOR EDGE) 24 in. (610 mm)
MANTEL (ABOVE FIREPLACE’S BASE) 42 in. (1067 mm)
ABOVE THE FIREPLACE (FROM
BACK WALL (FROM SPACERS) 0 in. (0 mm)
INSTALL WITH MINIMUM CLEARANCES TO WALL
THE BASE OF THE FIREPLACE) 6 ft. 8 in. (2032 mm)
FIREPLACE
0”
FRONT
SIDEWALL - BACKWALL
INSTALLATION
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with 2015 particulate emission standards.
Not approved for sale after May 15, 2020.
P/N 900433-00, REV. 0, 05/2015 IGN 15-22848
Page 27
Innovative Hearth Products
®
Superior
Brand Wood-Burning Fireplace
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior® Brand wood burning fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body, firebox and ceramic glass carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instruc­tions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components, paint and applied stains are excluded from this 20 Year Limited Warranty. The following do not carry a 20 Year Limited Warranty but are warranted as follows:
Air tubes, baffles and brick retainers – Repair or replacement for one year from the date of installation Cast iron parts – Replacement for one year from date of installation Catalyst – Carries a separate warranty. Refer to the warranty certificate provided for that part Electrical components – Repair or replacement for one year from the date of installation Fireplace screens, refractory and side shields (metal or refractory) – Repair or replacement for two years from date of installation. Excludes hairline cracks. Fuel grates –These parts are considered consumable accessories and therefore are not warranted, with the exception of defects in material or workmanship which
are covered for 90 days from the date of installation Gaskets – Replacement for one year from date of installation Gold & nickel plating – Replacement for two years from date of installation. Excludes tarnishing
Optional glass doors – Repair or replacement for 90 days from the date of installation Refractory & screens – Replacement for two years from date of installation. Excludes hairline cracks Removable air tubes – Repair or replacement for seven years from date of installation. IHP prevailing labor rates for years one through five.
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component. Parts not otherwise listed carry a 90 day warranty from the date of installation. Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation Manual provided with the product. This includes burning such fireplace fuels as wood and natural or propane gas. Fuel products with abnormal burning characteristics, including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
Coverage of this 20 Year Limited Warranty is conditional upon use of an adequate fuel grate on factory-built fireplaces only, when applicable. IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with Security Chimneys International, Ltd. or IHP chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this 20 Year Limited Warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contrac-
tor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1769 East Lawrence Street; Russellville, AL 35654 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900224-00, Rev. B 02/2018
Innovative Hearth Products
27
1769 East Lawrence Street • Russellville, AL 35654
Page 28
P900995-00
WARRANTY
Your fireplace is covered by a limited warranty. Please read the warranty to be familiar with its coverage.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
Retain this manual. File it with your other documents for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your fireplace. Please contact your IHP dealer for any questions or concerns.
REPLACEMENT PARTS
See Page 19 for a complete replacement parts list. Use only parts sup­plied from the manufacturer.
Model Number _____________________________________________________
Serial Number _____________________________________________________
Date Installed ______________________________________________________
Dealer’s Name _____________________________________________________
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer.
IHP 1769 East Lawrence Street Russellville, AL 35654 Visit us at SuperiorFireplaces.us.com
Dealer’s Phone Number ______________________________________________
Innovative Hearth Products (IHP) reserves the right to make changes at any time, without notice, in design, materials, specifications, and prices, and also to discontinue colors, styles, and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2019 Innovative Hearth Products
28
P/N 900995-00 REV. NC 07/2019
1769 East Lawrence Street • Russellville, AL 35654
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