Superior Fireplaces VRE6036IH, VRE6042IS, VRE6042RS, VRE6036IS, VRE6042RH Installation And Operation Instructions Manual

...
PFS
US
Installation and Operation Instructions
Superior™ Signature Universal Vent-Free Firebox
Models
®
VRE6036RS
VRE6036IS
VRE6036RH
Report No. F09-130
VRE6036IH
P/N 127026-01 Rev. B 01/2015
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for
the minimum fireplace size requirement.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM DIMEN­SIONS REQUIRED FOR THE INSTALLATION.
VRE6042RS
VRE6042IS
VRE6042RH
VRE6042IH
P127026-01
VRE6050RS
VRE6050IS
VRE6050RH
VRE6050IH
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING: FOR USE ONLY WITH A LISTED, GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H.
DO NOT BUILD A WOOD FIRE.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus-
ing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;donotuseanyphoneinyourbuilding.
• Ifyoucannotreachyourgassupplier,calltheredepartment.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
For more information, visit Superiorfireplaces.US.com
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
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Please read and understand these instructions before installing or operating.
SAFETY
TABLE OF CONTENTS
Safety ............................................................................................. 2
Local Codes ................................................................................... 3
Product Features ............................................................................ 3
Requirements for the Commonwealth of Massachusetts............... 3
Locating Firebox ............................................................................ 3
Product Specifications ................................................................... 4
Air for Combustion and Ventilation ................................................ 7
Installation ..................................................................................... 9
Parts ............................................................................................ 14
Technical Service ......................................................................... 18
Replacement Parts ....................................................................... 18
Accessories .................................................................................. 18
Warranty ...................................................................................... 19
NOTICE: The firebox canopy must not be modified or replaced with a canopy that may be provided with the unvented decorative room heater.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
* Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer
This firebox has been tested under Z21.91-2007 for use with approved ANSI Z21.11.2 decorative type unvented room heater.
IMPORTANT:Readthisowner’smanualcarefullyand
completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead
to death!
WARNING: Do not use a blower insert, heat ex­changer insert or other accessory not approved for use with this firebox.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the firebox or on logs.
Firebox front and screen becomes very hot when run­ning firebox. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Firebox will remain hot for a time after shutdown. Allow sur­faces to cool before touching.
Carefully supervise young children when they are in the room with firebox.
Keep the fireplace area clear and free from combus­tible materials, gasoline, and other flammable vapors and liquids.
WARNING: Any change to this firebox or its controls
can be dangerous.
WARNING: Do not allow fans to blow directly into the firebox. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
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You must operate this fireplace with the provided fire­place screen and hood in place. Make sure these parts are in place and screens are closed before running installed gas log heater. Replace hood with Innovative Hearth Products model 109511-01 50", 109511-02 42", or 109511-03 36" only. This hood has been designed to keep the operation of your fireplace safe and efficient.
SAFETY Continued
1. Do not use this firebox as a wood burning fireplace. Use only decorative unvented room heaters (log sets).
2. Do not add extra logs or ornaments such as pine cones, vermiculite or rock wool. Using these added items can cause sooting.
3. Use only the provided hood. See Parts, page 14.
4. Vent-free gas log heaters installed in these fireboxes require fresh air ventilation to run properly. See Air for Combustion and Ventilation, page 7.
5. Do not run vent-free heaters installed in these fireboxes
•whereammableliquidsorvaporsareusedorstored
•underdustyconditions
6. Do not use this firebox to cook food or burn paper or other objects.
7. Turn unit off and let cool before servicing. Only a qualified service person should service and repair firebox.
8. Operating vent-free heaters installed in these fireboxes above elevations of 4,500 feet could cause pilot outage.
9. Do not use the firebox if it has been under water.
10. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
11. Provide adequate clearances around air openings.
LOCAL CODES
Install and use firebox with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*. Firebox must be electrically grounded in accordance with the National Electrical Code, ANSI/NFPA70 (latest edition).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
OPERATION
This firebox is designed for use with approved ANSI Z21.11.2 deco­rative type unvented room heaters. (Physical size limitations apply. Refer to minimum firebox requirements supplied with log heater.) It requires no outside venting or chimney making installation easy and inexpensive.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bath­room installation in the Commonwealth of Massachusetts.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• Theexiblegaslineconnectorusedshallnotexceed36inches
(92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or
bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon
sale of the unit.
LOCATING FIREBOX
PLANNING
Plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, consider the
following:
1. Where firebox will be located. Allow for wall and ceiling clearances
(see Installation Clearances, page 9).
2. Everything needed to complete installation.
3. These models CANNOT be installed in a bedroom unless maximum
Btu rating of installed vent-free log set is less than 10,000 Btu/hr.
4. Proper air for combustion and ventilation (page 7).
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36" MODELS
PRODUCT SPECIFICATIONS
54
30 1/2"
1
11
1
/2"
30"
3
/8"
29"
7
4
/8"
3
/4"
22 1/2"
1
35
/4"
36" HEARTH
19"
20 (Ref.)
1
1
/4"
1
/4"
50"
5
/16"
36
7"
7
7
/8"
36"
1
45
/8"
7
/16"
9
5
/16"
3
3
7
/8"
1
/8"
11
Figure 1 - 36" Models - VRE6036RS, VRE6036IS, VRE6036RH and VRE6036IH
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42" MODELS
PRODUCT SPECIFICATIONS continued
54 1/2"
11
32
30"
5
30
/16"
26 3/8"
23"
3
/4"
21
3
/8"
3
41
4 7/8"
3
3
/4"
1
/8"
42" HEARTH
/8"
(Ref.)
1
1
/4"
50"
5
/16"
36
7
/8"
7"
7
42"
1
/8"
51
7
9
/16"
5
3
/16"
3
8
/4"
13"
Figure 2 - 42" Models - VRE6042RS, VRE6042IS, VRE6042RH and VRE6042IH
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50" MODELS
PRODUCT SPECIFICATIONS continued
54
5
38
/16"
34 3/8"
23"
3
/4"
3
32
/8"
7
/8"
4
3
/4"
3
1
11
/8"
1
/2"
50"
3
49
/8"
50" HEARTH
21
(Ref.)
1
1
/4"
30"
365/16"
7
7
7
/8"
7"
50"
1
/8"
59
/16"
9
5
3
/16"
3
8
/4" 13"
Figure 3 - 50" Models - VRE6050RS, VRE6050IS, VRE6050RH and VRE6050IH
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home ne eds to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 7 through 8 will help you classify your space
and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have a
continuous water vapor retarder with a rating of one perm (6 x
-11
10
kg per pa-sec-m2) or less with openings gasketed or sealed
and
b. weather stripping has been added on openable windows and
doors and
c. caulking or sealants are applied to areas such as joints around
window and door frames, between sole plates and floors, be­tween wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow For Firebox Location.
Confined and Unconfined Space
The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all ap­pliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR FIREBOX LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or uncon­fined space.
Space: Includes the room in which you will install heater plus any ad­joining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height =__________cu. ft. (volume of space) Example: Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling
height) = 3,168 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
_______ (volume of space) x 20 = (Maximum Btu/Hr the space
can support)
Example: 3,168 cu. ft. (volume of space) x 20 = 63,360 (maximum
Btu/Hr space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free fireplace ________ Btu/Hr Gas water heater* ________ Btu/Hr Gas furnace ________ Btu/Hr Vented gas heater ________ Btu/Hr Gas fireplace logs ________ Btu/Hr Other gas appliances*+ _____ Btu/Hr Total = _______ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws
combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater 40,000 Btu/Hr Vent-free fireplace + 39,000 Btu/Hr Total = 79,000 Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
______ Btu/Hr (maximum the space can support) ______ Btu/Hr (actual amount of Btu/Hr used) Example: 63,360 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)
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AIR FOR COMBUSTION AND VENTILATION continued
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Outlet Air
Ventilated Attic
Outlet A
ir
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
The space in the example is a confined space because the actual Btu/ Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the
extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors.
C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room
unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no ad­ditional fresh air ventilation.
WARNING: If the area in which the heater may be
operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12"
oftheooronthewallconnectingthetwospaces(seeoptions1and
2, Figure 4). You can also remove door into adjoining room (see option 3, Figure 4 ). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and onewithin12"oftheoor.Connecttheseitemsdirectlytotheout­doors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 5 - Ventilation Air from Outdoors
Figure 4 - Ventilation Air from Inside Building
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INSTALLATION
WARNING: A qualified service person must install
firebox. Follow all local codes.
WARNING: Never install firebox
•inabedroomorbathroom*
•inarecreationalvehicle
•wherecurtains,furniture,clothing,orotheram-
mable objects are less than 36" from front or 42"
fromtopofrebox;forsideclearancesseeFigure
4, page 8
•inhightrafcareas
•inwindyordraftyareas
* Unless installed log set is rated at 10,000 Btu/Hr or less, 6,000 for bathrooms
CAUTION: Log heaters installed in this firebox cre­ate warm air currents. These currents move heat to wall surfaces next to firebox. Installing firebox next to vinyl or cloth wall coverings or operating firebox where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
NOTICE: The firebox identification label (including model number, serial number, clearances, etc.) is located on a chain under the bottom refractory.
INSTALLATION CLEARANCES
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceil­ing, and adjoining wall.
Carefully follow the instructions below. This will ensure safe instal­lation.
Minimum Wall and Ceiling Clearances (see Figure 6)
A. Clearances from the side of the fireplace cabinet to any combus-
tible material and wall should follow diagram in Figure 6.
Example: The face of a mantel, bookshelf, etc. is made of combus-
tible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace cabinet (see Figure 4, page 8).
B. Clearances from the top of the firebox opening to the ceiling should
not be less than 42".
C. When the firebox is installed directly on carpeting, tile or other
combustiblematerial,otherthanwoodooring,thereboxshould
be installed on a metal or wood panel extending the full width and depth of the enclosure.
D. Clearancesfromthebottomofreboxtotheooris0".
These fireboxes can be installed as freestanding units against a wall with approved cabinet mantels that may be available from your retailer or supplier, or as a built-in unit. The clearances are the same for either installation method.
IMPORTANT: Vent-free gas log heaters add moisture to the air. Al­though this is beneficial, installing firebox in rooms without enough ventilation air may cause mildew to form from too much moisture. See, page 7.
IMPORTANT: Make sure the firebox is level. If firebox is not level, log set will not work properly.
Note: Your firebox is designed to be used in zero clearance instal­lations. Wall or framing material can be placed against any exterior surface on the rear, sides, top or bottom of your firebox, except where standoff spacers are integrally attached. If standoff spacers are attached to your firebox, these spacers can be placed directly against wall or framing materials. Use the dimensions shown for rough opening to create the easiest installation.
Use dimensions shown for rough openings to create the easiest installation (see Built-In Firebox Installation, page 10).
Example
*
*Minimum 16" from Side Wall
Figure 6 - Minimum Clearance for Combustible to Wall
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Supplied Firebox Hood Must Be Used at All Times
Wire-mesh Screen
Firebox
Noncombustible Material May Project Off this Surface above the Firebox Hood
Mantel Shelf
Note: Any portion of the mantel shelf must NOT extend beyond this profile.
12" 16" 20"
1
1
/
2
"
6
3
/
4
"
12"
Note: All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf. These minimum clearances replace any other recommended clearances supplied with your ANSI Z21.11.2 approved gas logs.
Wall board or facing material (above firebox) may be of combustible material, including decorative mantel ornaments or other similar projec­tions off of the facing material.
Framing Material
INSTALLATION continued
Mantel Clearances for Built-In Installation
If placing custom mantel above built-in firebox, you must meet the minimum allowable clearance between mantel shelf and top of firebox opening shown in Figure 7. These are the minimum allow­able mantel clearances for a safe installation. Use larger clearances wherever possible to minimize the heating of objects and materials placed on the mantel.
CAUTION: Do not allow the vent-free gas log heater
to touch or extend beyond the fireplace screen.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Fol­low all minimum clearances shown in this manual.
BUILT-IN FIREBOX INSTALLATION
Built-in installation of this firebox involves installing firebox into a
framed-inenclosure.Thismakesthefrontofreboxushwithwall.If
installing a mantel above the firebox, you must follow the clearances shown in Figure 7. Follow these instructions to install the firebox in this manner.
1. Frame in rough opening. The firebox framing should be constructed of 2 x 4 lumber or heavier. Use dimensions and rough opening lay-
outinFigure8.Adjustframingsothatreboxusheswithnished
wall surface. If installing in a corner, use dimensions in Figure 9, for rough opening.
2. Install gas piping to firebox location. See Gas Line Installation on page 13 and Connecting to Gas Supply in log set owner’s manual.
5
54
/
"
8
Figure 7 - Minimum Mantel Clearances for Built-In Installation
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
•raisethemanteltoanacceptableheight
•removethemantel
3
45
/
" (36" Models)
8
3
51
/
" (42" Models)
8
3
59
/
" (50" Models)
8
30 1/8"
1
/4
28
(36" Models)
Figure 8 - Framing Dimensions
Maintain 1 1/2" Clearance at Sides and Back of Fireplace
61" (36" Models) 65" (42" Models) 71" (50" Models)
1
/2" (36" Models)
86
92" (42" Models)
100" (50" Models)
1 1/2" Clearance Not Required at Nailing Flanges
Figure 9 - Corner Installation
3. Carefully set firebox in front of rough opening with back of firebox inside wall opening.
4. Carefully insert firebox into rough opening.
5. Attach firebox to wall studs using nails or wood screws through
holesinnailingange(seeFigure10,page11).
6. Install and properly test gas log heater. Follow installation in­structions included with the vent-free gas log heater that is being installed.
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INSTALLATION continued
IMPORTANT: When finishing your firebox, combustible materials such
as wall board, gypsum board, sheet rock, drywall, plywood, etc. may be butted up next to the sides and top of the firebox. Combustible materials should never overlap the firebox front facing.
WARNING: Do not allow any combustible materials
to overlap the firebox front facing.
IMPORTANT: Noncombustible materials such as brick, tile, etc. may overlap the front facing, but should never cover any necessary openings.
WARNING: Do not allow noncombustible materials
to cover any necessary openings.
Nails or Wood Screws
1. Assemble cabinet mantel as instructed.
2. Install gas piping to firebox location. See Gas Line Installation on
page13.Youmayhavetocutanaccessholeintheoororwallto
run gas line to firebox. Make sure to locate access hole so cabinet mantel will cover it when installed (see Figure 11).
3. Placereboxonoorindesiredlocation.Makesuremantelwill beushagainstwallwheninstalled.
4. Carefully slide cabinet mantel over firebox. Be careful not to
scratch rebox, cabinet mantel, ooring, etc., when installing
(see Figure 12).
5. Install and properly test gas log heater. Follow installation in­structions included with the vent-free gas log heater that is being installed.
Cabinet Mantel
Gas Line Access Hole (Either Side of Firebox)
Gas Piping
Nailing Flanges
Figure 10 - Attaching Firebox to Wall Studs
WARNING: Use only noncombustible mortar or adhesives when overlapping the front facing with noncombustible facing material.
INSTALLING FIREBOX USING OPTIONAL CUSTOM BUILT MANTELS
WARNING: A qualified service person must install firebox. Follow all local codes.
This firebox may be installed using a cabinet mantel against a wall in your home. The firebox and cabinet mantel can be installed directly
ontheoor.Mantelsmaybeavailablefromyourretailerorcustom
built for your home.
Figure 11 - Installing Cabinet Mantel (Mantel May Vary From
Illustration)
Figure 12 - Inserting Firebox Into Cabinet Mantel (Mantel May Vary
From Illustration)
Superiorfireplaces.US.com127026-01B 11
INSTALLATION Continued
FIREBRICK WALL INSTALLATION
IMPORTANT: Installation of brick should be done after the fireplace is placed in a permanent location.
1. The fireplace is shipped with the hearth preinstalled. It is held in place for shipping with 3 shipping brackets (Figure 13). Remove these brackets before installing any of the other firebrick walls.
2. Install the left and right firebrick walls. There is a bracket with 2 tabs on the bottom of each firebrick wall. Angle the wall into the fireplace opening and into the slots on the side of the hearth (Figure
14), then tilt the top of the panel toward the firebox surround.
3. Secure the firebrick wall using 2 of the retainers provided. The bracket will slip underneath the metal lip on the top of the wall and screw into the inner dome of the fireplace (Figure 15).
4. Install the rear firebrick wall last. Place the wall face side down on the hearth with the bottom of the wall toward the rear of the firebox and the top toward the front of the fireplace. Tilt the wall up toward the back of the firebox. Secure with remaining retaining brackets provided (Figure 15).
5. It is recommended that the joints between all firebrick walls be grouted for a more finished look, see grouting instructions.
For more information and to watch a how to video go to IHP.US.com and select Technical Support.
Shipping Brackets
Figure 13 - Removing Shipping Brackets
Slot
Right Face
Retaining Bracket
Figure 15 - Installing Side Walls
GROUTING INSTRUCTIONS
Material provided: Bag of cement Bag of sand Material required: Piping bag Joints striker Heavy duty mixing bucket Sponge or Wet Cloth
1. Moisten brick surface with damp sponge or spray bottle just prior to application. When bricks are wet, any excess grout mixture on bricks will easily wipe off.
2. In a heavy duty mixing bucket, add equal parts cement and sand. Add enough water and mix together well using a power drill with mixing wand attachment to a yogurt like consistency. Not adding enough water can lead to grout falling out after burning.
3. The overall length of piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing end with larger opening. This will make the bag easier to handle.
4. Put grout mixture into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of grout mixture. This will keep the mixture moist and it will not dry out before use.
5. Grout all joints where two firebrick walls come together.
6. Using a trowel, remove excess grout mixture by moving trowel in the direction of the joint. Grout mixture in the joint should now be
ushwithbricksurface.Ifnotenoughgroutisappliedintoeach
space, grout may fall out after burning.
7. Using a joint striker, smooth out grout line.
Allow 72 hours before operating fireplace.
Hearth
Figure 14 - Slots for Firebrick Walls
Superiorfireplaces.US.com 127026-01B12
INSTALLATION Continued
INSTALLING FIREPLACE HOOD AND SCREENS
1. Attach hood to firebox using screws provided (see Figure 16).
1. Slide round end of screen rod into rings at top of screen. Attach one push-on nut to end of rod before attaching last ring of screen.
2. Insert the round end screen rod into hole on the left and right side of smoke shelf (Figure 17).
3. Mountatendofscreenrodwith#10x5/8"tocenterofsmoke
shelf.
4. Install other screen rod in same manner.
Screws
Figure 16 - Screw and Hood Placement
Rating Plate
Hole for Screen Rod
Leading Bricks
Note: Secure incoming gas line to wood framing to provide rigidity for
threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap-off gas line if desired.
A gas line or gas log lighter may be installed for the purpose of installing a vent-free decorative gas appliance incorporating an automatic shutoff device and complying with the Standard for Decorative Gas Appliances for Installation in Vented Fireplaces, ANSI Z21.60 or American Gas As­sociation draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces, Draft No. 4 dated August, 1993.
When installing an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.11.2 are to be installed in this fireplace.
CAUTION: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALIFIED SERVICE PERSON.
Outside of Fireplace
Side Firebrick Finished Side
Figure 17 - Installing Fireplace Screen
GAS LINE INSTALLATION
WARNING: A qualified service person must connect
heater to gas supply. Follow all local codes.
IMPORTANT: See Connecting to Gas Supply in your log set owner’s manual for details on gas hookup.
Note: Before you proceed, make sure your gas supply is turned off. Use only a 1/2" black iron pipe and appropriate fittings.
1. Remove knockout indentation on refractory or firebrick wall lo-
catedaboverefractoryhearthoor.Knockoutindentationmustbe
firmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure
18).
2. Remove gas line cover plate located on either side of fireplace and pull out insulation from gas line conduit sleeve. Save insulation for reuse. Replace screws.
3. Run a 1/2" black iron gas line into fireplace through the rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufficient gas line into fireplace chamber for fitting connection (see Figure 19).
Gas Line Conduit
Insulation
Gas Conduit Cover
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Remove Knockout
Figure 18 - Gas Line Access
Incoming 1/2" Black Iron Pipe
Seal Opening with Refractory Cement
Figure 19 - Gas Line Installation
1/2" Dowel
Brick with Access Hole
Side Firebrick Finished Side
Provide Enough Threaded End for Fitting Connection
Superiorfireplaces.US.com127026-01B 13
9
36", 42", AND 50" SUPERIOR MODELS
PARTS
7
6
5
19
22
1
8
14
11
15/16
10
12
13
4
11
20
20
21
3
11
2
17
14
18
Superiorfireplaces.US.com 127026-01B14
12
13
14
15/16
PARTS
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 18 of this manual.
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
VRE6036RS
VRE6036IS KEY NO. PART NO. DESCRIPTION
1 ** Face Assembly 1 2 ** Firebox Bottom Assembly 1 3 ** Firebox Bottom 1 4 ** Firebox Surround 1 5 ** Insulation Pan Support 1 6 ** Insulation Pan 1 7 ** Top Insulation 1 8 110454-03 Fireplace Top 36" 1
110454-02 Fireplace Top 42" 1
110454-01 Fireplace Top 50" 1 9 23490SA Standoff 4 10 ** Fireplace Surround Assembly 1 11 109720-02 Clearance Spacer 6 12 117891-01 Fireplace Handle Bracket 4 13 20042 Outside Air Cover Plate 2 14 21171 Gas Conduit Cover 4 15 109752-01 Conduit One 2 16 109752-02 Conduit Two 2 17 ** Heat Shield Support 1 18 123298-02 Ash Box Assembly 1 19 ** Firebox Top 1 20 109457-03 Screen 36" 2
109457-02 Screen 42" 2
109457-01 Screen 50" 2
117556-03 Screen 36" Stainless 2
117556-02 Screen 42" Stainless 2
117556-01 Screen 50" Stainless 2 21 20806 Screen Rod 36" 2
110146-03 Screen Rod 42" 2
110146-02 Screen Rod 50" 2
117568-03 Screen Rod 36" Stainless 2
117568-02 Screen Rod 42" Stainless 2
117568-01 Screen Rod 50" Stainless 2 22 109511-01 Hood 50" 1
109511-02 Hood 42" 1
109511-03 Hood 36" 1
109511-04 Hood Stainless 50" 1
109511-05 Hood Stainless 42" 1
109511-06 Hood Stainless 36" 1
PARTS AVAILABLE NOT SHOWN
109714-02 Side Firebrick Wall Spacers 4
114913-01 Rear Firebrick Wall Spacers 2 ** Not a field replaceable part.
VRE6036RH
VRE6036IH
VRE6042RS
VRE6042IS
VRE6042RH
VRE6042IH
VRE6050RS
VRE6050IS
VRE6050RH
VRE6050IH QTY.
Superiorfireplaces.US.com127026-01B 15
PARTS
36", 42", AND 50" SUPERIOR MODELS Picture may vary from actual
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
7
7
6
1
4
7
5
8
3
2
Superiorfireplaces.US.com 127026-01B16
PARTS
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 18 of this manual.
KEY NO. PART NO. DESCRIPTION
1 125116-01 Left Leading Brick 36" Red 1
125118-01 Left Leading Brick 42"/50" Red 1
2 125116-02 Right Leading Brick 36" Red 1
125118-02 Right Leading Brick 42"/50" Red 1
3 125036-01 Hearth 36" Red 1
125037-01 Hearth 42" Red 1 125038-01 Hearth 50" Red 1
4 124210-01 Rear Stacked 36" Red 1
124222-01 Rear Herringbone 36" Red 1 125413-01 Rear Stacked 42" Red 1 125425-01 Rear Herringbone 42" Red 1 125437-01 Rear Stacked 50" Red 1 125449-01 Rear Herringbone 50" Red 1
5 124212-01 Right Stacked 36" Red 1
124224-01 Right Herringbone 36" Red 1 125415-01 Right Stacked 42" Red 1 125427-01 Right Herringbone 42" Red 1 125439-01 Right Stacked 50" Red 1 125451-01 Right Herringbone 50" Red 1
6 124214-01 Left Stacked 36" Red 1
124226-01 Left Herringbone 36" Red 1 125417-01 Left Stacked 42" Red 1 125429-01 Left Herringbone 42" Red 1 125441-01 Left Stacked 50" Red 1
125453-01 Left Herringbone 50" Red 1 7 125556-01 Panel Retainers 3 8 120848-01 Ash Brick Red 1
VRE6036RS
(F0461)
VRE6036RH
(F0463)
VRE6042RS
(F0465)
VRE6042RH
(F0467)
VRE6050RS
(F0469)
VRE6050RH
(F0471) QTY.
KEY NO. PART NO. DESCRIPTION
1 125116-03 Left Leading Brick 36" Ivory 1
125118-03 Left Leading Brick 42"/50" Ivory 1 2 125116-04 Right Leading Brick 36" Ivory 1
125118-04 Right Leading Brick 42"/50" Ivory 1 3 125036-02 Hearth 36" Ivory 1
125037-02 Hearth 42" Ivory 1
125038-02 Hearth 50" Ivory 1 4 124210-02 Rear Stacked 36" Ivory 1
124222-02 Rear Herringbone 36" Ivory 1
125413-02 Rear Stacked 42" Ivory 1
125425-02 Rear Herringbone 42" Ivory 1
125437-02 Rear Stacked 50" Ivory 1
125449-02 Rear Herringbone 50" Ivory 1 5 124212-02 Right Stacked 36" Ivory 1
124224-02 Right Herringbone 36" Ivory 1
125415-02 Right Stacked 42" Ivory 1
125427-02 Right Herringbone 42" Ivory 1
125439-02 Right Stacked 50" Ivory 1
125451-02 Right Herringbone 50" Ivory 1 6 124214-02 Left Stacked 36" Ivory 1
124226-02 Left Herringbone 36" Ivory 1
125417-02 Left Stacked 42" Ivory 1
125429-02 Left Herringbone 42" Ivory 1
125441-02 Left Stacked 50" Ivory 1
125453-02 Left Herringbone 50" Ivory 1 7 125556-01 Panel Retainers 3 8 120848-01 Ash Brick Ivory 1
VRE6036IS
(F0462)
VRE6036IH
(F0464)
VRE6042IS
(F0466)
VRE6042IH
(F0468)
VRE6050IS
(F0470)
VRE6050IH
(F0472) QTY.
Superiorfireplaces.US.com127026-01B 17
You may have further questions about installation, op­eration, or troubleshooting. If so, contact IHP.US.com at 1-800-655-2008.
When calling please have your model and serial numbers of your fireplace ready.
You can also visit our web site at IHP.US.com.
REPLACEMENT PARTS
If this product is missing a part or has a broken component, please do not return it to the store. Call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 to answer questions and replace parts under warranty.
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
When calling or writing, please have your model and serial numbers of your fireplace ready.
Model and serial number information are in the fireplace's rating plate located on the fireplace smoke shelf.
ACCESSORIESTECHNICAL SERVICE
F1091 - AK4FOPTIONALOUTSIDEAIRKITFORFLOOR
INSTALLATION
F1094 - AK4 OPTIONALOUTSIDEAIRKITFORSIDEWALL
INSTALLATION
Superiorfireplaces.US.com 127026-01B18
Innovative Hearth Products
Superior™ Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas fireplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevail­ing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation
Tempered glass - Replacement for one year from the date of installation
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900223-00, Rev. NC 12/2013
Superiorfireplaces.US.com127026-01B 19
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
WARRANTY
KEEP THIS WARRANTY
Model (located on product or id tag) Burner System _________ Cast Stove ___________
Serial No. (
located on product or identification tag
) ___________________
Date Purchased ______________________
Keepreceiptforwarrantyverication.
Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
P127026-01
Printed in U.S.A. © 2014 IHP LLC P/N 127026-01 Rev. B 01/2015.
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
IHP.US.com
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