Superior Fireplaces BRT4336TMN, BRT4342TMN, BRT4536TMP, BRT4036TMN, BRT4542TMN Installation And Operation Instructions Manual

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Page 1

Installation and Operation Instructions

PFS

Superior™ Custom Series Decorative B-Vent Fireplace Millivolt System

Models

P126736-01

P/N 126736-01 Rev. C 05/2015

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Report No. F09 -099

USC

BRT4036TMN BRT4336TMN BRT4536TMN

Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.

BRT4036TMP BRT4336TMP BRT4536TMP

BRT4042TMN BRT4342TMN BRT4542TMN

BRT4042TMP BRT4342TMP BRT4542TMP

WARNING AVERTISSEMENT AVISO

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

UNE SURFACE VITRÉE CHAUDE PEUT

CAUSER DES BRÛLURES.

LAISSER REFROIDIR LA SURFACE VITRÉE

AVANT D’Y TOUCHER.

EL VIDRIO CALIENTE

CAUSARÁ QUEMADURAS.

USTED DEBE NUNCA TOCAR

EL VIDRIO CALIENTE.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result causing property damage, personal injury or death.

— Do not store or use gasoline or other

ﬂammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

— Installation and service must be performed

by a qualiﬁed installer, service agency or the gas supplier.

NE PERMETTEZ JAMAIS À UN ENFANT DE

TOUCHER LA SURFACE VITRÉE.

LOS NIÑOS DEBEN NUNCA

TOCAR EL VIDRIO.

AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

— Ne pas entreposer ni utilizer d’essence ni d’autres

vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous

servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.

— L’installation et l’entretien doivent être assurés par un

installateur ou un service d’entretien qualiﬁé ou par le fournisseur de gaz.

Page 2

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualiﬁed installer, service agency or the gas supplier.

NOT FOR USE WITH SOLID FUEL CHECK LOCAL CODES PRIOR TO INSTALLATION

SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.

This ﬁreplace may not be installed in manufactured (mobile) housing constructed to HUD standards. The ﬁreplace may be installed in aftermarket, non-HUD manufactured housing provided its installation complies with State and Local Codes and in the absence of these codes complies with the National Fuel Gas Code ANSIZ223.1 NFPA 54.

State of Massachusetts: The installation must be made by a licensed plumber or gas ﬁtter in the Commonwealth of Massachusetts.

NOTICE: Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental burns. A physical barrier is recommended if there are to be at-risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of and away from hot surfaces.

Thank you for your purchase. We appreciate your business!

Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.

Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your ﬁreplace.

To help us keep you up-to-date on product information and offers, please take a few moments to register your product online at Superiorfireplaces.US.com (Owner Resources/Product

Registration). Please read and understand these instructions before installing

or operating.

TABLE OF CONTENTS

Safety ............................................................................................. 3

Unpacking ...................................................................................... 3

Introduction ................................................................................... 4

Selecting Location .......................................................................... 4

Requirements for the Commonwealth of Massachusetts ...............4

Product Speciﬁcations ................................................................... 5

Pre-installation Preparation ............................................................ 6

Venting Installation ........................................................................ 8

Installation ................................................................................... 10

Operation .................................................................................... 17

Inspecting Burners ....................................................................... 18

Cleaning and Maintenance ........................................................... 18

Wiring Diagram ............................................................................ 19

Troubleshooting ........................................................................... 20

Parts ............................................................................................ 22

Accessories .................................................................................. 26

Service Hints ................................................................................ 28

Technical Service ......................................................................... 28

Replacement Parts ....................................................................... 28

Warranty ...................................................................................... 31

SuperiorFireplaces.US.com 126736-01C2

Page 3

SAFETY

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this ﬁreplace. Improper use of this ﬁreplace can cause serious injury or death from burns, ﬁre, explosions, electrical shock and carbon monoxide poisoning.

DANGER: Carbon monoxide poisoning may lead to death!

This ﬁreplace is a vented product. This ﬁreplace will not produce any gas leakage into your home if properly installed. This ﬁreplace must be properly installed by a qualiﬁed service person. If this unit is not properly installed by a qualiﬁed service person, gas leakage can occur.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the ﬂu, with headaches, dizziness or nausea. If you have these signs, the ﬁreplace may not have been installed properly. Get fresh air at once! Have ﬁreplace inspected and serviced by a qualiﬁed service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inﬂuence of alcohol and those at high altitudes.

Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this ﬁreplace.

WARNING: Any change to this ﬁreplace or its controls can be dangerous.

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁed kit is used.

2. For propane/LP ﬁreplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

3. If you smell gas

•shutoffgassupply

•donottrytolightanyappliance

•donottouchanyelectricalswitch;donotuseanyphoneinyour

building

•immediatelycall your gas supplier from a neighbor’sphone.

Follow the gas supplier's instructions

•ifyoucannotreachyougassupplier,calltheredepartment.

4. Never install the ﬁreplace

•inarecreationalvehicle

•wherecurtains,furniture,clothingorotherammableobjects

are less than 42" from front, top or sides of ﬁreplace

•inhightrafcareas

•inwindyordraftyareas

SuperiorFireplaces.US.com126736-01C 3

5. This ﬁreplace reaches high temperatures. Keep away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

6. Carefully supervise young children when they are in the room with ﬁreplace.

7. A hearth extension is not required with this appliance. If one is installed, it is for aesthetic purposes only and does not have to meet the standard requirements.

8. Turn ﬁreplace off and let cool before servicing or repairing. Only a qualiﬁed service person should install, service or repair this ﬁreplace. Have ﬁreplace inspected annually by a qualiﬁed service person.

9. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning ﬁreplace.

10. Have venting system inspected annually by a qualiﬁed service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 18.

11. Keep the area around your ﬁreplace clear of combustible materials, gasoline and other ﬂammable vapor and liquids. Do not run ﬁreplace where these are used or stored. Do not place items such as clothing or decorations on or around ﬁreplace.

12. Do not use this ﬁreplace to cook food or burn paper or other objects.

13. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this ﬁreplace. Use only the gas type indicated on ﬁreplace nameplate.

14. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.

15. Do not obstruct the ﬂow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.

16. Do not install ﬁreplace directly on carpeting, vinyl tile or any combustible material other than wood. The ﬁreplace must set on a metal or wood panel extending the full width and depth of the ﬁreplace.

17. Do not use ﬁreplace if any part has been exposed to or under water. Immediately call a qualiﬁed service person to arrange for replacement of the unit.

18. Do not operate ﬁreplace if any log is broken.

19. Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this ﬁreplace.

20. Provide adequate clearances around air openings.

UNPACKING

The following items are packed inside the ﬁrebox. Remove before positioning ﬁrebox into framing.

• TransitionCollar-Forventconnection

• CeramicLogPack-Shrink-wrappedoncardboard

• Three(3)plasticbagscontaininglavarock,panandembermaterials

• RearLog -Remove the twoplastic quick tiesfrom around the

burner and grate

• GrateStand-Liftoffofburnerpan

Check all items for any shipping damage. If damaged, promptly inform dealer or distributor where you bought the product.

Safely retain these items for later installation.

Page 4

INTRODUCTION

INTERNAL WALL INSTALLATION

CORNER INSTALLATION

FULL PROJECTION INSTALLATION

FLUSH INSTALLATION

Models BRT4036TMN, 4336TMN, 4536TMN, 4042TMN, 4342TMN, 4542TMN, 4036TMP, 4336TMP, 4536TMP, 4042TMP, 4342TMP, 4542TMP are vented gas ﬁreplaces that use a millivolt gas control valve with a millivolt ignition system. A 6" B-Type venting system and a listed type vent cap are not supplied but are required for proper operation. See venting instructions on pages 8 and 9.

CAUTION: Do not connect appliance before pressure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.

SELECTING LOCATION

WARNING: This gas appliance must not be connected to a chimney ﬂue servicing a solid fuel burning appliance.

BEFORE YOU BEGIN

Before beginning the installation of your appliance, read these instructions through completely.

This INNOVATIVE HEARTH PRODUCTS, LLC (IHP) appliance and its approved components are safe when installed according to this installation manual and are operated as recommended by IHP. Unless you use IHP approved components tested for this appliance, YOU MAY CAUSE A FIRE HAZARD!

The IHP warranty will be voided by and IHP disclaims any responsibility for the following actions :

A) Modiﬁcation of the appliance or any of the components. B) Use of any component part not approved by IHP in combination

with this appliance.

C) Installation and/or operation in a manner other than instructed in

this manual.

Burning of anything other than the type of gas approved for use in this gas appliance.

The installation must conform with local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54.

This ﬁreplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas ﬁreplace.

To determine the safest and most efﬁcient location for your appliance, you must take into consideration the following guidelines:

1. The location must allow for proper clearances (see Clearances, page 6).

2. Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows or doors.

3. A location that avoids the cutting of joists or roof rafters will make installation easier. Figure 1 shows a plan view of a few common locations.

Flush installations are recommended where living space is limited or at a premium and since the space required to enclose the appliance would be located beyond an outside wall, this would also reduce the cutting of joists, roof rafters and such. Check local codes for any restrictions.

Projected installations can extend any distance into the room. A projection may be ideal for a new addition on an existing, ﬁnished wall.

Corner installations make use of space that may not normally be used and provides a wider and more efﬁcient range for radiant heat transference.

Internal wall installations provide a discreet option for room separation and can also be ideal as an addition to an existing wall.

WARNING: Installation of this appliance should be done by a qualiﬁed service person well trained in the installation of such appliances. You will also need a building permit from your local Building and Safety Commissioner before installing this appliance; otherwise your insurance co. may not cover this appliance.

NOTICE: Decorative product not for use as a heating appliance.

The appliance and it’s individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

For the purpose of input adjustment two pressure taps (for IN and OUT pressures) are provided on the gas control valve for test gauge connections to the appliance.

SuperiorFireplaces.US.com 126736-01C4

Figure 1 - Possible Locations for Installing Appliance

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:

•InstallthisapplianceinaccordancewithMassachusettsRulesand

Regulations 248 C.M.R. Sections 4.00 through 8.00.

•Installation and repair must be done by a plumber or gastter

licensed in the Commonwealth of Massachusetts.

•Theexiblegaslineconnectorusedshallnotexceed36inches(92

centimeters) in length.

•Theindividualmanualshut-offmustbeaT-handletypevalve

Page 5

PRODUCT SPECIFICATIONS

Outside Air Kit Location (Optional)

13.5"

1.5"

Glass Door (Optional)

Alternate Gas

Supply Inlet

Stand Off

Collar

For Use With 6"Ø Type B-1

Vent Pipe Only

DIMENSIONS

HEARTH AREA

GAS RATING - NATURAL

BRT4036TMN, 4336TMN, 4536TMN BRT4042TMN, 4342TMN, 4542TMN

Max. Input Rating: 40,000 Btu/Hr 45,000 Btu/Hr Manifold Pressure: 3.5" WC (.87 kPa) 3.5" WC (.87 kPa) Minimum Supply Pressure: 4.5" WC (1.12 kPa) 4.5" WC (1.12 kPa) Maximum Supply Pressure: 10.5" WC (2.66 kPa) 10.5" WC (2.66 kPa) Oriﬁce Size: # 30 # 29

GAS RATING - PROPANE/LP

BRT4036TMP, 4336TMP, 4536TMP BRT4042TMP, 4342TMP, 4542TMP

Max. Input Rating: 40,000 Btu/Hr 45,000 Btu/Hr Manifold Pressure: 10" WC (2.49 kPa) 10" WC (2.49 kPa) Minimum Supply Pressure: 11" WC (2.74 kPa) 11" WC (2.74 kPa) Maximum Supply Pressure: 13" WC (3.23 kPa) 13" WC (3.23 kPa) Oriﬁce Size: # 52 # 50

Model 36 Model 42 Model 36 Model 42 Model 36 Model 42

A 29" 36" I 40 1/4" 44 1/4" Q 13 7/8" 14" B 5/8" 5/8" J 21" 24" R 10 1/2" 12 1/2" C 41" 48" K 8" 9" S 2 1/2" 2 1/2" D 12" 14" L 34 3/4" 42" T 8 1/8" 8 1/8" E 21 1/4" 23" M 42" 49" U 11" 12 3/4" F 22 1/4" (24" w/o Brick) 29 1/4" (31" w/o Brick) N 36" 40" V 7" 7" G 32 5/8" (34" w/o Brick) 39 1/2" (41 1/4" w/o Brick) O 37" 41" W 2 1/4" 2 1/4" H 15 3/4" (16 3/4" w/o Brick) 17 3/4" (18 3/4" w/o Brick) P 8 5/8" 10 1/2" X 5" 4 1/2"

Figure 2 - Appliance Dimensions

SuperiorFireplaces.US.com126736-01C 5

Page 6

PRE-INSTALLATION PREPARATION

0 cm/

0 cm/po

Clearance

42" (106.7 cm) Min. Clearance from Opening to Ceiling

0" Clearance

Ceiling

1" (2.5 cm) Min. Clearance to "B" Vent's Outer Pipe

Maintain 2" (5.1 cm) Min. Clearance to Transition Pipe as Measured at Outer Vent Collar

Required air spaces are indicated with an "

". Do not pack with insulation or any other material.

DO NOT BLOCK

OR OBSTRUCT

OPENINGS

0" Clearance to Combustible or Noncombustible Flooring

Spacer

3" (7.6 cm)

/2"

(3.8 cm) Max.

6" (15.2 cm)

12"

(22.9 cm)

Combustible Materials

Header

1 1/2"

(3.8 cm)

Max.

3" (7.6 cm)

Max.

6" (15.2 cm)

Max.

Outer Surround

Combustible Material May Be Used

TOP VIEW

SAFE ZONE

Perpendicular Wall

CLEARANCES

Minimum clearances to combustibles are: Back and Sides of Outer Surround 0" min. Drywall to Sides of Front Face

(Nailing Flanges) 0" min. “B” Vent Surfaces 1" min. Ceiling to Opening 42" min. Floor 0" min. Perpendicular Wall See Figure 6

CAUTION: Do not block required air spaces with insulation or any other material. Do not obstruct effective opening of appliance with any type of facing material.

MANTEL CLEARANCES AND WALL DETAILS

A combustible mantle shelf maybe installed a maximum 12" (22.9 cm) from the wall. Figures 5 and 6 show the minimum allowable distances from various combustible mantle components in relation to fireplace opening.

Nailing Flange

Left Side

Back

Surround

Front Face

Figure 3 - Minimum Clearances

(Top View)

Figure 4 - Minimum Clearances (Front View)

2 x 4 Stud

Drywall

SuperiorFireplaces.US.com 126736-01C6

BRT4036TMN/TMP, BRT4336TMN/TMP,

BRT4536TMN/TMP

BRT4042TMN/TMP, BRT4342TMN/TMP,

BRT4542TMN/TMP

A 14" (35.6 cm) 15" (38 cm) B 8" (20.3 cm) 9" (22.9 cm)

Figure 5 - Mantel Clearances - Side View (Cross Section)

BRT4036TMN/TMP, BRT4336TMN/TMP,

BRT4536TMN/TMP

BRT4042TMN/TMP, BRT4342TMN/TMP,

BRT4542TMN/TMP

A 9" (22.9 cm) 6" (15.2 cm) B 12" (30.5 cm) 9" (22.9 cm)

Figure 6 - Side Clearances - Top View (Cross Section)

Page 7

PRE-INSTALLATION PREPARATION Continued

FRAMING

1. Frame appliance enclosure as illustrated in Figures 7 and 8. Note: If a wall covering is used to line the enclosure, then all measure-

ments must be from the surface of the covering.

2. Place the appliance into the framing and secure it. Note: If appliance is to be raised above ﬂoor level, a platform must

be built to support the appliance.

3. Install the supply line to the appliance using a 1/2" NPT black iron gas line terminating 2 5/16" above the bottom of the appliance. The gas line must be installed through the lower left side access point or alternate access hole in the bottom of the appliance (see Figure 16, page 11).

4. Repack insulation around the gas line to cover any remaining openings in the conduit sleeve. Prepare the incoming gas line with teﬂon tape or pipe joint compound and hook-up incoming gas line to the ﬂexible gas line.

Note: If 1/2" NPT black iron pipe does not mate with ﬁtting at the end

of ﬂexible gas line, remove ﬁtting and replace with a 37° ﬂare 3/4"-12, 1/2" NPT (female) ﬁtting.

WARNING: When ﬁnishing appliance, do not overlap combustible material onto the black front face. Brick, tile or other noncombustible materials may be applied to the face provided that any gap is between the material used and the face is caulked with a noncombustible caulking.

These Dimensions Allow for a 3/4" Clearance at Sides and Back of Fireplace. However, 0" Clearance is Permitted.

3/4" Clearance Not Required at Nailing Flanges

BRT4036TMN, BRT4336TMN, BRT4536TMN,

BRT4036TMP, BRT4336TMP,

BRT4536TMP A 24 1/2" (62.2 cm) 27 9/16" (70 cm) B 73 7/8" (187.6 cm) 83 7/8" (213 cm) C 52 3/16" (132.6 cm) 59 5/16" (150.6 cm) D 17 1/4" (43.8 cm) 19 1/2" (49.5 cm)

BRT4042TMN, BRT4342TMN, BRT4542TMN,

BRT4042TMP, BRT4342TMP, BRT4542TMP

Figure 8 - Corner Installation Guidelines

INSTALLING TRANSITION PIPE AND STARTER COLLAR

The transition pipe and starter collar shown in Figure 9 are supplied with the ﬁreplace, unattached and ready for installation. Remove starter collar and set aside. Slide transition pipe over vent collar and attach with a minimum of three screws. Replace starter collar over transition pipe and attach using four screws located on leg stands (ﬁve used on 42" models). To install B-vent piping, slide the ﬁrst piece of B-vent over transition pipe and attach with either a minimum of two screws or other means approved by the vent manufacturer.

B-Vent Piping

(BRT)4036TMN,

4336TMN, 4536TMN,

4036TMP, 4336TMP,

4536TMP

A 40 3/8" (102 cm) 44 3/8" (112 cm) B 21 3/8" (54.3 cm) 23 1/8" (58.7 cm) C 41 1/4" (104.8 cm) 48 1/4" (122.6 cm)

Figure 7 - Rough Opening for Installing in Wall

(BRT)4042TMN,

4342TMN, 4542TMN,

4042TMP, 4342TMP,

4542TMP

Figure 9 - Installing Transition Pipe and Starter Collar

SuperiorFireplaces.US.com126736-01C 7

Starter Collar

Transition Pipe

Vent Collar

Page 8

VENTING INSTALLATION

Maintain Listed Clearance

12' Min.

45°

12' Min.

60°

45°

Position Firestop

Listed Vent Cap

Maintain Listed Clearance

Support Each

Lateral At

Least Every

6 Feet

Maintain Listed Clearance

10'

EXAMPLE 3EXAMPLE 2

EXAMPLE 1

A B-type venting system must be connected to the appliance for venting to the outside of the building.

The following section is provided as a guide to a standard B-type vent installation.

Standing codes requirements concerning B-type vent installations may vary within your state, province or local codes jurisdiction. Therefore, it is recommended that you check with your local building codes for speciﬁc requirements or in absence of local codes, follow Section

7.0 of the current National Fuel Gas Code ANSI Z223.1/NFPA 54. This gas appliance must be vented to the outdoors only and may not

be terminated into an attic space or into a chimney ﬂue servicing a solid fuel burning appliance.

This appliance may be vented through a manufactured chimney system or a masonry chimney using a B-vent adapter or a chimney liner system if all are listed, inspected and approved by local codes and/or building authorities.

The examples shown in Figure 10, are typical of most B-vent installations and codes practices. A minimum of 3 feet vertical rise (off the top of the unit) before offset is recommended.

Example 1: Shows the minimum allowable system height and lateral offset for a 60° or greater inclination. Code speciﬁes that offsets at 60° or greater are considered horizontal and must follow the 75% rule for lateral to total vertical system height. Codes also allow only one offset in the total system when at 60° or greater. The total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule applies. If the lateral length must exceed 75% then the system must be sized in accordance with Category I venting tables.

Example 2: Shows a multiple offset each at 45° of inclination. Multiple offsets are permitted if they do not exceed 45° of inclination. The total lengths of the two offsets are not required to meet the 75% allowable rule.

Example 3: Shows a single offset at 45° of inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75% rule.

In each case the offsets must be supported and ﬁrestops must be positioned wherever the vent must pass through a sub-ﬂoor, ceiling joist or an attic overhang. The vent pipe must terminate vertically into a listed type vent cap and extend a sufﬁcient height through an approved roof ﬂashing, roof jack or a roof thimble (38FST recommended). At all points listed clearances must be maintained.

Vent terminations must be located in accordance with height and proximity rules of NFPA No. 54. These rules apply to vents at 12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 ft. distance from a vertical wall or obstruction (see Figure 11, page 9).

SuperiorFireplaces.US.com 126736-01C8

Figure 10 - Typical B-Vent Conﬁguration

Page 9

VENTING INSTALLATION Continued

Lowest Discharge Opening

Listed Vent Cap

8 Ft. Min.

Roof Pitch x/12 Listed Clearance

Listed Gas Vent

H (Min) Height From Roof

Some codes areas allow the use of existing B-type vent systems if the system is at or above the recommended diameter of the ﬂue, in this case 6".

The ﬂue connection must be made using listed B-type connectors and the existing system must be code inspected for damage and proper installation.

It is not recommended that this appliance be common vented with an existing gas burning appliance.

Note: Before connecting this appliance to an existing vent system consult with your local architect, planner or building ofﬁcial.

WARNING: This appliance must be properly connected to a system and must not be connected to a chimney ﬂue servicing a separate solid fuel burning appliance.

CHECKING FOR PROPER VENTING

After completing and checking electrical, gas and vent connections, follow the lighting instructions and allow main burner to run for approximately 5 minutes. Hold a lighted match or cigarette near the top edge of ﬁreplace opening and play it along entire length of opening (see Figure 12). Proper venting should tend to draw the ﬂame or smoke into the appliance. Improper venting or escaping of spillage of burned gas, is indicated when the match ﬂickers or goes out. Smoke from a cigarette will also tend to disperse away from the appliance.

If appliance is found to be improperly venting, shut it off and notify your installer or a qualiﬁed service agency to inspect the venting system.

NOTICE: This appliance is equipped with a vent safety shutoff switch which will shut down the appliance in the case of a venting problem. Do not bypass the vent safety switch. If the appliance should shut down, contact a qualiﬁed installer, service agency or your gas supplier to have the vent inspected before operating.

Roof Pitch H (Min.) Feet Meter

Flat to 6/12 1.0 ax 0.30

6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.0 1.22 Over 12/12 to 14/12 5.0 1.52 Over 14/12 to 16/12 6.0 1.83 Over 16/12 to 18/12 7.0 2.13 Over 18/12 to 20/12 7.5 2.27 Over 20/12 to 21/12 8.0 2.44

Figure 11 - B-Vent Terminations

Check this area along entire top

edge of replace

opening. Smoke

or ame should be

drawn into appliance opening.

Figure 12 - Checking for Spillage

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Page 10

INSTALLATION

Conduit Sleeve

To Safety Circuit

Route Millivolt

Through Gas Line

To Thermopile

Wires (Supplied)

Wall Switch

(Not Supplied)

(Back View)

THTP

OUT

WALL SWITCH INSTALLATION

The installation of a wall switch allows you to activate the gas control valve without normal household electricity since valve operates on millivolt current supplied by heat generated by the thermopile. To install wall switch:

1. Remove front refractory access panel by lifting up and angling out of ﬁrebox opening (see Figure 13).

2. Use wire and connectors provided. Attach red wire to terminal marked TH/TP on control valve. Attach white wire to blade connector on open end of safety circuit wiring (see Wiring Diagram, page 19).

Note: If any of the original wire from unit control must be replaced, use the same type or a higher rated wire (25 ft. maximum length).

WARNING: Do not wire remote wall switch to main

power supply (Standard 120v household current).

Locate wall switch in a convenient location.

4. After wire connections are complete, replace refractory access panel.

Figure 13 - Removing Front Refractory Access Panel

INSTALLING WIRELESS HAND-HELD REMOTE CONTROL MRC SERIES

Note: If using optional wireless hand-held remote control, the wall switch is no longer operational.

Installing Receiver

1. Remove front refractory access panel by lifting up and angling out of ﬁrebox opening (see Figure 13) to expose controls.

2. Disconnect wall switch wires from TH and TH/TP terminals on control valve (see Figure 14).

3. See remote instructions for further information.

Note: If any of the original wire as supplied must be replaced, use 18 AWG TYPE CL2 (UL) 105 C (25 ft. length MAXIMUM) or equivalent.

Figure 14 - Wall Switch Wiring Diagram

SuperiorFireplaces.US.com 126736-01C10

Page 11

INSTALLATION Continued

1/2" NPT Incoming Black Iron Gas Line

Flexible Gas Line (1 Provided) Can Be Extended Out Either Side

Alternate Gas Supply

GAS LINE HOOK-UP

WARNING: Gas line hookup should be done by your

gas supplier or a qualiﬁed service person.

WARNING: Before you proceed, make sure your

gas supply is OFF.

A manual shutoff valve has been included in the appliance’s gas supply system. You may consider installing an extra gas shutoff valve outside appliance’s enclosure (check with local codes) where it can be accessed more conveniently with a key through a wall as shown in Figure 15.

In conformance with local codes, route a 1/2" NPT gas line to appliance through hole in left side of ﬁrebox or sub-ﬂoor as shown in Figure 16.

CAUTION: Do not kink ﬂexible gas line.

BRT4036TMN/TMP, BRT4336TMN/TMP,

BRT4536TMN/TMP

A 8 5/8" (21.9 cm) 10 1/2" (26.7 cm)

Figure 16 - Routing Incoming Gas Line

BRT4042TMN/TMP, BRT4342TMN/TMP,

BRT4542TMN/TMP

IMPORTANT NOTICE NFPA 54 deﬁnes minimum space requirements for the installation of this ﬁreplace.

This ﬁreplace must be installed in an unconﬁned space with a minimum of 50 cubic feet per 1,000 BTUs of gas output. Therefore 36” models require 2,650 cubic feet, 42” models require 3,100 cubic feet.. If the space you wish to install the ﬁreplace does not meet these requirements NFPA 54 details several actions that may be taken.

Key

Shutoff Valve

Extension

Typical Exterior Wall Gas Shutoff Installation

Incoming 1/2" Gas Line

Permitted by

Sediment

Local Codes

Trap (Not Supplied)

IHP recommends that a black iron gas line be routed from the gas source, through a sediment trap (see Figure 17) and into appliance. Once connected through appliance, a ﬂexible gas line may be used for ease of installation to gas control valve (see Figure 18, page 12).

Before connecting black iron gas line to inside of appliance a sediment trap must be included outside appliance between gas line and gas shutoff valve. It must extend down 3" beyond center of pipe. Prepare incoming black iron gas line with teﬂon tape or pipe joint compound (Check with local building codes).

3" Min.

(7.6 cm)

Figure 17 - Sediment Trap

CAUTION: Compounds used on threaded joints of gas piping shall be resistant to the action of Liqueﬁed Petroleum (LP or propane) and should be applied lightly to ensure excess sealant does not enter the gas line.

Figure 15 - Manual Shutoff Valve Installation

WARNING: All gas piping and connections must be tested for leaks after the installation is completed.

After ensuring that the gas valve is on, apply a commercial leak detection solution to all connections and joints. If bubbles appear, leaks can be detected and corrected.

Do not use an open ﬂame for leak testing and do not operate any appliance if a leak is detected.

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Page 12

OFF

IN OUT

INSTALLATION Continued

0.5"

Complete your gas installation by connecting incoming gas line with ﬂexible gas line. Secure tightly with wrench but DO NOT OVERTIGHTEN.

EMBER AND PAN MATERIAL PLACEMENT

1. Open bag(s) of vermiculite and ﬁll entire burner pan until burner tube is completely covered (see Figure 19).

2. Smooth pan material just even with edges of burner pan.

3. Remove ember material from bag and ﬂatten small amounts into quarter size pieces and lay on top of surface of pan material (see Figure

20).

4. Place just enough to cover entire surface and leave about a 1/2" gap under lower grate members to allow air to ﬂow (see Figure 21).

Grate

Gas Shutoff Valve

1/2" NPT Incoming Gas Line

Vermiculite (Pan Material)

Flexible Gas Line

Do NOT Kink

Red Surface Indicates For Propane/LP Use Only

Note:

1) Wire Connections Not Shown for Clarity

2) * 1/8" NPT Plugged Tapping

Figure 18 - Connecting Flexible Gas Line to Millivolt Valve

Burner Pan

Inlet Pressure Tap

Ember

Grate

Material

Pilot Adj.

Outlet Pressure Tap

Vermiculite (Pan Material)

Burner Pan

Figure 19 - Fill Entire Burner Pan with Vermiculite Figure 20 - Ember Material on Surface of Pan Material

(Vermiculite)

Grate

Pan and Ember

Material

Figure 21 - Pan and Ember Material Clearances

SuperiorFireplaces.US.com 126736-01C12

Burner Pan

Page 13

INSTALLATION Continued

LOG PLACEMENT FOR BRT4036, BRT4336 AND BRT4536 MODELS

1. Place small front right log (log 1) on right front of grate as shown in Figure 22.

2. Place large back log (log 2) onto grate making sure notches rest over grate as shown in Figure 22.

3. Place log 3 into notch on log 2, resting front end on top of log 1 (see Figure 23).

4. Place upper end of log 4 into notch on log 2 as shown in Figure

23. Rest lower end of log 4 onto middle grate ﬁnger as shown in Figure 24.

5. Place upper end of log 5 into notch on left of log 2 (see Figure

24). Rest lower end of log 5 on grate as shown in Figure 25.

6. Insert lower end of log 6 between ﬁrst two grate ﬁngers as shown in Figure 25 and position upper end of log 6 into notched area on front of log 2 as shown in Figure 25.

As an option to enhance the look of the hearth, you may place the lava rock provided around front and sides of burner.

NOTICE: Do not put lava rock inside burner pan or around the air mixer ﬁtting. Placing lava rock inside burner pan or blocking openings of the propane/LP air-mixer could cause performance problems.

Log 2

Log 6

Log 4

Log 3

Notches

Log 1

Figure 23 - Installing Logs 3 and 4

Log 5

Notch

Log 2

Notch

Log 4

Notch

Log 1

Figure 24 - Installing Logs 5 and 6

Figure 22 - Installing Logs 1 and 2

Figure 25 - Logs Installed for 36" Models

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Page 14

INSTALLATION Continued

LOG PLACEMENT FOR BRT4042, BRT4342 AND BRT4542 MODELS

1. Place large back log (log 1) onto grate making sure notches rest over grate (see Figure 26).

2. Insert lower end of log 2A between ﬁrst two grate ﬁngers and position upper end into notch on front of log 1. See Figure 26. Place log 2B on front right side of grate as shown in Figure 26.

3. Place log 3 into notch on top left of log 1, resting lower end on left two grate ﬁngers (see Figure 27).

4. Place upper end of log 4 into notch on log 1 as shown in Figure

27. Rest lower end of log 4 on middle grate ﬁnger as shown in Figure 28.

5. Place upper end of log 5 into notch on top inner right of log 1 (see Figure 28). Rest lower end of log 5 on middle grate ﬁnger as shown in Figure 29.

6. Place log 6 into notch on top right of log 1 (see Figure 28). Rest lower end of log 6 on top of log 2B (see Figure 29).

As an option to enhance the look of the hearth, you may place the lava rock provided around front and sides of burner pan.

NOTICE: Do not put lava rock inside the burner pan or around the air mixer ﬁtting. Placing lava rock inside the burner pan or blocking the openings of the propane/ LP air-mixer could cause performance problems.

Log 3

Notches

Figure 27 - Installing Logs 3 and 4

Log 5

Log 4

Log 1

Log 6

Notch

Log 2A

Log 1

Log 2B

Figure 26 - Installing Logs 1, 2A and 2B

Log 1

Notch

Log 2B

Figure 28 - Installing Logs 5 and 6

Figure 29 - Logs Installed for M42, M42P, VM42 and VM42P

Models

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Page 15

INSTALLATION Continued

COMBUSTION AIR KIT MODEL AK4 (OPTIONAL) The outside air kit may be installed on the left side of ﬁreplace only.

The vent can be installed through any outside wall a minimum of three feet below ﬁreplace termination cap. The handle to operate damper door for outside air inlet will be located inside the left “screen pocket” of ﬁrebox (see Figure 30). Pull handle to open or push to close.

CAUTION: Air inlet ducts are not to terminate in

attic space.

Screen Pocket

Air Kit Handle

INSTALLING OPTIONAL GLASS DOOR ACCESSORY

CAUTION: Use only glass doors certiﬁed for use

with this appliance.

Note: Glass door may be heavy for some individuals. Please request help if needed.

The BRT4036, BRT4336, BRT4536, BRT4042, BRT4342 and BRT4542 B-vent ﬁreplaces are approved for use with optional bi-fold glass doors (see Accessories, page 26). Glass panels may be ordered and installed anytime after ﬁreplace installation is complete.

Follow these steps to install left and right panels:

1. With handle at the bottom, completely fold panel on its hinges.

2. With handle facing center of ﬁrebox opening, insert lower pivot pin on glass door panel into hole in pivot plate on bottom edge of ﬁreplace opening (see Figure 32).

3. Keeping folded door tilted, slide upper two pins into guide track found under upper facial edge of ﬁrebox opening.

4. Tilt glass assembly fully vertical until outer pivot pin snaps into mounting hole in upper spring clip (see Figure 32).

5. Once top and bottom pins are secured, unfold door into the closed position.

Figure 30 - Air Kit Handle Location

APPLIANCE ENCLOSURE

Before ﬁnishing enclosure around appliance, inspect all joints around outer surround. Any gaps between nailing ﬂanges and framing should be sealed with noncombustible insulation or caulking.

If appliance is mounted on a raised platform, it must be a continuous surface and not on blocks without a solid surface. This will prevent the entry of cold air by means of conduction through the total bottom of appliance (see Figure 31).

Side Framing

Insert Pin Into Spring Clip Spring Clip

Slide Top Pin Into Door Track

Insert Bottom Pivot Pin Into Pivot Plate and Swing Door Into Vertical Position

Pivot Plate

Figure 32 - Installing Optional Glass Door

Caulk Here

Figure 31 - Sealing Between Appliance and Framing

Pack Insulation

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Page 16

CLOSEOPEN

VENT DAMPER MUST BE LOCKED

IN THE FULL OPEN POSITION

TO OPERATE THE APPLIANCE

INSTALLATION Continued

6. Repeat the process for the opposite door assembly.

7. To adjust doors, slide them partially open. Using a screwdriver, loosen hold-down screws in the spring clip (see Figure 33) and pivot plate.

8. Close both doors until evenly joined at the middle and note the gap at outer edges of face.

9. Reopen one door at a time and retighten upper and lower holddown screws.

10. Repeat process until both doors are evenly joined, spaced and working freely.

CAUTION: The glass panels become very hot while the appliance is operating. Do not attempt to adjust or clean the glass doors until the appliance has fully cooled.

The doors may be removed for replacement or cleaning as follows:

1. Partially open door and press up on upper spring clip with a screw driver until outer top pivot pin is free of clip.

2. Fully fold frame assembly and slide upper edge towards center of ﬁrebox opening until guide pins are free of frame rail (see Figure

34).

CAUTION: Always operate the appliance with the doors either fully opened or fully closed. Operating the appliance with the doors partially open can result in improper venting of ﬂue products.

Spring Clip

Fold Bi-Fold Door After Releasing Spring Clip and Slide Door Out of Upper Track

Press Spring Clip to Release Pivot Pin

Remove Bottom Pin From Pivot Plate While Sliding Door Out of the Upper Track

Figure 34 - Removing Glass Doors

OPENING VENT DAMPER

Vent damper must be locked in the full open position before operating ﬁreplace. If vent damper is not open, ﬁreplace will not light.

Pivot Plate

WARNING: Discontinue use of the appliance immediately if doors are damaged and contact a qualiﬁed installer for repair. Only doors certiﬁed with the appliance shall be used.

WARNING: Do not slam or strike doors. Damage can result in a hazardous condition.

Spring Clip

Side Front Face

Partially Opened Door

Figure 33 - Adjusting Glass Doors

Hold-Down Screw

Figure 35 - Opening Vent Damper

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Page 17

OPERATION

OFF

IN OUT

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a ﬁre or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When

lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas.

Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

•Donottrytolightanyappliance.

•Donottouchanyelectricswitch;donotuseanyphoneinyour

building.

•Immediatelycallyourgassupplierfromaneighbor’sphone.

Follow the gas supplier’s instructions.

•Ifyoucannotreachyourgassupplier,calltheredepartment.

C. Use only your hand to push in or turn the gas control knob. Never

use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualiﬁed service technician or gas supplier. Force or attempted repair may result in a ﬁre or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

10. Push in knob all the way and hold in. Immediately light the pilot manually. Continue to hold control knob in for about one minute after pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.

•Ifknobdoesnotpopupwhenreleased,stopandimmediately

call your service technician or gas supplier.

•Ifthepilotwillnotstaylitafterseveraltries,turnthegascontrol

knob to OFF and call your service technician or gas supplier.

11. Turn gas control knob counterclockwise to O”. Knob can be turned to ON only if the control knob is popped out.

12. Replace front refractory brick access panel.

13. Fully close glass doors if installed.

14. Turn on all electric power to appliance.

Gas Control Knob

Pilot Adjustment Screw

Position Indicator

Figure 36 - Control Knob in the PILOT position

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation of new ﬁreplace, burning logs will give off a paper-burning smell. Orange ﬂame will also be present. Open damper or window to vent smell. This will only last a few hours.

1. STOP! Read the safety information, column 1.

2. Turn wall switch to the OFF position.

3. Turn off all electric power to appliance.

4. Place damper in full open position.

5. Fully open glass doors if installed.

6. Remove front refractory brick access panel.

7. Turn gas control knob clockwise to the OFF position (see Figure 36).

8. Wait ﬁve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.

9. Turn control knob counterclockwise to the PILOT position.

TO TURN OFF GAS

TO APPLIANCE

1. Turn off wall switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Fully open glass doors if installed.

4. Remove front hearth brick and control access panel.

5. Turn gas control knob clockwise to OFF. Do not force.

6. Replace front refractory brick access panel.

7. Fully close glass doors if installed.

OPTIONAL HAND-HELD

REMOTE OPERATION

Note: The receiver and hand-held remote control kit must be purchased separately (see Accessories, page 26). Follow installation instructions included with the remote control.

SuperiorFireplaces.US.com126736-01C 17

Page 18

INSPECTING BURNERS

CLEANING AND MAINTENANCE

Check pilot ﬂame pattern and burner ﬂame patterns often. PILOT ASSEMBLY

The pilot assembly is factory preset for the proper ﬂame height. Alterations may have occurred during shipping and handling. The pilot is located on the back right hand side of the burner.

The height of the thermopile must be 3/8" to 1/2" above the pilot ﬂame. The ﬂame from the pilot burner must extend beyond the thermopile.

If your pilot assembly does not meet these requirements:

• Turnadjustment screw marked pilot clockwise to decrease or

counterclockwise to increase the ﬂame to proper size (see Figure 36, page 17). Do not remove adjustment screw.

• seeTroubleshooting, page 20

Pilot Burner

Ignitor

Figure 37 - Pilot

Thermopile

Figure 38 - Correct Pilot Flame Pattern

BURNER FLAME PATTERN

Burner ﬂames will be steady, not lifting or ﬂoating. Flames should go up through the middle of log set. Flames should not "spill" to edges of pan or sides of log set.

Figure 39 shows a typical ﬂame pattern. If burner ﬂame pattern differs from that described:

• turnapplianceoff(seeTo Turn Off Gas to Appliance, page 17)

• seeTroubleshooting, page 20

Thermopile

Pilot Burner

Ignitor

WARNING: Installation and repair should be done by a qualiﬁed service person. The appliance should be inspected before each use and at least annually by a qualiﬁed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, pet hair, etc. It is imperative that the control compartments, burners and circulating air system be kept clean.

WARNING: The logs can be hot. Handle only when cool.

WARNING: Turn off gas and electrical power before servicing appliance.

WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

PILOT AND BURNER

• Removelogsandembermaterialbeforecleaningburnerandreplace

when cleaning is complete.

• Burnerand controls should be cleaned with compressed air to

remove dust, dirt or lint.

• Useavacuumcleanerorsmall,softbristledbrushtoremoveexcess

dust, dirt or lint.

LOGS

• Ifyouremovelogsforcleaning,refertologplacementinformation

on page 12 to properly replace logs.

• Useavacuumcleanertoremoveanycarbonbuilduponlogs.

• Replacelog(s)ifbroken.SeeReplacement Parts, page 28.

• Replaceembermaterialperiodicallyasneeded.SeeReplacement Parts,

page 28.

Figure 39 - Typical Flame Pattern

SuperiorFireplaces.US.com 126736-01C18

Page 19

PILOT

BURNER

WIRING DIAGRAM

IGNITOR

PILOT GAS LINE

INCOMING MAIN GAS SUPPLY

THERMOPILE

PILOT SAFETY WIRE

RED

WHITE

TH/TP

REPLACE FACTORY WIRING WITH 105°C EQUIVALENT OR HIGHER RATING

EXTERNAL WIRING USE ONLY CLASS 2 THERMOSTAT WIRE 18 GA. RED/WHITE

DO NOT

CONNECT

TO 120V

N.O. SW

N.C.SW

MANUAL DAMPER SWITCH

(VENT SAFETY SHUTOFF SWITCH)

WALL SWITCH

(NOT SUPPLIED)

SuperiorFireplaces.US.com126736-01C 19

Page 20

TROUBLESHOOTING

Note: Before troubleshooting the system, make sure the gas shutoff valve is ON. The two most common causes of a malfunctioning gas appliance are:

1. Loose wiring connections

2. Construction debris clogging pilot and/or gas control valve ﬁlter

OBSERVED PROBLEM

Pilot will not light

Pilot will not stay lit

No gas to burner, although wall switch and valve are set to the ON position

POSSIBLE CAUSE

1. No gas supply or shutoff valve is OFF

2. Air in gas line

3. Construction debris clogging pilot oriﬁce

4. Low gas pressure

5. Control valve knob is not on the PILOT position

6. Kinked pilot line

7. Bad valve

8. Vent damper not fully open

1. Loose wiring on thermopile to regulator valve. No millivolt current is being sent back to regulator

2. If valve knob and wall switch are in the ON position, probable defective regulator valve

3. Vent damper not fully open

1. Wall switch wires defective or too long

2. Thermopile not generating sufﬁcient voltage

REMEDY

1. Check to see if you have gas supply

2. Hold regulator control valve in the PILOT position for 2 to 3 minutes to purge air. If you smell gas stop and wait for a few minutes before trying to light ﬁreplace

3. Remove debris and dirt, inspect and clean any other possible obstructions

4. Contact your gas supplier

5. Refer to section on pilot lighting

6. Have a qualiﬁed technician replace pilot line

7. Replace regulator valve (see Accessories, page

26)

8. Open vent damper until fully locked in OPEN position

1. Check wiring connections. Refer to wiring diagram shown in Wall Switch Installation, page 10

2. Have a qualiﬁed technician replace valve

3. Open vent damper until fully locked in OPEN position

1. Check electrical connections

2. See Pilot will not stay lit, above

Frequent pilot outage

Pilot goes out when wall switch is ON

Spark ignitor will not light pilot after repeated triggering of red button

1. Pilot ﬂame may be too low, causing safety pilot to “drop out”

2. Improper venting or excessive blockage

1. Millivolt output on thermopile too high

1. Defective ignitor (no spark at electrode)

2. Defective pilot or misaligned electrode at pilot (spark at electrode)

3. No gas or low gas pressure

4. If using propane/LP gas, no propane/LP gas in tank

1. Clean and adjust pilot ﬂame for maximum ﬂame impingement on thermopile

2. Have vent system inspected, including termination cap. Remove any restriction or obstruction

1. Replace thermopile

1. Check for spark at electrode and pilot. If no spark and electrode wire is properly connected, replace ignitor

2. Using a match, light pilot. If pilot lights, turn off pilot and trigger the red button again. If pilot lights, an improper gas/air mixture caused the improper lighting and a longer purge period is recommended. If pilot will not light, check gap at electrode and pilot. Gap should be 1/8" to have a strong spark. If okay, replace pilot

3. A) Check remote shut off valves from ﬁreplace. Usually there is a valve near the ﬁreplace and sometimes there is a valve near the main. There can be more than one valve between ﬁreplace and main

B) Low pressure can be caused by a variety of

situations such as bent line, or gas supplier

4. Check propane/LP supply and contact local propane/LP supplier

Fireplace produces a clicking/ticking noise just after burner is lit or shut off

1. Metal expanding while heating or contracting while cooling

SuperiorFireplaces.US.com 126736-01C20

1. This is normal with most ﬁreplaces. If noise is excessive, contact qualiﬁed service person

Page 21

TROUBLESHOOTING Continued

WARNING: If you smell gas

•Shutoffgassupply.

•Donottrytolightanyappliance.

•Donottouchanyelectricalswitch;donotuseanyphoneinyourbuilding.

•Immediatelycallyourgassupplierfromaneighbor’sphone.Followthegassupplier’sinstructions.

•Ifyoucannotreachyourgassupplier,calltheredepartment.

IMPORTANT: Operating ﬁreplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.

OBSERVED PROBLEM

Fireplace produces unwanted odors

Gas odor even when control knob is in OFF position

Gas odor during combustion

Dark residue on logs or inside of ﬁreplace

POSSIBLE CAUSE

1. Fireplace burning vapors from paint, hair spray, glues, etc. (See IMPORTANT statement above)

2. For propane/LP gas, low fuel supply

3. Gas leak. See Warning statement at top

of page

1. Gas leak. See Warning statement at top of page

2. Control valve defective

1. Foreign matter between control valve and burner

2. Gas leak. See Warning statement at top

of page

1. Improper log placement

2. Air holes at burner inlet blocked

3. Burner ﬂame holes blocked

4. Improper venting or excessive blockage

5. Excessive amounts of embers and pan material

REMEDY

1. Ventilate room. Stop using odor causing products while ﬁreplace is running

2. Contact local propane/LP supplier

3. Locate and correct all leaks (see Gas Line Hook-Up, page 11)

1. Locate and correct all leaks (see Gas Line Hook-Up, page 11)

2. Replace control valve

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks (see Gas Line Hook-Up, page 11)

1. Properly locate logs

2. Clean out air holes at burner inlets. Periodically repeat as needed

3. Remove blockage or replace burner

4. Have vent system inspected, including termination cap. Remove any restrictions or obstruction

5. Clear excess embers until a minimum gap of 1/2" remains under the grate

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Page 22

PARTS

(Back)

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

MODEL CAT. NO.

BRT4036TMN F0814 BRT4036TMP F0815 BRT4336TMN F0818 BRT4336TMP F0819 BRT4536TMN F0822 BRT4536TMP F0823 BRT4042TMN F0826 BRT4042TMP F0827 BRT4342TMN F0830 BRT4342TMP F0831 BRT4542TMN F0834 BRT4542TMP F0835

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Page 23

PARTS

This list contains replaceable parts used in your ﬁreplace. When ordering parts, follow the instructions listed under Replacement Parts on page 28 of this manual.

KEY NO. PART NO. DESCRIPTION 36" Models 42" Models QTY

1 14153 Micro Switch • • 1 2 11165 Screw, #10 x 5/8 Mod. Tr. Blk. Ox • • 2 3 110037-01 Electrical Duct Assembly • • 1 4 22912 Draft Diverter • 1

5 106642-01 Air Rod Retainer • • 1 6 106643-01 Damper Rod Retainer • • 1 7 108769-01 Extension Deﬂector • 2

8 20280 Top Spacer • • 4 9 20090 Spring Clip • • 2 10 106657-02 Air Separator • 1

11 11408 Bushing • • 2 12 See page 24 Left Refractory 1 13 See page 24 Right Refractory 1 14 See page 24 Rear Refractory 1 15 See page 24 Bottom Rear Refractory 1 16 See page 24 Bottom Front Refractory 1 17 14123 Strain Relief • • 1 18 14574 Limit Switch • 1

19 106691-01 Screen Rod • 2

20 20088 Door Stop • • 1 21 106699-01 Transition 6" B-Vent Collar • • 1 22 106703-01 Air Kit Door Assembly • • 1 23 20042 Air Kit Cover • • 1 24 106948-02 Smoke Deﬂector • 1

25 20027 Brick Liner Retainer • • 2 26 107796-01 Grate Assembly • 1

27 107742-01 Burner Pan • 1

28 107795-01 Burner Tube • 1

29 107748-01 Burner Bracket • • 1 30 107985-01 Pilot Shield • 1

31 901681-01 Burner Clamp • • 1 32 11209 Nut, #10-24 • • 1 33 11147 Screw, #10- 24 x 1/2 • • 1 34 901066-01 Brass Air Mixer (NG) • • 1

35 901064-03 Injector #30 (NG) • 1

36 108084-01 Pilot (NG) • • 1

37 108085-01 Pilot Oriﬁce (NG) • • 1

38 11102 Screw, #8- 32 x 3/8 • • 2 39 14512 Gas Control Valve (NG) • • 1

40 107741-01 Valve Bracket • • 1 41 14261 Piezo Ignitor • • 1 42 111288-02 Manual Valve w/ Flex Hose • • 1 43 20023 Starter Collar • • 1 44 108005-01 Wire Harness • • 1 45 108005-02 Wire Harness • • 1 46 11418 Push-On Nut • • 2 47 12105 Screen • 2

22924 Draft Diverter • 1

108769-02 Extension Deﬂector • 2

107811-02 Air Separator • 1

106543-01 Limit Switch • 1

107839-01 Screen Rod • 2

107823-02 Smoke Deﬂector • 1

107796-02 Grate Assembly • 1

107742-02 Burner Pan • 1

107831-01 Burner Tube • 1

107985-02 Pilot Shield •

901066-02 Brass Air Mixer (LP) • • 1

901064-08 Injector #29 (NG) • 1 901065-13 Injector #52 (LP) • 1 901065-08 Injector #50 (LP) • 1

108084-06 Pilot (LP) • • 1

108085-02 Pilot Oriﬁce (LP) • • 1

14513 Gas Control Valve (LP) • • 1

107840-01 Screen • 2

PARTS AVAILABLE NOT SHOWN

901155-01 Vermiculite Bag • • 1 901156-01 Pan Material • • 1 901157-01 Lava Rock • • 1

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Page 24

PARTS

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

MODEL CAT. NO.

KEY NO. PART NO. DESCRIPTION

BRT4036TMN

(F0814)

BRT4036TMP

(F0815)

BRT4336TMN

(F0818)

BRT4336TMP

(F0819)

BRT4536TMN

(F0822)

BRT4536TMP

(F0823) QTY

12 125280-02 Refractory, Left 36" Red Stacked • 1

125285-02 Refractory, Left 36" Red Herringbone • 1

13 125281-02 Refractory, Right 36" Red Stacked • 1

125286-02 Refractory, Right 36" Red Herringbone • 1

14 125282-02 Refractory Rear 36", Red Stacked • 1

125287-02 Refractory Rear 36", Red Herringbone • 1

15 106661-02

125283-02 125288-02

16 106662-02

125284-02 125289-02

KEY NO. PART NO. DESCRIPTION

Refractory, Bottom Rear 36" Red Refractory, Bottom Rear 36" Red Refractory, Bottom Rear 36" Red Herringbone Refractory, Bottom Front 36" Red Refractory, Bottom Front 36" Red Refractory, Bottom Front 36" Red Herringbone

• 1

BRT4042TMN

(F0826)

BRT4042TMP

(F0827)

BRT4342TMN

(F0830)

BRT4342TMP

(F0831)

BRT4542TMN

(F0834)

BRT4542TMP

(F0835) QTY

• 1

12 125290-02 Refractory, Left 42" Red Stacked • 1

125295-02 Refractory, Left 42" Red Herringbone • 1

13 125291-02 Refractory, Right 42" Red Stacked • 1

125296-02 Refractory, Right 42" Red Herringbone • 1

14 125292-02 Refractory Rear 42", Red Stacked • 1

125297-02 Refractory Rear 42", Red Herringbone • 1

15 107818-02

125293-02 125298-02

16 106662-02

125294-02 125299-02

Refractory, Bottom Rear Textr. Refractory, Bottom Rear 42" Red Refractory, Bottom Rear 42" Red Herringbone Refractory, Bottom Front Textr. Refractory, Bottom Front 42" Red Refractory, Bottom Front 42" Red Herringbone

• 1

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Page 25

PARTS

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

LOG SETS FOR 36"MODELS

MODEL CAT. NO.

BRT4036TMN F0814 BRT4036TMP F0815 BRT4336TMN F0818 BRT4336TMP F0819 BRT4536TMN F0822 BRT4536TMP F0823

LOG SETS FOR 42" MODELS

MODEL CAT. NO.

BRT4042TMN F0826 BRT4042TMP F0827 BRT4342TMN F0830 BRT4342TMP F0831 BRT4542TMN F0834 BRT4542TMP F0835

KEY

PART

NO.

NUMBER DESCRIPTION QTY.

- 107999-01 Log Set 1 108724-01 Right Front 9" Split Log 1 2 901098-01 Rear Log 1 3 108720-01 Top Right Log - 11 3/4" 1 4 108721-01 Top Right Log - 16" 1 5 108722-01 Top Left Log - 13 1/2" Y-Log 1 6 108723-01 Top Left Log - 11" 1

PART

NO.

NUMBER DESCRIPTION QTY.

- 107999-02 Log Set 1 901098-02 Rear Log 1 2A 108723-01 Left Front Log - 11" 1 2B 108839-01 Right Front Log - 15 3/4" Round 1 3 108722-01 Top Left Log - 13 1/2" Y-Log 1 4 108838-01 Inside Top Left Log - 15 3/4" Split 1 5 108721-01 Inside Top Right Log - 16" 1 6 108720-01 Top Right Log - 11 3/4" 1

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Page 26

ACCESSORIES

NOTICE: All accessories may not be available for all ﬁreplace models.

CAT NO. MODEL DESCRIPTION

EXTRUDED ALUMINUM BI-FOLD GLASS DOORS

F0981 BD36 36" Standard Bi-Fold Glass Door - Black ﬁnish F0982 BD36B 36" Standard Bi-Fold Glass Door - Brushed Brass ﬁnish F0983 BD36P 36" Standard Bi-Fold Glass Door - Platinum ﬁnish F0984 BD42 42" Standard Bi-Fold Glass Door - Black ﬁnish F0985 BD42B 42" Standard Bi-Fold Glass Door - Brushed Brass ﬁnish

F0986 BD42P 42" Standard Bi-Fold Glass Door - Platinum ﬁnish

FIXED GLASS DOORS

F0996 FD36 36" Fixed Glass Door - Black ﬁnish F0997 FD36B 36" Fixed Glass Door - Brushed Brass ﬁnish F0998 FD36P 36" Fixed Glass Door - Platinum ﬁnish F0999 FD42 42" Fixed Glass Door - Black ﬁnish F1000 FD42B 42" Fixed Glass Door - Brushed Brass ﬁnish F1001 FD42P 42" Fixed Glass Door - Platinum ﬁnish

OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION

Optional kit helps offset the negative pressure often existing in today's tightly constructed homes. Negative pressure may occur when other appliances in the home draw on air, possibly leading to poor operation, soot, or spillage.

F1091 AK4 Complete Outside Air Kit w/Collars Hood & 3' Flex

REMOTE CONTROL KIT

F1077 MRC

Standard On/Off Remote Control Kit

WALL SWITCH KIT

F0245 GWMS2 ON/OFF WALL SWITCH KIT

BRICK LINER KIT

F1059 BL36 36" Textured Refractory Brick Liner Kit

F1060 BL36H 36" Textured Refractory Herringbone Brick Liner Kit

F1061 BL42 42" Textured Refractory Brick Liner Kit

OFF

(Not shown)

F1062 BL42H 42" Textured Refractory Herringbone Brick Liner Kit

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Page 27

ACCESSORIES Continued

CAT NO. MODEL DESCRIPTION

PERIMETER TRIM KIT

F1042 PT36 36" Perimeter Trim Kit - Black

F1043 PT36B 36" Perimeter Trim Kit - Brushed Brass

F1044 PT36P 36" Perimeter Trim Kit - Platinum

F1045 PT42 42" Perimeter Trim Kit - Black

F1046 PT42B 42" Perimeter Trim Kit - Brushed Brass

F1047 PT42P 42" Perimeter Trim Kit - Platinum

PROPANE/NATURAL GAS CONVERSION KIT

F1122 PCBM-36 36": Millivolt - NG to LP

F1123 NCBM-36 36": Millivolt - LP to NG

F1126 PCBM-42 42": Millivolt - NG to LP

F1127 NCBM-42 42": Millivolt - LP to NG

(Not Shown)

SuperiorFireplaces.US.com126736-01C 27

Page 28

SERVICE HINTS

When Gas Pressure Is Too Low

• pilotwillnotstaylit

• burnerwillhavedelayedignition

• replacewillnotproducespeciedheat

• forpropane/LPunit,propane/LPgassupplymaybelow

You may feel your gas pressure is too low. If so, contact your local gas supplier.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your ﬁreplace ready. You can also visit our web

site at Superiorﬁreplaces.US.com.

REPLACEMENT PARTS

See Pages 22 to 25 for a complete replacement parts list. Use only parts supplied from the manufacturer.

Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

1. The model number of the ﬁreplace.

2. The serial number of the ﬁreplace.

3. The part number.

4. The description of the part.

5. The quantity required.

6. The installation date of the ﬁreplace. If you encounter any problems or have any questions concerning the

installation or application of this ﬁreplace, please contact your dealer.

IHP 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at Superiorﬁreplaces.US.com

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Page 29

NOTES

______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

SuperiorFireplaces.US.com126736-01C 29

Page 30

NOTES

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Page 31

Innovative Hearth Products

Superior™ Brand Gas Fireplaces, Stoves and Inserts

20 Year Limited Warranty

THE WARRANTY

Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas ﬁreplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and ﬁrebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to ﬁve years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of ﬁrst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and ﬁrebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:

Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation

Tempered glass - Replacement for one year from the date of installation

Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component

Parts not otherwise listed carry a 90 day warranty from the date of installation.

Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.

IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, ﬁre, ﬂood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a ﬁre hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefﬁciency resulting from faulty installation or application of the Product.

IHP is not responsible for inadequate ﬁreplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting conﬁgurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.

This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as speciﬁed herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of ﬁtness for a particular use or purpose, and there is no implied condition of ﬁtness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.

No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modiﬁcation of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.

To receive the beneﬁts and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.

Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a

contractor that is not approved without ﬁrst obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notiﬁed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.

P/N 900223-00, Rev. NC 12/2013

Innovative Hearth Products

SuperiorFireplaces.US.com126736-01C 31

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Page 32

WARRANTY

KEEP THIS WARRANTY

Model Number Serial Number Date Installed Dealer's Name Dealer's Phone Number

Keep receipt for warranty veriﬁcation

IHP reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P126736-01

P/N 126736-01 Rev. C 05/2015.

1508ElmHillPike,Suite108•Nashville,TN37210

Superior Fireplaces BRT4336TMN, BRT4342TMN, BRT4536TMP, BRT4036TMN, BRT4542TMN Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual