Superior Fireplaces BRT4342TEN, BRT4336TEN, BRT4536TEN, BRT4042TEN, BRT4542TEN Installation And Operation Instructions Manual

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P126737-01
PFS
USC
Installation and Operation Instructions
Custom Series Decorative B-Vent Fireplace Electronic Ignition System
P/N 126737-01 Rev. E 07/2016
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 126737-02.
Report No. F09 -099
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
®
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
BRT4036TEN BRT4336TEN BRT4536TEN
BRT4036TEP BRT4336TEP BRT4536TEP
Models
BRT4042TEN BRT4342TEN BRT4542TEN
BRT4042TEP BRT4342TEP BRT4542TEP
WARNING AVERTISSEMENT AVISO
HOT GLASS WILL
CAUSE BURNS.
UNE SURFACE VITRÉE CHAUDE PEUT
CAUSER DES BRÛLURES.
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
• Leave the building immediately.
• Immediately call your gas supplier from a
• If you cannot reach your gas supplier, call the
— Installation and service must be performed by
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING:
vapors and liquids in the vicinity of this or any other appliance.
any phone in your building.
neighbor’s phone. Follow the gas supplier’s instructions.
fire department.
a qualified installer, service agency or the gas supplier.
LAISSER REFROIDIR LA SURFACE VITRÉE
NE PERMETTEZ JAMAIS À UN ENFANT DE
TOUCHER LA SURFACE VITRÉE.
USTED DEBE NUNCA TOCAR
AVANT D’Y TOUCHER.
AVERTISSEMENT
RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dom­mages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
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WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
NOT FOR USE WITH SOLID FUEL CHECK LOCAL CODES PRIOR TO INSTALLATION
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also con­tains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
This fireplace may not be installed in manufactured (mobile) housing constructed to HUD standards. The fireplace may be installed in aftermarket, non-HUD manufactured housing provided its installation complies with State and Local Codes and in the absence of these codes complies with the National Fuel Gas Code ANSIZ223.1 NFPA 54.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Common­wealth of Massachusetts.
NOTICE: Young children should be carefully supervised when they are in the same room as the appliance. Tod­dlers, young children, and others may be susceptible to accidental burns. A physical barrier is recommended if there are to be at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of and away from hot surfaces.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety ............................................................................................. 2
Unpacking ...................................................................................... 4
Introduction ................................................................................... 4
Selecting Location .......................................................................... 4
Requirements for the Commonwealth of Massachusetts ...............4
Product Specifications ................................................................... 5
Pre-installation Preparation ............................................................ 6
Venting Installation ........................................................................ 8
Installation ................................................................................... 10
Operation .................................................................................... 16
Inspecting Burners ....................................................................... 17
Cleaning and Maintenance ........................................................... 17
Wiring Diagram ............................................................................ 18
Service Hints ................................................................................ 19
Technical Service ......................................................................... 19
Replacement Parts ....................................................................... 19
Troubleshooting ........................................................................... 20
Parts ............................................................................................ 22
Accessories .................................................................................. 26
Warranty ...................................................................................... 31
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SAFETY
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosions, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
This fireplace is a vented product. This fireplace will not produce any gas leakage into your home if properly installed. This fireplace must be properly installed by a qualified service person. If this unit is not properly installed by a qualified service person, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once! Have fireplace inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
WARNING: Any change to this fireplace or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2. For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier's instructions
• if you cannot reach you gas supplier, call the fire department.
4. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing or other flammable objects are less than 36" from front and 42" from top of fireplace. For side clearances see Figure 6, page 6
• in high traffic areas
• in windy or drafty areas
5. This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in the room with fireplace.
7. A hearth extension is not required with this appliance. If one is installed, it is for aesthetic purposes only and does not have to meet the standard requirements.
8. Turn fireplace off and let cool before servicing or repairing. Only a qualified service person should install, service or repair this fireplace. Have fireplace inspected annually by a qualified service person.
9. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to exces­sive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning fireplace.
10. Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 17.
11. Keep the area around your fireplace clear of combustible materi­als, gasoline and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around fireplace.
12. Do not use this fireplace to cook food or burn paper or other objects.
13. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on fireplace nameplate.
14. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
15. Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.
16. Do not install fireplace directly on carpeting, vinyl tile or any combustible material other than wood. The fireplace must set on a metal or wood panel extending the full width and depth of the fireplace.
17. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.
18. Do not operate fireplace if any log is broken.
19. Do not use a blower insert, heat exchanger insert or other acces­sory not approved for use with this fireplace.
20. Provide adequate clearances around air openings.
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The following items are packed inside the firebox. Remove before
INTERNAL WALL INSTALLATION
CORNER INSTALLATION
FULL PROJECTION INSTALLATION
FLUSH INSTALLATION
positioning firebox into framing.
• Transition Collar - For vent connection
• Ceramic Log Pack - Shrink-wrapped on cardboard
• Three (3) plastic bags containing lava rock, pan and ember materials
• Rear Log - Remove two plastic quick ties from around burner and grate
• Grate Stand - Lift off of burner pan Check all items for any shipping damage. If damaged, promptly inform dealer or distributor where you bought the product. Safely retain these items for later installation.
INTRODUCTION
All 36" and 42" models listed within this manual are vented gas fireplaces that use an electronic control valve and electronic ignition system. A 6" B-Type venting system and a listed type vent cap are not supplied but are required for proper operation. See venting instructions on pages 8 and 9.
WARNING: This gas appliance must not be con­nected to a chimney flue servicing a solid fuel burning appliance.
Models BRT4036TEN, 4336TEN, 4536TEN, 4042TEN, 4342TEN, 4542TEN are factory equipped for use with natural gas and must be converted when intended for use with propane/LP gas. A respective model PCBE-36 or PCBE-42 conversion kit may be purchased for simple conversion to propane/LP gas. See Accessories, page 26.
BEFORE YOU BEGIN Before beginning the installation of your appliance, read these instruc-
tions through completely. This INNOVATIVE HEARTH PRODUCTS, LLC (IHP) appliance and its approved components are safe when installed according to this instal­lation manual and are operated as recommended by IHP. Unless you use IHP approved components tested for this appliance, YOU MAY CAUSE A FIRE HAZARD! The IHP warranty will be voided by and IHP disclaims any responsibility for the following actions: A) Modification of the appliance or any of the components. B) Use of any component part not approved by IHP in combination with
this appliance.
C) Installation and/or operation in a manner other than instructed in this
manual.
D)
The burning of anything other than the type of gas approved for use
in this gas appliance. The installation must conform with local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
This fireplace complies with the National Safety Standards and is listed and tested by The PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas fireplace.
INTRODUCTION ContinuedUNPACKING
CAUTION: Do not connect appliance before pressure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.
The appliance and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
For the purpose of input adjustment two pressure taps (for IN and OUT pressures) are provided on the gas control valve for test gauge connections to the appliance.
SELECTING LOCATION
To determine the safest and most efficient location for your appliance, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Clearances, page 6).
2. Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make instal­lation easier. Figure 1 shows a plan view of a few common locations.
Flush installations are recommended where living space is limited or at a premium and since the space required to enclose the appliance would be located beyond an outside wall, this would also reduce the cutting of joists, roof rafters and such. Check local codes for any restrictions.
Projected installations can extend any distance into the room. A projection may be ideal for a new addition on an existing, finished wall.
Corner installations make use of space that may not normally be used and provides a wider and more efficient range for radiant heat transference.
Internal wall installations provide a discreet option for room separa­tion and can also be ideal as an addition to an existing wall.
Figure 1 - Possible Locations for Installing Appliance
NOTICE: Decorative product not for use as a heating appliance.
WARNING: Installation of this appliance should be done by a qualified service person well trained in the installation of such appliances. You will also need a building permit from your local Building and Safety Commissioner before installing this appliance; other­wise your insurance co. may not cover this appliance.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Mas­sachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve
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PRODUCT SPECIFICATIONS
X
Outside Air Kit Location (Optional)
Glass Door (Optional)
Alternate Gas
Supply Inlet
7" (178 mm)
7"
(178 mm)
7" (178 mm)
1-1/2" (38 mm)
13-1/2" (343 mm)
A
E
F
R
P
Q
S
I
J
L
N
O
W
V
M
K
T
G
H
D
C
B
Stand Off
Collar
For Use With 6"Ø Type B-1
Vent Pipe Only
DIMENSIONS
HEARTH AREA
GAS RATING - NATURAL
BRT 4036TEN, 4336TEN, 4536TEN BRT 4042TEN, 4342TEN, 4542TEN
Max. Input Rating: 40,000 Btu/Hr 45,000 Btu/Hr Manifold Pressure: 3.5" WC (.87 kPa) 3.5" WC (.87 kPa) Minimum Supply Pressure: 4.5" WC (1.12 kPa) 4.5" WC (1.12 kPa) Maximum Supply Pressure: 10.5" WC (2.62 kPa) 10.5" WC (2.62 kPa)
Orifice Size: # 31 # 29
GAS RATING - PROPANE/LP
BRT 4036TEP, 4336TEP, 4536TEP BRT 4042TEP, 4342TEP, 4542TEP
Max. Input Rating: 31,000 Btu/Hr 37,000 Btu/Hr Manifold Pressure: 10" WC (2.50 kPa) 10" WC (2.50 kPa) Minimum Supply Pressure: 11" WC (2.74 kPa) 11" WC (2.74 kPa) Maximum Supply Pressure: 13" WC (3.23 kPa) 13" WC (3.23 kPa) Orifice Size: # 52 # 50
Model 36 Model 42 Model 36 Model 42 Model 36 Model 42
A 29" (737 mm) 36" (915 mm) I 40 1/4" (1023 mm) 44 1/4" (1124 mm) Q 13 7/8" (353 mm) 14" (356 mm) B 5/8" (16 mm) 5/8" (16 mm) J 21" (534 mm) 24" (610 mm) R 10 1/2" (267 mm) 12 1/2" (318 mm) C 41" (1042 mm) 48" (1220 mm) K 8" (204 mm) 9" (229 mm) S 2 1/2" (64 mm) 2 1/2" (64 mm) D 12" (305 mm) 14" (356 mm) L 34 3/4" (883 mm) 42" (1067 mm) T 8 1/8" (207 mm) 8 1/8" (207 mm) E 21 1/4" (540 mm) 23" (585 mm) M 42" (1067 mm) 49" (1245 mm) U 11" (280 mm) 12 3/4" (324 mm) F 22 1/4" (566 mm)
24" (610 mm) w/o Brick
G 32 5/8" (829 mm)
H 15 3/4" (400 mm)
34" ( 864 mm) w/o Brick
16 3/4" (426 mm) w/o Brick
29 1/4" (743mm) 31" (788 mm) w/o Brick 39 1/2" (1004 mm) 41 1/4" (1048 mm) w/o Brick 17 3/4" (451 mm) 18 3/4" (477 mm) w/o Brick
N 36" (915 mm) 40" (1016 mm) V 7" (178 mm) 7" (178 mm)
O 37" (940 mm) 41" (1042 mm) W 2 1/4" (58 mm) 2 1/4" (58 mm)
P 8 5/8" (220 mm) 10 1/2" (267 mm) X 5" (127 mm) 4 1/2" (115 mm)
Figure 2 - Appliance Dimensions
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PRE-INSTALLATION PREPARATION
0 cm/
po
0 cm/po
Clearance
*
*
**
42" (106.7 cm) Min. Clearance from Opening to Ceiling
0" Clearance
Ceiling
1" (2.5 cm) Min. Clearance to "B" Vent's Outer Pipe
Maintain 2" (5.1 cm) Min. Clearance to Transition Pipe as Measured at Outer Vent Collar
Required air spaces are indicated with an "
*
". Do not pack with insulation or any other material.
DO NOT BLOCK
OR OBSTRUCT
OPENINGS
0" Clearance to Combustible or Noncombustible Flooring
Spacer
3" (7.6 cm)
1
1
/2"
(3.8 cm) Max.
B
6" (15.2 cm)
A
12"
(22.9 cm)
Combustible Materials
Header
1 1/2"
(3.8 cm)
Max.
3" (7.6 cm)
Max.
6" (15.2 cm)
Max.
A
B
Outer Surround
Combustible Material May Be Used
TOP VIEW
SAFE ZONE
Perpendicular Wall
CLEARANCES
Minimum clearances to combustibles are: Back and Sides of Outer Surround 0" min. Drywall to Sides of Front Face (Nailing Flanges) 0" min. “B” Vent Surfaces 1" min. Ceiling to Opening 42" min. Floor 0" min. Perpendicular Wall See Figure 6
CAUTION: Do not block required air spaces with insulation or any other material. Do not obstruct ef­fective opening of appliance with any type of facing material.
2 x 4 Stud
Left Side Surround
Nailing Flange
Back
MANTEL CLEARANCES AND WALL DETAILS
A combustible mantle shelf maybe installed a maximum 12" (22.9 cm) from wall. Figures 5 and 6 show the minimum allowable dis­tances from various combustible mantle components in relation to fireplace opening.
Figure 3 - Minimum Clearances (Top View)
Figure 4 - Minimum Clearances (Front View)
Front Face
Drywall
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BRT 4036TEN, 4336TEN,
4536TEN, 4036TEP, 4336TEP,
4536TEP
A B
14" (35.6 cm) 15" (38 cm)
8" (20.3 cm) 9" (22.9 cm)
BRT 4042TEN, 4342TEN,
4542TEN, 4042TEP, 4342TEP,
4542TEP
Figure 5 - Mantel Clearances - Side View (Cross Section)
BRT 4036TEN, 4336TEN,
4536TEN, 4036TEP, 4336TEP,
4536TEP
A B
9" (22.9 cm) 6" (15.2 cm)
12" (30.5 cm) 9" (22.9 cm)
BRT 4042TEN, 4342TEN,
4542TEN, 4042TEP, 4342TEP,
4542TEP
Figure 6 - Side Clearances - Top View (Cross Section)
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PRE-INSTALLATION PREPARATION Continued
B
C
A
A
B
C
D
FRAMING
1. Frame appliance enclosure as illustrated in Figures 7 and 8. Note: If a wall covering is used to line enclosure, then all measurements
must be from surface of covering.
2. Place appliance into framing and secure. Note: If appliance is to be raised above floor level, a platform must be
built to support appliance.
3. Install supply line to appliance using a 1/2" NPT black iron gas line terminating 2 5/16" above bottom of appliance. The gas line must be installed through lower left side access point or alternate access hole in the bottom of appliance (see Figure 17, page 11).
4. Repack insulation around gas line to cover any remaining openings in conduit sleeve. Prepare incoming gas line with teflon tape or pipe joint compound and hook up incoming gas line to flexible gas line.
Note: If 1/2" NPT black iron pipe does not mate with fitting at the end
of flexible gas line, remove fitting and replace with a 37 degree flare 3/4"-12, 1/2" NPT (female) fitting.
WARNING: When finishing appliance, do not over­lap combustible material onto the black front face. Brick, tile or other noncombustible materials may be applied to the face provided that any gap is between the material used and the face is caulked with a non­combustible caulking.
These Dimensions Allow for a 3/4" Clearance at Sides and Back of Fireplace. However, 0" Clearance is Permitted
3/4" Clearance Not Required at Nailing Flanges
BRT 4036TEN, 4336TEN,
4536TEN, 4036TEP,
4336TEP, 4536TEP A B
C
D
24 1/2" (62.2 cm) 27 9/16" (70 cm)
73 7/8" (187.6 cm) 83 7/8" (213 cm)
52 3/16" (132.6 cm) 59 5/16" (150.6 cm)
17 1/4" (43.8 cm) 19 1/2" (49.5 cm)
BRT 4042TEN, 4342TEN,
4542TEN, 4042TEP,
4342TEP, 4542TEP
Figure 8 - Corner Installation Guidelines
36 INCH MODELS 42 INCH MODELS
40 3/8" (102 cm) 44 3/8" (112 cm)
A
21 3/8" (54.3 cm) 23 1/8" (58.7 cm)
B
41 1/4" (104.8 cm) 48 1/4" (122.6 cm)
C
Figure 7 - Rough Opening for Installing in Wall
INSTALLING TRANSITION PIPE AND STARTER COLLAR
The transition pipe and starter collar shown in Figure 9 are supplied with fireplace, unattached and ready for installation. Remove starter collar and set aside. Slide transition pipe over vent collar and attach with a minimum of three screws. Replace starter collar over transition pipe and attach using four screws located on leg stands (five used on 42" models). To install B-vent piping, slide first piece of B-vent over transition pipe and attach with either a minimum of two screws or other means approved by the vent manufacturer.
B-Vent Piping
Starter Collar
Transition Pipe
Vent Collar
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Figure 9 - Installing Transition Pipe and Starter Collar
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VENTING INSTALLATION
Maintain Listed Clearance
Maintain Listed Clearance
12' Min.
12' Min.
45°
45°
6'
8'
12' Min.
60°
45°
Position Firestop
Position Firestop
Position Firestop
Listed Vent Cap
Listed Vent Cap
Listed Vent Cap
Maintain Listed Clearance
Maintain Listed Clearance
Maintain Listed Clearance
Maintain Listed Clearance
Support Each
Lateral At
Least Every
6 Feet
Maintain Listed Clearance
10'
EXAMPLE 3EXAMPLE 2
EXAMPLE 1
A B-type venting system must be connected to appliance for venting to the outside of building.
The following section is provided as a guide to a standard B-type vent installation.
Standing codes requirements concerning B-type vent installations may vary within your state, province or local codes jurisdiction. There­fore, it is recommended that you check with your local building codes for specific requirements or in absence of local codes, follow Section
7.0 of the current National Fuel Gas Code ANSI Z223.1/NFPA 54. This gas appliance must be vented to the outdoors only and may not
be terminated into an attic space or into a chimney flue servicing a solid-fuel burning appliance.
This appliance may be vented through a manufactured chimney system or a masonry chimney using a B-vent adapter or a chimney liner system if all are listed, inspected and approved by local codes and/or building authorities.
The examples shown in Figure 10 are typical of most B-vent installa­tions and codes practices. A minimum of 3 feet vertical rise (off the top of the unit) before offset is recommended.
Example 1: Shows the minimum allowable system height and lateral offset for a 60° or greater inclination. Code specifies that offsets at 60° or greater are considered horizontal and must follow the 75% rule for lateral to total vertical system height. Codes also allow only one offset in the total system when at 60° or greater. The total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule applies. If the lateral length must exceed 75% then the system must be sized in accordance with the Category I venting tables.
IMPORTANT NOTICE
NFPA 54 defines minimum space requirements for the installation of this appliance.
This fireplace must be installed in an unconfined space with a minimum of 50 cubic feet per 1,000 BTUs of gas output. Therefore 36” models require 2,650 cubic feet, 42” models require 3,100 cubic feet and 50” models require 3,300 cubic feet. If the space you wish to install the fireplace does not meet these requirements NFPA 54 details several actions that may be taken.
Example 2: Shows a multiple offset each at 45° of inclination. Mul-
tiple offsets are permitted if they do not exceed 45° of inclination. The total lengths of the two offsets are not required to meet the 75% allowable rule.
Example 3: Shows a single offset at 45° of inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75% rule.
In each case the offsets must be supported and firestops must be positioned wherever the vent must pass through a sub-floor, ceiling joist or an attic overhang. The vent pipe must terminate vertically into a listed type vent cap and extend a sufficient height through an approved roof flashing, roof jack or a roof thimble (38FST recommended). At all points the listed clearances must be maintained.
Vent terminations must be located in accordance with height and proximity rules of NFPA No. 54. These rules apply to vents at 12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 ft. distance from a vertical wall or obstruction (see Figure 11, page 9).
Figure 10 - Typical B-Vent Configuration
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VENTING INSTALLATION Continued
Lowest Discharge Opening
Listed Vent Cap
8 Ft. Min.
Roof Pitch x/12 Listed Clearance
12
x
Listed Gas Vent
H (Min) Height From Roof
If venting horizontally through a side wall becomes necessary, a listed thimble approved for use with B-type vent must be used. Check with your local codes before venting through a side wall.
Some codes areas allow the use of existing B-type vent systems if the system is at or above the recommended diameter of the flue, in this case 6".
The flue connection must be made using listed B-type connectors and the existing system must be code inspected for damage and proper installation.
It is not recommended that this appliance be common vented with an existing gas burning appliance. However, if it becomes necessary to common vent this appliance, the venting system must be sized and configured in accordance with the common venting guides Appendix G of the current National Fuel Gas Code ANSI Z223.1/NFPA 54.
Note: Before connecting this appliance to an existing vent system or a common venting system consult with your local architect, planner or building official.
WARNING: This appliance must be properly con­nected to a system and must not be connected to a chimney flue servicing a separate solid fuel burning appliance.
CHECKING FOR PROPER VENTING
After completing and checking electrical, gas and vent connections, follow the lighting instructions and allow the main burner to run for approximately 5 minutes. Hold a lighted match or cigarette near the top edge of fireplace opening and play it along entire length of open­ing (see Figure 12). Proper venting should tend to draw the flame or smoke into the appliance. Improper venting or escaping of spillage of burned gas, is indicated when the match flickers or goes out. Smoke from a cigarette will also tend to disperse away from the appliance.
If the appliance is found to be improperly venting, shut it off and notify your installer or a qualified service agency to inspect the vent­ing system.
NOTICE: This appliance is equipped with a vent safety shutoff switch which will shut down the appliance in the case of a venting problem. Do not bypass the vent safety switch. If the appliance should shut down, contact a qualified installer, service agency or your gas supplier to have the vent inspected before operating.
H (Min.)
Roof Pitch
Flat to 6/12 1.0 0.30
6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.61
Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.0 1.22 Over 12/12 to 14/12 5.0 1.52 Over 14/12 to 16/12 6.0 1.83 Over 16/12 to 18/12 7.0 2.13 Over 18/12 to 20/12 7.5 2.27 Over 20/12 to 21/12 8.0 2.44
Figure 11 - B-Vent Terminations
Feet Meter
Check this area along entire top
edge of replace
opening. Smoke
or ame should
be drawn into appliance opening.
Figure 12 - Checking for Spillage
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Page 10
INSTALLATION
WALL SWITCH INSTALLATION
The installation of a wall switch allows you to activate the gas con­trol valve and turn the fireplace on and off. The wall switch is to be connected to the incoming 120 volt regular household wiring that supplies electricity to the fireplace. Refer to wiring diagram in this manual on page 18.
OPTIONAL REMOTE CONTROL INSTALLATION (Model WRC)
Note: If using optional wireless hand-held remote control, wall switch must be in the ON position to be operational. The remote control then becomes the switching mechanism for fireplace operation.
1. Remove front refractory access panel by lifting up and angling out of firebox opening (see Figure 13).
2. The WRC model receiver does not require a battery. Receiver can be installed by plugging the short extension cord into fireplace receptacle. Plug receiver unit into extension cord. Plug ignition module plug into receiver unit (see Figure 14).
3. Activate remote handset battery by removing insulating tab on back of handset (see Figure 15). Battery is included pre-installed.
4. Once the battery is activated unit is ready to use.
5. Replace front refractory access panel.
Battery Cover
12 Volt Battery
Back of Handset
Pull to Remove Insulation Tab
Figure 15 - Installing Battery into Back of Handset
GAS LINE HOOK-UP
WARNING: Gas line hookup should be done by your
gas supplier or a qualified service person.
WARNING: Before you proceed, make sure your
gas supply is OFF.
Figure 13 - Removing Front Refractory Access Panel
Fireplace Receptacle
Remote Control Receiver
A manual shutoff valve has been included in the appliance’s gas sup­ply system. You may consider installing an extra gas shutoff valve outside appliance’s enclosure (check with local codes) where it can be accessed more conveniently with a key through a wall as shown in Figure 16.
In conformance with local codes, route a 1/2" NPT gas line to appliance through hole in left side of firebox or sub-floor as shown in Figure 17.
CAUTION: Do not kink flexible gas line.
IHP recommends that a black iron gas line be routed from the gas source, through a sediment trap (shown in Figure 18, page 11) and into appliance. Once connected through appliance, a flexible gas line may be used for ease of installation to gas control valve (see Figure 19, page 11).
Before connecting black iron gas line to inside of appliance a sediment trap must be included outside appliance between gas line and gas shutoff valve. It must extend down 3" beyond center of pipe. Prepare incoming black iron gas line with teflon tape or pipe joint compound (Check with local building codes).
Key
Shutoff Valve
Extension Cord
Figure 14 - Installing WRC Remote Receiver
Ignition Module Plug
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Extension
Typical Exterior Wall Gas Shutoff Installation
Figure 16 - Manual Shutoff Valve Installation
Page 11
INSTALLATION Continued
A
B
1/2" NPT Incoming Black Iron Gas Line
Flexible Gas Line (1 Provided) Can Be Extended Out Either Side
7"
7"
Alternate Gas Supply
Appliance
P
I
L
O
T
ON
OFF
IN OUT
0.5"
0.5"
BRT 4036TEN, 4336TEN,
4536TEN, 4036TEP,
4336TEP, 4536TEP
A
8 5/8" (21.9 cm) 10 1/2" (26.7 cm)
Figure 17 - Routing Incoming Gas Line
Sediment Trap (Not Supplied)
3" Min.
(7.6 cm)
BRT 4042TEN, 4342TEN,
4542TEN, 4042TEP,
4342TEP, 4542TEP
Incoming 1/2" Gas Line Permitted by Local Codes
Side Wall
Of
Gas Shutoff Valve
1/2" NPT Incoming Gas Line
Flexible Gas Line Do NOT Kink
Note:
1) Wire Connections Not Shown for Clarity
2) * 1/8" NPT Plugged Tapping
Red Surface Indicates For Propane/LP Use Only
Inlet Pressure Tap
Pilot Adj
Outlet Pressure Tap
Figure 19 - Connecting Flexible Gas Line to Millivolt Valve
EMBER AND PAN MATERIAL PLACEMENT
1. Open bag(s) of vermiculite and fill entire burner pan until burner tube is completely covered (see Figure 20).
2. Smooth pan material just even with edges of burner pan.
3. Remove ember material from bag and flatten small amounts into quarter size pieces and lay on top of surface of pan material (see Figure 21).
4. Place just enough to cover entire surface and leave about a 1/2" gap under lower grate members to allow air to flow (see Figure
22).
Grate
Vermiculite
Burner Pan
(Pan Material)
Figure 18 - Sediment Trap
CAUTION: Compounds used on threaded joints of gas piping shall be resistant to the action of Liquefied Petroleum (LP or propane) and should be applied lightly to ensure excess sealant does not enter the gas line.
WARNING: All gas piping and connections must be tested for leaks after the installation is completed.
After ensuring that gas valve is on, apply a commercial leak detection solution to all connections and joints. If bubbles appear, leaks can be detected and corrected.
Do not use an open flame for leak testing and do not operate any appliance if a leak is detected.
Complete your gas installation by connecting incoming gas line with flexible gas line. Secure tightly with wrench but DO NOT OVER­TIGHTEN.
Figure 20 - Fill Entire Burner Pan with Vermiculite
Grate
Ember Material
Vermiculite (Pan Material)
Burner Pan
Figure 21 - Ember Material on Surface of Pan Material (Vermiculite)
Grate
Pan and Ember Material
Burner Pan
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Figure 22 - Pan and Ember Material Clearances
Page 12
INSTALLATION Continued
LOG PLACEMENT FOR MODEL BRT 4036TEN 4336TEN, 4536TEN, 4036TEP, 4336TEP, 4536TEP
1. Place small front right log (log 1) on right front of grate as shown in Figure 23.
2. Place large back log (log 2) onto grate making sure notches rest over grate as shown in Figure 23.
3. Place log 3 into notch on log 2, resting front end on top of log 1 (see Figure 24).
4. Place upper end of log 4 into notch on log 2 as shown in Figure
24. Rest lower end of log 4 onto middle grate finger as shown in Figure 25.
5. Place upper end of log 5 into notch on left of log 2 (see Figure
25). Rest lower end of log 5 on grate as shown in Figure 26.
6. Insert lower end of log 6 between first two grate fingers as shown in Figure 26 and position upper end of log 6 into notched area on front of log 2 as shown in Figure 26.
As an option to enhance the look of the hearth, you may place lava rock provided around front and sides of burner.
NOTICE: Do not put lava rock inside the burner pan or around the air mixer fitting. Placing lava rock inside the burner pan or blocking the openings of the propane/ LP air mixer could cause performance problems.
Log 4
Log 2
Figure 24 - Installing Logs 3 and 4
Log 5
Log 6
Log 3
Notches
Log 1
Notch
Log 4
Log 2
Notch
Figure 23 - Installing Logs 1 and 2
Notch
Log 1
Figure 25 - Installing Logs 5 and 6
Figure 26 - Logs Installed for BRT4036TEN/TEP, BRT4336TEN/
TEP and BRT4536TEN/TEP Models
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Page 13
INSTALLATION Continued
LOG PLACEMENT FOR MODEL BRT 4042TEN, 4342TEN, 4542TEN, 4042TEP, 4342TEP, 4542TEP
1. Place large back log (log 1) onto grate making sure notches rest over grate (see Figure 27).
2. Insert lower end of log 2A between first two grate fingers and posi­tion upper end into notch on front of log 1. See Figure 27. Place log 2B on front right side of grate as shown in Figure 27.
3. Place log 3 into notch on top left of log 1, resting lower end on left two grate fingers (see Figure 28).
4. Place upper end of log 4 into notch on log 1 as shown in Figure
28. Rest lower end of log 4 on the middle grate finger as shown in Figure 29.
5. Place upper end of log 5 into notch on top inner right of log 1 (see Figure 29). Rest lower end of log 5 on middle grate finger as shown in Figure 30.
6. Place log 6 into notch on top right of log 1 (see Figure 29). Rest lower end of log 6 on top of log 2B (see Figure 30).
As an option to enhance the look of the hearth, you may place lava rock provided around front and sides of burner pan.
NOTICE: Do not put lava rock inside the burner pan or around the air mixer fitting. Placing lava rock inside the burner pan or blocking the openings of the propane/ LP air mixer could cause performance problems.
Log 3
Notches
Figure 28 - Installing Logs 3 and 4
Log 5
Log 4
Log 1
Log 6
Log 1
Notch
Log 2A
Figure 27 - Installing Logs 1, 2A and 2B
Log 1
Notch
Log 2B
Figure 29 - Installing Logs 5 and 6
Log 2B
Figure 30 - Logs Installed for BRT4042TEN/TEP, BRT4342TEN/
TEP and BRT4542TEN/TEP Models
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Page 14
INSTALLATION Continued
COMBUSTION AIR KIT MODEL AK4 (OPTIONAL)
The outside air kit may be installed on the left side of fireplace only. The vent can be installed through any outside wall a minimum of three feet below fireplace termination cap. The handle to operate damper door for outside air inlet will be located inside left “screen pocket” of firebox (see Figure 31). Pull handle to open or push to close.
CAUTION: Air inlet ducts are not to terminate in
attic space.
APPLIANCE ENCLOSURE
Before finishing enclosure around appliance, inspect all joints around outer surround. Any gaps between nailing flanges and framing should be sealed with noncombustible insulation or caulking.
If appliance is mounted on a raised platform, it must be a continuous surface and not on blocks without a solid surface. This will prevent entry of cold air by means of conduction through the total bottom of appliance (see Figure 32).
Screen Pocket
Air Kit Handle
INSTALLING OPTIONAL GLASS DOOR ACCESSORY
CAUTION: Use only glass doors certified for use
with this appliance.
Note: Glass door may be heavy for some individuals. If this is the case, please request help if needed.
The BRT4036, BRT4336, BRT4536, BRT4042, BRT4342 and BRT4542 B-vent fireplaces are approved for use with optional bi-fold glass doors (see Accessories, page 26). Glass panels may be ordered and installed anytime after fireplace installation is complete.
Follow these steps to install left and right panels:
1. With handle at the bottom, completely fold panel on its hinges.
2. With handle facing center of firebox opening, insert lower pivot pin on glass door panel into hole in pivot plate on bottom edge of fireplace opening (see Figure 33).
3. Keeping folded door tilted, slide upper two pins into guide track found under upper facial edge of firebox opening.
4. Tilt glass assembly fully vertical until outer pivot pin snaps into mounting hole in upper spring clip (see Figure 33).
5. Once top and bottom pins are secured, unfold door into the closed position.
Insert Pin Into Spring Clip Spring Clip
Slide Top Pin Into Door Track
Figure 31 - Air Kit Handle Location
Side Framing
Caulk Here
Figure 32 - Sealing Between Appliance and Framing
Pack Insulation
Side Framing
Insert Bottom Pivot Pin Into Pivot Plate and Swing Door Into Vertical Position
Pivot Plate
Figure 33 - Installing Optional Glass Door
6. Repeat process for opposite door assembly.
7. To adjust doors, slide them partially open. Using a screwdriver, loosen hold-down screws in the spring clip (see Figure 34, page
15) and pivot plate.
8. Close both doors until evenly joined at the middle and note gap at outer edges of face.
9. Reopen one door at a time and retighten upper and lower hold­down screws.
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Page 15
INSTALLATION Continued
CLOSEOPEN
VENT DAMPER MUST BE LOCKED
IN THE FULL OPEN POSITION
TO OPERATE THE APPLIANCE
10. Repeat process until both doors are evenly joined, spaced and working freely.
CAUTION: The glass panels become very hot while the appliance is operating. Do not attempt to adjust or clean the glass doors until the appliance has fully cooled.
The doors may be removed for replacement or cleaning as follows:
1. Partially open door and press up on upper spring clip with a screw driver until outer top pivot pin is free of clip.
2. Fully fold frame assembly and slide upper edge towards center of firebox opening until guide pins are free of frame rail (see Figure 35).
CAUTION: Always operate the appliance with the doors either fully opened or fully closed. Operating the appliance with the doors partially open can result in improper venting of flue products.
WARNING: Discontinue use of the appliance imme­diately if doors are damaged and contact a qualified installer for repair. Only doors certified with the ap­pliance shall be used.
Fold Bi-Fold Door After Releasing Spring Clip and Slide Door Out of Upper Track
Remove Bottom Pin From Pivot Plate While Sliding Door Out of the Upper Track
Figure 35 - Removing Glass Doors
Spring Clip
Press Spring Clip to Release Pivot Pin
Pivot Plate
WARNING: Do not slam or strike doors. Damage can result in a hazardous condition.
Spring Clip
Side Front Face
Partially Opened Door
Figure 34 - Adjusting Glass Doors
Hold-Down Screw
OPENING VENT DAMPER
Vent damper must be locked in the full open position before operating fireplace. If vent damper is not open, fireplace will not light.
Figure 36 - Opening Vent Damper
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Page 16
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot that is equipped with an ignition
device which automatically lights the pilot. Do not light the pilot by hand.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never
use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
14. Visually locate pilot. Ignitor should begin to spark and main burner should ignite once flame appears at pilot.
If lighting appliance for the first time each season, it may take several attempts before supply gas can reach pilot and main burner.
If appliance will not stay lit after several attempts, follow instructions in To Turn Off Gas To Appliance, and call your service technician or gas supplier.
Equipment Shutoff Valve
Figure 37 - Turning Equipment Shutoff Valve to the OFF Position
TO TURN OFF GAS
TO APPLIANCE
1. Turn off wall switch.
2. Turn off all electric power to appliance if service is to be performed.
3. Fully open glass doors if installed.
4. Remove front hearth brick and control access panel.
5. Turn equipment shutoff valve clockwise to OFF. Do not force.
6. Replace front refractory brick access panel.
7. Fully close glass doors if installed.
Adjustment Screw
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation of new fireplace, burn­ing logs will give off a paper-burning smell. Orange flame will also be present. Open damper or window to vent smell. This will only last a few hours.
1. STOP! Read the safety information, column 1.
2. Turn wall switch (if installed) to the OFF position.
3. Turn off all electric power to appliance.
4. Place damper in full open position.
5. Fully open glass doors if installed.
6. Remove front refractory brick access panel.
7. Turn equipment shutoff valve clockwise to the OFF position (see Figure 37).
8. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
9. Turn equipment shutoff valve counterclockwise to the ON position. Do not force.
10. Replace front refractory brick access panel.
11. Fully close glass doors if installed.
12. Turn on all electric power to appliance.
13. Turn Wall switch to the ON position.
OPTIONAL REMOTE
OPERATION
Note: The WRC receiver and hand-held remote control kit must be purchased separately (see Accessories, page 26). Follow installation instructions on page 10.
1. Turn equipment shutoff valve to ON position. You can now turn burner on and off with the hand-held remote control unit.
IMPORTANT: Be sure to press ON/OFF buttons on hand-held re-
mote control unit for up to 3 seconds to assure proper operation.
2. Press the ON/OFF button to turn burner on and off.
Sensing
Pilot
Rod
Burner
Ignitor
Figure 38 - Pilot
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Page 17
INSPECTING BURNERS
CLEANING AND MAINTENANCE
Check pilot flame pattern and burner flame patterns often.
PILOT ASSEMBLY
The pilot assembly is factory preset for the proper flame. Alterations may have occurred during shipping and handling. The pilot is located on the back right hand side of the burner.
The flame must envelope 1/4" of top of the ignitor/sensor and ground­ing stem.
If your pilot assembly does not meet these requirements:
• Turn adjustment screw marked PILOT clockwise to decrease or counterclockwise to increase the flame to proper size (see Figure 37, page 16). Do not remove adjustment screw.
• see Troubleshooting, page 20
BURNER FLAME PATTERN
Burner flames will be steady, not lifting or floating. Flames should go up through the middle of log set. Flames should not "spill" to the edges of pan or sides of log set.
Figure 40 shows a typical flame pattern. If burner flame pattern differs from that described:
• turn appliance off (see To Turn Off Gas to Appliance, page 16)
• see Troubleshooting, page 20
Sensing
Pilot
Rod
Burner
Ignitor/ Sensor
Figure 39 - Correct Pilot Flame Pattern
WARNING: Installation and repair should be done by a qualified service person. The appliance should be inspected before each use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, pet hair, etc. It is imperative that the control compartments, burners and circulating air system be kept clean.
WARNING: The logs can be hot. Handle only when cool.
WARNING: Turn off gas and electrical power before servicing appliance.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
PILOT AND BURNER
• Remove logs and ember material before cleaning burner and replace when cleaning is complete.
• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.
• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.
LOGS
• If you remove logs for cleaning, refer to log placement information on page 15 to properly replace logs.
• Use a vacuum cleaner to remove any carbon buildup on logs.
• Replace log(s) if broken. See Replacement Parts, page 19.
• Replace ember material periodically as needed. See Replacement Parts, page 19.
Figure 40 - Typical Flame Pattern
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Page 18
WIRING DIAGRAM
EV2
EV1
MV
P/MV
HIGH VOLTAGE
PV
GND
TH
TR
BLACK
BLACK
BLACK
GAS VALVE
MICRO SWITCH
(IF EQUIPPED)
LIMIT SWITCH
(IF EQUIPPED)
NO NC
PILOT BURNER
IGNITOR
ORANGE
RED
RED
BLUE
WHITE
BLACK
TRANSFORMER
GROUND
24 VAC
MODULE
IGNITION CONTROL
BLUE
GREEN
120 VAC
IGNITION MODULE
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Page 19
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burner will have delayed ignition
• fireplace will not produce specified heat
• for propane/LP unit, propane/LP gas supply may be low You may feel your gas pressure is too low. If so, contact your local gas supplier.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your fireplace ready. You can also visit our web
site at Superiorfireplaces.US.com.
REPLACEMENT PARTS
See Pages 22 to 25 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the fireplace.
2. The serial number of the fireplace.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the fireplace. If you encounter any problems or have any questions concerning the
installation or application of this fireplace, please contact your dealer.
IHP 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at Superiorfireplaces.US.com
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Page 20
TROUBLESHOOTING
Note: Before troubleshooting the system, make sure the gas shutoff valve is ON. The two most common causes of a malfunctioning gas appliance are:
1. Loose wiring connections
2. Construction debris clogging the pilot and/or gas control valve filter
OBSERVED PROBLEM
Ignitor will not spark or pilot will not light
POSSIBLE CAUSE
1. No gas supply or shutoff valve is OFF
2. Air in gas line
3. Construction debris clogging pilot orifice
4. Low gas pressure
5. Kinked pilot line
6. Control valve knob is not opening
7. No power to unit or the ignition module or power transformer is bad
8. Vent damper not fully open
REMEDY
1. Check to see if you have gas supply and that equipment shutoff valve is opened
2. Repeat lighting procedure several times to purge all air out of lines. If after re­peated attempts appliance does not light, call for qualified service and repair
3. Remove debris and dirt, inspect and clean any other possible obstructions
4. Contact your gas supplier to check pres­sure
5. Have a qualified technician replace pilot line
6. Replace control valve (refer to Replace­ment Parts, page 19)
7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring Diagram, page
18). Check for 24 VAC at the secondary side of transformer. If 24 VAC is present and module does not operate, have mod­ule replaced otherwise have transformer replaced
8. Open vent damper until fully locked in OPEN position
Pilot will not stay lit
No gas to burner, although wall switch and valve are set to the ON position
1. Loose wiring on ignitor wire to ignition module and/or poor ground to ignition module
2. Pilot flame too low to sense
1. Wall switch wires defective or too long
2. Thermopile not generating sufficient volt­age
1. Check wiring connection. Refer to wiring diagram, page 18, and/or check ground wire to ignition module
2. Clean and adjust pilot burner and check gas supply and inlet pressure to unit
Note: Have a qualified technician replace
pilot assembly if broken or corroded
1. Check electrical connections
2. Recheck problems 1 and 2
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Page 21
TROUBLESHOOTING Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT: Operating fireplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
OBSERVED PROBLEM
Fireplace produces a clicking/ticking noise just after burner is lit or shut off
Fireplace produces unwanted odors
Gas odor even when gas control valve is off
Gas odor during combustion
Dark residue on logs or inside of fireplace
POSSIBLE CAUSE
1. Metal expanding while heating or con­tracting while cooling
1. Fireplace burning vapors from paint, hair spray, glues, etc. (See IMPORTANT state­ment above)
2. For propane/LP gas, low fuel supply
3. Gas leak. See Warning statement at top
of page
1. Gas leak. See Warning statement at top of page
2. Control valve defective
1. Foreign matter between control valve and burner
2. Gas leak. See Warning statement at top
of page
1. Improper log placement
2. Air holes at burner inlet blocked
3. Burner flame holes blocked
4. Improper venting or excessive blockage
5. Excessive amounts of embers and pan material
REMEDY
1. This is normal with most fireplaces. If noise is excessive, contact qualified service person
1. Ventilate room. Stop using odor causing products while fireplace is running
2. Contact local propane/LP supplier
3. Locate and correct all leaks (see Gas Line Hook-Up, page 10)
1. Locate and correct all leaks (see Gas Line Hook-Up, page 10)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Gas Line Hook-Up, page 10)
1. Properly locate logs (see log placement sections on pages 12 and 13)
2. Clean out air holes at burner inlets. Peri­odically repeat as needed
3. Remove blockage or replace burner
4. Have vent system inspected, including termination cap. Remove any restrictions or obstruction
5. Clear excess embers until a minimum gap of 1/2" remains under grate
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Page 22
PARTS
51
21
1
10
11
6
50
50
22
3
8
20
9
52
13
43
14
45
48
44
40
23
4
39
17
2
42
41
9
54
54
46
19
47
7
53
53
47
18
5
16
12
15
52
33
31
28
32
27
11
24
49
38
37
35
34
30
25
3435
25
29
26
36
NG
LP
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
MODEL CAT. NO.
BRT4036TEN F0816 BRT4036TEP F0817 BRT4336TEN F0820
BRT4336TEP F0821 BRT4536TEN F0824 BRT4536TEP F0825 BRT4042TEN F0828 BRT4042TEP F0829 BRT4342TEN F0832 BRT4342TEP F0833 BRT4542TEN F0836 BRT4542TEP F0837
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Page 23
PARTS
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual.
KEY NO. CATALOG NO. DESCRIPTION 36" MODELS 42" MODELS QTY
1 J6811 MICRO SWITCH 1 2 J4305 HARNESS, WIRE ASSY. ELECT. 1 3 J4269 PLUG, 24" SUPPLY CONNECT 1 4 J4270 BUSHING, 0.5" STRAIN RELIEF 1 5 J3946 RETAINER, AIR ROD 1 6 J3947 RETAINER, DAMPER ROD 1 7 J4387 ELECTRICAL DUCT ASSEMBLY 1 8 J6806 TRANSFORMER 1 9 J4764 NUT 8-32 HEX ZINC 4 10 J3952 SEPARATOR, AIR 1
11 J4955 BUSHING DBL INSUL 2 12 SEE PAGE 28 LEFT REFRACTORY 1 13 SEE PAGE 28 RIGHT REFRACTORY 1 14 SEE PAGE 28 REAR REFRACTORY 1 15 SEE PAGE 28 BOTTOM REAR REFRACTORY 1 16 SEE PAGE 28 BOTTOM FRONT REFRACTORY 1 17 J4742 SCREW, #8-32X1" PPH ZINC 2 18 J6903 STOP, DOOR G36GC17-2 1 19 J3975 ROD, SCREEN FORMED 36" C.C. 2
20 J4505 SCREW #8-32X1/2 PPH F ZINC 2 21 J3976 COLLAR, TRANSITION 6" B-VENT 1 22 J3980 ASSY, AIR KIT DOOR 36" 1 23 J4503 SCREW #10-32X1/4 PPH ZINC 4 24 J3992 DEFLECTOR, SMOKE 1
25 J4667 SCREW, #10 X 5/8 PH AB BLK 2 26 J4054 GRATE, ASSEMBLY 1
27 J4048 PAN, BURNER 1
28 J4053 TUBE, BURNER 1
29 J4051 BRACKET, BURNER 1 30 J4094 SHIELD, PILOT 1
31 J7320 CLIP, BURNER 1 32 J4769 NUT 10-24 HEX 1 33 J4605 SCREW 10-24X1/2 PPH MS BLK. OX 1 34 J7221 HOLDER, INJECTOR (NG) 1
35
36 J4271 PILOT, NAT. PSE NA251 CONV. 1
37 J4273 ORIFICE,PILOT,LP PSE#A710-BL14 1
38 J4489 SCREW #8 X 3/8 PPH B ZINC 2 39 J6856 VALVE,ELEC. SIT GL851EN 822073 1
40 J4044 BRACKET, VALVE 1 41 J4407 MODULE, IGNITION 1 42 J4533 GAS LINE FLEX 18" W/SHUT OFF 1 43 J6976 DIVERTER, DRAFT GL3000 1
44 J4100 HARNESS, WIRE, M36E 1 45 J4099 HARNESS, WIRE, JUMPER 1 46 J4956 NUT PUSH-ON.765X.445X.011 BLCK 2 47 J5666 SCREEN 22X21 2
48 J6802 STRAIN RELIEF 1 49 J6859 SWITCH, HIGH LIMIT 280 DEG F 1
50 J6918 SPACER, TOP 42GC17 4 51 J6893 COLLAR,CHMNY STARTER 36C19-1 1
52 J6895 RETAINER, REFRACTORY 36E28 2 53 F2880 EXTENSION DEFLECTOR 2
54 J6905 CLIP, SPRING G36GC16-1 2
J4060 SEPARATOR, AIR M42 1
J4084 ROD, SCREEN FORMED 42" C.C. 2
J4081 DEFLECTOR, SMOKE 1
J4055 GRATE, ASSEMBLY 1
J4049 PAN, BURNER 1
J4083 TUBE, BURNER 1
J4095 SHIELD, PILOT 1
J7222 HOLDER, INJECTOR 1 J7203 INJECTOR (NG) #31 J7207 INJECTOR (NG) #29 1 J7220 INJECTOR LP #52 1 J7217 INJECTOR, LP #50 1
J4272 PILOT, LP PSE LP251 CONV. 1
J4274 ORIFICE,PILOT,NG PSE#A710-BL22 1
J6857 VALVE,ELEC. SIT GL851EP 822072 1
J6977 DIVERTER, DRAFT GL4000 1
J4085 SCREEN, 26H X 24.5 2
J3942 SWITCH, HIGH LIMIT 300 DEG. F 1
F2881 EXTENSION DEFLECTOR 2
PARTS AVAILABLE NOT SHOWN
J7276 LAVA, BAG, #5 PLAIN 1 J6900 PLATE,OUTSDE AIR COVER 36E44-6 1
1
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Page 24
PARTS
13
16
12
15
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
MODEL CAT. NO.
BRT4036TEN F0816
14
BRT4036TEP F0817 BRT4336TEN F0820
BRT4336TEP F0821 BRT4536TEN F0824 BRT4536TEP F0825 BRT4042TEN F0828 BRT4042TEP F0829 BRT4342TEN F0832 BRT4342TEP F0833 BRT4542TEN F0836 BRT4542TEP F0837
KEY NO. CATALOG NO. DESCRIPTION
BRT4036TEN
(F0816)
BRT4036TEP
(F0817)
BRT4336TEN
(F0820)
BRT4336TEP
(F0821)
BRT4536TEN
(F0824)
BRT4536TEP
(F0825) QTY
12 J7514 REFRACTORY, LT 36" RED STK 1
J7617 REFRACTORY, 36" LT RED HER 1
13 J6370 REFRACTORY, RT 36" RED STK 1
J7619 REFRACTORY, 36" RT RED HER 1
14 J7515 REFRACTORY, REAR 36" RED STK 1
J7630 REFRACTORY, 36" REAR RED HER 1
15 J6373
J7625
16 J6375
J7633
KEY NO. CATALOG NO. DESCRIPTION
REFRACTORY, BTM REAR 36" RED REFRACTORY, BTM REAR 36" HER REFRACTORY, BTM FRONT 36" RED REFRACTORY, BTM FRONT 36" RED HER
1
1
BRT4042TEN
(F0828)
BRT4042TEP
(F0829)
BRT4342TEN
(F0832)
BRT4342TEP
(F0833)
BRT4542TEN
(F0836)
BRT4542TEP
(F0837) QTY
1
1
12 J6381 REFRACTORY, LT 42" RED STK 1
J6390 REFRACTORY, LT 42" HER RED 1
13 J6383 REFRACTORY, RT 42" RED STK 1
J6391 REFRACTORY, RT 42" HER RED 1
14 J6385 REFRACTORY, REAR 42" RED STK 1
J6392 REFRACTORY, REAR 42" HER RED 1
15 J7453
J6394
16 J6388
J6396
REFRACTORY, BTM REAR 42" RED REFRACTORY, BTM REAR 42" RED REFRACTORY, BTM FRONT 42" RED REFRACTORY, BTM FRONT 42" RED
1
1
1
1
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Page 25
1
3
2
4
5
6
6
4
3
5
6
4
2B
3
5
2A
1
PARTS
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
LOG SETS FOR 36"MODELS LOG SETS FOR 42" MODELS
MODEL CAT. NO.
BRT4036TEN F0816 BRT4036TEP F0817 BRT4336TEN F0820 BRT4336TEP F0821 BRT4536TEN F0824 BRT4536TEP F0825
MODEL CAT. NO.
BRT4042TEN F0828 BRT4042TEP F0829 BRT4342TEN F0832 BRT4342TEP F0833 BRT4542TEN F0836 BRT4542TEP F0837
KEY
CATALOG NO.
NO.
- J4096 LOG SET
DESCRIPTION QTY.
1 J4246 LOG, 9" FIREPIT SPLIT 1 2 J7241 LOG, REAR, 22" 1 3 J4242 LOG, 11.75 TOP ROUND 1 4 J4243 LOG, 16" TOP SPLIT 1 5 J4244 LOG, 13.5" Y TOP SPLIT 1 6 J4245 LOG, 11" TOP 1
KEY
CATALOG NO
NO.
DESCRIPTION QTY.
- J4097 LOG SET 1 J7242 LOG, REAR 27" 1 2A J4245 LOG, 11" TOP 1 2B J4262 LOG, FIRE PIT 15.75" RND "Y" 1 3 J4244 LOG, 13.5" Y TOP SPLIT 1 4 J4261 LOG, 15.75" FIREPIT SPLIT 1 5 J4243 LOG, 16" TOP SPLIT 1 6 J4242 LOG, 11.75 TOP ROUND 1
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ACCESSORIES
NOTICE: All accessories may not be available for all fireplace models.
CAT NO. MODEL DESCRIPTION
EXTRUDED ALUMINUM BI-FOLD GLASS DOORS
F0981 BD36 36" Standard Bi-Fold Glass Door - Black finish F0982 BD36B 36" Standard Bi-Fold Glass Door - Brushed Brass finish F0983 BD36P 36" Standard Bi-Fold Glass Door - Platinum finish F0984 BD42 42" Standard Bi-Fold Glass Door - Black finish F0985 BD42B 42" Standard Bi-Fold Glass Door - Brushed Brass finish
F0986 BD42P 42" Standard Bi-Fold Glass Door - Platinum finish
FIXED GLASS DOORS
F0996 FD36 36" Fixed Glass Door - Black finish F0997 FD36B 36" Fixed Glass Door - Brushed Brass finish F0998 FD36P 36" Fixed Glass Door - Platinum finish F0999 FD42 42" Fixed Glass Door - Black finish F1000 FD42B 42" Fixed Glass Door - Brushed Brass finish F1001 FD42P 42" Fixed Glass Door - Platinum finish
OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION
Optional kit helps offset the negative pressure often existing in today's tightly constructed homes. Negative pressure may occur when other appliances in the home draw on air, possibly leading to poor operation, soot, or spillage.
F1091 AK4 Complete Outside Air Kit w/Collars Hood & 3' Flex
REMOTE CONTROL KIT
F1080
WRC
Standard Electronic On/Off Remote Control Kit
BRICK LINER KIT
F1059 BL36 36" Textured Refractory Brick Liner Kit
F1060 BL36H 36" Textured Refractory Herringbone Brick Liner Kit
F1061 BL42 42" Textured Refractory Brick Liner Kit
F1062 BL42H 42" Textured Refractory Herringbone Brick Liner Kit
(Not shown)
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Page 27
ACCESSORIES Continued
CAT NO. MODEL DESCRIPTION
PERIMETER TRIM KIT
F1042 PT36 36" Perimeter Trim Kit - Black
F1043 PT36B 36" Perimeter Trim Kit - Brushed Brass
F1044 PT36P 36" Perimeter Trim Kit - Platinum
F1045 PT42 42" Perimeter Trim Kit - Black
F1046 PT42B 42" Perimeter Trim Kit - Brushed Brass
F1047 PT42P 42" Perimeter Trim Kit - Platinum
PROPANE/NATURAL GAS CONVERSION KIT
F1124 PCBE-36 36": Electronic Ignition - NG to LP
F1125 NCBE-36 36": Electronic Ignition - LP to NG
F1128 PCBE-42 42": Electronic Ignition - NG to LP
F1129 NCBE-42 42": Electronic Ignition - LP to NG
(Not Shown)
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Page 28
NOTES
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NOTES
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NOTES
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Page 31
Innovative Hearth Products
®
Superior
Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior® Brand gas fi replace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and fi rebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevail­ing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to fi ve years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of fi rst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and fi rebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation Tempered glass - Replacement for one year from the date of installation Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fi re, fl ood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fi re hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or ineffi ciency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fi replace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting confi gurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specifi ed herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fi tness for a particular use or purpose, and there is no implied condition of fi tness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modifi cation of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefi ts and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without fi rst obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notifi ed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900223-00, Rev. A 10/2015
Innovative Hearth Products
SuperiorFireplaces.US.com126737-01_E 31
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Page 32
Superiorfireplaces.US.com
P126737-01
Record the following important information about your fireplace:
Fireplace model number
Fireplace serial number
Date fireplace was Installed
Type of gas fireplace uses
Dealer name
Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC P/N 126737-01 Rev. E 07/2016 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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