Superior WXS2021WS Installation And Operation Manual

INSTALLATION AND OPERATION MANUAL
Free-Standing
EPA Certified
Wood-Burning Stoves
Save These Instructions
For Future Reference
P/N 900109-01, Rev. NC, 12/2013
P900109-01
A French manual is available upon request. Order P/N 900189-01.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la
pièce 900189-01.
Report # 100854192PRT-001
Wood-Burning Stove
Model WXS2021WS
This appliance must be properly installed and operated in order to prevent the pos-
sibility of a house fire. Please read this entire installation and operation manual
before installing and using your wood stove. Failure to follow these instruc-
tions could result in property damage, bodily injury or even death. Contact
your local building or fire officials to obtain a permit and information
on any installation requirements and inspection requirements
in your area.
WARNING
• Hot! Do not touch! The glass and surfaces of this appliance will
be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
CONGRATULATIONS!
When you purchased your new wood stove, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new wood stove.
Thank you for selecting an as the answer to your home supplemental heating needs.
TABLE OF CONTENTS
Using This Manual ......................................................................... 2
Important Safety Information ......................................................... 3
Testing Information ........................................................................ 4
Draft Requirements ........................................................................ 4
Selecting the Proper Venting System ............................................. 4
Negative Pressure Warning ........................................................... 5
Clearances to Combustibles ........................................................ 6-7
Floor Protection ............................................................................. 6
Chimney and Connector ................................................................. 6
Components .................................................................................. 6
Installation Clearances ................................................................... 7
Specifications ................................................................................ 8
Typical Installation Figures ............................................................. 9
Innovative Hearth Products, LLC (IHP) Stove
Chimney Installation .................................................................... 10
Manufactured (mobile) Home Installations .................................. 10
Chimney - Wall Pass-Through Requirements .............................. 11
Outside Combustion Air Kit Installation ....................................... 12
Brick Installation .......................................................................... 13
Post Installation Checks ............................................................... 14
Paint Curing ................................................................................. 15
Burn-In Period ............................................................................. 15
Operating Hints ............................................................................ 15
Door Operation ........................................................................... 15
Starting and Maintaining a Fire .................................................... 16
Fuel ......................................................................................... 17
Getting the Most Out of Your Stove .............................................18
Maximizing Your Stove’s Overall Efficiency .................................. 18
Achieving Clean, Long Burns ....................................................... 18
Optional Blower Kit ..................................................................... 19
Do’s and Don’ts ...........................................................................20
Maintenance ................................................................................ 20
Creosote ....................................................................................... 21
Troubleshooting ........................................................................... 22
Replacement Parts Lists .............................................................. 23
Accessories .................................................................................. 24
Safety / Listing Labels .................................................................. 25
Warranty ...................................................................................... 27
Product Reference Information .................................................... 28
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
2
IMPORTANT SAFETY AND WARNING INFORMATION
READ THIS MANUAL IN ITS ENTIRETY AND UNDER­STAND THESE RULES TO FOLLOW FOR SAFETY.
1. When this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the instal­lation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
2. Wear gloves during installation to avoid injury from sharp edges on the stove and/or its parts.
3. This unit is designed and engineered to burn only dry, well­seasoned wood. Burning wet wood will greatly reduce the stove’s efficiency, produce excessive amounts of smoke and can cause dangerous chimney fires due to creosote build-up.
4. Before opening the door, the draft control must be fully open to avoid possible combustion flash (ignition of hot volatile gases as the door is opened).
5. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ’freshenup’ a fire in this heater. Keep all such liquids well away from the heater while it is in use. DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.
6. While burning, fuel utilizes oxygen from the air in the room. Be sure to allow an adequate amount of fresh air into the room where the stove is burning.
7. The outside surface of the stove will be hot while burning properly and can set items like clothing and curtains on fire. Keep furnishings and other combustible materials away from the stove. Using the heat from the stove to dry wet clothing can be hazardous if clothes are placed too near the surface of the stove.
8. HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSIDER­ABLE DISTANCE AWAY. CONTACT MAY CAUSE SKIN BURNS. Do not allow children to play near the stove without close supervision. Do not touch the stove while it is burning. Use extreme caution while the unit is in use. Surface tem­peratures become dangerously hot and can cause serious burns.
9. Do not allow anyone to operate the stove who is not familiar with the operating instructions.
10. Attempts to achieve heat output rates that exceed stove design specifications can result in permanent damage to the stove. Never leave your stove unattended on high burn rates. This may cause overfiring. Overfiring the stove may cause a house fire. If the stove glows, you are overfiring.
11. Keep a water hose or hand-operated fire extinguisher close for safety.
12. Smoke Detectors - Since there are always several poten­tial sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the stove). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
13. Inspect your chimney at least once a month during the burn-
ing season to check for soot and creosote accumulations. Any accumulations over 1/8” thick should be removed by a professional chimney sweep. Do not attempt to burn out heavy creosote accumulations with a hot fire. If large ac­cumulations are occurring, review your burning procedures.
14. If a creosote fire should develop, the fire department should be called immediately and then attempts should be made to control the fire until assistance arrives. If a “runaway” fire should develop causing over-heating of the stove, the door and draft regulators should be closed immediately. The fire should die down once deprived of oxygen. After a severe chimney fire, the complete chimney system should be checked before further use.
15. Do Not Use Grate Or Elevate Fire - Build Wood Fire Directly On Hearth (firebrick). Do not use andirons or other methods of supporting the fuel.
16. Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
17. Check all local building and safety codes before installation. The installation instructions and appropriate code require­ments must be followed exactly and without compromise. In the absence of local codes the following standards and codes must be followed.
18. In the U.S.A, install in accordance with the National Fire Protection Association’s Code, NFPA 211, Standards for Chimneys, Fireplaces, Vents and Solid-Fuel-Burning Appli­ances, or similar regulations, may apply to the installation of a Solid-Fuel-Burning appliance in your area. In Canada, the guideline is established by the CSA Standard, CAN/ CSA-B365-M93, Installation Code for Solid-Fuel-Burning Appliances and Equipment.
19. DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
20. WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
21. Carbon Monoxide Poisoning – Early signs of carbon monox­ide poisoning resemble the flu with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Have the heater inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
22. Failure to use manufacturer provided parts, variations in techniques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty.
23. Do not make any make-shift compromises during installa­tion. Any modification or alteration may result in damage to the appliance or dwelling and will void the warranty, certification and listings of this unit.
24. These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
25. Do Not Overfire – If Heater or Chimney Connector Glows, You Are Overfiring.
26. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV­ING ANOTHER APPLIANCE.
27. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
3
TESTING INFORMATION
SELECTING THE PROPER VENTING SYSTEM
This manual describes the installation and operation of these non-catalytic wood heaters. These heaters meet the U.S. Environmental Protection Agency’s emissions limits for wood heaters sold on or after July 1, 1990. This heater has been developed, tested and constructed in accordance with the requirements of UL 1482-2010, ULC S627-00 and HUD standards and is listed by Intertek, Portland, OR. It has been approved for residential and mobile home installations.
DRAFT REQUIREMENTS
This appliance is dependent upon a properly functioning chimney for optimum performance. It is a high efficiency appliance that loses much less heat up the chimney than older appliances and fireplaces. For this reason it is important to match the stove to the chimney. The chimney has two functions:
1. It draws combustion air into the appliance (without air, no fuel will burn) and
2. It exhausts combustion by-products. Your new appliance is what is known as a “natural draft” appliance.
The appliance depends solely on the natural draft of the chimney system to draw combustion air into the unit. Draft is the force that moves air from the appliance up into the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance (overfiring). Slow or inadequate draft equals poor combus­tion and possible smoking problems. The following are some conditions that may contribute to poor chimney draft:
1. A chimney too large for your appliance.
2. A chimney with not enough height to produce adequate draft.
3. A chimney with excessive height (this may allow exhaust to cool too much before exiting, which will stall the rate the exhaust exits).
4. Offsets in the venting system are too restrictive (see Chimney Guide- lines).
Inadequate draft will cause the appliance to leak smoke into the room through the stove and the chimney connector joints.
Excessive draft may cause an uncontrollable burn or a glowing red stove or chimney part.
Overfiring Damage - If the heater or chimney connector glows, you are overfiring. Other symptoms may include: Cracking, warping or burning out of components, stove glass may develop a haze, which will not come off with cleaning.
The appliance is merely one component of a larger system. The other equally important component is the venting system. This is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion by-products from the appliance. If the venting system’s design does not promote these ends, the system may not function properly. Poorly functioning venting systems may create performance problems as well as be a safety hazard. A draft test should
read greater than .04’ W.C. (inches water column) and less than .08” W.C . As per NFPA-211 standard (see paragraph below), the installer
must take into account all variables within the installation and install the appliance in such a manner that satisfies the draft requirements of the appliance. See Chimney Guidelines below to assist you in selecting the proper venting system for your installation.
American National Standards Institute ANSI/NFPA 211, Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances - See Draft Section: A chimney or vent shall be so designed and constructed
to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere. The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manu­facturer’s instructions.
Chimney Guidelines:
• Thisappliancerequiresapproximately12feetminimumof“effective
draw” provided by the venting system. As a rule of thumb, every 90 degree total direction change in the venting will result in a loss of approximately 5 feet of “effective draw.” Example: If two 45 degree offsets are used, subtract 5 feet from the actual vertical vent height to determine your “effective draw.” In this case if you had 14 feet of vertical vent, the effective draw would only be approximately 9 feet (14 ft. - 5 ft. = 9 ft.), therefore it may be necessary to add additional height to the venting system.
• Donotinstallanoffsetwithinthersttwofeetabovetheueoutlet
on the appliance.
• Inwellinsulatedandweathertighthomes,itmaybedifculttoes­tablish a good draft up your chimney. The poor draft is caused by a shortage of air in the house. In this situation an Outside Air Kit may need to be installed (See Negative Pressure Warning on Page 5 and Outside Combustion Air on Page 12).
Overfiring of a stove is a condition where excessive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from overfiring is not covered under the manufacturer’s limited warranty.
Also see Troubleshooting on Page 22.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Less than
10' (3 m)
10'
(3 m)
3' (914 mm)
Min.
2’ (610 mm) Min.
(914 mm)
Min.
3'
Chimney Height Requirements
NEGATIVE PRESSURE WARNING
The chimney must extend 3’ (.92m) above the level of roof penetration and a minimum of 2’ (.61m) higher than any roof surface within 10’ (3m) (see Figure 1). Check with your local building officials for additional requirements for your area.
Figure 1 - Chimney Height Requirements
To pass inspection in nearly any jurisdiction, the chimney must meet both safety and exhaust flow requirements. The (3’ by) 2’ by 10’ rule applies to both masonry and factory-built chimneys.
* Ref. USA - National Standard, NFPA 211-latest edition and Canada National Standard CSA B365-01-latest edition. Vents installed with a listed cap shall terminate in accordance with the terms of the cap’s listings.
This appliance is not designed to be operated in a negative pressure. In very airtight homes with large kitchen exhaust fans, furnace cold air returns, fresh air exchange systems and any other air system in close proximity to the heating appliance may create a negative pressure in the same room as the heating appliance. This can create dangerous back drafting of the stove and chimney joints, drawing combustion by­products into the home. Be sure your home has adequate makeup air to eliminate negative pressures caused by the above-mentioned sources. Outside air connected to the appliance probably will not resolve such a problem as the stove or fireplace insert is not the source of negative pressure. IHP accepts no liability for damages resulting from negative pressures described here.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this appliance must be met within the space where it will be installed. Ventilation is essential when using a Solid-Fuel­Burning heater. In well insulated and weather tight homes, it may be difficult to establish a good draft up the chimney (caused by a shortage of air in the home). The lack of air is caused by many common household appliances which exhaust air from the home (such as a furnace, heat pump, air conditioner, clothes dryer, exhaust fans, fireplaces, and other fuel burning appliances). Also, the combustion process of this heater uses oxygen from inside the dwelling. If the available fresh air delivery in the dwelling is insufficient to support the demands of these appliances, problems can result (i.e. excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft thus resulting in performance problems. To correct this problem it may help to open a window (preferably on the windward side of the house) or install an optional outside air kit.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
CLEARANCES TO COMBUSTIBLES
CHIMNEY AND CONNECTOR
WARNING: BE ABSOLUTELY SURE THE DISTANCE BETWEEN THE HEATER AND THE SURFACE OF ANY COMBUSTIBLE CONSTRUC­TION IS NOT LESS THAN SHOWN IN THE FIGURES ON PAGE 7.
Floor Protection
USA - The floor in front and under the heater must be protected with
noncombustible material. The covering must extend 16” in front of the door opening of the heater and 8” to either side of the door opening.
Canada - The floor in front and under the heater must be protected with noncombustible material. The covering must extend 450 mm in front of the door opening of the heater and 200 mm to either side of the stove body and 200 mm to the rear or to the wall, whichever is smaller.
USA and Canada - A chimney connector / venting extends horizontally over the floor, protection must also cover the floor under the connector / venting and at least 2” (51 mm) to either side.
Minimum 6" diameter, minimum 24 MSG black steel connector pipe with UL103HT listed factory-built chimney suitable for use with solid fuels or masonry chimney. Horizontal connection not tested, refer to local building codes for installation. See installation instructions for details. Restrictions apply! Read instructions before installing.
Residential chimney systems must be from the same brands as listed for mobile homes but connector pipe may be double wall, single wall or single wall with shield as listed above.
This appliance may be vented into a code-approved masonry chimney with flue liner.
WARNING: CHIMNEY CONNECTOR MUST BE IN GOOD CONDITION AND KEPT CLEAN. DO NOT INSTALL DAMAGED PARTS.
All of the stove connector pipe used must be of the same brand. The chimney that the stove pipe transitions into may be a different brand. Other than the transition of the stove pipe into the chimney, do Not mix different brand vent components. Install all vent components per vent manufacturer’s instructions.
The chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor, or ceiling. Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365, Installation Code for Solid­Fuel-Burning Appliances and Equipment.
There must be an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure. Follow the vent manufacturer's detailed instructions.
IMPORTANT NOTE: See Draft Requirements and Selecting a Proper Venting System on Page 4 to assist you in choosing the proper venting
system for your installation.
Clearance dimensions are to flue collar. If a single wall connector pipe with shield is used, a 1 inch air space is needed between pipe and shield. Shield attaches to rear of stove pipe and must run from stove top to ceil­ing. Pipe shield shall be UL listed.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INSTALLATION CLEARANCES - REFER TO FIGURES 2, 3 AND 4
Parallel Installation
Parallel Installation
Corner Installation
Combustible Wall
B
A
L
C
D
USA
Stove
Canada
USA
E
E
E
K
J
See note 8
Combustible Wall
Floor
Protection
Top View
Figure 2
USA
- inches (millimeters)
PIPE INSTALLATION A (3) B (1) C (3) D (1) E (8) F (1) G (3) H (2) I (6) J (2) K (7) L (5) M T (6)
Single Wall Residential (362) (292) (584) (340) (200) (229) (457) (956) (1245) (886) (406) (0) (2134) (1562)
Double Wall Residential or Mobile Home (305) (232) (495) (245) (200) (152) (381) (956) (1188) (886) (406) (0) (2134) (1461)
14-1/4 11-1/2 23
I
H
Floor
Protection
Figure 3
12 9-1/8 19-1/2
T
M
G
F
Stove
I
Side View
Top View
Figure 4
13-3/8
8 9 18 37-5/8 49 34-7/8 16 0 84 61-1/2
9-5/8
8 6 15 37-5/8 46-3/4 34-7/8 16 0 84 57-1/2
6” Ø Flue
Collar
Stove
K
Combustible
Wall
G
F
Floor
Protection
CANADA
PIPE INSTALLATION A (3) B (1) C (3) D (1) E (8) F (1) G (3) H (2) I (6) J (2) K (7) L (5) M T (6)
Single Wall Residential (362) (292) (584) (
Double Wall Residential or Mobile Home (305) (232) (495) (
Footnotes:
1- These dimensions to the stove body are for reference
2- Minimum noncombustible hearth pad dimensions. 3- Clearances to connector pipe shall be measured from
- inches (millimeters)
14-1/4 11-1/2 23
12 9-1/8 19-1/2
only. Actual distances should be measured from the stove’s flue collar.
the flue collar of the stove.
13-3/8
8 9 18 47-5/8 51 40-7/8 18 8 84 63-1/2
340)
(200) (229) (457) (1210) (1295) (1038) (450) (200) (2134) (1613)
9-5/8
8 6 15 47-5/8 48-3/4 40-7/8 18 8 84 59-1/2
245
) (200) (152) (381) (1210) (1238) (1038) (450) (200) (2134) (1511)
5- In corner applications, when installed at minimum
back wall clearances, the required floor protection is dimensioned off the back plane of the stove, therefore the floor protection required off the back corners (at a 45 degree angle) only needs to extend to the wall. This situation will only occur in CANADA installations.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
6- Reference dimension only, to assist in planning
the installation.
7- Measured from front of floor protection to the
front of firebox.
8- USA=8” (200mm) from door opening, Canada=8”
(200mm) from sides and back of unit.
7
SPECIFICATIONS - WXS2021WS
Stove Pipe Diameter Single Wall or Double Wall 6” (152 mm)
Product Reference Information
Cat. No. Description Ship.
Weight
F1775 WXS2021WS Wood-Burning Stove 310 lb. 23 cu. ft.
Ship.
Volume
NOTES:
Dimensions shown are approximations only (+/- 1/4”)
Diagrams, illustrations and photographs are not to scale – consult installa-
tion instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice.
• Approved for residential and manufactured home installations.
• Optional Kits Available:
Blower Outside Air Kit
Square-foot heating capacities and burn times are approximations only.
u
Actual performance may vary depending upon home design and insula­tion, ceiling heights, climate, condition and type of wood used, appliance location, burn rate, accessories chosen, chimney installation and how the appliance is operated.
Log Length 20” Max. (508 mm Max.)
Firebox Volume = 2.1 cu. ft.
Cord Wood: u 76,000 BTUs/hr.
Maximum Burn Times u 7-9 hours
Heating Capacity u 1,200 to 2,000 sq. ft.
Specifications
EPA Grams Per Hour 3.0 gr/hr
EPA Phase II and Washington State Approved
The WXS2021WS woodstove is safety listed with the following agency:
Intertek, Tested to UL 1482, ULC S627
Listing
25-7/8”
(657mm)
3-11/16” (94mm)
Optional Blower
4002589
Dimensions
23-3/8”
(584mm)
22-1/4”
(565mm)
25-7/8”
(657mm)
5-3/4”
(146mm)
5-3/4” (146mm)
9” (229mm)
TOP VIEW
1-5/8” (41mm)
18-3/4”
(476mm)
23-3/8”
(594mm)
30-5/16” (770mm)
26-3/16” (665mm)
Figure 5
20”
(508mm)
RIGHT SIDE VIEW
21”
(533mm)
FRONT VIEW
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
TYPICAL INSTALLATIONS
Single Wall Pipe
Using 6” Diameter Single Wall Connector Pipe
INSTALL VENTING SYSTEM PER VENT MANUFACTURERS INSTRUCTIONS!
Chimney Termination Cap
Storm Collar
Roof Flashing
Ceiling Support Assembly
Slip Adaptor
YOUR CHIMNEY INSTALLATION MUST COMPLY WITH LOCAL BUILDING AND FIRE CODES.
Single wall stove pipe must not pass through attics, closets, walls or ceilings. It is used to connect this appliance to a factory built or masonry chimney.
Fasten each stove pipe connection with at least 3 sheet metal screws.
6” x 24” 24-gage black steel or 26 gage blued steel single wall pipe
Fasten stove pipe to flue collar with 3 sheet metal screws.
Floor Protector
Chimney Connector
Stove
Side View
Figure 6 - Typical Installation
9
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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