Superior WRT6036RS, WRT6036IS, WRT6036RH, WRT6036IH, WRT6042RS Installation And Operation Instructions Manual

...
Installation and Operation Instructions
PFS
Superior™ Indoor Wood Burning Fireplace
P/N 126595-01 Rev. A 01/2014
P126595-01
Models
®
USC
WRT6036IS
WRT6036RH
WRT6036IH
WRT6042IS
WRT6042RH
WRT6042IH
WRT6050IS
WRT6050RH
WRT6050IH
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This wood burning fireplace complies with UL127 CAN/ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.
This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to ANSI Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANSI Z21.11.2 standard.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before installation to determine the need to obtain a permit.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
Ce foyer au bois est conforme aux UL 127 CAN/ULC­S610-M87 norme comme une USINE CONSTRUITE CHEMINÉE.
POUR LE CANADA: L’autorité compétente (comme le service municipal du bâtiment, les pompiers, etc.) doit être contacté avant l’installation afin de déterminer la nécessité d’obtenir un permis.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
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126595-01A2
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assis-
tance or additional information. Consult a qualied
installer or local distributor.
TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Fireplace Installation............................................ 6
Venting Installation .............................................. 8
Firebrick Wall Installation ................................... 13
Optional Gas Line Installation............................ 16
Glass Door Installation ...................................... 17
Operation and Maintenance Guidelines ............ 18
Parts ................................................................. 20
Technical Service............................................... 27
Replacement Parts ............................................ 27
Accessories ....................................................... 28
SAFETY
FOR YOUR SAFETY
• Do not store or use gasoline or any other ammable vapors
or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located
out of trafc and away from
furniture and draperies.
• Do not place clothing or other ammable materials on or near
the appliance.
• Never leave children unat­tended when a re is burning in the replace.
WARNING: Use solid wood or processed solid fuel relogs only. When processed wood fuel re logs are used, do not poke or stir the logs while they are burn­ing. Use only re logs that have
been evaluated for the application
in replace and refer to re log warnings and caution markings on packaging prior to use.
This replace is not intended to be
used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.
IMPORTANT: Check local codes before installing this replace.
Before beginning the installation of the fireplace, read these instructions through completely.
This INNOVATIVE HEARTH PRODUCTS fireplace and its components are safe when installed according to this installation manual. Unless you use IHP components, which have been designed and tested for the replace system, you may cause a re hazard.
The INNOVATIVE HEARTH PRODUCTS warranty will be voided by and IHP dis­claims any responsibility for the following actions.
a. Modification of the fireplace, com-
ponents, doors, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by INNOVATIVE HEARTH PRODUCTS in combination
with a IHP replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replaces.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state this replace has been tested for use with this insert.
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126595-01A 3
SPECIFICATIONS
36" MODELS
29"
14 1/2"
22 1/2"
26 5/8"
4 1/2"
15 5/8"
4 1/2"
1"
58"
7 1/4"
11"
15 1/4"
3 1/2"
9 1/2"
10 1/2"
67"
61"
49"
11"
7"
30"
1"
45
1
/8"
36"
OUTSIDE AIR ACCESS
GAS LINE ACCESS
36" HEARTH
1
1
/4"
20
1
/4"
(Ref.)
35
1
/4"
19"
22 1/2"
Figure 1 - 36" Models WRT6036RS, WRT6036IS, WRT6036RH and WRT6036IH
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126595-01A4
SPECIFICATIONS Continued
42" MODELS
22 3/4"
30 1/2"
29"
4 3/8"
15 3/4"
5/8"
17 5/8"
67"
61"
49"
7"
1"
30"
11"
58"
42"
51 1/8"
4 1/2"
3 1/2"
9 1/2"
10 1/2"
81/2"
13"
OUTSIDE AIR ACCESS
GAS LINE ACCESS
42" HEARTH
1
1
/4"
23" (Ref.)
41
3
/8"
26 3/8"
21
3
/4"
Figure 2 - 42" Models WRT6042RS, WRT6042IS, WRT6042RH and WRT6042IH
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126595-01A 5
SPECIFICATIONS Continued
50" MODELS
38 1/2"
28 1/2"
43/8"
17 5/8"
19 1/4"
24"
49"
30"
11"
61"
67"
58"
7"
1"
59"
50"
4 1/2"
3 1/2"
9 1/2"
10 1/2"
8 1/2"
13"
17"
GAS LINE ACCESS
OUTSIDE AIR ACCESS
50" HEARTH
1
1
/4"
23" (Ref.)
49 3/8"
34 3/8"
21
3
/4"
Figure 3 - 50" Models WRT6050RS, WRT6050IS, WRT6050RH and WRT6050IH
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126595-01A6
FIREPLACE INSTALLATION
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 4 and 5.
2. If replace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed upon a metal or wood panel extending full width and depth of replace.
3. Set replace directly in front of this open­ing and slide unit back until nailing anges touch side framing.
4. Check level of the replace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember pro­tector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1 1/2". Ember protector should be made of galvanized sheet metal (28 gauge minimum to prevent corrosion.
6. Using screws or nails, secure replace to framing through anges located on sides of replace.
30.125"
59" (50" Models)
58.125"
67.125"
51.25" (42" Models)
45.25" (36" Models)
28.250" (36" Models)
Figure 4 - Framing Dimensions
71" (50" Models)
100" (50" Models)
65" (42" Models)
92" (42" Models)
86.5" (36" Models)
61" (36" Models)
Maintain 1
1
/2" Clearance at Sides and Back of Fireplace
1
1
/2" Clearance Not Required at Nailing Flanges
Figure 5 - Corner Installation
SELECTING LOCATION
To determine the safest and most efcient location for the replace, you must take into consideration the following guidelines:
1. The location must allow for proper clear­ances (see Figures 4 and 5).
2. Consider a location where replace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this replace (see Optional Outside Air Kit on page 8).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 1 1/2" m i n . Ceiling 42" min.
Front of replace 48" min. Floor** 0" min. Perpendicular wall to opening 18" min.
36" Models 12" min. Top spacers 0" min. Mantel clearances
see Mantels, page 7
Chimney outer pipe surface 2" min. 36" Model 1" min.
* Not required at nailing anges ** See step 2 of Framing
WARNING: Do not pack re-
quired air spaces with insulation
or other materials.
Minimum/Maximum Chimney Height for
Residential Installation
Minimum height of chimney, measured from base of replace to ue gas outlet of termina­tion, is 16 feet for straight ue or a ue with one elbow set. Maximum distance between elbows is 6 feet. For systems with two elbow sets, minimum height is 22 feet. Maximum height of any system is 50 feet. This measure­ment includes replace, chimney sections and height of termination assembly at level of the ue gas outlet (see Figure 15, page 11).
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126595-01A 7
Note: For outdoor installations, fireplace enclosure must allow for adequate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage be installed under
replace within replace enclosure.
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of replace opening is required to protect combustible oor construction in front of replace. Fabricate a hearth extension using a material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conduc­tivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be obtained from manufacturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible mate­rial such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 6).
WARNING: Hearth extension
is to be installed only as shown
in Figure 6.
FIREPLACE INSTALLATION
Continued
Figure 6 - Hearth Extension
Seal Gap
Fireplace Front
Ember Protector
Fireplace Front Raised Hearth
Fireplace Front Elevated
Ember Protector
Ember Protector
Seal Gap
Hearth
Extension
MANTELS
A mantel may be installed if desired (see Figure
7). Woodwork such as wood trims, mantels or any other combustible material projecting from front face must not be placed within 12" (36" Models) or 18" (42/50" Models) of replace opening. Combustible materials above 12" (36" Models) or 18" (42/50" Models) and projecting more than 1 1/2" from replace must not be placed less than 15" (36" Models) or 21" (42/50" Models) from the top opening of the replace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material also may come up to side edge of black metal face of replace as long as projections from front face fall within limit shown in Figure 7.
12 1/4" Ref.
6"
Ref.
15" Min. (36" Models)
21" Min. (42/50"
Models)
12" Min.
(36" Models)
18" Min.
(42/50"
Models)
11/2" Max.
3" Nom.
33°
Combustible Material
Safe
Zone for Projection of Combustible Materials
Fireplace Opening
Upper
Section of
Fireplace
Figure 7 - Mantel Clearances to
Combustible Material
FIREBOX
SAFE ZONE
Top View of Fireplace
3" Max.
4.5"
Min. to
Perpendicular
Side Wall
7.75" (36" Models)
11.5" (42/50" Models)
33°
Combustible Material Must Not Overlap Front Face
12" - 36" Models
18" - 42/50" Models
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126595-01A8
Figure 9 - Lineal Gain
LINEAL GAIN
PART NO. DESCRIPTION GAIN
Signature Fireplace 66 1/2" 12-12DM
12-12HT
Pipe Section 10 5/8"
18-12DM
18-12HT
Pipe Section 16 5/8"
24-12DM
24-12HT
Pipe Section 23 5/8"
36-12DM
36-12HT
Pipe Section 34 5/8"
48-12DM
48-12HT
Pipe Section 46 5/8"
RLT-12D
RLT-12HT
Round Termination 7 3/4"
*
STL-12D
Square Chase-Top
with Slip Section
7" to 15"*
* The lineal gain for the terminations is mea­sured to the ue gas outlet height.
Hemmed End
12 3/8"
Stainless Inner Pipe
15" Galvanized Outer Pipe
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner ue pipe and a wire spacer. The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to the replace, the inner ue pipe section must be installed rst with the lanced side up. The outer pipe section can then be installed over 5 the ue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the replace starter. The wire will assure the proper spacing between the inner and outer pipe sections.
Figure 8 - Outside Air Kit
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Vent Hood Required for Wall Installation
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
CHIMNEY PIPE
The INNOVATIVE HEARTH PRODUCTS chimney system consists of 12", 18", 24", 36" and 48" snap-lock, double-wall pipe seg­ments, planned for maximum adaptability to individual site requirements. Actual lengths gained after tting overlaps must be taken into consideration (lineal gain) and are given in the lineal gain chart (see Figure 9). Lineal Gain is the actual measurable length of a part after two or more parts are connected. For Canada, use chimney parts designated "HT".
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)
The installation of an outside air kit should be performed during the rough framing of the replace due to the nature of it's location. Outside combustion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4).
CAUTION: Combustion air inlet ducts shall not terminate in attic space.
The maximum height for the air vent can not exceed 3 feet below the ue gas outlet of the
termination.
WARNING: The opening in
the collar around the chimney at
the top of the replace must not be obstructed. Never use blown insulation to ll the chimney
enclosure.
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126595-01A 9
VENTING INSTALLATION
Continued
OFFSET
RISE CHIMNEY LENGTH
A B 12" 18" 24" 36" 48"
4 3/8" 16 3/8"
ELBOW SET ONLY
9 3/4" 25 1/2"
1
12 3/4" 30 3/4"
1
15" 34 3/4"
1
18" 40"
1 1
21 1/4" 46 1/4"
1
23 3/4" 49 1/4"
1 1
27 3/4" 56 3/4"
1
30" 60 3/4"
1 1
33" 66"
1
36" 71"
1 1
38 1/4" 75"
2
41 1/4" 80 1/4"
1 1 1
45" 86 3/4"
2
46 3/4" 89 1/2"
1 1 1
51" 97"
1 1
53 1/4" 101"
2
56 1/4" 106 1/4"
2
59 1/4" 111 1/2"
1 1 1
61 3/4" 115 1/2"
1 2
64 3/4" 120 3/4"
1 2
68 1/4" 127"
2 1
70" 130"
1 1 2
74 1/4" 137 1/2"
1 2 1
76 3/4" 141 1/2"
1 2 1
79 3/4" 146 3/4"
4
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Figure 11 - Ceiling Support Pipe
12S-12DM
2" Min.
Straps
Straps
Straps
Straps
Detail A
Return Elbow
Detail B
Angle Firestop
See Detail A
See Detail B
Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked to­gether. When installing double wall snap-lock chimney together, it is important to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart
Figure 10 - Elbow Offset
B
A
Screws
if properly locked. It is not necessary to add screws to keep the chimney together (excep­tion, see Figure 10).
USING ELBOW OFFSETS (30E-12DM)
1.
To achieve desired offset, you may install combinations of 12", 18", 24", 36" and 48" length of double wall pipe (see offset chart and Figure 10).
2.
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 11, details A and B).
3. Maximum length of pipe between sup­ports (return elbow or 12S-12DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see Figure 12, page 10).
4. All pipe connections between the offset and return must be secured with two screws on the outer pipe only (see Figure 10). Do not penetrate the inner stainless.
CAUTION: THE STRUCTURAL
INTEGRITY OF THE MANUFACTURED
HOME FLOOR, WALL, AND CEILING/
ROOF MUST BE MAINTAINED.
WARNING: DO NOT INSTALL IN
SLEEPING ROOM OF MOBILE HOMES.
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126595-01A10
VENTING INSTALLATION
Continued
FIRESTOP SPACERS (FS-10,
1100EFS-10DM FOR 36" MODELS)
Firestop spacers are required at each point where the chimney penetrates a oor space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the restop must be placed onto the ceiling from below as shown in Figure 13.
They also provide complete separation from one oor space to another or attic space as required by most codes. When the double wall pipe passes through a framed opening into an attic space, the restop must be placed into an attic oor as shown in Figure 14.
Figure 13 - Firestop Spacer with Living
Space Above Ceiling
Figure 14 - Firestop Spacer with Attic
Space Above Ceiling
Existing Ceiling
Frame
Firestop
Spacer
Screws or Staples (Min. of 8)
Firestop
Spacer
Screws or Staples (Min. of 8)
PENETRATING ROOF
To maintain a 1" (36" Models) or 2" (42/50" Models) clearance to the pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine center point through which pipe will penetrate roof.
2. Determine center point of roof. Pitch is distance the roof drops over a given span, usually 12". A 6/12 pitch means that roof drops 6" for each 12" measured horizon­tally down from roof rafters.
3. Use roof opening chart (Figure 15, page
11) to determine correct opening length and ashing required.
4. Remove shingles around opening mea­sured. Cut out this section.
Existing Ceiling
Frame
Figure 12 - Typical Offset Terminations
Return Elbow
Offset Elbow
Return Elbow
Offset Elbow
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
Return Elbow
Offset Elbow
Offset Elbow
Return Elbow
A B C
Offset Elbow
Ceiling Support Pipe 12S-12DM
Return Elbow
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