Superior WRT35STWSI User Manual

INSTALLATION AND OPERATION
INSTRUCTIONS
Custom Series Multi-Sided
Wood burning Fireplaces
MODELS
WRT35STWSI
PFS
®
USC
REPORT NO. 09-146
P/N 126610-01 Rev. A 12/19/13
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. An INNOVATIVE HEARTH PRODUCTS, LLC hood must be installed when using a vent-free log heater (see Accessories, page 16).
This wood burning fireplace complies with UL127­CAN/ULC-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before instal­lation to determine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.Superiorfireplaces.US.com
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
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To help us keep you up-to-date on product information and of­fers, please take a few moments to register your product online at www.Superiorfireplaces.US.com (Owner Resources/Product
Registration).
Please read and understand these instructions before installing or operating.
SAFETY
TABLE OF CONTENTS
Safety .............................................................................................2
Product Dimensions ......................................................................4
Fireplace Installation ......................................................................5
Venting Installation ........................................................................7
Optional Gas Line Installation ......................................................13
Operation and Maintenance Guidelines ........................................14
Replacement Parts .......................................................................15
Technical Service .........................................................................15
Parts ............................................................................................16
Accessories ..................................................................................16
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a wood burning fireplace intended and ap­proved for installation in either residential homes or buildings of standard construction. This fireplace system requires the utilization of INNOVATIVE HEARTH PRODUCTS, LLC’s (IHP) 8", double-wall, and snap lock flue pipe system.
Glass doors are optional with this fireplace and come in different styles. For more information see Glass Doors, page 14). Optional glass doors in several finishes are available for this fireplace (see Replacement Parts, page 15 and Accessories on page 16).
Before beginning installation of this fireplace, read these instructions through completely.
• This IHP replace and its components are safe when installed
according to this installation manual. Unless you use IHP com­ponents, which have been designed and tested for the fireplace system, you may cause a fire hazard.
• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyrespon­sibility for the following actions.
a. Modification of the fireplace or any of the components manu­factured by IHP unless otherwise permitted by IHP.
b. Use of any component part not manufactured or approved by IHP in combination with an IHP fireplace system.
c. Installation and/or operation in a manner other than instructed in this manual.
d. The burning of any other fuel not tested or approved by IHP in this wood burning fireplace.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of
all factory built fireplaces.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Although grounding may not be required by code in your area, it must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990.
This firebox is intended for installation in accordance with the National Fire Protection Association Standard for Chimneys, Fireplaces, Vents and Solid-Fuel Burning Fireplaces, NFPA 211, and in accordance with codes such as the BOCA Basic/National Code, the Standard Mechanical Code, and the Uniform Building Code..
WARNING: Do not install a fireplace insert in this fireplace unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
•Donotstoreorusegasolineoranyotherammable
vapors or liquids in the vicinity of this or any other appliance.
•Duetohightemperatures,theapplianceshouldbe
located out of traffic and away from furniture and draperies.
•Donotplaceclothingorotherammablematerials
on or near the appliance.
•Never leave children unattended when a re is
burning in the fireplace.
WARNING: Use solid wood or processed solid fuel fire logs only. "Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in fireplace and refer to firelog warnings and caution markings on packaging prior to use."
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SAFETY Continued
This fireplace is not intended to be used as a sub­stitute for a furnace to heat an entire home. Use for supplemental heat only.
Ovefiring of a fireplace is a condition where exces­sive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from ovefiring is not covered under the manufacturer’s limited warranty.
WARNING: CONTINUED OVERFIRING CAN PER­MANENTLY DAMAGE YOUR FIREPLACE SYSTEM. SOME EXAMPLES OF CONDITIONS THAT COULD CAUSE OVERFIRING ARE:
• BURNINGQUANTITIESOFSCRAPLUMBER,PINE BRANCHES, PAPER OR CARDBOARD BOXES WHICHEXCEEDTHEVOLUMEOFTHENORMAL LOGFIRE.
• BURNINGTRASH,CHEMICALSORCHEMICALLY TREATEDCOMBUSTIBLES.
"Disposal of Ashes
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should
beplacedonanoncombustibleoororontheground,
well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled."
"WHEN USING THE DECORATIVE APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION."
"Never use gasoline, gasoline-type lantern fuel, kero-
sene,charcoallighteruid,orsimilarliquidstostart
or ’freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use."
Use SOLID WOOD only for fuel. It is best to use dry and well seasoned hardwood. Softwoods tend to burn very quickly. DO NOT use treated wood, charcoal, coal, trash, driftwood or woods that have been dipped in tar, pitch, pine tar, creosote, etc. Wood products made with synthetic binders, such as plywood, produce ab­normally high temperatures and sputtering, smoking fires. When burning artificial logs, please read and follow the instructions provided by the manufacturer.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
Carbon Monoxide Poisoning – Early signs of carbon
monoxidepoisoningresembletheuwithheadaches,
dizziness, or nausea. If you have these signs, get fresh air at once! Have the appliance inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung diseaseoranemia,thoseundertheinuenceofal­cohol, and those at high altitudes.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this ap­pliance must be met within the space where it will be installed.
Smoke Detectors - Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
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SAFETY Continued
"Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in
the relatively cool chimney ue of a slow-burning
fire. As a result, creosote residue accumulates on
theuelining.Whenignitedthiscreosotemakesan
extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated (1/8" [3 mm] or more) it shall be removed to reduce the risk of a chimney fire."
PRODUCT DIMENSIONS
6"
(15.2 cm)
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay away to avoid burns or clothing ignition. Young children should be carefully supervised when in the same room as fireplace.
12 3/8"
(31.4 cm)
O.D.
TOP VIEW
8" I.D.
(20.3 cm)
1
2
/2"
(6.4 cm)
17 3/16"
(43.66 cm)
OUTSIDE AIR
LEFT SIDE
12"
(30.4 cm)
1 1/2"
(3.8 cm)
VIEW
10 1/4"
(26 cm)
(61 cm)
(48.3 cm)
(11.4 cm)
7"
(17.8 cm)
12"
(30.5 cm)
24"
19"
4
24"
(61 cm)
5
21
/16"
(54.1 cm)
1
/2"
16"
(40.6 cm)
GAS LINE CONDUIT
11 1/4"
(28.6 cm)
37 1/2"
(95.3 cm)
5
42
/8"
(108.3 cm)
(39.4 cm)
1
36
/2"
(92.7cm)
15 1/2"
FRONT VIEW
1
/2"
9
(24.1 cm)
(137.2 cm)
1
/2"
20
(52.1 cm)
54"
Figure 1 - Dimensions
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FIREPLACE INSTALLATION
2" X 4" Stud
Seal Gaps with
SELECTING LOCATION
To determine safest and most efficient location for fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see below).
2. Consider a location where the fireplace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. If an outside air kit is to be installed, accessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 7).
5. If gas line is to be installed, consider location of gas supply.
6. Do not connect this fireplace to a chimney system other than an IHP chimney system.
7. Install in an area providing ventilation and adequate combus­tion air.
8. Due to high temperatures, do not locate this firebox in high traffic areas or near furniture or draperies.
9. Provide adequate clearances around air openings into combus­tion chamber. NEVER obstruct front opening of firebox or flow of combustion and ventilation air.
10. Do not locate in or near an area where gasoline or other flam­mable liquids may be stored. The firebox area must be kept clear and free from these combustible materials.
The typical installation for this fireplace is a projected installation which allows you to extend the fireplace any distance into the room. A projection may be ideal for a new addition on an existing, finished wall.
Spacers on Sides of Fireplace Provide Required 1" (2.5 cm) Clearance
3" (7.6 cm)
12" (30.4 cm) Min. From Perpendicular Side Wall to Fireplace Opening (Typ.)
2" (5 cm) Min. Clearance From Pipe to Combustibles
Figure 3 - Firebox Clearances
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 9" of firebox effective opening.
Combustible materials above and projecting more than 1 1/2" from the firebox front face (see Figure 4) must not be placed less than 12" from effective opening of the firebox (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material may also come up to the side edge of the black metal face of the firebox only if the projection from the front face falls within limits shown in Figure 5.
Existing Wall
12" (30.4 cm) to Perpendicular Wall
Projected Wall
Figure 2 - Common Location of Fireplace
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 1" minimum* Adjacent wall 12" minimum Chimney outer pipe surfaces 2" minimum Bottom of fireplace to floor 0" minimum
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Do not obstruct fireplace openings (ie. louvers, etc.) with any type of facing material. Combustible mate­rial must not be in contact with back of front face of fireplace.
Drywall
Combustible
Materials 33°
6" Nom.
(15.2 cm)
12" Min.
(30.4 cm)
9" Min.
Front Face
Fireplace Front View
(22.8 cm)
Fireplace Side View
3" Nom. (7.6 cm)
1
/2" Max.
1
(3.8 cm)
Figure 4 - Mantel Clearances to Combustible Materials
Drywall
4" (Approx.) (10.1 cm)
Top View of Fireplace
33°
Nom.
6" Nom.
(15.2 cm)
Noncombustible Mortar or Adhesive
3
4
/8"
Min.
(11.1 cm)
3
2
/4" Max.
(6.98 cm)
Combustible Material Must Not Overlap Black Metal Front Face
Figure 5 - Mantel Clearances to Metal Face
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FIREPLACE INSTALLATION Continued
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures 6 and 7.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.
12 3/8" Dia. (31.4 cm) Outer Pipe
1" (2.5 cm) Min. To Combustibles
5
/16"
21
(54 cm)
42 5/8"
(108 cm)
2" (5.1 cm) Min. Clearance From Outer Pipes to Combustibles
24"
(61 cm)
12"
(31 cm)
Figure 6 - Framing Clearances
3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
5. Before securing firebox to prepared framing, ember protector (provided) must be placed between hearth extension (not sup­plied) and under bottom front edge of firebox to protect against glowing embers (see Figure 8 and Hearth Extensions). If firebox is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height (see Figure 7). The ember protector should be made of sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace (see Figure 9).
"Z" Type
Ember Protector
(Not Supplied)
44
5
/
(113 cm)
8
"
Min.
53
(136 cm) Min.
7
/
8
"
As Required by Design as Long as Ceiling Clearance Is Maintained
"
3
4
/
22
(58 cm)
Platform Must be Solid, Flat and Fully Supported
Ember Protector (Typ. 2 of 2)
1/2"
(1.2 cm)
Max.
Figure 8 - Ember Protectors
1/2" (1.27 cm) Minimum to Combustibles
Nailing Flanges
Prepared Framing
Nails or Screws
Figure 9 - Nailing Flanges
HEARTH EXTENSIONS
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace. Fab­ricate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of k = .84 BTU IN/FT2 HR °F (or less) at 1" thick. For example, if material selected has a k factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "k" of materials can be obtained from manu-
facturer or supplier of noncombustible material. If hearth extension is to be raised, a “Z” type ember protector must be used (see Figure 7 and Figure 11, page 7).
WARNING: Hearth extension is to be installed
only as shown in Figure 10, page 7.
Figure 7 - Framing Firebox with “Z” Type Ember Protectors
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