Superior VRT43STWS, VCT43STWS Installation And Operation Instructions Manual

Installation and Operation Instructions
PFS
US
SuperiorTM Unvented (Vent-Free) Universal Firebox
P/N 126703-01 Rev.A 02/2014
P126703-01
Models
®
VRT43STWS VCT43STWS
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for
the minimum fireplace size requirement.
Do not install the appliance in this firebox, unless this firebox meets the minimum dimensions required for the installation.
WARNING: For use only with a listed, gas-fired unvented decorative room heater not to exceed 40,000
Btu/H.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance
or additional information consult a qualied installer,
service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
Unpacking............................................................ 4
Product Features ................................................. 4
Product Specications ......................................... 5
Locating Firebox ................................................. 5
Air for combustion and Ventilation ....................... 6
Installation ........................................................... 8
Operating Guidelines and Maintenance
Instructions ..................................................... 16
Replacement Parts ............................................ 16
Technical Service............................................... 17
Accessory .......................................................... 17
Parts .................................................................. 18
Warranty ............................................................ 20
SAFETY
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
This firebox has been tested
under Z21.91b-2007 for use with approved ANSI Z21.11.2 decorative type unvented room heater.
WARNING: Any change to
this rebox or its controls can
be dangerous.
WARNING: Do not use a
blower insert, heat exchanger
insert or other accessory not ap-
proved for use with this rebox.
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IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op-
erate or service this replace. Improper use of this replace
can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon
monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
WARNING: Do not allow fans
to blow directly into the rebox.
Avoid any drafts that alter burner
ame patterns. Ceiling fans can
create drafts that alter burner
ame patterns. Altered burner
patterns can cause sooting.
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SAFETY
Continued
Due to high temperatures, the appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any
objects in the rebox or on logs.
Firebox front and screen be-
comes very hot when running
rebox. Keep children and adults
away from hot surfaces to avoid burns or clothing ignition. Fire-
box will remain hot for a time
after shutdown. Allow surfaces to cool before touching.
Carefully supervise young chil­dren when they are in the room
with rebox.
Keep the replace area clear and
free from combustible materials,
gasoline, and other ammable
vapors and liquids.
You must operate this replace
with the provided fireplace screen and hood in place. Make sure these parts are in place and screens are closed before running installed gas log heater. Replace hood with INNOVATIVE
HEARTH PRODUCTS model
109511-01 50", 109511-02 42", or 109511-03 36" only. This hood has been designed to keep the
operation of your replace safe and efcient.
1. This rebox shall not be installed in a
bedroom or bathroom.
2. Never install the rebox
• in a recreational vehicle
• where curtains, furniture, clothing or other ammable objects are less than 42" from the front, top or sides of the rebox
• in high trafc areas
• in windy or drafty areas
3. Do not use this rebox as a wood-burning replace. Use only decorative unvented
room appliances (log sets).
4. Do not add extra logs or ornaments such as
pine cones, vermiculite or rock wool. Using
these added items can cause sooting.
5. Use only the provided hoods accessories. See Accessories on page 17.
6. Vent-free gas log appliances installed in
this rebox require fresh air ventilation to
run properly. See Air for Combustion and Ventilation, page 6.
7. Do not run rebox
• where ammable liquids or vapors are
used or stored
• under dusty conditions
8. Do not use this rebox to cook food or burn paper or other objects.
9. Never place any objects in rebox or on
logs.
10. Turn rebox off and let cool before servic­ing. Only a qualied service person should service and repair rebox.
11. Operating vent-free logs in a rebox above elevations of 4,500 feet could cause pilot
outage.
12. Do not use the rebox if it has been un­der water due to the shock hazard that could result with the blower accessary (if
installed) in place.
13. Provide adequate clearances around air
openings.
The rebox canopy (hood) must not be modied or replaced
with a canopy (hood) that may be provided with the unvented decorative room heater.
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LOCAL CODES
Install and use rebox with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANS Z223.1/NFPA 54*. Firebox must
be electrically grounded in accordance with
the National Electrical Code, ANS/NFPA70 (latest edition).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Remove all protective packaging from
inside rebox. Carefully lift the rebox off
the bottom corrugated tray.
2. Carton should contain 2 deective hoods and hardware packet in addition to rebox assembly. If items are missing, inform dealer where you bought rebox.
3. Check rebox for any shipping damage. If rebox is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008
for replacement parts before returning to dealer.
PRODUCT FEATURES
OPERATION
This rebox is designed for use with approved
ANS Z21.11.2 decorative type unvented
room appliances. (Physical size limitations apply. Refer to minimum rebox requirements supplied with log appliance.) It requires no
outside venting or chimney making installation
easy and inexpensive. When used without the blower, the rebox requires no electricity
making it ideal for emergency backup heat.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural
gas-red supplemental room appliances
shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the
Commonwealth of Massachusetts.
NOTICE: The rebox identica­tion label (including model num­ber, serial number, clearances, etc.) is located underneath the heat shield. See Figure 19, page
16.
BLOWER ACCESSORY
This rebox will accept the GA3750A ac­cessory. The variable blower allows you to select the fan speed you desire. The blower circulates heated air from the rebox into the room. Use of blower is optional.
BRICK LINER
This rebox features a concrete brick liner. As with all concrete liners, this liner may develop slight cracks when exposed to heat. These cracks will not affect the performance of the rebox or vent-free gas logs.
HEAT DEFLECTIVE HOOD
Two (2) black painted steel hoods come standard with the unit, which must be installed
for a safe operation.
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PRODUCT SPECIFICATIONS
4 1/4"
3
1
/8"
5
12"
4"
1 1/4"
1/2"
5/8"
20 1/2"
5 1/2"
11
1
/2"
2
1
/4"
40"
17 1/2"
37 1/2"
1
1
/2"
3"
24"
36 1/2"
42 1/2"
PLANNING
Plan where you will install the rebox. This will save time and money later when you install the rebox. Before installation, consider the following:
1. Where the rebox will be located. Allow for wall and ceiling clearances (see Installa- tion Clearances, page 9).
2.
Everything needed to complete installation.
3. This model CANNOT be installed in a bedroom or bathroom.
4. Proper air for combustion and ventilation.
5. Consider a location where heat output would not be affected by drafts, air condi­tion ducts, windows or doors.
6. A location that minimizes modications on existing framing will make installation
easier.
Projected installations can extend any
distance into the room. A projection may be ideal as a partition between two oth­erwise common areas when added to an existing, nished wall (see Figure 2).
Figure 1 - Dual-Sided Firebox
LOCATING FIREBOX
Internal wall installation provides a
discreet viewing option between two adjacent rooms or within an added wall to subdivide an oversize room.
Figure 2 - Projected Installation
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This appliance shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to in­sure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, reboxes, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code ANS Z223.1/NFPA 54,Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space The information on pages 6 through 8 will help
you classify your space and provide adequate
ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one
perm (6 x 10
with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow for Firebox Location, page 7.
Conned and Unconned Space
The National Fuel Gas Code ANS Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that
space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in that space. Rooms communicating directly
with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­conned space.
This appliance shall not be installed in a
conned space or unusually tight construction unless provisions are provided for adequate
combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or less
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AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW
FOR FIREBOX LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install appliance plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 22 ft. (length) x 18 ft.
(width) x 8 ft. (ceiling height) = 3168 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can sup­port.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 3168 cu. ft. (volume of space) x 20
= 63,360 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Gas water appliance* __________ Btu/Hr Gas furnace __________ Btu/Hr Vented gas appliance __________Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
Example:
Gas water appliance __________ Btu/Hr Gas rebox logs + _________ Btu/Hr
Total = _________ Btu/Hr
40,000 39,000 79,000
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used.
_______ Btu/Hr (maximum the space can
support)
_______ Btu/Hr (actual amount of Btu/Hr
used)
Example: 63,360 Btu/Hr (maximum the
space can support)
79,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup-
port. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space
of an adjoining room. If the extra space provides an unconned space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 8.
B. Vent room directly to the outdoors. See
Ventilation Air from Outdoors, page 8.
C. Install a lower Btu/Hr gas log appliance, if
lower Btu/Hr size makes room unconned.
If the actual Btu/Hr used is less than the
maximum Btu/Hr the space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING: If the area in which the appliance may be operated does not meet the required vol­ume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internation­al Fuel Gas Code, or applicable
local codes.
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