Superior VRT43PFWS Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
PFS
US
SuperiorTM Unvented (Vent-Free) Firebox
P/N 126706-01 Rev.A 02/2014
P126706-01
Models
®
VRT43PFWS
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for
the minimum fireplace size requirement.
Do not install the appliance in this firebox, unless this firebox meets the minimum dimensions required for the installation.
WARNING: For use only with a listed, gas-fired unvented decorative room heater not to exceed 40,000
Btu/H.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Page 2
WARNING: Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance
or additional information consult a qualied installer,
service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
Unpacking............................................................ 4
Product Features ................................................. 4
Product Specications ......................................... 5
Locating Firebox ................................................. 5
Air for combustion and Ventilation ....................... 6
Installation ........................................................... 8
Operating Guidelines and Maintenance
Instructions ..................................................... 14
Replacement Parts ............................................ 15
Technical Service............................................... 15
Accessory .......................................................... 15
Parts .................................................................. 16
Warranty ............................................................ 18
SAFETY
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
This firebox has been tested
under Z21.91b-2007 for use with approved ANSI Z21.11.2 decorative type unvented room heater.
WARNING: Any change to
this rebox or its controls can
be dangerous.
WARNING: Do not use a
blower insert, heat exchanger
insert or other accessory not ap-
proved for use with this rebox.
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IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op-
erate or service this replace. Improper use of this replace
can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon
monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
WARNING: Do not allow fans
to blow directly into the rebox.
Avoid any drafts that alter burner
ame patterns. Ceiling fans can
create drafts that alter burner
ame patterns. Altered burner
patterns can cause sooting.
126706-01A2
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SAFETY
Continued
Due to high temperatures, the appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any
objects in the rebox or on logs.
Firebox front and screen be-
comes very hot when running
rebox. Keep children and adults
away from hot surfaces to avoid burns or clothing ignition. Fire-
box will remain hot for a time
after shutdown. Allow surfaces to cool before touching.
Carefully supervise young chil­dren when they are in the room
with rebox.
Keep the replace area clear and
free from combustible materials,
gasoline, and other ammable
vapors and liquids.
You must operate this replace
with the provided fireplace screen and hood in place. Make sure these parts are in place and screens are closed before running installed gas log heater. Replace hood with INNOVATIVE
HEARTH PRODUCTS model
109511-01 50", 109511-02 42", or 109511-03 36" only. This hood has been designed to keep the
operation of your replace safe and efcient.
1. This rebox shall not be installed in a
bedroom or bathroom.
2. Never install the rebox
• in a recreational vehicle
• where curtains, furniture, clothing or other ammable objects are less than 42" from the front, top or sides of the rebox
• in high trafc areas
• in windy or drafty areas
3. Do not use this rebox as a wood-burning replace. Use only decorative unvented
room appliances (log sets).
4. Do not add extra logs or ornaments such as
pine cones, vermiculite or rock wool. Using
these added items can cause sooting.
5. Use only the provided hoods accessories. See Accessories on page 17.
6. Vent-free gas log appliances installed in
this rebox require fresh air ventilation to
run properly. See Air for Combustion and Ventilation, page 6.
7. Do not run rebox
• where ammable liquids or vapors are
used or stored
• under dusty conditions
8. Do not use this rebox to cook food or burn paper or other objects.
9. Never place any objects in rebox or on
logs.
10. Turn rebox off and let cool before servic­ing. Only a qualied service person should service and repair rebox.
11. Operating vent-free logs in a rebox above elevations of 4,500 feet could cause pilot
outage.
12. Do not use the rebox if it has been un­der water due to the shock hazard that could result with the blower accessary (if
installed) in place.
13. Provide adequate clearances around air
openings.
The rebox canopy (hood) must not be modied or replaced
with a canopy (hood) that may be provided with the unvented decorative room heater.
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Page 4
LOCAL CODES
Install and use rebox with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANS Z223.1/NFPA 54*. Firebox must
be electrically grounded in accordance with
the National Electrical Code, ANS/NFPA70 (latest edition).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Remove all protective packaging from
inside rebox. Carefully lift the rebox off
the bottom corrugated tray.
2. Carton should contain 3 deective hoods and hardware packet in addition to rebox assembly. If items are missing, inform dealer where you bought rebox.
3. Check appliance for any shipping damage. If appliance is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts before returning to dealer.
PRODUCT FEATURES
OPERATION
This rebox is designed for use with approved
ANS Z21.11.2 decorative type unvented room
appliances. (Physical size limitations apply. Refer to minimum rebox requirements sup­plied with log appliance.) The maximum size log this rebox will accept is: width of 32",
depth of 19" and a height of 17".
This rebox requires no outside venting or
chimney making installation easy and inex-
pensive. When used without the blower, the rebox requires no electricity making it ideal
for emergency backup heat.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural
gas-red supplemental room appliances
shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the
Commonwealth of Massachusetts.
NOTICE: The rebox identica­tion label (including model num­ber, serial number, clearances, etc.) is located directly above the brick liner and under the heat shield. See Figure 20, page 16.
BLOWER ACCESSORY
The firebox will accept the GA3500A ac­cessory. The variable blower allows you to select the fan speed you desire. The blower circulates heated air from the rebox into the room. Use of blower is optional.
BRICK LINER
This rebox features a concrete brick liner. As with all concrete liners, this liner may develop slight cracks when exposed to heat. These cracks will not affect the performance of the rebox or vent-free gas logs.
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126706-01A4
Page 5
3
5
/8"
4"
19 1/2"
1 1/2"
4 1/2"
4
3
/4"33 3/4"
3
5
/8"
4"
4"
1
1
/4"
1/2"
5/8"
19 1/2"
40"
18 1/2"
9
1
/8"
36 1/4"
1
3
/4"
4"
1 1/2"
24"
36 1/2"
3" TYP.
42 1/2"
(Edge of Brick Liner)
PRODUCT SPECIFICATIONS
Figure 1 - Peninsula (Three-Sided) Firebox
PLANNING
Plan where you will install the rebox. This will save time and money later when you install the rebox. Before installation, consider the following:
1. Where the rebox will be located. Allow for wall and ceiling clearances (see Installa- tion Clearances, page 9).
2.
Everything needed to complete installation.
3. This model CANNOT be installed in a bedroom or bathroom.
4. Proper air for combustion and ventilation.
5. Consider a location where heat output would not be affected by drafts, air condi­tion ducts, windows or doors.
6. A location that minimizes modications on existing framing will make installation
easier.
Projected installations can extend any
distance into the room. A projection may be ideal as a partition between two oth-
LOCATING FIREBOX
erwise common areas when added to an existing, nished wall (see Figure 2).
Internal wall installation provides a
discreet viewing option between two adjacent rooms or within an added wall to subdivide an oversize room.
Figure 2 - Projected Installation
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Page 6
AIR FOR COMBUSTION AND VENTILATION
WARNING: This appliance shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to in­sure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, reboxes, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code ANS Z223.1/NFPA 54,Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space The information on pages 6 through 8 will help
you classify your space and provide adequate
ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one
perm (6 x 10
with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow for Firebox Location, page 7.
Conned and Unconned Space
The National Fuel Gas Code ANS Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that
space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in that space. Rooms communicating directly
with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­conned space.
This appliance shall not be installed in a
conned space or unusually tight construction unless provisions are provided for adequate
combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or less
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AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW
FOR FIREBOX LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install appliance plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 22 ft. (length) x 18 ft.
(width) x 8 ft. (ceiling height) = 3168 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can sup­port.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 3168 cu. ft. (volume of space) x 20
= 63,360 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Gas water appliance* __________ Btu/Hr Gas furnace __________ Btu/Hr Vented gas appliance __________Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
Example:
Gas water appliance __________ Btu/Hr Gas rebox logs + _________ Btu/Hr
Total = _________ Btu/Hr
40,000 39,000 79,000
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used.
_______ Btu/Hr (maximum the space can
support)
_______ Btu/Hr (actual amount of Btu/Hr
used)
Example: 63,360 Btu/Hr (maximum the
space can support)
79,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup-
port. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space
of an adjoining room. If the extra space provides an unconned space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 8.
B. Vent room directly to the outdoors. See
Ventilation Air from Outdoors, page 8.
C. Install a lower Btu/Hr gas log appliance, if
lower Btu/Hr size makes room unconned.
If the actual Btu/Hr used is less than the
maximum Btu/Hr the space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING: If the area in which the appliance may be operated does not meet the required vol­ume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internation­al Fuel Gas Code, or applicable
local codes.
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Page 8
AIR FOR COMBUSTION AND VENTILATION
Or
Remove Door into Adjoining
Room, Option
2
Ventilation
Grills
Into Adjoining
Room,
Option 1
4"
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconned space. When ventilating to an
adjoining unconned space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the oor on the
wall connecting the two spaces (see option
1, Figure 3). You can also remove door into
adjoining room (see option 2, Figure 3). Fol-
low the National Fuel Gas Code ANS Z223.1/
NFPA 54 Air for Combustion and Ventilation
for required size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include at-
tics and crawl spaces. Follow the National Fuel Gas Code ANS Z223.1/NFPA 54 Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 - Ventilation Air from Inside
Building
INSTALLATION
NOTICE: This rebox in combi­nation with unvented log sets are intended for use as supple­mental heat. Use along with your primary heating system. Do not install them as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using appliance. This will help circulate the heat throughout the house. In the event of a power outage, you can use unvented logs as your primary heat source.
Ventilated Attic
Crawl Space
Ventilated
To Attic
To Crawl Space
Outlet Air
Inlet Air
Outlet Air
Inlet Air
Figure 4 - Ventilation Air from Outdoors
WARNING: A qualied ser-
vice person must install rebox.
Follow all local codes.
WARNING: Never install the
rebox
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing or other ammable
objects are less than 42" from the front, top or sides of the
rebox
• in high trafc areas
• in windy or drafty areas
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126706-01A8
Page 9
INSTALLATION
42" Min.
0" to Wood
Floor
8" Min.
4"
Min.
0" Min. Clearance to Upper Frame/Wallboard
Ceiling
Edge of Brick Liner
4" Min. from the Perpendicular Side Wall to the Edge of Facia
1/2" Min. Clearance to Combustibles
43 3/4"
24"
36" Minimum from Edge of Facial to Facing Wall on Open End of Firebox
Continued
CAUTION: Log appliances
installed in this rebox create
warm air currents. These currents
move heat to wall surfaces next to rebox. Installing rebox next
to vinyl or cloth wall coverings or operating rebox where impuri­ties (such as, but not limited to, to­bacco smoke, aromatic candles,
cleaning uids, oil or kerosene lamps, etc.) in the air exist, may
discolor walls or cause odors.
IMPORTANT: Vent-free gas log appliances
add moisture to the air. Although this is bene­cial, installing rebox in rooms without enough ventilation air may cause mildew to form from
too much moisture. See Air for Combustion and Ventilation, page 6.
IMPORTANT: Make sure the rebox is level.
If rebox is not level, log set will not work
properly.
Note: Your Vanguard rebox is designed to
be used in zero clearance installations. Wall or framing material can be placed against any exterior surface on the rear, sides or top of
your rebox, except where standoff spacers
are integrally attached. If standoff spacers
are attached to your rebox, these spacers can be placed directly against wall or fram-
ing materials.
Use dimensions shown for rough openings to
create the easiest installation (see Built-In or Internal Wall Firebox Installation, page 9).
INSTALLATION CLEARANCES
C. When the rebox is installed on carpet-
ing or other combustible material, other than wood ooring, the rebox should be installed on a metal or wood panel extend­ing the full width and depth of enclosure.
D. Clearances from the bottom of rebox to
the oor is 0".
E. Clearances from open end of rebox to fac-
ing wall shall should not be less than 36".
CAUTION: Do not install re-
box directly on carpet or vinyl.
CAUTION: Use only the clear­ances specied in this manual or on the rebox rating plate.
Minimum clearances to combustibles are:
• Sides of outer casing 0" min.
• Drywall to sides and top of 0" min.
front face
• Ceiling to opening 42' min.
• Floor (see Minimum Wall 0" min. and Ceiling Clearances, note C)
• Perpendicular walls 4' min.
Right and Left
• Distance to Facing Walls 36" min.
on Sides and End of Firebox
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from
Figure 5 - Minimum Clearance Front View
oor, ceiling and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Wall and Ceiling Clearances
A. Clearances from edge of liner to any
combustible wall should not be less than
8" (see Figure 5).
B. Clearances from top of rebox opening to
the ceiling should not be less than 42".
126706-01A 9
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Figure 6 - Minimum Clearance - Top View
Page 10
INSTALLATION
Supplied Firebox Hoods Must Be Used at All Times
Wire-mesh
Screen
Firebox Top
Mantel Shelf
3"
6"
9
1
/4"
Combustible Material 1
1
/2"
Max Thickness
Note: All vertical measurements are minimum distances from top of fireplace hood to bottom of mantel shelf. These minimum clearances replace any other recommended clearances supplied with your ANS Z21.11.2 approved gas logs.
Wall board or facing material (above firebox) may be of combustible material, including decorative mantel ornaments or other similar projections off of the facing material.
Top Frame (Combustible Material)
12" 15" 18"
7" Min.
Note: Fireplace shown as cross-section for clarity. Mantel material may not be less than 7" from top of hood. Do not cover louver openings.
4" Min.
43
3
/4" Min.
36" Min. to Facing Wall
22
3
/4"
Min.
Facing
Wall
Wallboard
Gas Line
Facing Wall (Base line)
Board Base
40 1/4" Min.
Continued
Mantel Clearances for Built-In
Installation
If placing custom mantel above built-in re­box, you must meet the minimum allowable clearance between mantel shelf and top of rebox opening shown in Figure 7. These are the minimum allowable mantel clearances
for a safe installation. Use larger clearances
wherever possible to minimize the heating of objects and materials placed on the mantel.
CAUTION: Do not allow the
vent-free gas log appliance to
touch or extend beyond the rebox screen.
If your installation does not meet the above
minimum clearances in Figure 7, you must:
• raise the mantel to an acceptable height,
OR
• remove the mantel.
rebox in this manner.
1. Frame in rough opening. The firebox framing should be constructed of 2 x 4 lumber or heavier. Construct framing
using dimensions shown in Figure 8 and 9, page 11. It is recommended that the framing be constructed rst and the unit
be placed in position. After sliding the unit
into place, the anges may be nailed to the framing before applying the wallboard
to the exterior framing.
2. If the vent-free rebox is to be installed directly on carpeting, tile (other than ce-
ramic) or any combustible material other
than wood ooring; the vent-free rebox must be installed upon a metal or wood panel extending the full width and depth of the vent-free rebox.
3. If a raised platform is to be constructed,
ceiling clearances must be maintained.
4. Install gas piping to rebox location. See
Installing Gas Line and Connecting to Gas Supply in log set owner’s manual.
5. Carefully set rebox in front of rough
opening.
6.
Carefully insert rebox into rough opening.
7. Attach rebox to wall studs using nails or wood screws through holes in nailing ange (see Figure 10). Attach rebox to board base through holes in rebox bot-
tom (see Figure 10).
Figure 7 - Minimum Mantel Clearances
BUILT-IN OR INTERNAL WALL FIREBOX INSTALLATION
Built-in installation of this rebox involves installing rebox into a framed-in enclosure. This makes the front of rebox ush with wall. If installing a mantel above the rebox, you must follow the clearances shown in Figure
7. Follow the instructions below to install the
for Built-In Installation
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Figure 8 - Framing for Built-In Firebox
Installation
126706-01A10
Page 11
INSTALLATION
11/2" Max.
3/8" Max.
4"
8" Min. from adjacent
wall to fireplace opening
SAFE ZONE
Combustible material must not overlap more than 3/8" onto black metal front face.
Nailing Flange
Drywall
Continued
IMPORTANT: When nishing your rebox, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood,
etc. may be butted up next to the sides and top of the firebox. Combustible materials
should never overlap the rebox front facing
more than 3/8".
WARNING: Do not allow any
combustible materials to over-
lap the rebox front facing (see
Figure 9).
IMPORTANT: Noncombustible materials such
as brick, tile, etc. may overlap the front facing,
but should never cover any necessary open­ings like louvered slots.
WARNING: Never modify or
cover the louvered slots on the
front of the rebox.
WARNING: Use only non­combustible mortar or adhe­sives when overlapping the front facing with noncombustible facing material.
WARNING: Do not ll the spaces around the rebox with
insulation or other materials.
WARNING: Framing may be
placed or rest against replace
spacer, however; framing must never be notched.
WARNING: Do not alter, cut
or modify replace spacers.
Nails or Wood
Screws
Figure 10 - Attaching Firebox to Wall Studs
INSTALLING GAS LINE
Nailing Flanges
Nails or Wood
Screws
WARNING: A qualied ser­vice person must connect ap­pliance to gas supply. Follow all local codes.
IMPORTANT: See Connecting to Gas Supply
in your log set owner’s manual for details on
Edge of side
gas hookup.
rebox
Figure 11, page 12, shows the typical in-
opening
stallation for the gas line. When you have
Figure 9 - Framing for Built-In Firebox
126706-01A 11
Min. from rebox
edge to combustible material
Installation, Top View
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determined how the gas line will run, locate one of the recessed knockouts in the re­brick oor (see Figure 12, page 12,). Firmly tap the center of the knockout with a chisel
until it is released. Carefully chisel the rough edges of the hole you have made to smooth
edges. This hole will line up with the hole in the metal oor.
Page 12
INSTALLATION
Continued
CAUTION: Do not use exces­sive force to remove the knock­out. Too much force may damage
the rebrick concrete insert.
A manual shutoff valve, CSA certied and complying with the National Fuel Gas code, ANS Z223.1/NFPA 54, must be included within 6' of the vent-free rebox gas supply
system. It may be convenient to install the gas
shutoff outside the vent-free rebox enclosure where it can be accessed with a key through a wall as shown in Figure 13. Depending on the type of installation, some local codes may require you to install 2 manual shutoff valves
independently accessible from both rooms. Check your local codes for applicable instal-
lation requirements. A 36" long 1/2" NPT SCHD 40 exible gas
connector line complying with the National Fuel Gas code ANS Z223.1/NFPA 54, may
be run from the regulator to the incoming 1/2"
NPT black iron gas line. You may also route
the incoming 1/2" NPT black iron gas line directly to the appliance regulator.
Remove the gas line cover plate from the
vent-free rebox’s outer surround and route
Gas Line Installed Through Access Hole on One Side of Firebox
the gas line into the rear of the rebox (see
Figure 11). If a sediment trap (not supplied) is not incor-
porated as a part of the gas utilization equip­ment, one shall be installed as close to the inlet of the equipment as practical at the time of installation, as per ANS Z223.1/NFPA 54.
See Figure 14.
Firebrick Floor
Remove Knockout
3/4" Thick Liner
Figure 12 - Location of Knockouts for
Key
Gas Line
Extension
Shut-Off Valve
Manual Shutoff Valve is Located Under Firebox Floor on Either Side
Figure 11 - Installing Gas Line and
Manual Shutoff Valve
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Figure 13 - Typical Exterior Wall Gas
Shut-Off Installation
Incoming 1/2" Gas Line Permitted by Local Codes
Sediment Trap (Not Supplied)
Figure 14 - Sediment Trap Installation
126706-01A12
Page 13
INSTALLATION
Continued
Prepare incoming black iron gas line with Teon tape or pipe joint compound (check with local codes as to the use of Teon tape). Com­pounds used on threaded joints of gas piping
shall be resistant to the action of propane/LP and should be applied lightly to ensure excess sealant does not enter the gas line.
Complete your gas installation by connecting the incoming gas line to the appliance regula-
tor. Secure all joints tightly with wrench but do not overtighten. If a exible gas line is used,
take care not to kink the connector.
WARNING: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the manual shutoff gas valve is open, apply a soap and water solution to all connections and joints. If bubbles appear, leaks can be detected and corrected. DO NOT USE OPEN FLAME FOR
LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED.
GAS SUPPLY TESTING
Note: This section is intended as a guide for
qualied technicians installing gas to this vent-free rebox.
CAUTION: Do not connect
vent-free appliance before pres­sure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.
The appliance and its’ individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing manual shut­off valve during any pressure testing of the gas
supply piping system at test pressures equal
to or less than 1/2 psig (3.5 kPa).
HARD-WIRING FIREBOX
This model can be hard-wired to the duplex outlet located inside the rebox bottom if desired. This allows the blower accessory to
be plugged into the duplex outlet.
NOTICE: A qualied electrician
must connect electrical wiring to duplex outlet for built-in instal­lation. Follow all local codes. In absence of local codes follow
The National Electric Code ANS/
NFPA 70.
ELECTRICAL INSTALLATION
A model GA3500A blower system assembly is available for use with the vent-free rebox as an optional accessory. This blower is
designed to be installed on either side of
the rebox, when provisions for a 120 VAC
supply connection are made at either end
of the cabinet. Use of a blower system other
than those manufactured by INNOVATIVE
HEARTH PRODUCTS voids the warranty. Electrical connections are made within the
receptacle with wires that are routed through
the bushing provided (see Figure 15). The re-
ceptacle may be relocated to either side, when necessary. However, the cover plate must be
replaced over the unused access point. Be
certain to properly ground the vent-free rebox using the green grounding wire.
Note: A 120V supply connection to the leads
Gas Connection Access Hole
Electrical Connection Access Hole
Figure 15 - Locating Electrical
Connection and Gas Connection on
Either Side of Fireplace
Cover Plates
126706-01A 13
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Page 14
INSTALLATION
Continued
to the receptacle must be provided for use
with the optional blower kit whether installed during or after initial rebox installation. You
may not be able to install a supply connection
after the nal installation is completed.
CAUTION: Do not clean hood
with abrasive cleanser. Use only regular household cleaners and a smooth cloth.
HEAT DEFLECTIVE HOOD
INSTALLATION
The factory supplied heat deective hoods must be installed inside the replace opening
on both sides for the safe operation of the unit
as shown in Figure 16.
1. Remove protective covering from hoods.
2. Position deflective hood into opening
on one side of the rebox and secure to the top of the opening using screws
provided.
3. Secure the ends of the hood to the rebox using two screws (provided) for each
side.
4. Repeat steps 2 and 3 to install hood on the
remaining side and end of the rebox.
Front Hood (Typical Each Side)
Corner Post
2 Screws Each
End of Hood
Figure 16 - Typical Hood Installation
(Both Sides)
OPERATING GUIDELINES AND MAINTENANCE
INSTRUCTIONS
When lit for the rst time, a vent-free log appli­ance will emit a slight odor for about an hour or two. This is a normal occurrence which is
due to the “curing” of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process.
Keep control compartments, logs, burners
and areas surrounding the logs clean by
vacuuming or brushing at least twice a year.
Temporary removal of the log set may ease the cleaning of the burner and pilot assembly.
In cleaning, take care not to alter the settings
on the pilot assembly. See the operating
instructions supplied with your vent-free log
appliance for additional cleaning instructions.
WARNING: Logs can be very hot! Allow logs to cool before handling.
IMPORTANT: Turn off the gas supply at the external shutoff valve before servicing appli­ance. Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
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Installation and repair should be done by a
qualied person. The appliance should be
inspected before use and at least annually by
a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, pet hair, etc. It is imperative that the control compartments, burners and circulating air passageways of the appliance
be kept clean.
WARNING: Children and
adults should be alerted to the hazards of high surface tempera­tures and to stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.
For lighting and operating this vent-free
rebox, please refer to the vent-free gas logs
manufacturer’s instruction manual.
3 Screws
(Top)
126706-01A14
Page 15
REPLACEMENT PARTS
Note: Use only original replacement parts.
This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement part(s ), call INNOVATIVE HEARTH PROD­UCTS at 1-800-655-2008.
TECHNICAL SERVICE
You may have further questions about installa­tion, operation, or troubleshooting. If so, contact
INNOVATIVE HEARTH PRODUCTS at 1-800­655-2008. When calling please have your model and serial numbers of your appliance ready.
ACCESSORY
Purchase these accessories from your local dealer. If they can not supply these accesso­rie s call INNOVATIVE HEARTH PRODUCTS
at 1-800-655-2008 for information. You can also write to the address listed on the back
page of this manual.
When calling, have ready:
• your name
• your address
• model and serial numbers of your appliance
• how appliance was malfunctioning
• purchase date Usually, we will ask you to return the part to
the factory.
You can also visit the INNOVATIVE HEARTH PRODUCTS web site at www.IHP.US.com.
126706-01A 15
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Page 16
**These items are used on both sides of fireplace.
17**
10**
17
18
15
PARTS
MODEL VRT43PFWS
16
Typ.
17
17**
6
Typ.
16
4
16
15
3
16
1
8**
5**
17**
17**
9**
14
17**
17**
7-2
7-3
11**
17**
17**
7-1
8**
17**
17
12
15
13
16
6
Typ.
2
16
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126706-01A16
Page 17
PARTS
MODEL VRT43PFWS
This list contains replaceable parts used in your rebox. When ordering parts, follow the
instructions listed under Replacement Parts on page 15 of this manual.
KEY
PART
NO.
NO. DESCRIPTION QTY.
1 *** Firebox Assembly 1 2 *** Firebox Bottom 1 3 *** Firebox Top 1 4 23982 Top Spacer 4 5 26731 Deector Hood 2 6 26740 Nailing Flange 12 7-1 02013 Side Refractory Brick Liner 1 7-2 02014 Bottom Refractory Brick Liner 1 7-3 02036 Bottom Refractory Brick Liner 1 8 24007 Side Refractory Retainer 2 9 12125 Screen 4 10 26752 Extruded Louver 2 11 26733 Lower Door Panel 2 12 14200 Receptacle 1 13 21171 Access Hole Cover 3 14 12126 Screen 1 15 26771 Extruded Louver (End) 1 16 1116 4 Screw, #10 x 1/2, zinc PH 24 17 1116 5 Screw, #10 x 5/8, zinc PH 67 18 26762 Deector Hood (End) 1
*** Not a eld replaceable part.
126706-01A 17
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Page 18
Innovative Hearth Products
Superior™ Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas fireplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevail­ing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation
Tempered glass - Replacement for one year from the date of installation
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900223-00, Rev. NC 12/2013
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Page 19
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
WARRANTY
) _____________________________
) __________________________
126706-01A 19
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Page 20
P126706-01
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
126706-01 Rev. A 02/14
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