Superior VRT4032WS, VRT4032WH, VRT4036WS, VRT4036WH, VRT4042WS Installation And Operation Instructions Manual

...
Installation and Operation Instructions
Unvented (Vent-Free) Universal Firebox
P/N 126709-01 REV. B 01/2017
Models
PFS
P126709-01
Report No. F09-130
®
US
VRT4032WS VRT4032WH
For use with log set (required option)
VRT4036WS VRT4036WH
LBG18BM
VRT4042WS VRT4042WH
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for
DIMENSIONS REQUIRED FOR THE INSTALLATION.
With Refractory Panels
WARNING: FOR USE ONLY WITH A LISTED, GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H.
DO NOT BUILD A WOOD FIRE.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 3
Product Features ................................................. 4
Locating Firebox .................................................. 4
Product Specifi cations ......................................... 5
Air For Combustion and Ventilation ..................... 7
Installation ........................................................... 9
Replacement Parts ............................................ 14
Technical Service...............................................14
Accessories ....................................................... 15
Parts .................................................................. 16
Warranty ............................................................20
SAFETY
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
This fi rebox has been tested under Z21.91b-2007 for use with approved ANSI Z21.1 1.2 decora­tive type unvented room heater .
IMPORT ANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this fi replace. Improper use of this fi replace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
WARNING: Any change to this heater or its controls can be dangerous.”
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this fi rebox.
W ARNING: If the information in this manual is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of live
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WARNING: Do not allow fans to blow directly into the fi rebox. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
126709-01B2
SAFETY
Continued
Do not place clothing or other ammable material on or near the appliance. Never place any objects in the fi rebox or on logs.
Firebox front and screen be­comes very hot when running rebox. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fire­box will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Keep the fi replace area clear and free from combustible materials, gasoline, and other fl ammable vapors and liquids.
You must operate this fi replace with the provided fireplace screen and hood in place. Make sure these parts are in place and screens are closed before running installed gas log heater. Replace hood with INNOV ATIVE HEARTH PRODUCTS cat. no. J4350 - 50", cat. no. J4351 - 42", or cat. no. J4352 - 36" only . This hood has been designed to keep the operation of your fi replace safe and effi cient.
1. Do not use this rebox as a wood burning replace. Use only decorative unvented
room heaters (log sets).
2. Do not add extra logs or ornaments such as pine cones, vermiculite or rock wool. Using these added items can cause sooting.
3. Use only the provided hood. See Parts, Page 18. The firebox canopy (hood) must not be modifi ed or replaced with a canopy (hood) that may be provided with the unvented decorative room heater.
4. Vent-free gas log heaters installed in these reboxes require fresh air ventilation to run properly . See Air for Combustion and Ventilation, Page 8.
5. Do not run vent-free heaters installed in these fi reboxes
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
6. Do not use this fi rebox to cook food or burn paper or other objects.
7. Turn unit off and let cool before servicing. Only a qualifi ed service person should service and repair fi rebox.
8. Operating vent-free heaters installed in these fi reboxes above elevations of 4,500 feet could cause pilot outage.
9. Do not use the fi rebox if it has been under water.
10. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls and furniture.
11. Provide adequate clearances around air openings.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Y oung children should be care­fully supervised when they are in the same room with the ap­pliance.
126709-01B 3
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LOCAL CODES
Install and use fi rebox with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code
ANSI Z223.1/NFPA 54*; National Fuel Gas Code; Natural Gas and Propane Installation Code. Firebox must be electrically grounded in accordance with the National Electrical Code, ANSI/NFP A 70 (latest edition).
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the fol­lowing additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fi tter licensed in the Common- wealth of Massachusetts.
• The fl exible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
PRODUCT FEATURES
OPERATION
This fi rebox has been tested and approved under ANSI Z21.91 for use with any gas log approved to ANSI Z21.11.2 for indoor applications and ANSI Z21.97 for outdoor applications. (Physical size limitations apply. Refer to minimum fi rebox requirements sup- plied with log heater.) It requires no outside venting or chimney making installation easy and inexpensive. When used without blower, heater installed in fi rebox requires no electric- ity making it ideal for emergency backup heat.
LOCATING FIREBOX
PLANNING
Plan where you will install the fi rebox. This will save time and money later when you install the fi rebox. Before installation, consider the following:
1. Where fi rebox will be located: Allow for wall and ceiling clearances (see Installa-
tion Clearances, Page 10).
2. Everything needed to complete fi replace installation.
REFRACTORY BRICK LINER
Your fi rebox may feature a concrete refractory brick liner. As with all concrete liners, this liner may develop slight cracks when exposed to heat. These cracks will not affect performance of fi replace or vent-free gas logs.
OUTSIDE AIR KIT ACCESSORY
An optional AK4 air kit provides additional outdoor air to improve burner effi ciency and reduce build-up of condensation in the living space. Follow instructions included with air kit.
3. These models CANNOT be installed in a bedroom unless maximum Btu rating of installed vent-free log set is less than 10,000 Btu/hr.
4. Proper air for combustion and ventilation
(Page 7).
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126709-01B4
237/8"
35/8"
17
3
/8"
291/2"
34
1
/2"
36
3
/8" Indoor
37
3
/8" Indoor/Outdoor
Standoffs
221/2"
321/4"
361/2"
35/8"
8
1
/8"
41/4"
Built-In Side Nailing Flanges
5/8"
32" MODELS
9"
93/4"
19 3/8 "
16 5/8"
15/8"
3
5
/8"
8
1
/8"
2 7/8"
85/8" Indoor
8
1
/4" Indoor/Outdoor
Built-I Side Nailin Flang
Square Gas Line Access Holes
Left Side View with Air Kit
Outside Air Kit Location (Optional)
PRODUCT SPECIFICATIONS
1
8
/8"
10
1
/2"
1
8
/8"
Firebox Top View
3 5/8"
1
/2"
3
3
/4"
9
Right Side View
Top View
Front View
126709-01B 5
Figure 1 - Firebox Dimensions (32" Models)
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Back View
20 1/2"
(36" Models)
24
1
/8"
(42" Models)
5
/8"
2 5/8"
26
3
/4" (36" Models)
29
5
/8" (42" Models)
35" (36" Models) 42" (42" Models)
40" (36" Models)
44
1
/
4
" (42" Models)
43"(36" Models)
51
1
/8"(42" Models)
29
1
/8" (36" Models)
36
1
/8" (42" Models)
41
1
/8"(36" Models)
48
1
/4"(42" Models)
5/8"
36
1
/
8
" (36" Models)
40" (42" Models)
Built-In Side Nailing Flanges
PRODUCT SPECIFICATIONS
13 3/4" (36" Models) 12
3
/8" (42" Models)
7
1
/4" (36" Models)
9" (42" Models)
2
5
/8"
10
1
/2"
(36" Models)
12
1
/2"
(42" Models)
13 3/4" (36" Models) 15
5
/8" (42" Models)
2
5
/8"
3
7
/8"
8
1
/8"
(36" Models)
9"
(42" Models)
21
1
/8" (36" Models)
23
1
/8" (42" Models)
Built-In Side Nailing Flange
Continued
36" AND 42" MODELS
NOTE: If only one dimension is shown, dimension is the same for both 36" and 42" models.
Left Side View with Air Kit
Top View
Outside Air Kit Location (Optional)
Right Side View
Firebox Top View
Front View
Back View
Figure 2 - Firebox Dimensions (36" and 42" Models)
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126709-01B6
AIR FOR COMBUSTION AND VENTILATION
Unusually tight construction is defi ned as
WARNING: This heater shall not be installed in a room or space un­less the required volume of indoor combustion air is provided by the method described in the National
Fuel Gas Code, ANSI Z223.1/NFP A 54, the International Fuel Gas Code, or applicable local codes.
Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heat­ing months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. Y ou must provide adequate fresh air for these appliances. This will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILA TION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Com­bustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on Pages 8 through 10 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
126709-01B 7
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construction where: a. walls and ceilings exposed to the outside
atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to areas
such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumb­ing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, Page 10.
If your home does not meet all of the three criteria above, proceed to Determining Fresh- Air Flow For Firebox Location.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA54 allows two methods for determining
whether the space in which the heater is being installed is confi ned or unconfi ned space. The standard method defi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m gregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or less with
3
per kw) of the ag-
3
per kw) of the ag-
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
AIR FOR COMBUSTION AND VENTILATION
Continued
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example
(width) x 8 ft. (ceiling height) = 3,168 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example
= 63,360 (maximum Btu/Hr space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free fi replace _________Btu/Hr Gas water heater* _________Btu/Hr Gas furnace _________Btu/Hr Vented gas heater _________Btu/Hr Gas fi replace logs _________Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater _________Btu/Hr Vent-free fi replace + _________Btu/Hr Total = _________Btu/Hr
: Space size 22 ft. (length) x 18 ft.
: 3,168 cu. ft. (volume of space) x 20
40,000 39,000 79,000
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.
_______ Btu/Hr (maximum the space can support) _______ Btu/Hr (actual amount of Btu/Hr used)
Example
79,000 Btu/Hr (actual amount of The space in the example is a confi ned space
because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfi ned space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 9.
C. Install a lower Btu/Hr fi replace, if lower Btu/
Hr size makes room unconfi ned.
: 63,360 Btu/Hr (maximum the
space can support) Btu/Hr used)
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfi ned space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be oper­ated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internation­al Fuel Gas Code, or applicable
local codes.
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126709-01B8
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