Superior VRE4543EN, VRE4543EP Installation And Operation Instructions Manual

DANGER
PFS
®
USC
P/N 127035-01 Rev. C 04/2015
Installation and Operation Instructions Superior™ Stainless Outdoor Linear
Fireplace
Models
P127035-01
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
REPORT NO. F12-052
VRE4543EN
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
VRE4543EP
WHEN USED AS AN OUTDOOR APPLIANCE
CARBON MONOXIDE WARNING
• Using it in an enclosed space can kill you.
• Never use this appliance in an enclosed space such as a camper, tent, car or home.
WARNING: Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance. An LP-cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING: For Outdoor Use Only.
DANGER
IF YOU SMELL GAS:
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appli­ance and immediately call your gas supplier or fire department.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before install­ing or servicing this equipment.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Register your product online today!
To help us keep you up-to-date on product information and of­fers, please take a few moments to register your product online at Superiorfireplaces.US.com (Owner Resources/Product Reg-
istration). Please read and understand these instructions before installing
or operating.
TABLE OF CONTENTS
Safety ............................................................................................. 2
Local Codes ................................................................................... 3
Requirements for the Commonwealth of Massachusetts............... 3
Product Identification ..................................................................... 4
Product Features ............................................................................ 4
Installation ..................................................................................... 4
Operation .................................................................................... 14
Cleaning and Maintenance .......................................................... 15
Inspecting Burners ...................................................................... 15
Replacing Light Bulbs .................................................................. 15
Wiring Diagram ............................................................................ 16
Troubleshooting ........................................................................... 17
Parts ............................................................................................ 20
Specifications ............................................................................... 23
Service Hints ................................................................................ 23
Technical Service ......................................................................... 23
Replacement Parts ....................................................................... 23
Accessories .................................................................................. 23
Warranty ...................................................................................... 27
SAFETY
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency or the gas supplier.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poison-
ing resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace
.
WARNING: Any change to this fireplace or its
controls can be dangerous.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the fireplace.
Fireplace become very hot when in use. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
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SAFETY Continued
Carefully supervise young children when they are in the room with fireplace. When using the remote control, keep selector switch in the OFF position to prevent children from turning on burners with remote.
WARNING: Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.
Keep the appliance area clear and free from combus­tible materials, gasoline and other flammable vapors and liquids.
The finish of the front face is protected with a self adhering plastic coating that must be removed before fireplace is operated. To prevent melting, ensure that the plastic coating protecting the finish is removed.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
•shutoffgassupply
•donottrytolightanyappliance
•donottouchanyelectricalswitch;donotuseanyphoneinyour
building
•immediatelycall your gassupplier from a neighbor’s phone.
Followthegassupplier’sinstructions
•ifyoucannotreachyourgassupplier,calltheredepartment
4. This fireplace shall be used only outdoors in a well ventilated space and shall not be used in a building, garage or any other enclosed area.
5. Do not use this fireplace as a wood-burning fireplace. Use only high temperature pebbles that are approved for use with this fireplace.
6.
To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, page 15.
7. Before using furniture polish, wax, carpet cleaner or similar products, turn
fireplace ate a white powder residue within burner box or on adjacent walls or furniture.
8. Do not run fireplace
•whereammableliquidsorvaporsareusedorstored
•underdustyconditions
off. If heated, the vapors from these products may cre-
9. Do not use this fireplace to cook food or burn paper or other objects.
10. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
11. Turn fireplace off and let cool before servicing. Only a qualified service person should service and repair fireplace.
12. To prevent performance problems in propane/LP units, do not use propane/LP fuel tanks of less than 100 lbs. capacity (propane/LP units only).
13. Provide adequate clearances around air openings.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the ab­sence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park Quincy, MA 02269
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Mas­sachusetts if the following additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with
527 CMR 30.
• Installation and repair must be done by a plumber or gas fitter
licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches
(92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bath-
rooms.
• A working smoke detector must be installed in the area where
vent-free appliances are installed.
Seller of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
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Pebble Pan
PRODUCT IDENTIFICATION
Top Spacers
Access Door
Figure 1 - Outdoor Linear Fireplace
Nailing Flange
PRODUCT FEATURES
OPERATION
This fireplace is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic flames. This fireplace is designed for outdoor use only. It has been tested and approved to ANSI Z21.97 standard for outdoor decorative gas appliance and CAN 1-2.21-M85 standard for gas-fired appliance for outdoor installation.
INSTALLATION
CAUTION: This fireplace creates warm air cur­rents. These currents move heat to wall surfaces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fireplace where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
Note: Standoff spacers are attached to the sides and top of your fireplace, these spacers can be placed directly against wall or fram­ing materials.
IMPORTANT: Make sure fireplace is level. If fireplace is not level, burner will not work properly.
Use dimensions shown for rough openings to create the easiest installation (see Figures 2 thru 5, page 5).
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for your fireplace. If your gas supply is not correct, do not install fireplace. Call dealer where you bought fireplace for proper type gas.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.
INSTALLATION CLEARANCES
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling and adjoining wall.
Carefully follow the instructions below. This will ensure safe instal­lation.
CLEARANCES
Minimum clearances to combustibles for the fireplace are as follows: *Back and sides 1"
Perpendicular walls 8" Floor (From bottom of Fireplace) 0" Ceiling (From top of opening) 42" Top of Standoffs 0" * For back and sides of fireplace, do not pack with insulation or other materials.
OUTDOOR ENCLOSURE REQUIREMENTS
Must conform to one of the following conditions:
•Withwallsonallsides,butwithnooverheadcover;
•Withinapartialenclosurewhichincludesanoverheadcoverand
no more than two side walls. These side walls may be parallel,
asinbreezewayoratrightanglestoeachside;or
•Withina partial enclosure which includes an overhead cover
and three sidewalls, as long as 30% or more of the horizontal periphery of the enclosure is permanently open.
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INSTALLATION Continued
15.25"
17.50"
53.25"
38"
15.25"
FRAMING AND FINISHING
Figure 2 shows typical framing of this fireplace. Figure 3 shows framing for see-thru installation. All minimum clearances must be met. Steel framing may be necessary or wood studs may be notched. Concrete board is provided for facing around the fireplace as shown in Figure 4.
If you are using a separate combustible mantel piece, refer to Figure 5 for proper installation height. You can install noncombustible mantels at any height above the fireplace.
Note: Noncombustible mantels may discolor!
Concrete Board
38"
53.25"
Figure 2 - Framing Clearances for One Sided Application
38"
Figure 4 - Installing Concrete Board
Note: All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf.
A
B
C
D
Noncombustible material may project off this surface above the firebox hood
Supplied firebox hood must be used at all times.
Mantel
from
Mantel
Ref.
Depth Ref.
1
2
Wall
3
4
5
E
TOP VIEW
1 12" A 24" 2 9" B 21" 3 6" C 18" 4 4" D 16" 5 2" E 14"
Top of
Opening
53.25"
Figure 3 - Framing Clearances for See-Thru Application
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Combustible Material May Be Used
4" to Face Opening
SAFE ZONE
5"
33°
8"
Perpendicular Wall
Figure 5 - Clearances for Combustible Mantels
INSTALLATION Continued
1.816
Gas Line
Access
3.208
29 13/16"
1"
47"
44 1/16"
52"
55 1/16"
11 13/16"
16 1/2"
17 1/2"
5/8"
8 1/4"
16 9/32"
29 25/32"
Figure 6 - VRE4543E Series Dimensions
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Gas Line
Access
7 1/32"
2.716
1.816
8.255
13.217
Electrical
Outlet
INSTALLATION Continued
Mantel Clearances for Built-In Installation
If placing mantel above built-in fireplace, you must meet minimum clearance between mantel shelf and top of fireplace opening.
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
•raisethemanteltoanacceptableheight
•removethemantel
CHECK GAS TYPE
Use proper gas type for the fireplace unit you are installing. If you have conflicting gas types, do not install fireplace. See retailer where you purchased the fireplace for proper fireplace according to your gas type.
INSTALLING GAS PIPING TO FIREPLACE LOCATION
WARNING: A qualified service person must connect
fireplace to gas supply. Follow all local codes.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Fol­low all minimum clearances shown in this manual.
ELECTRICAL WIRING INSTRUCTIONS
1. Remove electrical cover plate with bushing from left side of fire­place front by removing 2 sheet metal screws as shown in Figure
7.
2. Slide power source wiring through electrical bushing opening and electrical cover plate and make all necessary connections.
3. Slide all wiring connections in electrical housing as shown in Figure 7.
4. Secure electrical cover plate with screws previously removed.
Note: Electrical housing and cover plate have sharp edges. Wear protective gloves.
Sheet Metal Screws
Electrical Cover Plate
Wire Nut (3x) (Not Supplied)
Power Source Wiring (Not Supplied)
To Power Source (120V)
Electrical Cover Plate and Electrical Bushing
Outer Wrapper of Fireplace
Electrical Housing
Receptacle (Supplied)
Ground (16GA Green)
Electrical Bushing
14GA Black & White
Figure 7 - Connecting Electricity
CAUTION: Never connect propane/LP fireplace di­rectly to the propane/LP supply. This fireplace requires an external regulator (not supplied). Install the external regulator between the fireplace and propane/LP supply.
WARNING: Never connect natural gas fireplace to private (non-utility) gas wells. This gas is com­monly known as wellhead gas.
Installation Items Needed
Before installing fireplace, make sure you have the items listed below.
• externalregulatorforpropane/LPunitonly(suppliedbyinstaller)
• piping(checklocalcodes)
• sealant(resistanttopropane/LPgas)
• equipmentshutoffvalve*
• testgaugeconnection*
• sedimenttrap(optional)
• teejoint
• pipewrench
• approvedexible gas linewithgasconnector (if allowedbylocal
codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable al­ternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, fireplace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 8, page 8. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diam­eter or greater to allow proper gas volume to fireplace. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace (see Figure 8, page 8).
IMPORTANT: Install equipment shutoff valve in an accessible loca­tion. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
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INSTALLATION Continued
External Regulator
Figure 8 - External Regulator on Propane/LP Supply Tank with
Vent Pointing Down
Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged fireplace valves. Never use sealant on flare threads.
Propane/LP Supply Tank
Vent Pointing Down
Equipment Shutoff Valve With 1/8" NPT Tap*
Natural Gas
From Gas Meter (5" W.C.** to
10.5" W.C. Pressure)
Propane/LP
From External Regulator (11" W.C.** to 14" W.C.
3" Minimum
Pressure)
Cap Pipe Tee Nipple Joint
Sediment Trap
* Purchase the optional equipment shutoff valve from your dealer. ** Minimum inlet pressure for purpose of input adjustment.
Figure 9 - Gas Connection
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 9. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and fireplace. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into fireplace gas controls. If sediment trap is not installed or is installed wrong, fireplace may not run properly.
Inlet Pressure Tap
Gas Shutoff Valve
1/2" NPT Incoming Gas Line
Note:
1) Wire connections not shown for clarity
2) * 1/8" NPT Plugged Tapping
Flexible Gas Line Do NOT Kink
CONNECTING FIREPLACE TO GAS SUPPLY
Installation Items Needed
• 5/16"hexsocketwrenchornut-driver
• sealant(resistanttopropane/LPgas,notprovided)
1. Route flexible gas line (provided by installer) from equipment shutoff valve to fireplace. Route flexible gas supply line through one of the access holes on side of fireplace.
2. Attach flexible gas line from gas supply to control valve (see Figure
10).
3. Check all gas connections for leaks. See Checking Gas Connec­tions, page 9.
Pilot Adjustment
IN
PILOTADJ
MAIN
PILOT OUT
Outlet Pressure Tap
Set Screw
Figure 10 - Connecting Incoming Gas Line to Flex Gas Line
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INSTALLATION Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed between propane/LP supply and fireplace. See guidelines under Connecting Fireplace to Gas Supply.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect fireplace with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage fireplace regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 11).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/ LP (see Figures 12 or 13). Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Figure 11 - Equipment Shutoff Valve
Equipment Shutoff Valve
Propane/LP Supply Tank
Gas Valve
Figure 12 - Checking Gas Joints for Propane/LP Gas Fireplace
Equipment Shutoff Valve
Gas Meter
Figure 13 - Checking Gas Joints for Natural Gas Fireplace
PRESSURE TESTING FIREPLACE GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 11).
2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.
3. Make sure control knob of fireplace is in the OFF position.
4. Check all joints from equipment shutoff valve to gas control valve (see Figures 12 or 13). Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light fireplace (see Operation, page 14). Check all other internal joints for leaks.
7. Turn off fireplace (see To Turn Off Gas to Appliance, page 14).
Open
Closed
Gas Valve
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