Superior VRE4336ZEN, VRE4342ZEN, VRE4336ZEP, VRE4342ZEP Installation Instructions Manual

OUTDOOR DECORATIVE GAS FIREPLACE
CU
DANGER
DANGER
P/N 506009-24 REV. NC 03/2014
INSTALLATION INSTRUCTIONS
OUTDOOR DECORATIVE GAS FIREPLACE
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR: Laissez cette notice avec l'appareil. CONSOMMATEUR: Conservez cette notice pour consula­tion ultérieure.
WARNING: DO NOT store or use gasoline or other flammable vapors or liquids in the vacinity of this or any other appliance.
CARBON
MONOXIDE
HAZARD
• This appliance can pro­duce carbon monoxide which has no odor.
P506009-24
MODELS
VRE4336ZEN VRE4342ZEN
VRE4336ZEP VRE4342ZEP
A French manual is available upon request. Order Form Number 506009-25.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 506009-25.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the in­stallation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
MONOXYDE
DE CARBONE
• Cet appareil peut produire du monoxyde de carbone, un gaz inodore.
WARNING: For
Outdoor Use Only.
DANGER
IF YOU SMELL GAS:
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appli­ance and immediately call your gas supplier or your fire department.
• Using it in an enclosed space can kill you.
• Never use this appli­ance in an enclosed space such as a camp­er, tent, car or home.
PFS Report No. 14-020
S
• Son utilisation dans un espace clos peut vous tuer.
Avertissement:
Pour utilisation à l'exérieur seule­ment.
• Ne jamais utiliser cet appareil dans un es­pace clos, tel qu'une caravane, tente, voiture ou à la maison.
DANGER
SI VOUS UNE ODEUR DE GAZ:
1. Coupez l'admission de gaz de l'appariel.
2. Éteindre toute flamme nue.
3. Si l'odeur persiste, éloignez-vous de l'appareil et appelez immédiatement votre fournisseur de gaz ou le service d'incendie.
1
Accessories
Wall Switch
Fireplace
Weatherproof Enclosure
Optional Drain Pan
TABLE OF CONTENTS
Packaging .........................................page 2
Introduction ......................................page 2
Massachusetts Requirements ...........page 3
General Information ..........................page 3
Location ............................................page 4
Pre-Installation Notes .......................page 4
Assembly Steps ................................page 4
Waterproofing The Fireplace ............page 4
Appliance Clearances ........................page 5
Clearance Specifications ...................page 6
Fireplace Installation .........................page 7
Routing Gas Line ..............................page 7
Fireplace Specifications .....................page 8
Framing Specifications ......................page 9
Field Wiring .......................................page 10
Connecting Gas Line ........................page 11
Installing The Logs ............................page 12
Checking Appliance Operation ..........page 13
Firebox Finishes ................................page 13
Accessories And Components ..........page 14
Gas Conversion Kits .................. page 15
This installation manual will help you obtain a safe, efficient, dependable installation for your appliance.
This manual is part of a set of two supporting this product. Refer to manual 506010-20 for
Care And Operations.
Please read and understand these instructions before beginning your
installation.
3 - three (3) bags of volcanic stone, envelope
is located in the firebox area.
4 - Electrical kit containing the wall switch
components, battery holder, box and cover
(see Field Wiring Page 10).
INTRODUCTION
These outdoor gas fireplaces are designed for exterior applications. These appliances must be installed outdoors.
The VRE43 Series Outdoor Gas Fireplace is designed for outdoor use. It may also be installed in screened porches and lanais that meet these minimum requirements:
Minimum porch area - 96 square feet Minimum ceiling height - 7 feet 8 inches
A minimum of two (2) walls can be screened but must be open to outside ventilation. Minimum screen area - 64 square feet Minimum screen top height - 6 feet 8 inches
Refer to Outdoor Space definition below and Clearance Specifications on Page 6.
AN OUTDOOR SPACE IS DEFINED AS FOL­LOWS PER ANSI Z21.97-2012:
Outdoor spaces - An appliance is considered
to be outdoors if installed with shelter no more inclusive than: (a) With walls on all sides, but with no over-
head cover;
(b) Within a partial enclosure which includes an
overhead cover and no more than two side walls. These side walls may be parallel, as in a breezeway, or at right angles to each other; or
(c) Within a partial enclosure which includes an
overhead cover and three sidewalls, as long as 30% or more of the horizontal periphery of the enclosure is permanently open.
TYPICAL INSTALLATION
These appliances are designed to operate on natural gas or propane. An electronic inter­mittent pilot ignition system provides safe, efficient operation. A battery pack is required to operate these units (2 "D" batteries).
These appliances comply with National Safety Standards and are tested by PFS Corporation (Report No. 14-020) and listed by ANSI Z21.97 (2012) in USA and to CSA 2.41 (2012) in Canada, as outdoor gas fireplaces.
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CAN/ CGA B149.1; or Propane Storage and Handling Code, B149.2, as applicable.
The appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
Solid fuels shall not be burned in this ap­pliance.
WARNING
An LP-cylinder not connected for use shall not be stored in the vicin­ity of this or any other appliance.
2
PACKAGING
The assembled outdoor gas fireplace is pack­aged with the following: 1 - the logs are packaged in a carton located
within the firebox.
2 - one envelope containing the literature pack-
age which consists of the Care and Operation manual and Installation Instructions.
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
MASSACHUSETTS REQUIREMENTS
These appliances may be installed in the following USA locations with the following requirements:
Installation of these appliances are approved for installation in the US state of Massachu­setts if the following additional requirements are met -
• Installation  and  repair  must  be  done  by  a 
plumber or gas fitter licensed in the Common­wealth of Massachusetts.
•  The  exible  gas  line  connectors  shall  not 
exceed 36 inches (92 centimeters) in length.
• The individual  manual shut-off must be a 
t-handle type valve.
GENERAL INFORMATION
NOTE: Installation and repair should be per-
formed by a qualied service person. The appli­ance should be inspected annually by a qualied professional service technician. More frequent
inspections and cleanings may be required due
to yard care, insects, etc. It is imperative that
the control compartment and burners of the appliance be kept clean.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These appliances are designed to operate on natural or propane gas only.
All Models -
All models have a manually modulated gas valve. Input is shown in Table 1:
Gas Pressure - All Models
Tables 2 and 3 show the appliances' inlet and manifold gas pressure.
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
5.0" WC
(1.24 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
2.2" WC
(0.55 kPa)
6.3" WC
(1.57 kPa)
3.5" WC
(0.87 kPa)
10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the gas control valve identified IN for the inlet and OUT for the manifold side. A 1/8" NPT Test gauge connection is provided at the inlet and outlet side of the electronic gas control valve.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 1/2 psi (3.5 kPa).
Orifice Sizes - Sea Level To High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level, using the standard burner orifice (See Table 4 ). For elevations above 4500 feet, contact your gas supplier or qualified service technician. Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or , in Canada, the CAN/CGA-B149.1 and .2 codes - latest edition.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model Nat.Gas
VRE4336 VRE4342
drill size (inches)
#28 (.1405") #47 (.0785")
#28 (.1405") #47 (.0785")
Propane
drill size (inches)
Table 4
WARNING
PROPANE TANKS ARE AT PRESSURES THAT WILL CAUSE DAMAGE TO VALVE COMPONENTS. VERIFY THAT THE TANKS HAVE STEP DOWN REGULA­TORS TO REDUCE THE PRESSURE TO SAFE LEVELS.
BTU Input (BTU/Hr)
Model No. Input Rate (BTU/Hr)
Natural Gas VRE4336ZEN 50,000 to 39,500 VRE4342ZEN 50,000 to 39,500
Propane Gas (LP) VRE4336ZEP 46,000 to 37,000 VRE4342ZEP 46,000 to 37,000
Table 1
3
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.
LOCATION OF FIREPLACE
Carefully select the proper location for any obstructions, clearance to side wall(s), air availability, location and aesthetics. With proper pre-planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly. See Figure 2 for some examples.
LIVING SPACE
Optional Hearth Extension
Figure 2
When choosing a location, care must be taken
to avoid places where ooding or running water 
may be a problem.
Identify the desired location for the battery pack/ON/OFF switch junction box location. This should be easily accessible and convenient for use and high enough on the wall to be protected from water and drifted snow.
Do not use this appliance if any part has been under water. Immediately call a qualified ser­vice technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'leau.
If it is evident that the burner is damaged, the burner must be replaced with one specified by the manufacturer before the appliance is put into operation.
PATIO
Carefully consider the position of the fireplace opening with respect to the location of adjacent or nearby stairwells, doors, windows, walkways and over hanging trees, patios and wires.
When locating the fireplace, consideration must be given to combustibles and final finishing. See Figure 18 and confine the final location of combustible finish materials to the "Safe Zone". Also refer to Clearance Specifications on page 6.
Consider the effects of heat when locating any object in front of or near the fireplace opening.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a
combustible oor or raised on a platform of an 
appropriate height. Do not place the fireplace
on vinyl or other soft oor coverings. It may,  however, be  placed  on  at  wood,  plywood, 
particle board or other hard surfaces.
Position the electrical junction box as detailed in LOCATION OF FIREPLACE. (The umbilical cord is 9 feet long).
Be sure the fireplace rests on a solid continu-
ous oor or platform with appropriate framing 
for support.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special oor support is needed for 
the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace
system including surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace may be found on page 8.
2.   Measure  the  square  footage  of  the  oor 
space to be occupied by the system, sur­rounds and hearth extensions.
3. Note the decking construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists,
type and thickness of oor boards.
4. Use this information and consult your lo­cal building code to determine if you need additional support.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on
top. Secure the platform to the oor to prevent 
possible shifting.
ASSEMBLY STEPS
NOTE: The following steps represent the normal
sequence of installation. Each installation is
unique, however, and might require a different
sequence.
1. Position firebox prior to framing or into
prepared framing (non-combustible fram­ing is recommended).
2. Position the electrical junction box as detailed in LOCATION OF FIREPLACE.
(The umbilical cord is 9 feet long).
3. Waterproof the fireplace or install the optional drip pan (see Waterproong The Fireplace and Figure 3 on page 5 ).
4. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/certified tradesman.)
5. Complete the installation, finish wall mate­rial, surround and hearth extension to your individual taste.
6. Assemble and attach optional accessories.
Study the three dimensional illustration (Fig- ure 1 ) to get a general idea of each element of your fireplace system.
WATERPROOFING THE FIREPLACE
Although the fireplace is designed to operate safely outdoors, rain may enter the hearth area, condensation and can cause water to collect inside the fireplace bottom.
To prevent water collection, the builder must provide a means to drain water from under the fireplace by building or installing a water collector of the builders choice, before posi­tioning the fireplace in its location.
Special care must be taken when the fireplace is installed against an exterior wall. The enclosure surrounding the fireplace on the sides and back must be treated as an exterior wall.
Innovative Hearth Products (IHP) provides an optional drain pan to assist weatherproofing the fireplace.
H4651 DPSS36 Drain Pan for VRE4336, H4652 DPSS42 Drain Pan for VRE4342.
4
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
When Planning for the installation of the fire-
47 1/4
Drain Connector Detail
Threaded
Reducer
3/4 x 1/2
(PVC)
Threaded Elbow 3/4 @ 90
º
(PVC)
1/2” Airspace Clearance To Sides And Back
No Material Within The Face Opening
Noncombustables May Overlap The Face
Combustable Materials
Allowed Flush With
The Face Front
No Combustables Below The Top Spacers
Noncombustable Material Only
Only Noncombustable Material May Overlap The T
op Face
Do NOT Overlap
Material Within
The Face Opening
1/2” Airspace Clearance To Back
TOP VIEW
SIDE VIEW
5”
Combustible Material
May Overlap The
Face Bottom Up To 2”
Below The Face Opening
No Material
Allowed in
This Area
1/2” Clearance
1/2” Airspace Clearance To Sides And Back
Nailing Flange May Make Direct Contact With Combustible Framing
place, the framing height must be increased from 46-1/2" to 47-1/4", when installing the drain pan. An additional space below the fireplace will also be required to plumb a drain line.
Step 1. Seal all joints, gaps and corners around
the bottom of the drain pan before positioning the fireplace on its location (Figure 3 ).
Step 2. On the exposed drain hole, install a PVC
threaded coupling reducer, 3/4" x 1/2" going from the top of the pan down through the hole. Apply a silicone­based sealant around the base and threads before installation.
Step 3. Holding the reducer coupling with a
wrench, thread a 3/4", 90 degree, PVC elbow to the reducer until it is tight to the metal.
Step 4. Add additional piping to route the drain
to an appropriate location.
NOTE: To assure proper drainage, the replace must be installed on a leveled surface.
CLEARANCES
Minimum clearance to combustibles for the fireplace is as follows; sides and back – 1/2" (13mm), combustible oor – 0" (0mm), adja­cent wall 6" (152mm), ceiling – 50" (1270mm).
Refer to Figure 4 on this page and Figure 18 on page 13 for more detail.
NOTE: Clearance behind the nailing ange for both replace models is 1/2" (13mm).
NOTE: Adjacent wall considerations are for an adjacent wall to only a single side. Walls should
not be placed at the minimum distance on both
sides of the replace. Allow at least 4 feet on one side of the replace.
Figure 3
Figure 4
5
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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