Superior VFST-CMN-2, VFST-CMP-2, VFPF-CMN-2, VFPF-CMP-2 User Manual

Installer And Consumer
Are To Retain The Appliance Manual With The Installed Appliance
STANDARD SERIES
Unvented Decorative Gas Fireplaces P/N 903571 REV. F 03/2005
MODELS
VFST-CMN-2 VFPF-CMN-2 VFST-CMP-2 VFPF-CMP-2
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appli­ance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM HEATERS.
1
TABLE OF CONTENTS
General Information......................... page 2
Inventory ......................................... page 2
Tools and Building Supplies ............ page 2
Installation Applications .................. page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of Fireplace ....................... page 4
Clearances ....................................... page 4
Preinstallation.................................. page 5
Installation – Built-In ....................... page 5
Finished Wall Details ....................... page 6
Electrical Wiring – Optional Blower . page 7
Connecting Gas Line........................ page 7
Gas Pressure Check......................... page 7
Installation – Surround .................... page 8
Log Assembly .................................. page 9
Flame Appearance ........................... page 9
Optional Equipment ......................... page 10
Blower Kit ........................................ page 10
Cleaning and Servicing .................... page 11
Replacement Parts .......................... page 11
Accessories/Components ................ page 12
Appliance Specifications .................. page 13
Troubleshooting Guide .................... page 15
Operating Instructions ..................... page 16
Replacement Parts List.................... page 19
Warranty.......................................... page 20
GENERAL INFORMATION
The VFST and VFPF Series Unvented Room Heaters covered in this manual feature a unit­ized set of eight (8) ceramic fiber split logs.
These heaters have a standing pilot and may be manually controlled through the use of an on/ off wall switch or wall thermostat or any com­bination of both of them.
A spark ignition system (piezo) allows the heater pilot gas to be lit without the use of matches or batteries and permits operation of the heater during a power outage.
These heaters are fitted with a specially de­signed pilot (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%. The pilot can be relit only when fresh air is available. Refer to the Com­bustion and Ventilation Air section.
The VFST and VFPF Series Unvented Room Heaters must be built into a framed wall.
This heater has been tested to the standards of ANSI Z21.11.2 unvented heaters.
Do not install these unvented room heaters in a bedroom or bathroom as all units exceed maximum allowable BTU/Hr input of 10,000.
Inventory
Unvented Gas Fireplace Installation and Operating Instructions
Tools and Building Supplies Normally Required
Tools Should Include:
Phillips screwdriver Hammer Saw and/or Sabersaw Measuring tape Electric drill and bits Pliers Square Piping complying with local codes Pipe wrench Tee joint Pipe compound
Building Supplies Should Include:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround materials
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
STATE OF MASSACHUSETTS: THE INSTAL­LATION MUST BE MADE BY A LICENSED PLUMBER OR GAS FITTER IN THE COMMON­WEALTH OF MASSACHUSETTS.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE.
IMPORTANT: BEFORE STARTING YOUR HEATER INSTALLATION, READ THESE INSTAL­LATION INSTRUCTIONS CAREFULLY TO BE SURE YOU UNDERSTAND THEM COMPLETELY AND IN ENTIRETY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A HEATER MALFUNCTION RESULTING IN SERI­OUS INJURY AND/OR PROPERTY DAMAGE.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IM­PROPERLY INSTALLED AND OPERAT­ING UNVENTED ROOM HEATER, VOID­ING ITS WARRANTY. ANY CHANGE TO THIS HEATER AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS HEATER CAN CAUSE SERIOUS INJURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
UNVENTED GAS ROOM HEATER SPECIFICATIONS AND TECHNICAL DETAILS
Valve Regulator Pressure Gas Inlet
Model No. Gas Type Maximum BTU/HR Operation Ignition Setting Pressure
VFST-CMN-2 Natural 27,000 Low Millivolt with Piezo 5" w.c. Max 10 ¹⁄₂" w.c. VFPF-CMN-2 34,000 High Flame Control Min. 6" w.c.
VFST-CMP-2 Propane/ 27,000 Low Millivolt with Piezo 10" w.c. Max 13" w.c. VFPF-CMP-2 LPG 34,000 High Flame Control Min. 11" w.c.
Note: Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: THESE APPLIANCES ARE DESIGNED TO OPERATE ON NATURAL OR PROPANE GAS ONLY. THE USE OF OTHER FUELS OR COMBINATION OF FUELS WILL DEGRADE THE PERFOR­MANCE OF THIS SYSTEM AND MAY BE DANGEROUS.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air im­mediately. Turn off the gas supply to the heater and have the Unvented Gas Heater serviced as it may not be operating correctly.
Due to high temperatures, the heater should
be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room with the heater.
Do not place clothing or other flammable material on or near the heater for the purpose of drying.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent clean­ing may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartments, burners and circulat­ing air passageways of the heater be kept clean.
Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work.
Do not install the VFST and VFPF series heaters in a bedroom or bathroom.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.
The heater and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in ex­cess of ¹⁄₂ psig.
Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater.
The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig.
Keep heater area clear and free from com­bustible materials, gasoline and other flam­mable vapors and liquids.
Do not use these appliances if any part has been under water. Immediately call a qualified professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
Input ratings are shown in BTU per hour and are for elevations up to 7,000 feet. Operating heater above elevations of 7,000 feet may cause ODS pilot outage.
Ensure that the heater is clean when operat­ing. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).
Seller of unvented propane or natural gas­fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con­fined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 (latest edition), Section 5.3). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space.
The National Fuel Gas Code defines a con­fined space as a space whose volume is less than 50 ft
3
per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicat­ing directly with the space in which the appli­ances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as con­struction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
Use the following equations to determine if you have a confined or unconfined space.
1. Determine the volume of space — ft3.
Length x Width x Height = _____ ft
3
(Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 16' (L) x 16' (W) x 8' (H) = 2048 ft
2. Divide the volume of space by 50 ft3 to
determine the maximum BTU/Hr the space can support.
______ (volume of space – ft3)/ 50 ft3 = (Maximum BTU/Hr the space can support)
Example: 3072 ft3 / 50 ft3 = 40.96 or 40,960 BTU/Hr the space can support.
3
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
3
3. Add the BTU/Hr of all the fuel burning appli-
ances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
Example:
VFST Vent-free heater 32,000 BTU/Hr Gas appliance #1 34,000 BTU/Hr (water heater)
Total = 66,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space
can support with the actual amount of BTU/ Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
40,960 BTU/Hr
(max. the space can support)
66,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup­port. You must provide additional fresh air.
b.Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an unconfined space.
LOCATION OF FIREPLACE
Carefully select the best location for installa­tion of your VFST or VFPF series Unvented Room Heater. The following factors should be taken into consideration:
Clearance to side wall, ceiling, woodwork and windows.
Location must not be affected by drafts caused by kitchen exhaust fans, return air registers for forced air furnaces/air condition­ers, windows or doors.
Installation must provide adequate ventila­tion and combustion air.
Do not install the VFST or VFPF series heat­ers in a sleeping room or bathroom.
Never obstruct the front opening of the heater or restrict the flow of combustion and ventilation air.
This appliance may be installed in an after­market* manufactured (Mobile) Home, where not prohibited by state or local codes.
To provide for the lowest possible shelf sur­face, combustible materials used to support a utility shelf directly above these appliances should be positioned just above the appliance top spacers. The minimum height from the base of the appliance to the underside of com­bustible materials used to construct a utility shelf is 43 ¹⁄₄” (1099 mm).
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom sur­face must be used.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
WARNING: MAINTAIN MINIMUM CLEARANCES.
Do not install in the vicinity of gasoline or other flammable liquids. The heater must be kept clear and free from these combustible materi­als and may not be located near where they are stored.
Clearances
WARNING: DO NOT INSTALL VFST SE­RIES UNVENTED ROOM HEATERS IN SLEEPING QUARTERS, OR IN RECRE­ATIONAL VEHICLES.
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION 5.3 OR APPLI­CABLE LOCAL CODES.
Your options are:
a. Rework equations adding the space of ad-
joining room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
4
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
Minimize modifications to existing con­struction.
To ensure even heat distribution, it is best to position the heater centrally within the rooms. Make sure there is adequate ventilation where the heater is installed. The gas appliance will shut off if the oxygen level falls below 18%.
These appliances are uniquely suited for in­stallations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating televi­sion sets and decorative plants.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT INSTALL THE VFST UNVENTED ROOM HEATER:
• WHERE CURTAINS, FURNITURE,
CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
ures 1 and 2
Combustible mantles may be installed above the appliance (as shown in mantle projection may be extended beyond 8" if the height above the firebox opening is in­creased proportionately as detailed by the in­crements shown.
are maintained.
Figure 2
Fig-
). The
Minimum clearance to combustibles are:
Appliance: each side - ¹⁄₂”
floor - 0" adjacent wall - 0" ceiling - 37 ¹⁄₂” (953 mm)
0" Clearance to Combustible Side Wall
Max. Projection (See Figure 2)
Combustible Mantel
37 ¹⁄₂"
(953 mm)
Min. to
Ceiling from
Top of
Appliance
Door
(See Figure 2)
Figure 1
A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extensions used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.
Combustible Finished Wall Materials
21"
(533 mm)
14"
(356 mm)
2"
(50 mm)
8''
(203 mm)
VF Series
Header
Spacer
Top of Appliance
Top of Door Frame
Figure 2
PREINSTALLATION
Check that all listed parts have been received.
Carefully inspect the heater case and contents for shipping damage and immediately inform the dealer from whom you purchased the gas fireplace if any damage is found.
The appliance is shipped with all gas controls and components installed and pre-wired. Re­move the shipping carton, exposing the screen panel assemblies or optional (if installed) glass doors. Remove wood slats and remove and discard the wood slat mounting brackets. Loosen and remove the three (3) ¹⁄₄"-20 x 1" Phillips pan head screws at the three (3) tabs located along the top of the screen or glass door frame top edge. Tilt the frame outward and disengage the three (3) tabs along the bottom from the three (3) brackets at the bottom of the firebox opening. Remove the door and set the panel aside protecting it from inadvertent dam­age. Retain the three (3) screws for use on reassembly. Repeat the procedure (if required) to gain access to the other side of the appliance. Remove the logs, packaged inside the firebox and also set aside.
Check Gas Type
This appliance can only be connected to the gas type specified on the appliance data plate. This appliance can not be modified in the field for a different gas type. If the gas type to be used is not the one specified contact the dealer to obtain the correct gas appliance.
Note: Illustrations shown in this manual reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation requirements.
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
ASSEMBLY STEPS
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.
1. Construct the appliance framing.
2. Route gas supply line to appliance location.
3. Install nailing flanges. Install the hoods.
4. Position the appliance within the framing and
secure with nailing brackets.
5. Make connection to gas supply.
6. Assemble the Carbon Monoxide Safety
Shutoff (COSS).
7. Install the operating control switch and bring in electrical service line for forced air circulat­ing blower (optional equipment).
8. Mount forced air kit (optional equipment).
9. Install the logs and Rockwool.
10. Checkout appliance operation.
11. Install screen assembly or (optional) glass
door.
INSTALLATION STEPS Built-In Systems
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER IN­SERT, OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.
Do not burn solid fuels in this listed unvented gas room heater.
Note: Appliance Dimensional Specifications are shown in Figure 3.
Step 1. Frame the VFST appliance as illus­trated in
The header may be in direct contact with the top metal spacers, but must not rest on them or be notched to fit around them.
Step 2. Route a ¹⁄₂" (13 mm) gas line along the left or right side framing ( method for the SF is from the right end (when viewed from the control side) straight in to the valve. ST's may be routed as the PF's are, from the left using an assembly composed of a ³⁄₈" street elbow, a ³⁄₈" elbow and ³⁄₈" 6" long nipple.
Figures 4 and 5
Figure 6
.
). The primary
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
VFST APPLIANCE SPECIFICATIONS
5 ¹⁄₂"
(140 mm)
31
"
³⁄₄
(806 mm)
J Box/Gas Line
Opening
(2 Places)
4 ¹⁄₂"
(114 mm)
4"
(102 mm)
42
³⁄₄
(1086 mm)
"
"
37
¹⁄₄
(946 mm)
34"
(864 mm)
20"
(508 mm)
24"
(610 mm)
Left End View
5 ¹⁄₂"
(140 mm)
31
"
³⁄₄
(806 mm)
Gas Line Opening
24"
(610 mm)
Figure 3
Right End View
VFST FRAMING SPECIFICATIONS
12"
(504 mm)
4"
(102 mm)
⁵⁄₈"
(16 mm)
40"
(1016 mm)
Front View
(VFST)
Top View
2 x 4 Outside
42"
(1067 mm)
Wall
18"
(458 mm)
3
"
¹⁄₈
(79 mm)
Energy Wall
Framing Dimensions
A 22 ³⁄₄" (578 mm)* B 43 ¹⁄₄" (1099 mm) Min. C 43" (1092 mm) Min.
Gas
Line
A
C
B
Figure 4 Figure 5
6
*Note: Framing dimensions calculated for ⁵⁄₈" drywall finish.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Drywall
Drywall
Gas Line
*
Bracket
Bracket
Bracket
Bracket
2 x 4 Wall
Framing Top View
* ¹⁄₂" (13mm) Required Air Space Clearance
Drywall
*
VFPF APPLIANCE SPECIFICATIONS
5 ¹⁄₂"
(140 mm)
42 ³⁄₄"
(1086 mm)
Figure 6
4"
(102 mm)
J Box/Gas Line
Opening
(Both Sides)
(508 mm)
18"
(457 mm)
Open End
(114 mm)
24"
(610 mm)
End View
20"
4 ¹⁄₂"
31 ³⁄₄"
(806 mm)
⁵⁄₈"
(16 mm)
20"
(508 mm)
34"
(864 mm)
40"
(1016 mm)
Front View
(VFPF)
Top View
18"
(458 mm)
37"
(940 mm)
3 ¹⁄₈"
(79 mm)
VFPF FRAMING SPECIFICATIONS
2 x 4 Outside
Wall
Framing Dimensions
A 22 ³⁄₄" (578 mm)* B 40 ¹⁄₈" (1016 mm) Min. C 43" (1092 mm) Min.
Gas
Line
A
C
B
Figure 7 Figure 8
*Note: Framing dimensions calculated for ⁵⁄₈" drywall finish.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Energy Wall
*
Bracket
Bracket
Drywall
Framing Top View
* ¹⁄₂" (13mm) Required Air Space Clearance
Gas Line
Drywall
7
All appliances have a 3" long ³⁄₈" NPT nipple installed at the valve. To quickly and easily complete the gas line routing, use the gas flex line kit, Model GFLV.
¹₂" x ³₈" Flare Shut-Off Valve
Gas Flex Line Kit, Model GFLV
³₈" NPT x ³₈" Flare Fitting
Gas Valve
3 ⁷⁄₈"
(98 mm)
4 ¹⁄₈"
(105 mm)
Stud Plate
¹⁄₂” Gas
Line
¹⁄₂” Gas
Line
Standard Left Side
Stud Plate
Primary Right Side (ST)
(102 mm)
11 ³⁄₈"
(289 mm)
4"
Figure 9
Step 3. Remove the nailing flanges from the
lower control compartment and install in place with three (3) screws each. Align with the three holes on each side of the appliance (refer to
Figure 5
).
Install the hood on all units. Position the hood in the open area above the appliance door. Insert the tabs, on each end of the hood, into the bracket at each end. Bend the two tabs over to secure.
Step 4. Position appliance into prepared fram­ing, secure with 6d nails at the nailing flange along each side.
Step 5. Connecting Gas Line – Make gas line connections. All codes require a shut-off valve mounted in the supply line.
Figure 10
illus­trates two methods for connecting the gas supply. Installation methods and materials must be in compliance with local codes.
The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door
Figure 11
(
). The control valve has a ³⁄₈" NPT thread inlet port and is fitted with a 3" (76 mm) long nipple, ³⁄₈" NPT on both ends. Plan the connections accordingly.
³₈" Flex Tubing
Gas Stub
³₈" Shut-Off Valve
¹₂" x ³₈" Reducer
Figure 10
Route the gas line using techniques and mate­rials prescribed by local and/or national codes. If the gas line must be routed from the left hand side (viewed from the gas controls), route the gas line around the valve and connect to the valve from the right hand side. The left hand gas line opening has been offset to allow for easy attachment of hard piping from the left hand side, when hard piping (black iron) is required by local codes. For ease in installa­tion, the offset is designed to utilize (1) a 3/8" street elbow at the valve, replacing the nipple provided with the appliance and oriented to the rear, (2) a 6", 3/8" nipple and (3) a 3/8" standard elbow returning to the left and aligning with a gas line routed through the left hand opening.
Control Valve
Lower Control Compartment Door
Figure 11
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane re­sistant compounds are used in propane appli­cations). Turn on gas supply and test for gas leaks using a soapy water solution. Never use
an open flame to check for leaks.
³₈" Nipple, Standard with all Units
³₈" Union
³₈" Close Nipple
A. Mix a 50% dish soap, 50% water solution.
B. Light the appliance (refer to safety and
lighting instructions on page 15) (
See *Note
C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connec­tion and retest as described above.
D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and pro­ducing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
An external regulator must be used on all propane (L.P.G.) heaters, in addition to the regulator fitted to the heater, to reduce the supply tank pressure to 13" w.c. (maximum).
WARNING: CONNECTING DIRECTLY TO AN UNREGULATED PROPANE TANK CAN CAUSE AN EXPLOSION.
Step 6. Installing the Optional Remote Wall Switch – The standard millivolt system comes
from the factory wired as shown in Select a convenient location for the remote wall switch and connect the wiring to the appliance (
Figure 13
).
Figure 12
).
.
8
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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