Superior VFST-27VSN-2, VFST-27VSP-2 User Manual

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
US
INSTALLATION AND OPERATING INSTRUCTIONS
STANDARD SERIES
Unvented See-Through Gas Log Room Heaters P/N 903588 REV. G 12/2007
MODELS
VFST-27VSN-2 VFST-27VSP-2
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appliance.
IMPORTANT: READ THESE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR TRYING TO OPERATE THIS HEATER.
1
TABLE OF CONTENTS
General Information......................... page 2
Inventory ......................................... page 2
Tools Required ................................ page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Preinstallation.................................. page 4
Clearances ....................................... page 4
Installation....................................... page 6
Gas Pressure Check......................... page 6
Assembling the Logs ....................... page 7
Flame Appearance ........................... page 7
Cleaning and Servicing .................... page 8
Replacement Parts .......................... page 8
Troubleshooting Guide .................... page 9
Operating Instructions..................... page 10
Replacement Parts List.................... page 12
GENERAL INFORMATION
These See-Through Unvented Gas Log Room Heaters incorporate unitized ceramic fiber logs which glow realistically when the heater is operating.
These log heaters are either thermostatic (T-stat) or manually controlled. The control knob is set to the desired position, which maintains a continuous gas burning rate.
A spark ignition system (piezo) allows the gas pilot to be lit without the use of matches or batteries and permits operation of the heater during a power outage.
These heaters are fitted with a specially de­signed pilot utilizing an oxygen depletion sen­sor (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%.
The pilot can be relit only when fresh air is available. Refer to the Combustion and Ventila­tion Air section.
WARNING: THIS APPLIANCE IS FOR IN­STALLATION IN A SOLID FUEL BURN­ING FIREPLACE WITH A WORKING FLUE OR AN APPROVED VENTLESS FIREBOX ENCLOSURE ONLY.
Minimum Fireplace (Firebox) Size
Height Depth Width
16" 18" 28" Front
Table 1
Do not install these See-Through Unvented Gas Log Room Heaters in a bedroom or a bathroom as all units exceed maximum al­lowable BTU/hr input of 10,000.
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
WARNING: FAILURE TO INSTALL THESE LOGS EXACTLY AS DETAILED IN THIS INSTRUCTION MANUAL MAY RESULT IN SOOTING AND MAY RESULT IN VOIDING PRODUCT WARRANTIES.
Inventory
Unvented gas log room heater Bag of decorative volcanic rock Ceramic fiber logs Installation and Operating Instructions
Tools and Supplies Normally Required
External regulator (Propane models only) Manual shut-off valve Sediment trap Piping complying with local codes Pipe compound Pipe wrench Tee joint Screwdriver
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE.
WARNING: ANY CHANGE TO THIS ROOM HEATER OR ITS CONTROLS CAN BE DAN­GEROUS. IMPROPER INSTALLATION OR USE OF THIS HEATER CAN CAUSE SERI­OUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MON­OXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air im­mediately. Have the Unvented Gas Heater serviced as it may not be operating correctly.
Due to high temperatures, the heater should
be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully super­vised when they are in the same room with the heater.
Do not place clothing or other flammable material on or near the heater.
Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent clean­ing may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartments, burners and circulat­ing air passageways of the heater be kept clean.
UNVENTED SEE-THROUGH GAS LOG ROOM HEATER TECHNICAL CHART
BTU/HR Regulator Gas Inlet Valve
Model No. High Gas Type Ignition Pres. Setting Pressure Operation
VFST-27VSN 34,000 Natural Piezo 5" w.c. Max. 10.5" w.c. Manual (Millvolt)
Min. 6" w.c.
VFST-27VSP 34,000 Propane/LPG Piezo 10" w.c. Max. 13" w.c. Manual (Millvolt)
Min. 11" w.c.
Note: Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Allow the heater to cool before servicing. Always shut off the gas to the heater while performing service work.
Do not install the heater in a bedroom or bathroom.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.
The heater and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in ex­cess of 1/2 psig.
The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
Keep heater area clear and free from com­bustible materials, gasoline and other flam­mable vapors and liquids.
Do not use this heater if any part has been under water. Immediately call a qualified ser­vice technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
Input ratings are shown in BTU per hour and are for elevations up to 4,800 feet. Do not install this heater at an elevation above 4,800 feet if the gas supply has not been derated for that eleva­tion. Consult your local gas supplier. (For op­eration at elevations above 4,800 feet, equip­ment ratings shall be reduced at the rate of 4 percent for each 1,000 feet above sea level before selecting appropriately sized equipment.)
Ensure that the heater is clean when operat­ing. Excessive dust accumulation on the burner and/or logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and/or death.
DO NOT install this heater into a single (front) opening fireplace. This heater is designed to be used in see-through (multi-open) fireplaces only.
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).
Massachusetts And New York Require­ments
These appliances are approved for installation in the following USA locations listed in the following:
Massachusetts:
These fireplaces are approved for installation in the US state of Massachusetts if the follow­ing additional requirements are met-
• Installation and repair must be done by a plumber or gas fitter licensed in the Common­wealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T­handle type valve.
• Vent-Free appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas­fired supplemental room heaters shall pro­vide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
New York:
These fireplaces are approved for installation in the US state of New York, but not in New York city.
State or local codes may only allow operation of this appliance (manual version only) in a vented configuration. Check your state or local codes. Superior Unvented Gas Log Room Heaters are certified by OMNI to ANSI Z21.11.2 standard. These gas log room heaters may be used as a space heat source for a room in conjunction with an approved unvented firebox. Additionally, manually controlled units are design certified by OMNI to ANSI 21.60 as a vented gas log set.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con­fined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 (latest edition), Section 5.3). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances in­stalled in that space and an unconfined space as a space whose volume is not less than 50 ft per 1,000 BTU/Hr (4.8 m3 per kw) of the aggre­gate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as con­struction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
Use the following equations to determine if you have a confined or unconfined space.
1.Determine the volume of space — ft Length x Width x Height = _____ ft
3
.
3
(Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 24' (L) x 16' (W) x 8' (H) = 3072 ft
2.Divide the volume of space by 50 ft3 to
determine the maximum BTU/Hr the space can support.
______ (volume of space – ft3)/ 50 ft3 = (Maximum BTU/Hr the space can support)
Example: 3072 ft3 / 50 ft3 = 61.44 or 61,440 BTU/Hr the space can support.
3.Add the BTU/Hr of all the fuel burning appli­ances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
3
3
3
Example:
VFST heater 34,000 BTU/Hr Gas appliance #1 35,000 BTU/Hr (water heater)
Total = 69,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/ Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
61,440 BTU/Hr
(max. the space can support)
69,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the previous example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup­port. You must provide additional fresh air.
Your options are: a.Rework equations adding the space of ad-
joining room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
b.Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an uncon­fined space.
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION 5.3 OR APPLI­CABLE LOCAL CODES.
PREINSTALLATION
WARNING: BEFORE INSTALLING IN A SOLID FUEL BURNING FIREPLACE, THE CHIMNEY FLUE AND FIREBOX MUST BE CLEANED OF SOOT, CREOSOTE, ASHES AND LOOSE PAINT BY A QUALIFIED CHIMNEY CLEANER.
Note: Illustrations shown in this manual reflect
“typical” installations with nominal dimensions and are for reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation requirements. Refer to Fig­ures 1 through 7 for clearances.
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
When local codes require the damper to be fixed open, a damper stop must be installed to prevent full closure of the fireplace damper and provide a minimum 29 square inch flue opening at all times. Refer to accessories for damper clamp.
If damper clamp is not available, the damper may be fixed open in the following manner. Drill a hole in the end of the damper. Screw in a bolt of sufficient size and adjust to provide the minimum 29 square inches of flue opening.
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
Step 1. Turn off gas supply to the fireplace or
firebox. Step 2. Install and secure heater in fireplace or
firebox.
Step 3. Connect gas line. Step 4. Assemble logs and test flame. Step 5. Sprinkle volcanic rock over base plate
in front of and below the main burner.
Check Gas Type
This heater can only be connected to the gas type specified on the heater rating plate. This
heater can not be modified in the field for a different gas type. If the gas supply differs, DO NOT INSTALL the heater. Contact your dealer to
obtain the correct heater.
CLEARANCES
WARNING: DO NOT INSTALL THIS GAS HEATER:
• IN SLEEPING QUARTERS, BATH­ROOMS, A MOBILE HOME, OR A REC­REATIONAL VEHICLE.
• WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OB­JECTS ARE LESS THAN 42" FROM THE FRONT OF THE GAS HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
Figures 1 through 7
right clearances are determined when facing the front of the heater.
Follow these instructions carefully to ensure safe installation. Failure to follow these require­ments may create a fire hazard.
Step 1. Sidewall Clearances: The sides of the fireplace opening must be at least 16" from any combustible side wall (
Figure 1
Step 2. Ceiling Clearance: The ceiling must be
at least 42" from the top of the heater opening (
Figure 1
).
are maintained. Left and
16"
Min.
Figure 1
).
42"
Min.
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Noncombustible Material Requirements with No Mantel Installed
(A) Noncombustible Material Measurement Requirements for Safe Installation
12" or more Adjustable canopy not required. 8" minimum to 12" Install adjustable canopy, P/N 053751 or
P/N 053752 (
Figure 3
).
Less than 8" Extend noncombustible material to at least
8" and install adjustable canopy (
Figure 3
or Extend noncombustible material to a height of at least 12".
Table 2
Noncombustible Material Heights and Mantel Location
Example: The bottom of the mantel may project
from the wall a maximum of 2-1/2" at a mini­mum of 28" above the opening. The top shelf of the mantel may project a maximum of 6" at a minimum of 34-1/2" above the opening.
10"
8"
6"
).
Heat Resistant Material
2-1/2"
28"
12"
Ceiling
42"
38-5/8"
34-1/2"
Requirements for Safe Installation
with Wood Mantel, Shelf or
Noncombustible Material Measurement Other Combustible Projection
12" or more Adjustable canopy not required. Observe pro-
Figure 4
files shown in
.
8" minimum to 12" Install adjustable canopy and observe pro-
Figure 5
files shown in
. or Extend heat resistant material to at least 12"
and observe profiles shown in
Figure 4
Table 3
Step 3. Noncombustible materials (minimum requirements): To install the room heater with-
out wood mantels, shelves or other combus-
8" or More of
Noncombustible
Material
tible projections directly above the opening of the fireplace (firebox) refer to
Table 2.
Note that at least 8" of noncombustible
Figure 2
and
Adjustable Canopy
material must be installed above the heaters described in this manual.
Noncombustible materials, such as slate and marble, must be at least ¹⁄₂" thick.
Noncombustible
Material
Heater in Fireplace or Firebox
Figure 3
A
Step 4. Wood mantel, shelf or combustible projection requirements: To install a wood
mantel, shelf or other combustible projection directly above the fireplace (firebox), refer to
Table 3
and to
Heater in Fireplace or Firebox
Figures 4 and 5
profiles.
for installation
If your mantel profile is unsafe, you may either:
Raise the mantel to an acceptable height, or
Figure 2
Remove the mantel.
Top Of Firebox Opening (Both Sides Of Opening)
Figure 4 Example: The bottom of the mantel may project
from the wall a maximum of 2-1/2 at a mini­mum of 8" above the opening. The top shelf of the mantel may project a maximum of 6" at a minimum of 14-1/2" above the opening.
.
12"
10"
Heat Resistant Material
Top Of Firebox Opening (Both Sides Of Opening)
2-1/2"
8"
6"
8"
Min.
18-5/8"
14-1/2"
Hood (Canopy)
26"
22-1/2"
Figure 5
Step 5. Floor clearance: If combustible floor-
ing materials, such as carpeting or asphalt tile, are to be located within 14" of the fireplace or nirebox opening, the room heater base must be at least 5" above the combustible flooring ma­terial (
Figure 6
Combustible Material
).
Combustible Material
5" Min.
Figure 6
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
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