Superior VF18NBTB, VF18PBTB, VF24NBTB, VF24PBTB Installation And Operation Instruction Manual

Installation and Operation Instructions
PFS
US
Superior™ Unvented (Vent-Free) Gas Log Heater
P/N 126857-01 Rev. A 02/2014
P126857-01
Models
®
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace or in a listed ventless firebox enclosure. It is design-certified for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 6 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identication ........................................... 5
Local Codes......................................................... 5
Optional Remote Control Accessories ................. 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 16
Inspecting Burners ............................................ 19
SAFETY
Cleaning and Maintenance ................................ 20
Troubleshooting ................................................. 21
Specications .................................................... 25
Wiring Diagram .................................................. 25
Service Hints ..................................................... 25
Technical Service............................................... 25
Replacement Parts ............................................ 25
Parts .................................................................. 26
Accessories ....................................................... 28
Warranty ............................................................ 30
WARNING: Improper
installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to this manual for correct installation and operational proce­dures. For assistance or additional information consult a qualified in­staller, service agency or the gas supplier.
WARNING: This ap-
pliance is for installation only in a solid-fuel burning masonry or UL127 factory-
built replace or in a listed
ventless firebox enclo-
sure. It is design-certied
for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance
in a factory-built replace
that includes instructions stating it has not been test­ed or should not be used with unvented gas logs.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to section on page 6 of this manual.
This appliance may be in­stalled in an aftermarket,* permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
SAFETY
Continued
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of thisz heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be
working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These
include pregnant women, people with heart or lung disease or anemia, those under the inu-
ence of alcohol and those at high altitudes. Natural and Propane/LP gases: Natural and
Propane/LP gases are odorless. An odor­making agent is added to these gases. The
odor helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to
safe and proper operation of this replace.
WARNING: Vent-free products are prohibited for bedroom and bathroom installation in the Com­monwealth of Massachusetts.
WARNING: Do not allow fans to blow directly into the heater. Avoid any drafts that alter burner
ame patterns. Ceiling fans can
create drafts that alter burner
ame patterns. Altered burner
patterns can cause sooting.
WARNING: Do not place log scraps or lava rocks on burner.
Due to high temperatures, the appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
Carefully supervise young chil­dren when they are in the room with heater. When using the hand­held remote accessory, keep se­lector switch in the OFF position to prevent children from turning on burners with remote.
SAFETY
You must operate this heater
with a replace doors or screen
in place and fully closed. Un­less provided by other means, screens shall have openings for introduction of combustion air.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2.
Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the re department
4. This heater shall not be installed in a bedroom or bathroom unless installed as a vented appliance. See Installing
Damper Clamp Accessory for Vented Operation, page 12.
5.
Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner.
Creosote will ignite if highly heated. A dirty
chimney ue may create an distribute soot within the house. Inspect chimney ue for damage. If damaged, repair ue before
operating heater.
6. Do not burn solid fuel in a masonry or
UL127 factory-built replace in which a
vent-free room heater is installed.
7.
If replace has glass doors, never operate
this heater with glass doors closed. Any glass door shall be fully opened when the appliance is in operation. If you operate
heater with doors closed, heat buildup inside replace will cause glass to burst.
Make sure there are no obstructions across
openings of replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 20.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these prod-
ucts may create a white powder residue within burner box or on adjacent walls or furniture.
10. This heater needs fresh, outside air ven­tilation to run properly. This heater has an oxygen depletion sensing (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see Troubleshooting, page 21.
11. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been exposed to or under water. Immediately
call a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
15. Turn heater off and let cool before servic­ing or repairing. Make sure the selector switch is in the OFF position. Only a quali-
ed service person should install, service
or repair heater.
16. Make sure selector switch is in the OFF position when you are away from home for long periods of time.
17. This heater does not need to be con­nected to any external electrical source.
18. To prevent performance problems, do not
use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
19. Provide adequate clearances around air openings.
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126857-01A4
PRODUCT IDENTIFICATION
LEFT SIDE
Log Set Assembly
Electronic Ignitor
Control Knob
Chassis Assembly
Flame Adjustment Knob
Selector Switch
Hand-Held
FRONT
Remote Receiver
RIGHT SIDE
Remote Control
Figure 1 - Product Identication
State of Massachusetts: The installation must be made by a licensed plumber or gas
tter in the Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-red supplemental room heaters shall pro-
vide to each purchaser a copy of 527 CMR 30 upon sale of the unit. Vent-free gas products are prohibited for bedroom and bathroom installation in the Com-
monwealth of Massachusetts.
Install and use heater with care. Follow all
LOCAL CODES
local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
REMOTE CONTROL
There are two optional remote accessories that come standard:
• wall switch
• hand-held ON/OFF remote
See Accessories, page 26.
126857-01A 5
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data plates from the grate as­sembly. The data plates contain important warranty and safety information.
1. Remove log set assembly from carton.
2. Remove control cover oor media compo-
3. Remove all protective packaging applied
4. Check heater for any shipping damage.
UNPACKING
CAUTION: Do not remove the
Note: Do not pick up assembly by logs. This could damage heater. Always handle assembly by grate.
nents.
to log set for shipment.
If heater is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts before returning to dealer.
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no out­side venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic
ames and glowing ceramic logs/coals. This
heater is designed for vent-free operation with
ue damper closed. It has been tested and
approved to ANSI Z21.11.2 standard for un­vented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening
the ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of in­door combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable lo-
cal codes. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation
and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in.
During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and
fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
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SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This system has an electronic ignitor. This sys­tem requires no matches or other sources to light heater. Receiver requires 4 AA batteries
(included), hand-held remote control requires
a 12-volt battery and a 3-volt button cell bat­tery for the LCD display (both included).
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 6 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combus-
tion and ventilation. However, in buildings of unusually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determin- ing Fresh-Air Flow For Heater Location, page 7.
-11
kg per pa-sec-m2) or less
126857-01A6
AIR FOR COMBUSTION AND VENTILATION
Continued
Conned and Unconned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per
1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in
that space and an unconned space as a space
whose volume is not less than 50 cubic feet per
1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in that space. Rooms communicating directly with
the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconned space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have
a conned or unconned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2,560 cu. ft.
(volume of space)
If additional ventilation to adjoining room is sup-
plied with grills or openings, add the volume of
these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2,560 cu. ft. (volume of space) x
20 = 51,200 (maximum Btu/Hr the space can
support
3. Add the Btu/Hr of all fuel burning appliances
Vent-free replace _________ Btu/Hr Gas water heater* _________ Btu/Hr Gas furnace _________ Btu/Hr Vented gas heater _________ Btu/Hr Gas replace logs _________ Btu/Hr Other gas appliances* + ________ Btu/Hr Total = _________ Btu/Hr
126857-01A 7
)
in the space.
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* Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors. Example: Gas water heater _________ Btu/Hr Vent-free replace  _________ Btu/Hr Total = _________ Btu/Hr
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used. _______
port) ________
used) Example: 51,200 Btu/Hr (maximum the
73,000 Btu/Hr (actual amount of
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides
an unconned space, remove door to adjoin-
ing room or add ventilation grills between
rooms. See Ventilation Air From Inside
Building, page 8. B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/
Hr size makes room unconned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
Btu/Hr (maximum the space can sup-
Btu/Hr (actual amount of Btu/Hr
space can support)
Btu/Hr used)
40,000 33,000 73,000
WARNING: If the area in which the heater may be oper­ated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internation- al Fuel Gas Code, or applicable
local codes.
AIR FOR COMBUSTION AND VENTILATION
Outlet Air
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Ventilated
Crawl Space
To Crawl Space
To Attic
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining un-
conned space. When ventilating to an adjoining unconned space, you must provide two perma-
nent openings: one within 12" of the ceiling and
one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2).
You can also remove door into adjoining room
(see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required
size of ventilation grills or ducts.
Figure 2 - Ventilation Air from Inside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling
and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 - Ventilation Air from Outdoors
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
vice person must install heater. Follow all local codes.
WARNING: A qualied ser-
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NOTICE: State or local codes may only allow operation of this appli-
ance in a vented conguration.
Check your state or local codes.
WARNING: Make sure the selector switch is in the OFF po­sition before installing heater.
WARNING: Seal any fresh air vents or ash clean-out doors located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not
seal chimney ue damper.
126857-01A8
INSTALLATION
Continued
WARNING: Before installing
in a solid fuel burning replace, the chimney ue and rebox
must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly
heated. A dirty chimney ue may
create and distribute soot within the house. Inspect chimney and
rebox ue for damage. If dam­aged, repair ue and rebox
before operating heater.
CHECK GAS TYPE
Use correct gas type (natural or propane/LP)
for your unit. If your gas supply is not correct, do not install replace. Call dealer where you bought replace for proper type replace.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Never install the
heater
• in a bedroom or bathroom un­less installed as a vented unit, see page 12
• in a recreational vehicle
• where curtains, furniture, cloth­ing or other ammable objects
are less than 42" from the front, top or sides of the heater
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing
heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventila-
tion, page 6.
126857-01A 9
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WARNING: Maintain the minimum clearances. If you can, provide greater clearances from
oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE TO
COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42"
Floor 5", Front: 36"
LOG SIZING REQUIREMENTS
Minimum Firebox Size Center
Log Size Height Depth
18" 17" 14" 24" 20" 24" 17" 14" 28" 22"
*Measured at 14" depth
Carefully follow the instructions below. This
will ensure safe installation into a masonry, UL127-listed manufactured replace or listed vent-free rebox enclosure.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the replace
cabinet to any combustible material and
wall should follow diagram in Figure 4,
page 10.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the
side of the replace cabinet (see Figure 4, page 10).
Any outside air ducts and/or ash dumps
in the replace shall be permantly closed
at the time of appliance installation.
Front Width
Rear* Width
INSTALLATION
Heat Resistant Material
(A)
Continued
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the replace
opening to the ceiling should not be less than 42".
NOTICE: Nonther mostat control heaters may be used as a vented product. If so, you must always
run heater with chimney ue
damper open. If running heater with damper open, noncombus-
tible material above replace
opening is not needed. Go to
Installing Damper Clamp Ac­cessory for Vented Operation,
page 12.
Example
Noncombustible Material Distance (A)
1
2" or more Noncombustible mate-
Between 8" and 12"
Less than 8"
Requirements for Safe Installation
rial OK. 24" or 30" Models:
Install replace hood accessory (GA6050,
GA6052 or GA6053 see
Accessories, page 26).
18" Model: Noncom­bustible material OK.
Noncombustible mate­rial must be extended to at least 8". See
Between 8" and 12",
above. If you cannot
extend material, you
must operate heater
with ue damper open.
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Minimum Noncombustible Material Clearances
If Not Using Mantel
Note: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s)
above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible
material is less than 12", you must install the replace hood accessory (24" Model Only).
See Figure 5 for minimum clearances.
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Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s)
above the replace opening. Noncombus­tible materials (such as slate, marble, tile,
etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible ma­terial behind it. Noncombustible material must extend at least 8" up (for all models). If
noncombustible material is less than 12", you must install the replace hood accessory (24"
Model Only). Even if noncombustible material
is more than 12", you may need the hood ac­cessory to deect heat away from your mantel shelf. See Figure 5 and Figures 6 and 7, page 11, for minimum clearances.
IMPORTANT: If you cannot meet these mini-
mum clearances, you must operate heater with chimney ue damper open. Go to Install-
ing Damper Clamp Accessory for Vented Operation, page 12.
126857-01A10
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