Superior VD1824PM, VD1824NM Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
Superior™ Unvented (Vent-Free) Gas Log Heater
P/N 126838-01 Rev. A 01/2014 Models
VD1824NM VD1824PM
P126838-01
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace or in a listed ventless firebox enclosure. It is design-certified for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 6 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Page 2
Safety .................................................................. 2
TABLE OF CONTENTS
Product Identication ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 5
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 20
Inspecting Burners............................................. 22
SAFETY
Cleaning and Maintenance ................................ 23
Troubleshooting ................................................. 24
Parts .................................................................. 28
Specications .................................................... 33
Replacement Parts ............................................ 33
Technical Service............................................... 33
Service Hints ..................................................... 33
Accessories ....................................................... 34
Warranty ............................................................ 36
WARNING: Improp­er installation, adjust­ment, alteration, service or maintenance can cause injury or property dam­age. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualied installer, ser­vice agency or the gas supplier.
WARNING: This ap-
pliance is for installation only in a solid-fuel burning masonry or UL127 factory-
built replace or in a listed ventless rebox enclosure.
It is design-certified for these installations in accor­dance with ANSI Z21.11.2.
Exception: DO NOT install
this appliance in a factory-
built replace that includes
instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen)
from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air
for Combustion and Ven­tilation section on page 6
of this manual.
This appliance may be in­stalled in an aftermarket,* permanently located,
manufactured (mobile)
home, where not prohib­ited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
Page 3
SAFETY
Continued
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s
manual carefully and completely before trying to assemble, op-
erate or service this replace. Improper use of this replace
can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon
monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are
more affected by carbon monoxide than oth-
ers. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at
high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor­making agent is added to these gases. The
odor helps you detect a gas leak. However,
the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of
this replace.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans
to blow directly into the replace.
Avoid any drafts that alter burner
ame patterns. Ceiling fans can create drafts that alter burner ame
patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the ap­pliance should be located out of
trafc and away from furniture and
draperies.
Do not place clothing or other ammable material on or near the
appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory, keep selector switch in
the OFF position to prevent children
from turning on burners with remote.
You must operate this heater with
the replace screen and hood in place. Make sure replace screen
and hood are in place before running
heater. The replace screen shall
have openings for introduction of combustion air.
Keep the appliance area clear and free from combustible materials, gasoline and other ammable va­pors and liquids.
Page 4
SAFETY
Continued
1. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. To prevent performance problems, the use
of a propane/LP tank of less than 100 lbs. capacity is not recommended (propane/ LP units only).
4. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup-
plier’s instructions
• if you cannot reach your gas supplier,
call the re department
5. This heater shall not be installed in a bedroom or bathroom.
6. Do not burn solid-fuel in a replace in which a vent-free room heater is installed.
7. Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue and rebox for damage. If damaged, repair ue before operating heater.
8. If replace has glass doors, never operate this heater with glass doors closed. Any glass doors shall be fully opened when the
appliance is in operation. If you operate
heater with doors closed, heat buildup inside replace will cause glass to burst.
Make sure there are no obstructions
across openings of replace.
9. This log heater is designed to be smoke-
less. If logs ever appear to smoke, turn off heater and call a qualied service person.
Note: During initial operation, slight smok­ing could occur due to log curing and heater burning manufacturing residues.
10. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 23.
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11. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
12. This heater needs fresh, outside air ven-
tilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety
shutoff system. The ODS shuts down the
heater if not enough fresh air is available. See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see
Troubleshooting, page 24.
13. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
14. Do not use this heater to cook food or burn paper or other objects.
15. Do not use heater if any part has been ex-
posed to or under water. Immediately call a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control
which has been under water.
16. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
17. Turn heater off and let cool before servic-
ing. Only a qualied service person should
service and repair heater.
18. Operating heater above elevations of
4,500 feet could cause pilot outage.
19. Provide adequate clearances around air openings.
20. Solid fuels shall not be burned in a re­place in which an unvented room heater
is installed.
21. Installation and the provisions for com­bustion and ventilation air must conform
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
22. When installing as a vented appliance in a
manufactured home or mobile home, the installation must conform with the Manu-
factured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or when applicable, with Manufacture Home
Installations Standard, ANSI/NCBCS A225.1/NFPZ 501A.
126838-01A4
Page 5
PRODUCT IDENTIFICATION
Left Side
Front
Control Knob
Figure 1 - Yellow Flame Vent-Free Gas Log Heater
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
Log Set
Right Side
State of Massachusetts: The installa­tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the
Commonwealth of Massachusetts.
UNPACKING
Note: Do not pick up heater base assem-
CAUTION: Do not remove the
data plates from the grate as­sembly. The data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from cartons.
bly by burners. This could damage heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check heater for any shipping damage. If heater is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts before returning to dealer.
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by
realistic, dancing yellow ames. This heater is designed for vent-free operation with ue
damper closed. It has been tested and ap­proved to ANSI Z21.11.2 standard for un­vented heaters. State and local codes in some areas prohibit the use of vent-free heaters.
126838-01A 5
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SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
Page 6
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of in­door combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable
local codes. Read the following instructions to insure proper fresh air for this and other fuel­burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space The information on pages 6 through 8 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
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Unusually tight construction is dened as
construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of
one perm (6x10
less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow For Heater Location.
Conned Space and Unconned Space
The National Fuel Gas Code ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed
in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw)
of the aggregate input rating of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­conned space.
* Adjoining rooms are communicating only if
there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or
DETERMINING FRESH-AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
126838-01A6
Page 7
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into
Adjoining
Room,
Option 1
12"
12"
AIR FOR COMBUSTION AND VENTILATION
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2,560 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2,560 cu. ft. (volume of space) x
20 = 51,200 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________ Btu/Hr Gas water heater* __________ Btu/Hr
Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* + __________ Btu/Hr Total = __________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr Vent-free replace  __________ Btu/Hr
Total = __________ Btu/Hr
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used.
_______
support)
_______ Btu/Hr (actual amount of Btu/Hr
used)
Example: 51,200 Btu/Hr (maximum the
71,500 Btu/Hr (actual amount of
The space in the example is a conned space
because the actual Btu/Hr used is more than the
maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an
unconned space, remove door to adjoining
126838-01A 7
Btu/Hr (maximum the space can
space can support)
Btu/Hr used)
40,000 31,500 71,500
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Continued
room or add ventilation grills between rooms.
See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/
Hr size makes room unconned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54,
the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconfined space. When ventilating to an
adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Fol­low the National Fuel Gas Code ANSI Z223.1/
NFPA 54 Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
Figure 2 - Ventilation Air from Inside Building
Page 8
Outlet Air
Ventilated Attic
Outlet A
ir
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
AIR FOR COMBUSTION AND VENTILATION
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel Gas Code ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering the attic will activate the power vent.
NOTICE: State or local codes may
only allow operation of this appliance
in a vented conguration. Check your
state or local codes.
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be
cleaned of soot, creosote, ashes and
loose paint by a qualied chimney
cleaner. Creosote will ignite if highly
heated. A dirty chimney ue may
create and distribute soot within
the house. Inspect chimney ue and rebox for damage. If damaged, repair ue before operating heater.
WARNING: Any outside air ducts
and/or ash dumps in the replace
shall be permanently closed at time of appliance installation.
Figure 3 - Ventilation Air from Outdoors
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat. Use this heater along with your
primary heating system. Do not
install this heater as your pri­mary heat source. If you have a central heating system, you may
run system’s circulating blower
while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
vice person must install heater. Follow all local codes.
WARNING: A qualied ser-
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WARNING: Seal any fresh air vents or ash clean-out doors located
on oor or wall of replace. If not,
drafting may cause pilot outage or sooting. Use a heat-resistant
sealant. Do not seal chimney ue
damper.
WARNING: Never install the heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, cloth-
ing or other ammable objects
are less than 36" from front or 42" from top of heater. For side clearances see Figure 4, page 9
• in high trafc areas
• in windy or drafty areas
126838-01A8
Page 9
INSTALLATION
Continued
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur-
faces next to heater. Installing heater next to vinyl or cloth wall
coverings or operating heater where impurities (such as, but not limited to, tobacco smoke,
aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls
or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form from too much
moisture. See Air for Combustion and Ventila­tion, page 6.
CHECK GAS TYPE
Use only the correct gas type (natural or pro­pane/LP) for your unit. If your gas supply is not
correct, do not install heater. Call dealer where
you bought heater for proper type heater.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES (Vent-Free Operation Only)
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Front 36"
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from
oor, ceiling and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured replace or certi­ed vent-free rebox.
MINIMUM CLEARANCES FOR SIDE COMBUSTIBLE MATERIAL, SIDE WALL AND CEILING
A. Clearances from the side of the replace
cabinet to any combustible material and
wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com-
bustible material must be 4" from the side of the replace cabinet (see Figure 4).
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the replace
opening to the ceiling should not be less
than 42".
NOTICE: Manual control heaters
may be used as a vented product. If so, you must always run heater
with chimney ue damper open.
If running heater with damper open, noncombustible material
above replace opening is not
needed. Go to Installing Damper Clamp Accessory for Vented Operation, page 11.
LOG SIZING REQUIREMENTS
Minimum Firebox
Log
Size
Height Depth
18" 17" 13.5" 24" 20.5" 24" 17" 13.5" 28" 20.5"
* Measured at 13.5" depth.
126838-01A 9
Front
Width
Rear * Width
*Minimum 16" from Side Wall
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Example
*
Figure 4 - Minimum Clearance for
Combustible to Wall
Page 10
Minimum Noncombustible Material
Minimum Noncombustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
12"
(A)
18" 20" 22" 24"
All minimum distances are in inches
2
1
/2"
6"
8"
10"
INSTALLATION
Heat Resistant Material
(A)
Continued
MINIMUM NONCOMBUSTIBLE
MATERIAL CLEARANCES
If Not Using Mantel
Note: If using a mantel, proceed to If Using Mantel. If not using a mantel, follow the infor­mation below.
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
you must have noncombustible material be­hind it. Noncombustible material must extend
at least 12" up (for all models). See Figure 5
for minimum clearances.
Noncombustible
Material Distance (A)
12" or more Noncombustible mate-
Between 8" and 12"
Less than 8" Noncombustible material
Requirements for Safe Installation
rial OK.
Install fireplace hood accessory (GA6050 or
GA6053, see Accesso­ries, page 34).
must be extended to at
least 8". See Between 8" and 12", above. If you
cannot extend material,
you must operate heater
with ue damper open and
damper clamp installed.
If Using Mantel
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up (for all models). If noncombustible
material is less than 12", you must install the replace hood accessory. Even if noncombus­tible material is more than 12", you may need the hood accessory to deect heat away from your mantel shelf. See Figure 5, and Figures
6 and 7 (page 11) for minimum clearances. IMPORTANT: If you cannot meet these mini-
mum clearances, you must operate heater with chimney ue damper open. Go to Install-
ing Damper Clamp Accessory for Vented Operation, page 11.
MANTEL CLEARANCES
In addition to meeting noncombustible mate-
rial clearances, you must also meet required clearances between replace opening and
mantel shelf. If you do not meet the clearances
listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of replace opening, a
hood is not required (see Figure 6).
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
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Figure 6 - Minimum Mantel Clearances
Without Using Hood
126838-01A10
Page 11
INSTALLATION
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2½"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050 or GA6053)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
14" Min.
Combustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
Continued
Determining Minimum Mantel Clearance
When Using a Hood
If minimum clearances in Figure 6, page 10, are not met, you must have a hood. When using
a hood there are still certain minimum mantel
clearances required. Follow minimum clear­ances shown in Figure 7 when using hood.
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance
of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the replace, you must install ap­pliance at least 5" above the top surface of combustible ooring including tile and
carpet. (see Figure 9).
126838-01A 11
Figure 7 - Minimum Mantel Clearances
When Using Hood
NOTICE: Surface temperatures
of adjacent walls and mantels be­come hot during operation. Walls
and mantels above the rebox
may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does
not meet the minimum clear­ances shown, you must do one of the following:
• raise the mantel to an accept­able height
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Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
Note: When used as a vented heater, ap­pliance must be installed only in a solid-fuel burning replace with a working ue and con­structed of noncombustible material.
For Massachusetts Residents Only: Instal­lation of this vented gas log set in the Com-
monwealth of Massachusetts requires the damper be permanently removed or welded
in the fully open position.
If your heater is a manually-controlled model,
you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The replace does not meet the clearance
to combustibles requirements for vent-free operation.
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
Page 12
INSTALLATION
Continued
If reasons number 1 or 2 apply to you, you must permanently open chimney ue damper. You must install the damper clamp accessory (to order, see Accessories, page
34). This will insure vented operation (see Fig­ure 10). The damper clamp will keep damper
open. Installation instructions are included
with clamp accessory.
Damper Clamp
Damper
Masonry Fireplace
Figure 10 - Attaching Damper Clamp
See chart for minimum permanent ue open­ing you must provide. Attach damper clamp so
the minimum permanent ue opening will be
maintained at all times.
Area of Various Standard
Diameter Area
5" 20 sq. in. 6" 29 sq. in. 7" 39 sq. in. 8" 51 sq. in.
Chimney
Height
6' to 15' 39 sq. in.
15' to 30' 29 sq. in.
INSTALLING HEATER BASE ASSEMBLY
WARNING: You must secure
this heater to replace oor. If
not, heater will move when you adjust controls. Moving heater may cause a gas leak or log misplacement.
Damper
Damper Clamp
Manufactured Fireplace
Round Flues
Minimum Permanent
Flue Opening
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Damper
WARNING: If installing in a
sunken replace, special care
is needed. You must raise the
replace oor to allow access to
heater control panel. This will in-
sure adequate air ow and guard
against sooting and controls
being damaged. Raise replace oor with noncombustible mate-
rial. Make sure material is secure.
CAUTION: Do not pick up
heater base assembly by burn­ers. This could damage heater.
Only handle base assembly by
grates.
IMPORTANT: Make sure the heater burners
are level. If heater is not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved exible gas hose and ttings (if
allowed by local codes)
• sealant (resistant to propane/LP gas, not
provided)
• electric drill with 3/16" drill bit (metal or
masonry as applicable)
• athead screwdriver
• pipe wrench
1. Connect approved exible gas hose to gas control tting in heater (see Figure 11, page 13).
IMPORTANT: Hold gas tting with wrench
when connecting exible gas hose.
2. Locate two masonry screws in hardware
package.
3. Place heater base in replace.
4. Place logs in their proper position on heater base (see Installing Logs, page 16).
5. Center heater base and logs front-to-back
and side-to-side in replace.
6. Carefully remove logs without moving
heater base.
7. Mark screw locations through one hole on
each side of the mounting bracket (see
Figure 12, page13). If installing in a brick­bottom replace, mark screw locations in
mortar joint of bricks.
126838-01A12
Page 13
INSTALLATION
Continued
Flexible Gas
Hose (if allowed
by local codes)
Fitting
Figure 11 - Attaching Flexible Gas Hose
to Heater
8. Remove heater base from replace. If installing optional control accessories, do so at this time. Follow all directions provided with accessory.
9. Drill holes at marked locations using 3/16"
drill bit.
10. Attach base assembly to replace oor using two masonry screws (in hardware
package).
Masonry
Screw
Mounting Bracket
Figure 12 - Attaching Base to Fireplace
Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance
requires a 1/2" NPT (National
Pipe Thread) inlet connection
to the pressure regulator.
WARNING: A qualied service
person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect
propane/LP replace directly
to the propane/LP supply. This
heater requires an external regu­lator (not supplied). Install the external regulator between the
heater and propane/LP supply.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must
supply an external regulator. The external
regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re­duce incoming gas pressure, heater regulator
damage could occur. Install external regulator
with the vent pointing down as shown in Figure
13. Pointing the vent down protects it from freezing rain or sleet.
Propane/LP Supply Tank
Figure 13 - External Regulator With Vent
Pointing Down
External Regulator
Vent Pointing
Down
126838-01A 13
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Page 14
INSTALLATION
Continued
WARNING: Never connect
natural gas replace to private (non-utility) gas wells. This gas
is commonly known as wellhead gas.
CAUTION: Use only new,
black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up.
NPT tap must be upstream from heater (see Figure 14).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces.
Apply pipe joint sealant lightly to male NPT
threads. This will prevent excess sealant from
going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint
sealant that is resistant to liquid
petroleum (LP) gas.
We recommend that you install a sediment trap
in supply line as shown in Figure 14. Locate sediment trap where it is within reach for cleaning. Install in piping system between
fuel supply and heater. Locate sediment trap
where trapped matter is not likely to freeze.
A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is
installed wrong, heater may not run properly.
PROPANE/LP
Equipment Shutoff
Valve With 1/8"
NPT Tap*
Approved Flexible Gas Hose (if
allowed by
local codes)
3” Minimum
Gas Control
Figure 14 - Gas Connection
* Purchase the optional equipment shutoff valve from your dealer.
** Minimum inlet pressure for purpose of input adjustment.
From External
Regulator (11" W.C.** to 14" W.C.
Pressure)
NATURAL
From Gas Meter
(5" W.C.** to
10.5" W.C.
Pressure)
Cap Pipe Tee Nipple Joint
Sediment Trap
CAUTION: Avoid damage to
gas control. Hold gas tting with
wrench when connecting it to
gas piping and/or ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections, internal and
external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak.
Apply a noncorrosive leak detec-
tion uid to all joints. Bubbles
forming show a leak. Correct all leaks at once.
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126838-01A14
Page 15
INSTALLATION
Continued
3. Make sure control knob of heater is in the
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and heater. See guidelines un­der Connecting to Gas Supply, page 13.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance
main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig
(3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system.
Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected
ttings for leaks.
Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 15).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/ LP supply to equipment shutoff valve for propane/LP (see Figures 16 and 17). Ap-
ply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS
CONNECTIONS
1. Open equipment shutoff valve (see Figure 17).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
126838-01A 15
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OFF position.
4. Check all joints from equipment shutoff valve to gas control (see Figures 16 and
17). Apply noncorrosive leak detection
uid to all joints. Bubbles forming show a
leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 20). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to
Appliance, page 21).
Equipment Shutoff Valve
Figure 15 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 16 - Checking Gas Joints
(Propane/LP Model Shown)
Gas Meter
Figure 17 - Checking Gas Joints (Natural
Equipment Shutoff Valve
Gas Control Valve Location
Equipment Shutoff Valve
Gas Control Valve Location
Gas Only)
Open
Closed
Page 16
INSTALLATION
Continued
INSTALLING LOGS
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specically approved with
this heater may result in property damage or personal injury.
CAUTION: After installa­tion and periodically thereafter,
check to ensure that no ame
comes in contact with any log. With the heater set to HI, check
to see if ames contact any log. If
so, reposition logs according to the log installation instructions in this manual. Flames contact­ing logs will create soot.
LVD18-GO AND LVD24-GO
It is very important to install these logs exactly as instructed. Do not modify logs. Only use
logs supplied with heater.
1. Place rear log onto base. Holes in bottom of log must seat over pins on base as
shown in Figure 18.
2. Place center log onto base. Holes in bot­tom of log must seat over pins on base
as shown in Figure 18.
Center Log
Pin for Hole in Bottom of Log
Rear Log
3. Place front log onto grate as shown in
Figure 19. Front log has cut outs for the
ngers of the grate to t into.
Front Log
Grate
Figure 19 - Installing Front Log
(Picture may vary from actual)
4. Place left crossover log as shown in Fig­ure 20, page 17. Match square peg on top of center log with square hole on bottom
of left crossover log. Match pin on top of
front log with round hole on bottom of left
crossover log.
5. Place center crossover log as shown in Figure 20, page 17. Match square peg on top of rear log with square hole on bottom
of center crossover log. Match pin on top
of center log with round hole on bottom
of center crossover log.
6. Place left front crossover log as shown in Figure 20, page 17. Log should rest on the grate and t into recess area on the center
log.
Burner
Figure 18 - Installing Rear and Middle Logs
(Picture may vary from actual)
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126838-01A16
Page 17
INSTALLATION
Continued
Center Crossover Log
Left Crossover Log
Square Peg on Middle Log
Round Peg on Front Log
Figure 20 - Installing Left, Center and
Right Crossover Logs
(Picture may vary from actual)
Right Crossover Log
Square Peg on Rear Log
Round Peg on Center Log
LVD18-PP AND LVD24-PP
1. Place rear log (#1) onto base. Holes in bottom of log must seat over pins on base
as shown in Figure 21.
2. Place middle log (#2) onto base. Holes in bottom of log must seat over pins on base
as shown in Figure 21.
3. Place front log (#3) onto grate as shown
in Figure 22.
Middle Log
Rear Log
Pin for Hole in Bottom of Log
Front Log
Grate
Figure 22 - Installing Front Log
(Picture may vary from actual)
4. Place left top log (#4) as shown in Figure
23. Match square peg on top of rear log
(#1) with square hole on bottom of left top
log (#4). Match round peg on top of middle
log (#2) with round hole on bottom of left
top log (#4).
5. Place right top log (#5) as shown in Figure
23. Match square peg on top of rear log
(#1) with square hole on bottom of right
top log (#5). Match round peg on top of
front log (#3) with round hole on bottom
of right top log (#5).
Left Top
Log Round Peg on Middle Log
Square Peg on Rear Log
Right Top Log
Round
Burner
Figure 21 - Installing Rear and Middle
Logs (Picture may vary from actual)
126838-01A 17
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Figure 23 - Installing Left and Right Logs
(Picture may vary from actual)
Peg on Front Log
Page 18
INSTALLATION
Continued
LVD18-CH AND LVD24-CH
It is very important to install these logs exactly as instructed. Do not modify logs. Only use
logs supplied with heater.
1. Place the rear log onto base. Notches in the back of the log must seat over
the pins on base as shown in Figure 24.
Make sure the rear log is pushed back
as far as it will go.
Rear Log
Middle Log
Pin for Hole in Bottom of Log
Pin for Hole in Bottom of Log
Burner
Figure 24 - Installing Rear Log
(Picture may vary from actual)
2. Place the middle log on base. Holes in bottom of log must seat over pins on
base as shown in Figure 25.
3. Place the front log onto grate as shown in Figure 26.
Burner
Figure 25 - Installing Middle Log
(Picture may vary from actual)
Middle Log
Grate
Figure 26 - Installing Front Log
(Picture may vary from actual)
4. Place the top right log onto the rear, middle and front logs as shown in Figure 27 (page 19). The rear, middle and front
logs has notches for the top right log to
set into. You may have to move the front
log from left to right to get it to line up
with the top right log.
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126838-01A18
Page 19
Rear Log
Middle Log
Top Right Log
Front Log
INSTALLATION
Continued
6. Place the top left log onto the middle and
front logs as shown in Figure 29. Make
sure to match up the shape on the bot-
tom of the top left log with the notches
in the middle and front logs.
7. Final assembly is shown in Figure 30.
Log Notch
Log Notch
Top Left Log
Middle Log
Figure 27 - Installing Top Right Log
(Picture may vary from actual)
5. Place the top middle log onto the rear
& middle logs as shown in Figure 28.
Make sure to match up the shape on
the bottom of the top middle log with
the notches in the rear and middle logs.
Top Middle Log
Rear Log
Middle Log
Figure 28 - Installing Middle Log
(Picture may vary from actual)
Log Notch
Front Log Notch
Figure 29 - Installing Top Left Log
(Picture may vary from actual)
Figure 30 - Final assembly
(Picture may vary from actual)
126838-01A 19
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Page 20
FOR YOUR SAFETY
READ BEFORE LIGHTING
OPERATION
LIGHTING
INSTRUCTIONS
WARNING: If you do not fol-
low these instructions exactly, a re or explosion may result
causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some
gas is heavier than air and will settle
on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by
hand, don’t try to repair it, call a quali­ed service technician or gas supplier.
Force or attempted repair may result in
a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call
a qualied service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING
• If replace has glass doors,
never operate this heater with glass doors closed. If you op­erate heater with doors closed,
heat buildup inside replace
will cause glass to burst. Make sure there are no obstructions
across openings of replace.
• You must operate this heater with a replace screen in place. Make sure replace screen is
closed before running heater.
NOTICE: During initial operation
of new heater, burning logs will give off a paper-burning smell.
Orange ame will also be pres­ent. Open damper or window to
vent smell. This will only last a few hours.
Note: Home owners generally prefer to oper­ate their heater with chimney damper closed. This will put all of the heat into room. However,
there may be times you will desire full ames of HI heat setting but will nd heat output
excessive. You can open chimney damper (if you have one) fully or partially to release some heat.
WARNING: Damper handle
will be hot if heater has been running.
1. STOP! Read the safety information,
column 1.
2. Make sure equipment shutoff valve is fully open.
3. Press in and turn control knob clockwise
to the OFF position.
4. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
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126838-01A20
Page 21
OPERATION
PILOT
OFF
LO
HI
Continued
5. Press in control knob and turn counter-
clockwise to the PILOT position (see Figure 31). The ignitor will spark once. Keep control knob pressed in for 5
seconds. If control knob does not pop up
when released, contact a qualied service
person or gas supplier for repairs.
Note: You may be running this heater for
the rst time after hooking up to gas sup­ply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
6. Turn control knob clockwise to OFF position. Press in control knob and
turn counterclockwise to PILOT position. This will light pilot. Pilot is at­tached to rear of burner. If needed, repeat
this process until pilot lights.
Note: If pilot does not stay lit, contact a
qualied service person or gas supplier
for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure.
7. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds,
release control knob.
Note: If pilot goes out, repeat steps 3
through 7.
Control Knob
Figure 31 - Control Knob and Ignitor
Button Location
• If control knob does not pop out when released, contact a qualified service
person or gas supplier for repairs.
8. Slightly press and turn control knob coun­terclockwise to desired heating level. The burner should light. Set control knob to HI or LO.
WARNING: Do not operate
heater between PILOT and HIGH
positions.
9. To leave pilot lit and shut off burners only, turn control knob clockwise to the
PILOT position.
CAUTION: Do not try to ad­just heating levels by using the equipment shutoff valve.
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to OFF position.
2. Close equipment shutoff valve (see Figure
15, page 15).
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 5 under Lighting Instructions beginning on page 20.
2. Press control knob and light pilot with
match.
3. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob. Now follow step 8
under Lighting Instructions, above.
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Page 22
INSPECTING BURNERS
Check pilot ame pattern and burner ame
patterns often.
PILOT FLAME PATTERN
Figure 32 shows a correct pilot ame pattern. Figure 33 shows an incorrect pilot ame pat­tern. Incorrect pilot ame is not touching ther­mocouple. This will cause the thermocouple to cool. When thermocouple cools, heater will shut down.
If pilot ame pattern is incorrect, as shown
in Figure 33
• turn heater off (see To Turn Off Gas to Appliance, page 21.
• see Troubleshooting, page 24
Pilot Burner
Thermocouple
Figure 32 - Correct Pilot Flame Pattern
Thermocouple
Figure 33 - Incorrect Pilot Flame Pattern
Pilot Burner
Note: Pilot ame on natural gas units will have a slight curve, but ame should be blue and
have no yellow or orange color.
BURNER PRIMARY AIR HOLES
Air is drawn into burner through holes in t­ting at entrance to burner. These holes may
become blocked with dust or lint. Periodically
inspect these holes for any blockage and
clean as necessary. Blocked air holes will
create soot.
MAIN BURNER
Periodically inspect all burner ame holes with heater running. All slotted burner ame holes should be open with yellow ame pres­ent. All round burner ame holes should be open with a small blue ame present. Some burner ame holes may become blocked by debris or rust, with no ame present. If so, turn off heater and let cool. Remove blockage, blocked burner ame holes will create soot.
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126838-01A22
Page 23
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep con­trol areas, burner and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater
inspected yearly by a qualied
service person. Heater may need more frequent cleaning due to
excessive lint from carpeting,
bedding material, pet hair, etc.
WARNING: Failure to keep
the primary air opening(s) of the burner(s) clean may result
in sooting and property damage.
Once every year a qualied agency or certied chimney sweep should examine and clean the venting system of replace.
ODS/PILOT AND BURNER
Use a vacuum cleaner or small, soft bristled
brush to clean.
BURNER ORIFICE HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This pro­vides a clean burning ame. Keep these holes clear of dust, dirt and lint. Clean these air inlet
holes prior to each heating season. Blocked
air holes will create soot. We recommend that
you clean the unit every three months during operation and have heater inspected yearly
by a qualied service person.
We also recommend that you keep burner tube and pilot assembly clean and free of dust and
dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home
center may carry compressed air in a can. If
using compressed air in a can, please follow directions on can. If you don’t follow directions on can, you could damage pilot assembly.
1. Shut off unit, including pilot. Allow unit to
cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on orice holder for dust and dirt
(see Figure 34).
126838-01A 23
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3. Blow air through ports/slots and holes in
burner.
4. Check orice holder located at end of
burner tube again. Remove any large
particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into primary air holes on orice
holder.
6. In case any large clumps of dust have now been pushed into burner, repeat steps 3
and 4.
Clean pilot assembly also. A yellow tip on pilot ame indicates dust and dirt in pilot assembly. There is a small pilot air inlet hole about 2" from where pilot ame comes out of pilot as­sembly (see Figure 35). With unit off, lightly blow air through air inlet hole. You may blow through a drinking straw if compressed air is
not available.
Orice Holder (May Be Brass or
Aluminum Depending on Model)
Burner Tube
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Figure 34 - Orice Holder On Outlet
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 35 - Pilot Inlet Air Hole
LOGS
• If you remove logs for cleaning, refer to Install-
ing Logs, page 16, to properly replace logs.
• Replace log(s) if broken or chipped (dime-
sized or larger).
BURNER PRIMARY AIR HOLES
Air is drawn into burner through the 8 holes in brass tting at entrance to burner. These holes may become blocked with dust or lint.
Periodically inspect these holes for any block­age and clean as necessary. Blocked air holes
will create soot.
Page 24
TROUBLESHOOTING
WARNING: Turn off and unplug heater and let cool before servic-
ing. Only a qualied service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM
When control knob is pressed in and turned to PILOT, there is not spark at ODS/pilot
POSSIBLE CAUSE
1. Ignitor electrode not con­nected to ignitor cable
2. Ignitor cable pinched or
wet
3. Broken ignitor cable
4. Bad piezo ignitor
5. Ignitor electrode broken
6. Ignitor electrode positioned
wrong
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing.
Keep ignitor cable dry
3. Replace valve
4. Replace valve
5. Replace valve
6. Replace valve
When control knob is pressed in and turned to PILOT, there is spark at ODS/pilot but no ignition
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in
while in PILOT position
4. Air in gas lines when in-
stalled
5. Depleted gas supply (pro­pane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while
in PILOT position
4. Continue holding down con­trol knob. Repeat igniting op­eration until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Maintenance, page 23) or replace ODS/ pilot assembly
7. Replace gas regulator
www.SuperiorFireplaces.US.com
126838-01A24
Page 25
OBSERVED PROBLEM
ODS/pilot lights but flame
goes out when control knob
is released
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pilot flame not touching
thermocouple, which al­lows thermocouple to cool, causing pilot ame to go
out. This problem could be caused by one or both of
the following:
A) Low gas pressure
B) Dirty or partially clogged
ODS/pilot
5. Thermocouple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
REMEDY
1. Press in control knob fully
2. After ODS/pilot lights, keep
control knob pressed in 30 seconds
3. Fully open equipment shut­off valve
4. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Cleaning and Maintenance,
page 23) or replace ODS/ pilot assembly
5. Hand tighten until snug,
then tighten 1/4 turn more
6. Replace pilot assembly
7. Replace control valve
Burner does not light after ODS/pilot is lit
Delayed ignition of burner
Burner backring during com­bustion
1. Burner orice clogged
2. Inlet gas pressure is too
low
1. Manifold pressure is too
low
2. Burner orice clogged
1. Burner orice is clogged or
damaged
2. Damaged burner
3. Gas regulator defective
1. Clean burner (see Cleaning
and Maintenance, page 23) or replace burner orice
2. Contact local natural or propane/LP gas company
1. Contact local natural or propane/LP gas company
2. Clean burner (see Cleaning
and Maintenance, page 23) or replace burner orice
1. Clean burner (see Cleaning and Maintenance, page 23)
or replace burner orice
2. Replace damaged burner
3. Replace gas regulator
126838-01A 25
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Page 26
OBSERVED PROBLEM
Slight smoke or odor during initial operation
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Not enough air
2. Gas regulator defective
3. Residues from manufac­turing processes and logs curing
REMEDY
1. Check burner for dirt and
debris. If found, clean
burner (see Cleaning and Maintenance, page 23)
2. Replace gas regulator
3. Problem will stop after a few
hours of operation
Moisture/condensation no-
ticed on windows
Heater produces a whistling noise when burner is lit
White powder residue forming within burner box or on adja­cent walls or furniture
Heater produces a clicking/ ticking noise just after burner is lit or shut off
1. Not enough combustion/ ventilation air
1. Turning control knob to HI
position when burner is
cold
2. Air in gas line
3. Air passageways on heater
blocked
4. Dirty or partially clogged
burner orice
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into a white powder residue
1. Metal expanding while heating or contracting while
cooling
1. Refer to Air for Combustion and Ventilation require­ments (page 6)
1. Turn control knob to LO
position and let warm up
for a minute
2. Operate burner until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum instal­lation clearances (see page 9)
4. Clean burner (see Cleaning
and Maintenance, page 23) or replace burner orice
1. Turn heater off when us­ing furniture polish, wax,
carpet cleaners or similar products
1. This is normal with most
heaters. If noise is exces­sive, contact qualied ser­vice person
www.SuperiorFireplaces.US.com
126838-01A26
Page 27
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM
Heater produces unwanted
odors
Heater shuts off in use (ODS operates)
Gas odor even when control
knob is in OFF position
Gas odor during combustion
POSSIBLE CAUSE
1. Heater burning vapors from
paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See IMPOR-
TANT statement above)
2. Low fuel supply (propane/
LP only)
3. Gas leak. See Warning
statement above
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning
statement above
2. Control valve defective
1. Foreign matter between
control valve and burner
2. Gas leak. See Warning
statement above
REMEDY
1. Open window and venti­late room. Stop using odor
causing products while
heater is running
2. Rell supply tank (propane/
LP only)
3. Locate and correct all leaks (see Checking Gas Con-
nections, page 14)
1. Open window and/or door
for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see
Cleaning and Maintenance,
page 23)
1. Locate and correct all leaks (see Checking Gas Con- nections, page 14)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Con- nections, page 14)
126838-01A 27
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Page 28
PARTS
11
BURNER SYSTEMS VD1824NM AND VD1824PM
5
12
3
13
7
6
1
8
2
4
9
14
10
9
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126838-01A28
Page 29
This list contains replaceable parts used in your heater. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 33 of this manual.
KEY
NO. PART NO. DESCRIPTION QTY.
1 ** Log Base • • 1 2 126356-01 Cast Iron Grate • • 1 3 120786-01 Yellow Flame Burner 1
120786-02 Yellow Flame Burner 1 4 120517-03 Regulator Bracket • • 1 5 120630-05 ODS Pilot, NG 1
120630-02 ODS Pilot, LP 1 6 098867-20 Gas Regulator, NG 1
098867-21 Gas Regulator, LP 1 7 122142-01 Manual Valve with Ignitor, NG 1
122142-02 Manual Valve with Ignitor, LP 1 8 123483-01 Inlet Tube Assembly 1
122484-01 Burner Inlet Tube 1 9 M11084-26 Screw, HWH AB 10-16 x 0.38 • • 7 10 098354-01 Control Knob • • 1 11 099056-26 Orice 0.1070 1
099056-19 Orice 0.0670 1 12 099387-08 Pilot Tube • • 1 13 098249-01 ODS Nut • • 2 14 M11084-38 Screw, HWH AB 8-18 x 0.38 • • 2
PARTS AVAILABLE — NOT SHOWN
100563-01 Warning Plate • • 1
101055-08 Lighting Instructions Plate • • 1
100639-01 Caution Decal • • 1
101137-02 Hardware Kit • • 1
GA6060 Lava Rock • • 1
** Not a eld replaceable part.
VD1824NM
VD1824PM
126838-01A 29
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Page 30
LVD18-GO AND LVD24-GO LOGS
3
PARTS
2
1
5
4
KEY
NO. PART NO. DESCRIPTION QTY.
LVD18-GO
6
LVD24-GO
1 124673-01 Front Log 1
124674-01 Front Log 1
2 124673-02 Center Log 1
124674-02 Center Log 1
3 124673-03 Rear Log 1
124674-03 Rear Log 1
4 124673-04 Left Crossover Log 1
124674-04 Left Crossover Log 1
5 124673-05 Center Crossover Log 1
124674-05 Center Crossover Log 1
6 124673-06 Right Front Crossover Log 1
124674-06 Right Front Crossover Log 1
www.SuperiorFireplaces.US.com
126838-01A30
Page 31
LVD18-PP AND LVD24-PP LOGS
PARTS
2
3
5
KEY
NO. PART NO. DESCRIPTION QTY.
1
4
LVD18-PP
LVD24-PP
1 123190-01 Rear Log 1
123190-06 Rear Log 1
2 123190-02 Middle Log 1
123190-07 Center Log 1
3 123190-03 Front Log 1
123190-08 Front Log 1
4 123190-04 Top Right Log 1
123190-09 Top Right Log 1
5 123190-10 Top Left Log 1
123190-05 Top Left Log 1
126838-01A 31
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Page 32
LVD18-CH AND LVD24-CH LOGS
5
6
PARTS
4
1
2
KEY
NO.
1 125959-04 125959-05 Rear Log (#1) 1 2 125959-03 125959-03 Middle Log (#2) 1 3 125959-01 125959-02 Front Log (#3) 1 4 125959-08 125959-08 Top Right Log (#4) 1 5 125959-07 125959-07 Top Middle Log (#5) 1 6 125959-06 125959-06 Top Left Log (#6) 1
PART NUMBERS
DESCRIPTION QTYLVD18-CH LVD24-CH
www.SuperiorFireplaces.US.com
3
126838-01A32
Page 33
SPECIFICATIONS
VD1824PM
• Rating (Variable): 19,000/36,000 Btu/Hr
• Type Gas: Propane/LP
• Ignition: Piezo
• Pressure Manifold: 10.0" W.C.
• Inlet Gas Pressure (in. of water): Maximum 14" W.C., Minimum* 11" W.C.
• Shipping Weight: 27 lbs.
* For input adjustment
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement part(s), call INNOVATIVE HEARTH PROD­UCTS at 1-800-655-2008.
VD1824NM
• Rating (Variable): 19,000/36,000 Btu/Hr
• Type Gas : Natural Gas
• Ignition: Piezo
• Pressure Manifold: 4.5" W.C.
• Inlet Gas Pressure (in. of water): Maximum 10.5" W.C., Minimum* 5" W.C.
• Shipping Weight: 29 lbs.
* For input adjustment
When calling, have ready
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• type of gas used (propane/LP or natural
gas)
• purchase date Usually, we will ask you to return the part to
the factory.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation or troubleshooting. If so,
contact INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008. When calling please have your model and serial numbers of your heater ready.
You can also visit our web site at www.IHP.US.com.
126838-01A 33
www.SuperiorFireplaces.US.com
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specied heat
• propane/LP gas supply may be low You may feel your gas pressure is too low. If
so, contact your local natural or propane/LP
gas supplier.
SERVICE HINTS
Page 34
ACCESSORIES
Purchase these accessories from your local dealer. If they can not supply these accesso-
ries, either contact your nearest Parts Central
or call INNOVATIVE HEARTH PRODUCTS
at 1-800-655-2008 for information. You can also write to the address listed on the back
page of this manual.
FIREPLACE HOOD
Black - GA6050 Antique Brass - GA6053
For all models. Helps deect heat away from mantel or wall above replace. Fits openings 28" to 48" wide.
DAMPER CLAMP - GA6080
For all models. Permanently opens chimney
ue damper for vented operation.
LAVA ROCK - GA6060
For all models. Order when additional rock
is desired.
FLOOR MEDIA KIT - FM100
For all models. Includes lava rock, burner embers, and burner cinders
CONTROL COVER KIT - CC100
For all models. Includes control cover log
and 6 unique fall-away logs.
www.SuperiorFireplaces.US.com
126838-01A34
Page 35
NOTES
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126838-01A 35
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Page 36
Innovative Hearth Products
Superior™ Brand Gas Log Set
Limited Three Year Warranty
THE WARRANTY
Innovative Hearth Products Limited Three Year Warranty ("IHP") warrants your Superior™ brand Gas Log Set ("Product") to be free from defects in materials and workmanship at the time of manufacture. The logs and grate carry the Limited Three Year Warranty. After installation, if covered components manufactured by IHP are found to be defec­tive in materials or workmanship during the Limited Three Year Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
This Limited Three Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited Three Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited Three Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Three Year Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited Three Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this Limited Three Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining LHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2014 Innovative Hearth Products LLC
P/N 900247-00, Rev. NC, 01/2014
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Page 37
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
) _____________________________
) __________________________
126838-01A 37
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Page 38
NOTES
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_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
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126838-01A38
Page 39
NOTES
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
126838-01A 39
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Page 40
P126838-01
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
126838-01 Rev. A 01/14
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