Superior UVFCE Series, STANDARD UVFCE Series Installation Instructions Manual

Page 1
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
INSTALLATION INSTRUCTIONS
STANDARD SERIES
Built-In Unvented Fireboxes P/N 903761 REV. E 02/2004
MODELS
UVFCE Series
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appli­ance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM HEATERS.
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TABLE OF CONTENTS
Firebox/Log Set Reference Chart ..... page 2
General Information......................... page 2
Inventory ......................................... page 2
Tools/Building Supplies ...................page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of firebox........................... page 4
Clearances ....................................... page 4
Assembly Steps ...............................page 5
Gas Line Installation ........................ page 5
Firebox Framing............................... page 6
Firebox Installation .......................... page 6
Firebox Specifications...................... page 7
Framing Specifications .................... page 8
Canopy Installation .......................... page 9
Adjustable Canopy ...........................page 9
Trim Kits .......................................... page 10
Forced Air Kit ................................... page 10
Firebox finishes ............................... page 10
Replacement Parts .......................... page 10
Accessories/Components ................ page 10
Replacement Parts List.................... page 11
Warranty.......................................... page 12
The UVFCE Series are unvented fireboxes. They feature a self-contained heat-circulating system.
This installation manual will enable you to obtain a safe, efficient and dependable instal­lation of your room heater system.
Do not alter or modify the firebox or its com­ponents under any circumstances. Any modifi­cation or alteration of the firebox system, in­cluding but not limited to the firebox and acces­sories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
These Built-In Unvented Fireboxes have been tested and approved as unvented room heaters by AGA to ANSI Z21.11.
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
Inventory
Unvented Gas Firebox Canopy Gas Connector Fittings Installation and Operating Instructions
Tools and Building Supplies Normally Required
GENERAL INFORMATION
The Built-In Unvented Fireboxes are designed to accept all ANSI Z21.11.2 approved Un­vented Gas Log Room Heaters. For the appro­priate Unvented Gas Log Room Heater model, refer to the chart below. Refer to the installa­tion instructions provided with the log sets for detailed instructions.
WARNING: THESE BUILT-IN UNVENTED FIREBOXES HAVE ONLY BEEN TESTED AND APPROVED FOR USE WITH ANSI Z21.11.2 UNVENTED GAS LOGS.
Tools Should Include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Electric drill and bits
Pliers Square Piping complying with local codes Pipe wrench Tee joint Pipe compound
Building Supplies Should Include:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround materials (noncombustible)
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE
IMPORTANT: BEFORE STARTING YOUR FIRE­BOX INSTALLATION, READ THESE INSTALLA­TION INSTRUCTIONS CAREFULLY TO BE SURE YOU UNDERSTAND THEM COMPLETELY AND IN ENTIRETY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A HEATER MALFUNCTION RESULTING IN SERIOUS IN­JURY AND/OR PROPERTY DAMAGE.
WARNING: ANY CHANGE TO THIS UN­VENTED ROOM HEATER CAN BE DAN­GEROUS. IMPROPER INSTALLATION OR USE OF THIS HEATER CAN CAUSE SERI­OUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MON­OXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air im­mediately. Have the Unvented Gas Heater serviced as it may not be operating correctly.
DO NOT ATTEMPT TO BURN SOLID WOOD FUELS, OTHER GAS LOG SETS OR ANY OTHER COMBUSTIBLE MATERIALS IN THIS UNVENTED FIREBOX.
Log Set Sizing Reference Chart
(Shown Sized Wilth Superior Log Sets)
Unvented Firebox Unvented Room Heater Log Set
Model Natural Propane (L.P.G)
UVFCE-40 VFGL-18/21/24MN/VN-3 VFGL-18/21/24MP/VP-3 UVFCE-45 VFGL-24/28MN/VN-3 VFGL-24/28MP/VP-3
Note: 18, 24 and 28 inch gas log sets are available with Rustic Oak and Split Oak logs.
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Due to high temperatures, the firebox should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Young children should be carefully super­vised when they are in the same room with the heater.
Do not place clothing or other flammable material on or near the heater.
Any safety screen or guard removed for servicing the firebox must be replaced and/or closed prior to operating the heater.
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartments, burners and circulating air passageways of the heater be kept clean.
Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work.
Do not install the firebox in a sleeping room or bathroom.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.
The appliance and its individual shut-off valve must be disconnected from the gas sup­ply piping system while performing any tests of the gas supply piping system at pressures in excess of ¹⁄₂ psig.
The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig.
Keep heater area clear and free from com­bustible materials, gasoline and other flam­mable vapors and liquids.
Do not use this heater if any part has been under water. Immediately call a qualified ser­vice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
Ensure that the heater is clean when operat­ing. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).
COMBUSTION AND VENTILATION AIR
Heaters installed in these appliances shall not be installed in a confined space. Heaters installed in these appliances may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 1992, Section
5.3). Generally 50 ft all operating appliances in the space.
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances in­stalled in that space and an unconfined space as a space whose volume is not less than 50 ft per 1,000 BTU/Hr (4.8 m3 per kw) of the aggre­gate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as construction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
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per 1,000 BTU input of
Use the following equations to determine if you have a confined or unconfined space.
1. Determine the volume of space — ft
Length x Width x Height = _____ ft (Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 24' (L) x 16' (W) x 8' (H) = 3072 ft
2. Divide the volume of space by 50 ft3 to deter-
mine the maximum BTU/Hr the space can support.
______ (volume of space – ft (Maximum BTU/Hr the space can support)
Example: 3072 ft
3
/ 50 ft3 = 61.44
or 61,440 BTU/Hr the space can support.
3. Add the BTU/Hr of all the fuel burning appli-
ances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr
Total = _______ BTU/Hr
Example:
Vent-free heater 26,000 BTU/Hr
3
Gas appliance #1 40,000 BTU/Hr (water heater)
Total = 66,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space can
support with the actual amount of BTU/Hr used.
_________ BTU/Hr
(max. the space can support)
_________ BTU/Hr
(actual amount of BTU/Hr used)
Example:
61,440 BTU/Hr
(max. the space can support)
66,000 BTU/Hr
(actual amount of BTU/Hr used)
The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can sup­port. You must provide additional fresh air.
3
.
3
3
)/ 50 ft3 =
3
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
3
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WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION 5.3 OR APPLI­CABLE LOCAL CODES.
Your options are:
a. Rework equations adding the space of ad-
joining room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
b. Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
c. Install a lower BTU/Hr heater, such as a
21,000 BTU/Hr, to make the area an uncon­fined space.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an uncon­fined space.
LOCATION OF FIREBOX
Carefully select the best location for installation of your built-in unvented firebox. The following factors should be taken into consideration:
Location should be out of high traffic areas and away from furniture and draperies due to heat from firebox.
Never obstruct the front opening of the un­vented firebox or restrict the flow of combus­tion and ventilation air.
Minimize modifications to existing construc-
Figure 1
tion. Refer to
for location suggestions.
WARNING: MAINTAIN MINIMUM CLEAR­ANCES.
Do not install in the vicinity where gasoline or other flammable liquids may be stored. The unvented firebox must be kept clear and free from these combustible materials.
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER IN­SERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS FIREPLACE.
Clearances
WARNING: DO NOT INSTALL THESE BUILT-IN UNVENTED FIREBOXES IN SLEEPING QUARTERS, OR IN RECRE­ATIONAL VEHICLES.
WARNING: DO NOT INSTALL THESE APPLIANCES:
• WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
ures 2 through 6
clearances are determined when facing the front of the firebox.
Follow these instructions carefully to ensure safe installation. Failure to follow these require­ments may create a fire hazard.
Step 1. Sidewall clearances: The sides of the firebox opening must be at least 16" from any combustible wall (
are maintained. Left and right
Figure 2
16"
).
Fig-
42"
Clearance to side wall, ceiling, woodwork
and windows.
Location must not be affected by drafts caused by kitchen exhaust fans, return air reg­isters for forced air furnaces/air conditioners, windows or doors.
Installation must provide adequate ventila­tion and combustion air.
Do not install this firebox in a sleeping room or bathroom.
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Not to Scale
Figure 1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Optional Hearth Extension
Figure 2
Step 2. Ceiling clearance: The ceiling must be
at least 42" from the top of the firebox opening (
Figure 2
Step 3. Noncombustible material (minimum requirements) without wood mantel or other combustible projections: To install the firebox
without wood mantel, shelf or other combus­tible projection above firebox opening, at least 8" of noncombustible material must be in­stalled above the fireboxes described in this manual (
).
Figure 3
).
Page 5
Noncombustible materials, such as slate and marble, must be at least ¹⁄₂" thick.
8" or more of Noncombustible Material
Canopy
Heater in Firebox
Figure 3
Step 4. Noncombustible material (minimum requirements) with wood mantel or other com­bustible projections: To install the firebox with
a wood mantel, shelf or other combustible projection above firebox opening, at least 9" of noncombustible material must be installed above the fireboxes described in this manual (
Figure 4
).
Example: The bottom of the mantel may project from the wall a maximum of 2
¹⁄₂
" at a minimum of 9" above the opening. The top shelf of the mantel may project a maximum of 6" at a minimum of 14
Noncombustible Material
¹⁄₂
" above the opening.
12"
10
8"
6"
2 ¹⁄₂"
14 ¹⁄₂"
9"
Min.
Canopy
26"
22 ¹⁄₂"
18 ⁵⁄₈"
Figure 4
WARNING: THE CANOPY HOOD MUST BE IN PLACE TO BE IN COMPLIANCE WITH THE CLEARANCES SPECIFIED IN
FIGURE 4
.
DO NOT REMOVE OR REPLACE CANOPY WITH ANY CANOPY SUPPLIED WITH THE UNVENTED ROOM HEATER
If your mantel profile is unsafe, you may either:
Raise the mantel to an acceptable height, or
Remove the mantel.
Step 5. Floor clearance: This firebox must be
installed at least 5" above any combustible flooring material, such as carpeting or asphalt tile, which is closer than 14" to the base of the firebox (
Figure 5
).
Combustible Material
5" Min.
Figure 5
The firebox may also be installed nearer to the floor if a minimum of 14" of noncombustible material such as slate or marble is installed between the base of the firebox and the com­bustible flooring (
Figure 6
Can be less than 5"
14" Min.
).
Combustible Material
Figure 6
ASSEMBLY STEPS
Note: Illustrations shown in this manual reflect
“typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation re­quirements. Refer to the Framing Specifica­tions Figures on page 7.
The UVFCE system consist of three basic “sub-systems”:
1. The Firebox
2. The Gas Line
3. The Canopy
Note: The following steps represent the normal
sequence of installation. Each installation is unique, however, and might require a different sequence.
Step 1. Position firebox prior to framing or into prepared framing.
Step 2. Field wire main power supply to circu­lating models for fan kit. (Electrical connections should only be performed by an experienced, licensed/certified tradesman.)
Step 3. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/ certified tradesman.)
Step 4. Install unvented gas log room heater per the instructions provided with the unvented room heater.
Step 5. Complete finish wall material, surround and optional hearth extension to your individual taste.
INSTALLATION Gas Line Installation
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
Consult all local codes.
It is recommended that the ¹⁄₂" gas line enter the right side of the firebox. Connect the gas line before the firebox is enclosed in the fin­ished wall. The gas knockout is determined by a 1 ¹⁄₈" round indentation located at the bottom and slightly off center in the side refractories.
THE KNOCK-OUT IS ALWAYS REMOVED FROM INSIDE THE FIREBOX. If removal is
attempted from the outer wrapper, side-re­fractory damage may occur. With a medium­sized hammer, lightly tap the surface of the indentation. The refractory material is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached sufficient diameter for the gas line to fit through. The entire knockout does not have to be removed. Remove insula­tion in the gas line channel.
Install only a ¹⁄₂" (1 ¹⁄₂" max.) inside diameter approved gas line through the firebox wall for connection to the unvented room heater inside the firebox.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Page 6
Ensure that a sediment trap is installed in the existing gas line, if not, install a sediment trap upstream of the heater to prevent moisture and contaminants from passing through trap to the heater controls and burners. Failure to do so could prevent the heater from operating reliably.
An external regulator must be used on all propane (L.P.G.) heaters, in addition to the regulator fitted to the heater, to reduce the supply tank pressure to 13" w.c. (maximum). Any copper tubing used to supply propane (L.P.G.) from the tank must be internally tinned.
For an easier connection to the Unvented Gas Log Room Heaters, connection fittings have been supplied with the firebox. Cut and flare tubing to fit.
IMPORTANT: HOLD HEATER REGULATOR WITH A WRENCH TO PREVENT MOVEMENT WHEN CONNECTING TO INLET PIPING.
Check Gas Type: The gas supply must be the same as stated on the heater’s rating plate. If the gas supply is different, DO NOT INSTALL the heater. Contact your dealer for the correct model.
Usually, no special floor support is needed for the firebox, however, to be certain:
1. Estimate the total weight of the firebox system and surround materials such as marble, brick, stone, etc., to be installed.
2. Measure the square footage of the floor space to be occupied by the system and sur­rounds.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
Regulator
5 ³⁄₄"
³⁄₈" Close Nipple
³⁄₈" x ³⁄₈" FPT
Angle Fitting
³⁄₈" Aluminum Tubing
(Flared 45° Both Ends)
³⁄₈" Flared Nut
(2) Required
³⁄₈" x ¹⁄₂" FPT Angle Fitting
Top View
Regulator
1"
Front View
Figure 7
The heater gas inlet connection is ³⁄₈" NPT at the regulator, made on the right side facing the heater. If a left side gas line is required, the gas line may be led under the rear of the heater to end at the right hand side for connection to the inlet. However, this method is not recom­mended.
WARNING: CONNECTING DIRECTLY TO AN UNREGULATED PROPANE (L.P.G.) TANK CAN CAUSE AN EXPLOSION.
IMPORTANT: RE-PACK INSULATION MATE­RIAL IN SQUARE HOLE AROUND GAS LINE, INTERIOR AND EXTERIOR, TO SEAL.
Consult installation and operating instructions for the model of unvented room heater to be installed.
Checking Gas Connections: Test all gas joints from the gas meter to the gas heater regulator for leaks using soap and water solution after completing connection. DO NOT USE AN OPEN
FLAME.
Firebox Framing
Construct firebox framing following
through 12
and the chart on page 8 for your
specific installation requirements. Refer to
Figure 8
on page 7 for firebox dimensions.
The firebox may be installed directly on a com­bustible floor or raised on a platform of an appropriate height. Do not place firebox on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure firebox rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter room from under the firebox.
The firebox may be positioned and then the framing built around it, or the framing may be constructed and the firebox positioned into the opening.
Figures 9
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE HEAT-CIRCU­LATING AIR INLETS AND OUTLETS ON THE VFC AND VFCE MODELS. DOING SO MAY CREATE A POTENTIAL FIRE HAZARD.
If you plan to raise the firebox, build the plat­form assembly then position firebox on top. Secure the platform to the floor to prevent possible shifting.
Firebox Installation
Note: The firebox must be installed giving full
consideration to the clearance and height re­quirements identified in this manual.
Step 1. Slide the firebox into prepared framing or position firebox in its final position and frame later.
Step 2. Refer to firebox and framing specifica­tions on pages 7 and 8 for framing dimensions and details. Framing header may be positioned directly on the firebox top spacers.
IMPORTANT: UNDER NO CIRCUMSTANCES SHALL THE FIREBOX TOP SPACERS BE RE­MOVED OR MODIFIED. THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPAC­ERS BUT MUST NOT BE SUPPORTED BY THEM OR NOTCHED TO FIT AROUND THEM.
Step 3. Level the firebox by checking the top
edge of the firebox. Shim if necessary.
6
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Page 7
FIREBOX SPECIFICATIONS
4 ¹⁄₄"
6 ¹⁄₂"
38 ³⁄₄"
21"
1 ¹⁄₂"
1 ⁵⁄₁₆"
40 = 38" 45 = 42 ³⁄₄"
40 = 40 ⁵⁄₈" 45 = 45 ³⁄₈"
UVFCE Front View
34 ¹⁄₂"
J Box
Cover
1 ⁵⁄₁₆"
34 ¹⁄₂"
8 ¹⁄₄"
3 ¹⁄₂"
7"
3"
34 ¹⁄₂"
Gas Line Knockout
8 ¹⁄₂"
38 ³⁄₄"
Figure 8
21 ¹⁄₂"
Left Side View
21 ¹⁄₂"
40 = 29 ¹⁄₈" 45 = 33 ³⁄₄"
40 = 40 ⁵⁄₈" 45 = 45 ³⁄₈"
Top View
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
21 ¹⁄₂"
Right Side View
7
Page 8
FRAMING SPECIFICATIONS
Header
Figure 9
Figure 10
J
Corner Installation
B
A
Back Wall Of Chase/Enclosure
Including Finishing Materials
D
C A
E
If Any
G
Rough
Framing Face
(Unfinished Shown)
Framing Dimensions
Opening 40" 45"
A 40 ³⁄₄" 45 ¹⁄₂"
B 39" 39"
C 29" 33 ³⁄₄" D 14 ¹⁄₂" 16 ⁷⁄₈" E 71 ³⁄₄" 76 ¹⁄₂"
F 35 ⁷⁄₈" 38 ¹⁄₄"
G 21 ³⁄₈" 21 ³⁄₈"
F
H8"8"
J 50 ³⁄₄" 54"
Rough Framing Face
(Unfinished Shown)
Back Wall Of Chase/Enclosure
Including Finishing Materials
C
A
Figure 11
8
If Any
G
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Figure 12
C
Rough Framing Face
(Unfinished Shown)
A
Back Wall Of Chase/Enclosure
Including Finishing Materials
If Any
G
HH
Page 9
3 Screws for 40" Models 4 Screws for 45" Models
Canopy
Firebox Opening
Step 4. Firebox may be anchored to floor. Bend
down four (4) anchor tabs located at the base of the firebox and secure to the floor by nailing with 8d nails (
Figure 13
).
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL IS ALLOWED IN THESE AREAS (
AND 16
).
FIGURES 15
Canopy Installation
The factory-supplied canopy must be installed on the firebox for safe operation. Refer to
Figure 17
.
Anchor Tab
Figure 13
Step 5. Firebox should be secured to side
framing members using nailing flanges. Use 8d nails (
Figure 14
Nailling Flange
Framing Stud
).
8d Nail
Combustible Wall
Figure 15
Combustible Wall
¹⁄₂" Space
¹⁄₂" Space
Platform
Maintain ¹⁄₂" Air Space at Back and Sides
Maintain ¹⁄₂" Air Space at Back and Sides
Optional Hearth Extension
Floor
Figure 17
Step 1. Remove the screws from the top front
frame assembly. There are three (3) screws on the 40" models and four (4) screws on the 45" models. Also remove the two (2) top screws on the side frames.
Step 2. Align the canopy with the holes in the top frame.
Step 3. Replace the screws previously removed.
Step 4. Tighten side screws. Make sure the
canopy is level and secure.
Figure 14
Note: The nailing flange and the area directly
behind the nailing flange is exempt from the clearances described on the firebox clearance label.
Figure 16
Step 6. The canopy must be installed for safe
operation of the heater.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
OPTIONAL EQUIPMENT Adjustable Canopy
The optional canopies are designed for use on masonry and other wood-burning fireplaces, but may also be used on these built-in un­vented fireboxes when a brass or larger canopy is desired for aesthetic reasons. Models AC­SPB and AC-BK are designed for use with UVFCE unvented fireboxes. Refer to the instal­lation instructions provided with the canopy for installation details.
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Page 10
Trim Kits
FIREBOX FINISHES
ACCESSORIES AND COMPONENTS
The UVFCE fireboxes can be enhanced with stylish trim kits, Models 40 HTK-SPB and 45HTK-SPB. Refer to the installation instruc­tions provided with the trim kits for installation details.
Forced Air Kit
If you are installing the forced air kit, Model FAB-1600, see the installation instructions pro­vided with the kit for electrical wiring require­ments (
Figure 18
nected to main power supply at time of instal­lation if a forced air kit is to be installed later. The electrical connections must be made be­fore the firebox is framed and enclosed in the finished walls.
This appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the national electrical code, ANSI/NFPA 70 - (Latest Edition).
CAUTION: ELECTRICAL CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALI­FIED, LICENSED ELECTRICIAN. MAIN POWER MUST BE OFF WHEN CONNECTING TO MAIN ELECTRICAL POWER SUPPLY OR PERFORM­ING SERVICE.
). The firebox must be con-
Blower Motor
There are a wide variety of “finished looks” for your UVFCE built-in unvented fireboxes from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like marble, stone, tile, brick, etc. may overlap the black front facing but be sure not to block the upper or lower grilles. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use noncombustible caulking mate­rial only to seal the black metal facing to the surround material on the finished wall.
REPLACEMENT PARTS
An exploded view of the firebox with num­bered parts and a replacement parts list can be found on page 11. Normally, all parts should be ordered through your distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the firebox.
2. The serial number of the firebox.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the firebox.
Adjustable Canopy Black AC-BK
Brass AC-SPB
40HTK-SPB
Horizontal Trim Kits 45HTK-SPB
Grounded
to Appliance
120V
Appliance Junction Box
NOTE: If any of the original wire as supplied must be replaced, it must be replaced with type AWM 105°c – 18Ga. wire
Figure 18
Motor Plug
Receptacle
If you encounter any problems or have any questions concerning the installation of a un­vented heater in this system, please contact your distributor. For the name of your nearest distributor contact:
Lennox Hearth Products 1110 West Taft Avenue Orange, California 92865
Forced Air Kit (Includes Variable Speed Wall Switch) FAB-1600
10
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Page 11
4
2
1
7
8
6
9
3
5
REPLACEMENT PARTS LIST
UVFCE-40 UVFCE-45
No. Description Part No. Part No.
1. Side Refractory, Right 026042 026042
2. Side Refractory, Left 026041 026041
3. Bottom Refractory 044991 044992
4. Rear Refractory 026021 026022
5. Screen Panel 099648 099649
6. Screen Rod (2) 011382 010234
7. Canopy 054291 054300
8. Gas Line, ³⁄₈" 096908 096908
9. Nipple, ³⁄₈" 000802 000802
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Unvented Gas Room Heater
Limited Warranty 1 Year
THE WARRANTY
Lennox Hearth Products (LHP) warrants this Unvented Gas Room Heater to be free from defects in materials and workmanship at the time of manufacture.
REMEDY AND EXCLUSIONS
The coverage of this Warranty is limited to all components of the Unvented Gas Room Heater supplied by LHP. This Warranty only covers LHP Unvented Gas Room Heaters installed in the United States or Canada. If the Unvented Gas Room Heater covered by this Warranty is found to be defective within one year from the date of installation (see LHP’s right of investigation outlined below), LHP
will, at its option, replace or repair defective components of the Unvented Gas Room Heater supplied by LHP at no charge and will also pay for reasonable labor costs incurred in replacing or repairing such components. If repair or replacement is not commercially practical, LHP will, at its option, refund the purchase price of the LHP Unvented Gas Room Heater.
This Warranty covers only parts and labor as provided above. In no case shall LHP be responsible for materials, components, or construction which are not manufactured or supplied by LHP, or for the labor necessary to install, repair, or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. the nearest Superior Fireplace Company factory.
QUALIFICATIONS TO THE WARRANTY
The Unvented Gas Room Heater Warranty outlined above is further subject to the following qualifications: (1) The Unvented Gas Room Heater must be installed in accordance with LHP installation instructions and local building codes. The Warranty on this LHP Unvented Gas Room Heater
covers only the component parts supplied by LHP. The use of components manufactured by others with this LHP Unvented Gas Room Heater could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This Warranty does not cover any damages occurring from the use of any components not manufactured or supplied by LHP.
(2) The LHP Unvented Gas Room Heater must be subjected to normal use. The Unvented Gas Room Heaters are designed to burn either natural or propane gas only. Burning conventional
fireplace fuels such as wood, coal, or any other solid fuel will cause damage to the Unvented Gas Room Heater, will produce unsafe levels of carbon monoxide and will result in a fire hazard.
LIMITATION ON LIABILITY
It is expressly agreed and understood that LHP’s sole obligation and purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall LHP be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by LHP’s negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this LHP Unvented Gas Room Heater is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above may not apply to you.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
LHP reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
LHP NOT RESPONSIBLE FOR WORK DONE WITHOUT WRITTEN CONSENT
LHP shall in no event be responsible for any warranty work done without first obtaining LHP’s written consent.
DEALERS HAVE NO AUTHORITY TO ALTER THIS WARRANTY
LHP’s employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this Warranty to be valid, LHP must be notified of the claimed defect in writing to LHP, attention Customer Service Department, 1110 West Taft Avenue, Orange, California 92865, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, product serial number and a description of the defect.
OTHER RIGHTS
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
LHP reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 1998 by LHP
P/N 903761 REV. E 02/2004
LHP
1110 West Taft Avenue Orange, CA 92865
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