Superior TM-4500, TMC-4500 Installation Instructions Manual

I
N S T A L L A T I O N
I
N S T R U C T I O N S
For Superior’s
TM And TMC
Series Fireplace
Models
TM-4500
And TMC-4500
This installation manual will enable you to ob­tain a safe, efficient and dependable installation of your fireplace system. Please read and un­derstand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace sys­tem, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and poten­tially dangerous installation.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
SUPERIOR
The Fireplace Company
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Warnock Hersey Report No. 620-1058A
®
TABLE OF CONTENTS
Safety Rules .................................... page 2
Tools and Building Supplies ............ page 3
Precautions ..................................... page 3
Introduction ..................................... page 3
General Information......................... page 3
Clearances/Height Requirements..... page 3
Chimney System ............................. page 3
Assembly Outline............................. page 4
Location of Fireplace ....................... page 4
Assembly Steps ............................... page 4
Installing the Fireplace ..................... page 5
To Install ......................................... page 5
Fireplace Specifications ................... page 6
Framing Specifications .................... page 7
Installing the Chimney System ........ page 8
Ten-foot Rule Summary .................. page 10
Multiple Terminations ...................... page 10
Chimney Component Calculations ... page 11
Special Offset Instructions............... page 11
Offset Calculations........................... page 11
Vertical Elevation Chart.................... page 12
Offset Elevation Chart ...................... page 12
To Install Offsets ............................. page 13
30° Offset through Floor or Ceiling .. page 14
Optional Equipment ......................... page 14
Glass Doors ..................................... page 14
Combustion Air Kits ........................ page 14
TF10-TMS Termination Shroud ....... page 15
Wiring for the TMC Fan Kit .............. page 15
Fan Operation .................................. page 15
Fan Maintenance.............................. page 15
Gas Line .......................................... page 15
Cold Climate Insulation.................... page 16
Fireplace Finishes ............................ page 16
Mantels and Trim............................. page 16
Hearth Extensions/Wall Shields ....... page 16
Finish to Your Taste......................... page 17
Accessories/Component List ........... page 18
3. Superior Models TM-4500 and TMC-4500 must be installed with the Model TF10 [10" (250 mm) inside diameter] Thru-Flow Chimney System only. These systems are intended for use as residential type appliances. The chimney system must always vent to the outside of the building.
4. To ensure a safe fireplace system and to prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heating season.
5. Use solid fuel only. DO NOT use artificial wax based logs, chemical chimney cleaners or flame colorants in your fireplace.
6. DO NOT use charcoal or coal under any circumstances.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
8. NEVER leave children unattended when there is a fire burning in the fireplace.
TYPICAL INSTALLATION
Chimney and Termination
Optional Position
9. Always keep flue damper open when heat is
present in the fireplace.
10. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by providing supplemental heat to the room.
12. Always ensure that an adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process. In the event the home is tightly sealed with modern energy efficient features, Superior’s optional combustion air kit may not provide all the air required to support combustion. Supe­rior is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsi­bility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
Chimney Air Kit (Canada Only)
IMPORTANT! PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in their entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes. The installation must comply with all local, regional, state and national codes and regulations.
2
Outside Combustion Air Kit (Optional)
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
TM-4500
TMC-4500
13. DO NOT use a fireplace insert or any other
products not specified herein by Superior for use with this fireplace. All gas log sets must be operated with the damper clamped open, in­cluding unlisted “vent free” log sets. Listed “vent-free” logs sets may be operated with the damper closed.
15. Never, under any circumstances, install a fireplace, chimney component or any accesso­ries, supplied by Superior Fireplace Company, that has visible or suspected physical damage as a result of handling or transportation. These items should be inspected by a Superior dis­tributor or qualified factory representative to ensure safe condition. When in doubt, consult your Superior distributor.
TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED
Tools should include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Building supplies:
Framing materials Wall-finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials (noncombustible)
PRECAUTIONS
Note: These fireplace systems are not difficult
to install. However, in the interest of safety, it is recommended that the installer be a qualified or certified “tradesman” familiar with commonly accepted fireplace installation and safety tech­niques as well as prevailing local codes.
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper assembly of component parts, height of the chimney system, the proper use of accessories supplied by Superior and the techniques em­ployed in using finishing materials applied to the wall surrounding the fireplace, hearth ex­tensions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installa­tion.
IMPORTANT: WHEN INSTALLING IN CANADA, THE CHIMNEY AIR KIT MUST BE INSTALLED PER THE WARNOCK HERSEY INC. LISTING.
IMPORTANT: THE MINIMUM AIR SPACE TO COMBUSTIBLES FOR THE CHIMNEY SYSTEM IS 2" (51 MM).
INTRODUCTION General Information
The TMC Series is a wood-burning fireplace featuring a self contained heat-circulating sys­tem with a built-in fan kit. The TM Series is a traditional radiant-heat wood-burning fireplace. A steel bar grate is included with both models to properly position the fire. An outside com­bustion air kit and decorative glass doors are available as optional equipment.
Note: Illustrations shown reflect “typical” in­stallations with nominal dimensions and are for design and framing reference only. Actual in­stallations may vary due to individual design preferences. However, always maintain mini­mum clearances to combustible materials and do not violate any specific installation require­ments.
The TM and TMC Series fireplaces have been tested and listed by Warnock Hersey Inc. (Re­port No. 620-1058A) to U.L. 127 standard for U.S. installations and U.L.C. S610 standard for Canadian installations. These units are intended for installation in residential homes and build­ings of conventional construction, not in mo­bile homes.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211 and in accordance with codes such as the BOCA Basic/National Codes, the Standard Mechani­cal Code, Uniform Building Codes and/or the Canadian National Code.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
WARNING: FAILURE TO USE PARTS MANUFACTURED BY SUPERIOR FIRE­PLACE COMPANY OR VARIATIONS IN TECHNIQUES AND CONSTRUCTION MA­TERIALS DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID SUPERIOR’S LIMITED WARRANTY.
The TM and TMC systems consist of six basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. The Optional Glass Doors
4. The Forced Air Kit (TMC-4500 only)
5. The Optional Combustion Air Kit
6. The Chimney Collar Enclosure Kit (Canada
Only)
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashings (not chase flashings) may be placed directly on or against normal construction materials*. The chimney requires a minimum 2" (51 mm) air space to combustibles. A combustible mantle may be installed a minimum of 12" (305 mm) above the opening of the fireplace as per NFPA 211, Section 7-3.3.3. In Canada the minimum is 24" (610 mm) above the opening.
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to prevent possible personal injury or fire hazard.
For questions, please call your distributor or Superior Fireplace Company. Special restric­tions apply to the front and facing of the fire­place and nearby walls (See pages 16 and 17 ).
CHIMNEY SYSTEM
Superior-manufactured fireplace Models TM-4500 and TMC-4500 are designed and code­listed for use with Superior’s TF10 Thru-Flow Chimney System only. Always use Superior’s Thru-Flow chimney components with these fireplaces. Do not modify or alter these compo­nents as this may cause a potential serious hazard and void Superior’s Limited Warranty.
*Construction Materials:
• framing materials • paneling
• particle board • flooring
• millboard • dry wall
• plywood • etc.
3
Insulate Joists Same as Ceiling
Draft Stops
10FS-2 Firestop
TF10-CTDT Termination
Note: Non­Combustible Chase Flashing Must be Used to Cover Chase Opening
Insulation (Thermal Barrier)
Figure 2
8'
(2.4m)
Level
Optional Insulation in Outside Walls of Chase
Solid Continuous Surface
Outside Base
CHIMNEY HEIGHT
The total height of your TM or TMC fireplace system from the surface the fireplace rests on to the chimney top must not exceed 80' (24.4m) and must also meet minimum height require­ments. Refer to the minimum system height chart.
Minimum System Height
TM-4500
TMC-4500
Vertical 16' 0" Installation (4.8 m)
One 18' 6" Offset (5.6 m)
Two 22' 0" Offsets (6.7 m)
CHASE ENCLOSURE
A chase is a vertical box-like structure con­structed to surround the fireplace and chimney. Refer to
Figure 2
for a typical chase configura­tion. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. A chase should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom. Chase insulation in a cold cli­mate installation is not required for safety.
Hearth
Hearth
Optional Outside Chase
Figure 3
Carefully consider the position of the fireplace opening with respect to the location of adjacent or nearby stairwells, bath or kitchen exhaust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
If there is a continuous perpendicular side wall closer than 18" (457 mm) from the nearest side of the fireplace opening, it must be protected with a 40" x 40" x ¹⁄₂" (1016 mm x 1016 mm x 13 mm) wall shield constructed of millboard or a durable noncombustible material with equal or greater insulating value than .84k (see page
16). A continuous perpendicular side wall can­not be closer than 12" (305 mm) from the fireplace opening under any circumstances, even if protected.
ASSEMBLY STEPS
WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST BE SECURED TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE.
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL OF ANY KIND IS ALLOWED IN THESE AREAS.
Note: Do not insulate the chase cavity with
blown or fill type insulation materials.
Note: Local codes may not require firestopping at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
4
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed dam­age.
Check the operation of the damper. The flue damper handle extends down from the inside top of the fireplace; push in to close, pull out to open — takes firm pressure to lock closed.
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly (
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 3
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into prepared framing.
2. Install chimney air kit (Canada only).
3. Install the chimney system.
4. Install optional outside combustion air kit.
5. Field wire main power supply to fireplace for fan kit for Model TMC-4500. (Electrical connec­tions should only be performed by an experi­enced, licensed/certified tradesman.)
6. Plumb gas line if a decorative gas appliance will be used. (Gas connections should only be
).
performed by an experienced, licensed/certi­fied tradesman.)
7. Complete finish wall material, surround and hearth extension to your individual taste.
8. Assemble and attach optional glass door assembly.
TO INSTALL
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
Note: The “Z” type safety strip is not supplied by Superior.
Study the three dimensional illustration (
1
) to get a general idea of each element of your
Figure
fireplace system.
INSTALLING THE FIREPLACE
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor­ing or platform with appropriate framing for support and so that no cold air can enter room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace. However, to be certain:
1. Estimate the total weight of the fireplace system and surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace and chimney may be found in the Suggested List Prices.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s (51 x 152 mm, 51 x 203 mm or 51 x 250 mm), single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE BOTTOM FRONT HEAT-CIRCULATING AIR INLETS AND OUTLETS ON MODEL TMC-4500. DOING SO MAY RESULT IN A POTENTIAL FIRE HAZARD.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
Step 2. Insert the metal safety strips, packaged with the fireplace, beneath the fireplace as illustrated (
Figures 4 and 5
). The safety strips should overlap 1" (25 mm) for continual cover­age of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
Combustible Wall
Zero Clearence to Rear and Side Spacers
Metal Safety Strip
Hearth
1"
(25mm)
Extension
Floor
Figure 4
Combustible Wall
Metal Safety Strip
1"
(25mm)
Platform
Hearth Extension
Floor
Figure 5
Note: Install the hearth extension only as illus-
trated.
The safety strips should extend from front and sides of the fireplace 2" (51 mm). In the event a wooden support is used to elevate the fireplace above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (
Figures 6 and 7
). The safety strips should be tacked down to prevent possible movement.
2"
(51mm)
Metal Safety Strips with 1" (25mm) Overlap
Figure 6
Blocking
Platform
Special “Z” Metal Safety Strips
2"
(51mm)
with 1" (25mm) Overlap
Figure 7
Step 3. Refer to fireplace drawings and speci-
fications on pages 6 and 7 for framing dimen­sions and details. Framing header may be posi­tioned directly on the fireplace top spacers.
IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS BE RE­MOVED OR MODIFIED, NOR MAY YOU NOTCH THE HEADER TO FIT AROUND OR BE IN­STALLED LOWER THAN THE SPACERS. THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUP­PORTED BY THEM.
Step 4. Fireplace may be anchored to floor.
Bend down four (4) anchor tabs located at the base of the fireplace and secure to the floor by nailing with 8d nails (
Figure 8
Anchor Tab
).
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 8
5
FIREPLACE DIMENSIONS
Figure 9
(167mm)
1 ⁵⁄₁₆"
(33mm)
6 ⁹⁄₁₆"
15" O.D.
(381mm)
6 ⁹⁄₁₆"
(167mm)
29"
(737mm)
45 ¹⁄₄"
(1149mm)
42 ⁹⁄₁₆"
(1081mm)
7"
(178mm)
1 ⁵⁄₁₆"
(33mm)
(737mm)
2 ³⁄₈"
(60mm)
TM-4500
Figure 10
Note: If you will be installing glass doors, refer to page 19 for clearance requirements.
66 ¹⁄₁₆"
(1678mm)
15" O.D. (381mm)
29"
TMC-4500
45 ¹⁄₄"
(1149mm)
42 ⁹⁄₁₆"
(1081mm)
7"
(178mm)
Figure 11
10 ⁵⁄₈"
(270mm)
8 ³⁄₄"
(222mm)
(445mm)
Left Side
Figure 13
17 ¹₂"
47 ¹⁄₈"
(1197mm)
13 ¹⁄₄"
(337mm)
11"
(279mm)
Figure 12
37 ¹⁄₄"
(946mm)
47 ⁷⁄₈"
(1216mm)
Top View
(1197mm)
4 ¹⁄₈"
(105mm)
47 ¹⁄₈"
29 ⁷⁄₁₆"
(748mm)
10 ⁵⁄₈"
(270mm)
8 ³⁄₄"
(222mm)
4 ¹⁄₂"
(114mm)
Right Side
66 ¹⁄₁₆"
(1678mm)
6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FRAMING DIMENSIONS
Figure 14
CAK-4 Combustion Air Kit
J
Rough Framing Face (Unfinished Shown)
Figure 15
B
2
B
1
A
Fireplace Framing
Back Wall of Chase/Enclosure
Including Finishing Materials
A
Header
False Header
if any
G
Outside Chase
TM and TMC
Framing Dimensions
A 48"
(1219 mm)
B
1
B
2
47 ¹⁄₄"
(1200 mm)
66 ¹⁄₂"
(1689 mm)
C 37 ¹⁄₄"
(946 mm)
D 18 ⁵⁄₈"
(473 mm)
E 94 ⁷⁄₈"
(2410 mm)
F 47 ⁷⁄₁₆"
(1205 mm)
G 28 ¹³⁄₁₆"
(732 mm)
J 17 ¹⁄₂"
(445 mm)
K 67"
(1702 mm)
B
A
Ceiling Framing
Figure 18
Framing Dimensions for Ceiling
Flue Type A B
TF10 Vertical 19" 19"
(483 mm) (483 mm)
TF10 30° Offset 19" 29"
(483 mm) (737 mm)
CAK-4
HH
Rough Framing Face (Unfinished Shown)
Figure 16
CAK-4
K
Figure 17
Back Wall of Chase/Enclosure
Including Finishing Materials
ATO Adapter
A
Inside Chase
Back Wall of Chase/Enclosure Including Finishing Materials if any
D
C A
E
Corner Installation
if any
G
G
Rough
Framing Face
(Unfinished Shown)
F
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
D
Roof Framing
Figure 19
Framing Dimensions for Roof
Pitch C D*
0/12 19" 19"
(483 mm) (483 mm)
6/12 19" 22"
(483 mm) (559 mm)
12/12 19" 27"
(483 mm) (686 mm)
*Perpendicular to roof ridge
C
7
Step 5. Fireplace should be secured to side framing members using nailing flanges. Use 8d nails (
Figure 20
Framing Stud
).
Nailing Tab
8d Nail
Step 9. Cut or frame hole through the outside
wall for the installation of the duct inlet hood. A 4 ¹⁄₂" (114 mm) diameter hole is sufficient. Feed the loose end of the flexible duct through the hole cut for the inlet hood and attach to collar on inlet hood using two (2) No. 6 x ³⁄₈" screws provided. Insert hood into opening. Secure hood in place with the No. 8 x 1 ¹⁄₂" screws provided or with nails driven through holes in hood flange. Seal with noncombustible water­proof silicon type caulking. If additional duct is needed, use Class 0 metallic duct.
Plumb Line
Figure 20
Note: The nailing flange and the area directly
behind the nailing flange is exempt from the clearances described on the fireplace clearance label.
For Canadian Installations Proceed with Steps 6–9
Step 6. Remove one of the knockouts from the
fireplace transition and attach the 4" (102 mm) collar from the air kit to the transition with four (4) No. 8 x ¹⁄₂" screws provided (
Chimney Air Kit
Figure 21
Optional Connection
).
INSTALLING THE CHIMNEY SYSTEM
Step 1. Check flue damper for proper opera-
tion. When the damper is in the fully closed position, the damper control lever is pushed all the way to the rear of the firebox. When the damper is in the fully open position the damper control lever is pulled all the way to the front of the firebox.
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
CAUTION: ALLOW MINIMUM 2" (51 MM) CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEMBERS THROUGHOUT VERTI­CAL OR OFFSET CHIMNEY INSTALLATION.
A minimum 2" (51 mm) air space must be reserved for all combustible materials ex­tending for any continuous length surround­ing the chimney.
Figure 22
Step 3. Position appropriate firestop spacer at
ceiling and nail temporarily with two (2) 8d nails. Use flat firestop spacer, Model 10FS-2, if chimney penetrates ceiling vertically. If chim­ney penetrates ceiling at 30° angle (offset chim­ney), use 30° firestop spacer, Model 10FS30-2. Use one nail on opposite sides to hold firestop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sections have been assembled through the firestop spacer and after any necessary adjust­ments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figures 23 and 24 ).
Attic Above
Figure 21
Step 7. Connect the 4" (102 mm) Class 0 air
duct to the collar with two (2) No. 6 x ³⁄₈" screws provided in the hardware kit.
Step 8. Route the Class 0 air duct out the back wall or side wall, up through the ceiling or floor joists to an outside wall. The air duct should be located above snow level.
Note: If the fireplace is installed against an inside wall, the Class 0 air duct may be ex­tended into a ventilated attic space at least 18" (457 mm) above the attic floor. Secure the duct hood to a vertical post with the inlet positioned downward. Ensure nothing blocks the hood opening. This air duct must never terminate higher than the chimney.
8
Reference
Figures 18 and 19
and charts Fram­ing Dimensions for Ceiling and Roof, which specify minimum ceiling and roof dimensions.
In new construction, to determine chimney center line, use plumb line from roof or ceiling above fireplace to center of flue collar on fire­place.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (
Figure 22
). Then plumb from ceiling or roof level directly above hole which has just been completed.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 23
Figure 24
10FS-2 Firestop Spacer
Room Above
10FS-2 Firestop Spacer
For Canada Only
When installing the chimney system through an open attic space, the attic shield assembly­firestop spacer must be used ( installation procedure is Warnock Hersey Inc. listed only for use in Canada.
Open Attic Space
Figure 25
). This
Lanced End
Locking Tabs
Stabilizer
Figure 29
Figure 25
Step 4.
Note: Chimney sections are constructed
with a unique locking tab design which ensures an immediate, tight assembly between sec­tions. Plan your chimney requirements care­fully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might become damaged. Be certain tabs are properly formed to ensure locking tabs engage properly.
The TF10 chimney system is two-piece chim­ney, which snaps together from the fireplace up. Start with the inner flue section. With the lanced end up, snap-lock it into the matching collar on top of the fireplace. At all subsequent joints, the upper flue section fits into the pre­ceding flue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing succeeding sections. If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps (
Figure 26
).
Figure 27
Note: Assemble one component of chimney at
a time (inner section first, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed opening. Assemble just enough to pene­trate the roof flashing openings (
Figure 28
). Always maintain 2" (51 mm) minimum air space to combustible materials and always check each chimney joint (inner and outer) to ensure proper engagement. Check vertical alignment of chimney so that it projects from the roof in true vertical position.
2" (51mm) Min. Air Space to Combustibles
Figure 28
Superior chimney sections should not be screwed together and it is not required for additional reinforcement.
Step 5. The height of vertical chimney pipe supported only by the fireplace must not ex­ceed 30' (9.1 m) Chimney heights above 30' (9.1 m) must be supported by a Model TF10-S4 stabilizer installed at 30' (9.1 m) intervals.
Attach next chimney section directly to stabi­lizer using same techniques as described in Step 4.
Note: Do not apply excessive pressure to any subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select proper Superior roof flashing based on pitch of roof. Use chart below for selection:
Roof Pitch TF10
Flat to 6/12 10-F6
6/12 to 12/12 10-F12
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. Slide flashing all the way down until the flashing base rests flat on the roof. Again, check the vertical position of the chimney and the 2" (51 mm) minimum air space to combustibles.
Step 7. Secure flashing by nailing along the perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof flashing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulk­ing (
Figure 30
).
Figure 26
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (
Figure 27
).
Note: The Model TF10-S4 adds 3" (76 mm) net effective height to the total chimney system.
Install the Model TF10-S4 stabilizer by fitting inner section into inner section of preceding flue pipe and locking outer stabilizer section into place over the outer chimney pipe. Position stabilizer in framed opening retaining proper clearance. Nail straps securely (under tension in “shear”) on framing use 8d nails.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 30
9
Step 8. The standard Superior roof flashing assemblies include a storm collar. Slide storm collar over outer chimney, align with top sur­face of flashing, insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking to the tab/slot area to seal completely against water penetration (
). Check all joints very carefully to ensure no
31
Figure
water intrusion can take place.
Locking Band
Mastic
Figure 31
Step 9. Superior locking bands, Model LB, may
be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' (1.8 m) above the roof flashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the locking band at the chimney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use nut provided and TIGHTEN snugly. Do not over­tighten as this might damage chimney section (
Figure 31
)
Note: If chimney extends more than 8' (2.4 m) above roof surface, guy wires are also recom­mended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a triangular pattern (Figure 32 ). Guy wires are not supplied by Superior.
Roof Ridge
Step 10. Using the TF10-CTDTM Round Termination:
1. Hold CTDTM over top of last chimney section
(
Figure 33
).
2. Center inner slip section in inner flue pipe­slip down.
3. Center outer locking section over outer flue pipe. Push down until locking tabs are firmly engaged.
4. Pull up slightly on CTDTM to ensure locking joint has firmly engaged.
20"
(508mm)
Figure 33
Using a CT2 Chase Termination
Refer to specific installation instruction included with the CT2 chase termination for clearance statements and installation details.
TF10-CT2RS Termination
Studs
2" (51mm) Min.
Air Space to
Combustibles
Above Roof
Figure 34
For Canadian installations, all chimney installed outside the building must be galvalume (outer sections only), effective January 1, 1992. The appropriate model designations (with a “C” suffix) are located in the back of this manual.
TEN-FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10' (3 m), the top of the chimney must be at least 2' (610 mm) above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' (3 m), a chimney height reference point is established on the roof surface 10' (3 m) hori­zontally from the chimney edge. The top of the chimney must be at least 2' (610 mm) above this reference point. In all cases, the chimney cannot be less than 3' (914 mm) above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety, but does not ensure smoke-free opera­tion. Trees, buildings, adjoining roof lines, ad­verse wind conditions, etc., may require a taller chimney should the fireplace not draft properly (
Figure 36
).
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general proxim­ity, we suggest they should be separated in distance at least 24" (610 mm) horizontally from flue center to flue center and stacked or staggered vertically at least 18" (457 mm) apart, from the termination of one smoke exit to the termination of another smoke exit (
18"
(457mm)
Figure 35
18"
(457mm)
).
120°
Figure 32
10
Note: It is recommended that all exterior ex­posed related metal fireplace components; such as terminations, flashings, storm collars and/ or flue be painted with a premium-quality, high­temperature, rust-preventative paint designed for metal. This is especially important when installations are made in abnormally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high-hu­midity conditions. Consult the paint manufac­turers instructions for proper preparation and application.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
24"
(610mm)
Figure 35
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one flue into the other.
Less Than 10' (3m)
2' Min. (610mm) 2' Min. (610mm)
Maximum offset of chimney system is 30°. Two offsets must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the system exceeds 22' (6.7 m) (
Figure 42
).
Figure 36
TF10 CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the TM-4500 and TMC-4500 Series fireplace system is 16'0" (4.8 m). The maximum system height is 80'0" (24.38 m)
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fire­place installation. This dimension is the dis­tance from the surface the fireplace sets on to the point where smoke exits from the termina­tion.
2. Determine the number of chimney compo­nents required, except chimney sections. This would include firestop spacers, stabilizers, roof flashing, etc.
3. The effective heights of the components are:
TM/TMC Fireplaces = 65 ¹⁄₄" (1657 mm) TF10-12 = 10 ¹⁄₄" (260 mm) TF10-18 = 16 ¹⁄₄" (413 mm) TF10-36 = 34 ¹⁄₄" (870 mm) CTDTM Termination = 10" (254 mm) CT2 Termination = 15" to 23"
(381–584 mm)
S4 Stabilizer * = 3" (76 mm)*
* Required for every 30' (9.1 m) of vertical chimney and/or 10' of offset chimney.
4. Determine amount of chimney height re­quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height.)
2' Min.
(610mm)
3' Min.
(916mm)
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Superior 30° offset and return elbows. Use two elbows - an offset elbow to initiate the offset and a return elbow to terminate it. A 30° offset elbow, an­gling in any direction, may be the first compo­nent used off the top of the fireplace flue collar.
The offset and return elbows may be attached together, or a section or sections of chimney may be used between, but must not exceed 20' (6.1 m) in total length between elbows (
39
). If sections of pipe exceed 10' (3 m) be­tween elbows, a chimney stabilizer must be used at the midpoint. The stabilizer support straps must be attached under tension (in shear) to structural framing members above. When two sets of elbows are used, the maximum combined length of chimney used between elbows cannot exceed 20' (6.1 m) ( Example: If C1 = 10' (3 m) then C2 cannot exceed 10' (3 m).
If an offset exceeds 6' (1.8 m) in length, each chimney joint beyond the first 6' (1.8 m) of offset to the return elbow, must be secured by a No. 8 x ¹⁄₂" sheet metal screw located at the underside of the joint (
Figure 37
A ¹⁄₈" (13 mm) diameter hole must be drilled in the chimney joint using a ¹⁄₈" (13 mm) diameter drill. Hole should be drilled in center of joint overlap (
Figure 38
). Be sure to drill only through the outer chimney casting. Do not puncture the inner flue.
Figure
Figure 41
).
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above. Do not substitute a TF10-30 offset elbow in place of a TF10-E30 return elbow.
TF10 Chimney
4' (1.2m)
Screws Required at
Every Joint Past 6'
6' (1.8m)
No Screws Required in
Joints for First 6' of Offset
Figure 37
Underside of Chimney
Figure 38
).
OFFSET CALCULATIONS
1. Use Offset Chart to determine amount of
2. Use “Height of Chimney Only” column in The Vertical Elevation Chart to determine combina­tions of chimney used above return elbow to achieve desired heights. Reference Compo­nents Effective Height Chart in vertical elevation chart section.
3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and stabilizers as required. Firestop spacers must be used as shown in shown in
Figures 23 and 24
Figure 29
.
and stabilizers as
Joints
No. 8 x ¹⁄₂" SMS
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
11
TF10 VERTICAL ELEVATION CHART
Height Of Number Of TF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
11 0 11 1 0 0 17 1 5 0 1 0 21 ¹⁄₄ 19¹⁄₄ 200 27 ¹⁄₄ 23¹⁄₄ 110 33 ¹⁄₄ 29¹⁄₄ 020 35 2 11 0 0 1 37 ¹⁄₄ 31¹⁄₄ 210 43 ¹⁄₄ 37¹⁄₄ 120 51 ¹⁄₄ 43¹⁄₄ 011 55 ¹⁄₄ 47¹⁄₄ 201 61 ¹⁄₄ 51¹⁄₄ 111 67 ¹⁄₄ 57¹⁄₄ 021 69 ¹⁄₄ 59¹⁄₄ 002 79 ¹⁄₄ 67¹⁄₄ 102 85 ¹⁄₄ 71¹⁄₄ 012 89 ¹⁄₂ 75¹⁄₂ 202
95 ¹⁄₂ 711¹⁄₂ 112 103 ¹⁄₄ 87¹⁄₄ 003 113 ¹⁄₂ 95¹⁄₂ 103 119 ¹⁄₂ 911¹⁄₂ 013
Height Of Number Of TF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
123 ³⁄₄ 10 3 ³⁄₄ 203 129 ³⁄₄ 10 9 ³⁄₄ 113 137 ¹⁄₂ 11 5 ¹⁄₂ 004 147 ³⁄₄ 12 3 ³⁄₄ 104 153 ³⁄₄ 12 9 ³⁄₄ 014 158 13 2 2 0 4 164 13 8 1 1 4 171 ³⁄₄ 14 3 ³⁄₄ 005 182 15 2 1 0 5 188 15 8 0 1 5 192 16 0 2 0 5 198 16 6 1 1 5 206 17 2 0 0 6 215 ³⁄₄ 17 11 ³⁄₄ 106 222 18 6 0 1 6 226 ¹⁄₄ 18 10 ¹⁄₄ 206 232 ¹⁄₄ 19 4 ¹⁄₄ 116 240 20 0 0 0 7 250 ¹⁄₄ 20 10 ¹⁄₄ 107 256 ¹⁄₄ 21 4 ¹⁄₄ 017
Height Of Number Of TF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
260 ¹⁄₂ 21 8 ¹⁄₂ 207 266 ¹⁄₂ 22 2 ¹⁄₂ 117 274 ¹⁄₄ 22 10 ¹⁄₄ 008 284 ¹⁄₂ 23 8 ¹⁄₂ 108 290 ¹⁄₂ 24 2 ¹⁄₂ 018 294 ³⁄₄ 24 6 ³⁄₄ 208 300 ³⁄₄ 25 0 ³⁄₄ 118 308 ¹⁄₂ 25 8 ¹⁄₂ 009 318 ³⁄₄ 26 8 ³⁄₄ 109 324 ³⁄₄ 27 0 ³⁄₄ 019 328 ³⁄₄ 27 4 ³⁄₄ 209 334 ³⁄₄ 27 10 ³⁄₄ 119 342 ³⁄₄ 28 6 ³⁄₄ 0010 352 ³⁄₄ 29 4 ³⁄₄ 1010 358 ³⁄₄ 29 10 ³⁄₄ 0110 363 30 3 2 0 10 369 30 9 1 1 10 376 ³⁄₄ 31 4 ³⁄₄ 0011 387 32 3 1 0 11 393 32 9 0 1 11
Height Of Number Of TF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
397 ¹⁄₄ 33 1 ¹⁄₄ 2011 403 ¹⁄₄ 33 7 ¹⁄₄ 1111 411 34 3 0 0 12 421 ¹⁄₄ 35 1 ¹⁄₄ 1012 427 ¹⁄₄ 35 7 ¹⁄₄ 0112 431 ¹⁄₂ 35 11 ¹⁄₂ 2012 437 ¹⁄₂ 36 5 ¹⁄₂ 1112 445 ¹⁄₄ 37 1 ¹⁄₄ 0013 455 ¹⁄₂ 37 11 ¹⁄₂ 1013 461 ¹⁄₂ 38 5 ¹⁄₂ 0113 465 ¹⁄₂ 38 9 ¹⁄₂ 2013 471 ¹⁄₂ 39 3 ¹⁄₂ 1113 479 ¹⁄₂ 39 11 ¹⁄₂ 0014 489 ¹⁄₂ 40 9 ¹⁄₂ 1014 495 ¹⁄₂ 41 3 ¹⁄₂ 0114 499 ³⁄₄ 41 7 ³⁄₄ 2014 505 ³⁄₄ 42 1 ³⁄₄ 1114 513 ¹⁄₂ 42 9 ¹⁄₂ 0015 523 ³⁄₄ 43 7 ³⁄₄ 1015 529 ³⁄₄ 44 1 ³⁄₄ 0115
TF10 OFFSET ELEVATION CHART
A B TF10-ES30 Number of TF10 A B
Offset Height Offset/Return TF10-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" (mm) (mm)
415³⁄₄ 1 0 0 0 0 102 400
924¹⁄₂ 1 0 1 0 0 229 622 12 29 ³⁄₄ 1 0 0 1 0 305 756 14 ¹⁄₄ 33 ¹⁄₂ 1 0 2 0 0 362 851 17 ¹⁄₄ 38 ¹⁄₂ 1 0 1 1 0 438 978 20 ¹⁄₄ 43 ³⁄₄ 1 0 0 2 0 514 1111 21 45 ¹⁄₄ 1 0 0 0 1 533 1149 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 565 1207 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 641 1334 26 ¹⁄₄ 54 ¹⁄₄ 1 0 1 0 1 667 1378 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 718 1467 29 ¹⁄₄ 59 ¹⁄₄ 1 0 0 1 1 743 1505 31 ¹⁄₄ 63 1 0 2 0 1 794 1600 32 ¹⁄₂ 65 1 0 4 1 0 826 1651 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1 1 1 870 1734 36 ¹⁄₄ 71 ³⁄₄ 1 0 3 0 1 921 1822 37 ¹⁄₄ 73 ¹⁄₄ 1 0 0 2 1 946 1861 38 ¹⁄₄ 75 1 0 0 0 2 972 1905 39 ¹⁄₄ 77 1 0 2 1 1 997 1956 41 ¹⁄₂ 80 ¹⁄₂ 1 0 1 4 0 1054 2045 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 1099 2127
A B TF10-ES30 Number of TF10 A B
Offset Height Offset/Return TF10-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" (mm) (mm)
44 ¹⁄₂ 85 ³⁄₄ 1 0 3 1 1 1130 2178 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 1149 2223 46 ¹⁄₄ 89 1 0 0 1 2 1175 2261 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 1226 2324 49 ¹⁄₂ 94 ¹⁄₂ 1 0 1 5 0 1257 2400 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 1302 2483 54 ¹⁄₄ 103 1 0 0 2 2 1378 2616 55 ¹⁄₄ 104 ¹⁄₂ 1 0 0 0 3 1403 2654 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 1435 2705 59 ¹⁄₂ 111 ³⁄₄ 1 0 1 2 2 1511 2838 62 ¹⁄₂ 116 ³⁄₄ 1 1 1 0 3 1588 2965 65 ³⁄₄ 122 1 1 0 1 3 1664 3099 67 ³⁄₄ 125 ¹⁄₂ 1 1 2 0 3 1721 3188 69 ³⁄₄ 128 ¹⁄₂ 1 1 1 3 2 1772 3264 70 ³⁄₄ 130 ³⁄₄ 1 1 1 1 3 1797 3321 73 ³⁄₄ 136 1 1 0 2 3 1873 3454 75 ³⁄₄ 139 ¹⁄₂ 1 1 2 1 3 1924 3543 79 ³⁄₄ 146 ¹⁄₄ 1 1 1 0 4 2026 3715 81 148 ¹⁄₄ 1 1 3 1 3 2057 3766 82 ³⁄₄ 151 ¹⁄₂ 1 1 0 1 4 2102 3848 87 ³⁄₄ 160 ¹⁄₄ 1 1 1 1 4 2229 4070
12
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
A
1
20' Max.
(6m)
B
1
10' Max.
(3m)
Stabilizer
Figure 39 Figure 41
TO INSTALL OFFSETS
Measure height to the ceiling from the top of fireplace-dimension “B.” Use Offset Elevation
First, review Offset Elevation Chart and
40
for reference.
Figure
Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
TF10-E30* Return Elbow
Step 2. Proceed by using the Straight Up Instal-
lation Instructions for cutting and framing ceil­ing and roof openings.
TF10 Chimney Section (s)
TF10-30* Offset Elbow
A
B
Note: See Framing and Dimension Chart for the
sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
A
2
C
2
A
1
C
1
B
2
B
1
A
2
C
2
A
1
C
1
B
2
B
1
Figure 42
Step 3. Center outer-locking section over outer
chimney pipe. Push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged.
Step 5. Secure support straps to framing mem­bers by nailing under tension in sheer.
65 ¹⁄₄"
(1657mm)
* Part of Offset/Return Package, Model TF10-ES30
Figure 40
Step 1. Determine the offset distance where
chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceiling, first determine the center point for a vertical chimney following the instructions for vertical installation.
OFFSET ELBOW ASSEMBLY
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check connec­tion by pulling up slightly to ensure a tight fit. Next, the outer sections snap lock OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
RETURN ELBOW ASSEMBLY
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last chimney section.
Step 2. Center inner slip section into inner flue pipe-slip down.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Return Elbow
Figure 43
Note: The return elbow assembly performs the
same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure that each subsequent chimney section is securely attached by testing as noted above.
TF10-OR15 OFFSET/RETURN ELBOW
Primarily used when fireplace penetrates a 6" (152 mm) thick wall. Refer to installation in­structions packed with the TF10-OR15 for proper usage.
13
CHIMNEY OFFSET 30° THROUGH FLOOR OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the floor or ceiling area. Use 30° angled firestop spacer, Model 10FS30-2, as shown in
Figures 44 and 45
Support the chimney at floor or ceiling penetra­tion with a stabilizer if distance of chimney below ceiling is 10' (3 m) or more. Maintain 2" (51 mm) minimum air space to combustibles from chimney sections.
Attic Space
Firestop Spacer
2" (51mm) Min. Air Space
10' (3m) Max.
Stabilizer
30° Firestop and Attic Above
2" (51mm) Min. Air Space
Figure 44
Room Above
Firestop Spacer
2" (51mm) Min. Air Space
10' (3m) Max.
2" (51mm) Min. Air Space
Stabilizer
30° Firestop and Room Above
Figure 45
OPTIONAL EQUIPMENT Glass Doors
WARNING: FIREPLACES EQUIPPED WITH DOORS SHOULD BE OPERATED ONLY WITH THE DOORS FULLY OPEN OR FULLY CLOSED.
.
Fully Open or
Fully Closed
Figure 46
CAUTION: CERTAIN GLASS DOORS OVERLAP THE BLACK METAL FACING OF THE FIRE­PLACE. IF THE FIREPLACE HAS BEEN FACED WITH NONCOMBUSTIBLE MATERIALS, THERE MIGHT NOT BE SUFFICIENT CLEARANCE TO INSTALL THE GLASS DOORS OF YOUR CHOICE. ENSURE ADEQUATE CLEARANCE IS MAINTAINED AT ALL TIMES SO AS NOT TO INTERFERE WITH THE INSTALLATION AND OPERATION OF GLASS DOORS.
Combustion Air Kits
Use combustion air kit, Model CAK-4 or Model CAK-4LD, with the TM and TMC Series fire­places. Refer to installation instructions packed with the air kit for specific installation informa­tion. The outside air kit must be installed before the fireplace is framed and enclosed in the finished walls.
Outside air drawn into the fireplace supplies air to the fire for combustion. Only one combus­tion air duct on the left side of the fireplace is necessary if installed.
If additional length of duct is necessary, pur­chase locally available U.L. Class 0 or Class 1 metallic duct. The duct may extend up to 50' (15.24 m) in any direction.
Note: When installing the air duct vertically, DO NOT terminate the duct closer than 3' (914mm) below the chimney top.
There is a one-hand operated shut-off valve located in the left side of the fireplace opening behind the screen. To open, pull out all the way. The combustion air damper should be fully open when the fireplace is in use and fully closed when the fireplace is not in operation to prevent outside air from entering your home.
CAUTION: NEVER LOCATE INLET WHERE IT CAN BE BLOCKED BY SHRUBS, SNOW DRIFTS, ETC. NEVER LOCATE INLET IN GARAGE OR ANY AREA WHERE THERE IS ANOTHER FUEL­BURNING APPLIANCE OR PRODUCTS EMIT­TING COMBUSTIBLE GASES SUCH AS PAINT, GASOLINE, ETC. IN COLD CLIMATES IT IS RECOMMENDED THE COMBUSTION AIR DUCT BE INSULATED.
Outside combustion air ducting may be run upwards or vertically through framing and ceil­ing joists, with the hood installed through an outside wall and 3' (914 mm) below the termi­nation. Ducting may also be run downward through floor joists and under the home to a ventilated crawlspace not considered part of the living area of the home.
Note: Do not terminate combustion air kit in attic space under any circumstances.
A take-off boot adapter, Model TOB, may be used in conjunction with the air kit to reduce the framing dimensions when installing the fire­place diagonally in a corner (
Figure 48
). Refer to installation instructions packed with the TOB for specific installation information.
If glass doors are to be installed on this system, refer to specific installation instructions packed with the glass doors. Superior glass doors Models 45BF-ABR, 45BF-SPB, 45BF-BR and Sonata 45 are for use only with Superior’s TM-4500 and TMC-4500 factory-built fireplaces. Use of other non-listed glass door on these fireplaces may constitute a potential fire hazard and are not recommended.
CAUTION: DO NOT ATTEMPT TO TOUCH THE DOORS WITH YOUR HANDS WHILE THE FIRE­PLACE IS IN USE. ALWAYS USE DOOR HANDLES. DOORS WILL BECOME VERY HOT WHEN FIREPLACE IS IN USE.
14
Provision for Outside Air
13 ¹⁄₂"
(343mm)
17 ¹⁄₂" (445mm)
Figure 47
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
TOB Adapter
Figure 48
TF10-TMS TERMINATION SHROUD
An optional termination shroud is available to partially conceal the TF10-CTDTM when in­stalled on a chase. Model TF10-TMS is adjust­able for chases measuring a minimum of 27" x 27" (686 mm x 686 mm) up to a maximum of 40 ¹⁄₂" x 40 ¹⁄₂" (1029 mm x 1029 mm). Consult the TF10-TMS installation instruction for spe­cific installation information.
WIRING FOR THE TMC FAN KIT
The TMC-4500 comes standard with a fan assembly and variable speed switch mounted behind the removable front access cover. The fan is located in the center behind the cover.
The “J” box has been pre-wired at the factory. The fireplace must, however, be connected to the main power supply at the time of installation before the fireplace is framed and enclosed in the finished walls.
To wire, remove the external “J” box cover (
Figure 49
The junction box cover has a ⁷⁄₈" (22 mm) diameter knockout for connection with a con­duit bushing. Wire with a minimum 60°C wire in accordance with prevailing codes (
50
) by removing the hex-head screw.
Figure
). Fan draws 120Vac, 60Hz.
J Box Cover
Connect ground wire to ground screw located inside “J” box (
Figure 51
). An optional U.L. listed ON/OFF wall switch (not provided) rated at 1 amp minimum, 120Vac may be used in­stead of the built-in switch. When connections have been made, place “J” box cover back into the side access opening and secure with hex­head screw.
Ground Screw
Receptacle
Speed Switch
J Box (Inside)
Figure 51
Fan Operation
Insert fingertips through the inlet above the front access cover. Rotate knob on the built-in variable speed switch clockwise. The fan motor will then run at a slow speed. To run the fan at a faster speed, continue to turn knob clockwise. To turn fan off, rotate knob fully counterclock­wise (
Figure 52
Access Cover
Fan Control Knob
).
L
N
O
O
W
GAS LINE
The TM/TMC Series fireplaces have been ap­proved to accept a ¹⁄₂" (13 mm) gas line for an approved gas appliance. Always have the appli­ance installed by a qualified, licensed plumber in accordance with all local building codes. The gas line may enter either side of the fireplace.
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
If you’re installing a gas line, connect it before the fireplace is framed and enclosed in the finished wall. The gas knockout is determined by a 1 ¹⁄₈" (29 mm) round indentation located at the bottom and slightly off center in the side refractories.
THE KNOCKOUT IS ALWAYS REMOVED FROM INSIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE. If removal is attempted from the outer
wrapper, side-refractory damage may occur. With a medium-sized hammer, lightly tap the surface of the indentation. The refractory mate­rial is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached sufficient diam­eter for the gas line to fit through. The entire knockout does not have to be removed. Remove insulation in the gas line channel.
Install only a ¹⁄₂" (13 mm) black iron pipe through fireplace wall for connection to a deco­rative gas appliance inside the firebox. Outside, the iron pipe connects to a gas shut-off valve recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
Figure 49
Fan Convenience Plug
Black
Junction Box Receptical
White
Control Knob
Optional ON/OFF Switch
Factory Supplied Not Supplied
To Fuse or Circuit Breaker
120Vac 60H
Z
Figure 50
CAUTION: ELECTRICAL CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALI­FIED, LICENSED ELECTRICIAN. MAIN POWER MUST BE OFF WHEN CONNECTING FANS TO MAIN ELECTRICAL POWER SUPPLY OR PER­FORMING SERVICE.
Figure 52
Fan Maintenance
The fan motor should be serviced yearly by oiling and cleaning. To remove the fan assembly first remove the lower access cover by lifting slightly and then pulling straight out. Disconnect the power plug from the “J” box receptacle and remove the fan assembly. The compartment under the fireplace should be inspected and cleared of lint or other debris. The motor should then be oiled with a good quality light motor oil. The oil holes are located on the top and bottom of the fan motors. Replace all components be reversing the procedure.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Always plumb gas line installation per local codes. Check all connections with soap suds; leaks will bubble. Never test any gas line con­nection with a match or open flame.
IMPORTANT: RE-PACK INSULATION MATE­RIAL IN SQUARE HOLE AROUND GAS LINE; INTERIOR AND EXTERIOR, TO SEAL.
This provision is intended only for connection to a decorative gas appliance incorporating an automatic shut-off device and complying with the standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60. Install in accordance with the National Fuel Gas Code, ANSI Z223.1. This complies with the revised U.L. 127 standard.
CAUTION: WHEN USING A DECORATIVE GAS APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION.
15
COLD CLIMATE INSULATION
A
C
B
C
D
If you live in a cold climate, it is especially important to seal all cracks around the fireplace opening with noncombustible material and wherever cold air could enter the room. Sur­rounding materials must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombustible caulking material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials against chimney sections.
Note: A 2" (51 mm) air space must be preserved for all combustible materials extending for any continuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fire­place or chimney system
FIREPLACE FINISHES Mantels and Trim
In Canada, the minimum height for a combus­tible mantel is 24" (610 mm) above the fireplace opening. installation. In installations other than Canada, combustible mantels and trim may be installed 12" (305 mm) above the fireplace opening as per NFPA 211; Section 7-3.3.3. and If a mantel is of a noncombustible material, it is exempt from these requirements as long as it does not interfere with the installation or opera­tion of glass doors.
Figure 53
Figure 53
Combustible Mantel
8" Max.
(203mm)
24" Min.
(610mm)
Canadian Installation
shows typical Canadian
Figure 54
Finished Wall
Noncombustible Wall Covering
Spacer
Facing Flush
Fireplace Opening
Combustible Mantel and Trim
12"
(305mm)
Max.
12"
(305mm)
Min.
(167mm)
Typical Installation
6 ⁹⁄₁₆"
1 ¹⁄₂" (38mm)
Fireplace Opening
Finished Wall
Noncombustible Wall Covering
Spacer
Figure 54
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. Its purpose is twofold. It protects a combustible floor in front of the fireplace from both radiant heat and sparks and it distin­guishes the prescribed hearth extension area from other nonprotected surfaces. The hearth extension must extend beyond the front at least 20" (508 mm) and both sides at least 12" (305 mm). Use the hearth extension constructed of a durable noncombustible material having an equal or greater insulating value of:
k = .84BTU IN/FT2 HR °F
or a thermal resistance that equals or exceeds r = 1.19 HR °F FT2/BTU IN. A minimum ³⁄₈" (10 mm) thick noncombustible material is all
.
that is required over a noncombustible or slab floor.
Note: Any noncombustible material whose 1" (25 mm) k value is less than .84 or whose r value is more than 1.19 is acceptable.
If the fireplace is installed on a combustible floor, use the metal safety strips (provided) on the floor extending half under the fireplace and half under the hearth extension.
Secure the hearth extension to the floor to prevent possible shifting.
If a continuous perpendicular side wall is closer than 18" (457 mm) to the fireplace opening, a wall shield is required. Use a 40" x 40" x ¹⁄₂" (1016 mm x 1016 mm x 13 mm) wall shield constructed of millboard or a durable noncom­bustible material with equal or greater insulat­ing value than k = .84 BTU IN/FT2 HR °F. In no case shall a continuous perpendicular side wall be closer to the fireplace opening than 12" (305 mm).
If fireplace is installed diagonally across a 90° corner; no wall shields are required.
Hearth Extension Dimensions
A 20" (508 mm)
B 36" (914 mm)
C 12" (305 mm)
D 60" (1524 mm)
40"
(1016mm)
40"
(1016mm)
C
Wall Shield Required if less than 18" (457mm)
B
C
A
Figure 55
Figure 56
Methods of Determining Hearth Extension and Wall Shield Equivalents
To determine the thickness required for any desired material when either the k or r values are known:
TM= Thickness of desired material in inches kM= k value of desired material rM= r value of desired material T = Minimum listed thickness
Example: Micore CV230 is to be used with the TM fireplace. How thick must this material be?
16
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Using the k formula:
Desired k value of desired Min. thickness Required = material (per inch) x of Listed Thickness k value of listed Material
material (per inch)
T
(Inches) = kmx T
M
L
.84
TM (inches) = 0.43* x 1" **
.84
Answer using k = 0.51 x 1" = 0.51 = ¹⁄₂".
Using the r formula:
Desired r value of listed Min. thickness Required = material (per inch) x of Listed Thickness r value of desired Material
material (per inch)
TM (inches) = 1.19 x T
L
r
M
TM (inches) = 1.19 x 1"**
2.33*
“R value” = 1 = r x thickness of material used
k
Example: Given that the required “R value” for a suitable hearth extension used with the TM-4500 be equal to or greater than “R” = r x T = 1.19 x 1" = 1.19. It is desired to elevate a marble hearth extension to a level of 6 ³⁄₄" or more above the floor surface. What combina­tion of noncombustible materials can be used to accomplish this?
If two common bricks are used so that the 3 ¹⁄₄" flat dimension is the height, “R” for the com­mon brick becomes:
“R”M = r x TM = 0.20 x 5 ¹⁄₂" = .1.10
Using ¹⁄₄" of mortar to set the brick, “R” for the mortar becomes:
“R”M= r x TM= 0.20 x ¹⁄₄" = .05
A ³⁄₄" marble slab set in ¹⁄₄" mortar covers the brick, “R” for the marble and mortar becomes:
“R”M= r x TM= 0.09 x ³⁄₄" = .068 “R”M= r x TM= 0.20 x ¹⁄₄" = .05
L
7" Max.
(178mm)
Figure 57
2 ³⁄₈" Max.
(60mm)
Figure 58
FINISH TO YOUR TASTE
Max. Thickness of Hearth Extension when TM Fireplace is on the Floor
Max. Thickness of Hearth Extension when TMC Fireplace is on the Floor
Answer using r = 0.51 x 1" = 0.51 = ¹⁄₂"
Alternative Hearth Extension
and Wall Shield Materials
Listed Values Min. Thick Material k r T
L
Millboard 0.84 1.19 1"
Alternative Values Min. Thick Materials k r T
M
Common brick 5.00 0.20 6"
Cement mortar 5.00 0.20 6"
Ceramic tile 12.5 0.08 15" Marble 11.0 0.09 13"
Micore CV230 0.43 2.33 ¹⁄₂" (U.S. Gypsum)
Ceraform 126 0.27 3.70 ¹⁄₂" (Johns-Manville)
At times it is important to know what combina­tions of materials are acceptable for use as hearth extensions. The “R values” are used to determine acceptable combinations of materi­als because “R values” are additive where r and k values are not.
The sum of all "R values" is:
1.1 + .05 + .068 + .05 = 1.268
This would be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used ex­ceeds the required “R value” of 1.19.
WARNING: THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN­SION MUST BE SEALED WITH A NON­COMBUSTIBLE MATERIAL.
WARNING: WHEN INSTALLING THE HEARTH EXTENSION, BE CAREFUL NOT TO BLOCK THE LOWER HEAT-CIRCULAT­ING AIR GRILL ON MODEL TMC-4500.
WARNING: FIREPLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTENSION EX­CEEDS 7" (178 MM) FOR THE TM-4500 OR 2 ³⁄₈" (60 MM) FOR THE TMC-4500 (
FIGURES 57 AND 58
* value taken from chart ** minimum thickness per listing
).
There are a wide variety of “finished looks” for your TM and TMC Series from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Figure 59
.
Combustible Materials Allowed in Shaded Areas
4 ³⁄₄"
(121mm)
3 ¹⁄₄"
(83mm)
15°
Fireplace
¹⁄₂"
(13mm)
12" (305mm) Min. Distance to Protected Side Wall
18" (457mm) Min. Distance to Unprotected Side Wall
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 59
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SUPERIOR ACCESSORY PARTS AND COMPONENT LIST FOR TM AND TMC SERIES FIREPLACES
The following accessory parts and components are to be used only with your Superior fireplace system. Separate installation instructions are packaged with all combustion air kits and chim­ney terminations.
If you encounter any problems or have ques­tions concerning the installation or application of this system, please contact your distributor. For the name of your nearest distributor call:
SUPERIOR FIREPLACE COMPANY 4325 Artesia Ave. Fullerton, California 92633 714-521-7302
Model Part Number Weight
TM-4500 P/N 018351 450 lbs. TMC-4500 P/N 027301 500 lbs.
Stabilizer P/N 010292 TF10-S4
Firestop Spacer (Flat) P/N 020121 10FS-2
Termination Shroud P/N 026771 TF10-TMS
Locking Band P/N 002400 LB
P/N 010297 TF10-12 P/N 010298 TF10-18 P/N 010299 TF10-36 P/N 040657 TF10-18C
Chimney Section P/N 040652 TF10-36C
Offset/Return Package P/N 022153 TF10-ES30
Firestop Spacer (30°) P/N 010299 10FS30-2
Round Termination P/N 020001 TF10-CTDTM
Storm Collar P/N 002013 SC
P/N 002050 10F12
Flashing P/N 002000 10F6
15° Offset/Return Elbow P/N 014882 TF10-OR15
18
Chase Termination P/N 015603 TF10-CT2RS
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Attic Shield Assembly Firestop Spacer P/N 037372 TF10-FSAS
Chimney Air Kit (Canada Only) Combustion Air Kit P/N 008373 CAK-4 (Less Duct) P/N 045341 CAK-4LD
Note: The Bi-Fold Series glass doors overlap the frame around the fireplace. Allow 1/16" clearance; top, bottom and each side when applying facing materials.
Take Off Boot P/N 011771 TOB
Air Take Off P/N 008613 ATO-4
Bi-Fold Glass Door P/N 026964 45BF-SPB
P/N 027636 45BF-ABR
Aluminum Bi-Fold Glass Door P/N 043981 45BF-BR
Note: Allow 1/16" clearance; top, bottom and each side when applying facing materials.
Refractory Patch Kit P/N 010405 RPK
Refractory Tint Kit P/N 008988 RTK
Solid Brass Twin-Pane Door P/N 097273 Sonata 45
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
19
Superior reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
SUPERIOR
The Fireplace Company
®
Printed in U.S.A. © 1985 by Superior Fireplace Company
P/N 092964 REV. P 12/95
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
4325 Artesia Avenue • Fullerton, CA 92633-2522 (800) 854-0257 Plants in Fullerton, CA • Union City, TN
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