Superior TF18NV, TF18PV, TF2430NV, TF2430PV Installation And Operation Instructions Manual

Installation and Operation Instructions
Unvented (Vent-Free) Gas Log Heater
P/N 126817-01 Rev. D 04/2017
P126817-01
PFS
®
US
Models
TF18NV TF18PV TF2430NV TF2430PV
For use with log sets
LTF18MM LTF18RS LTF18WT LTF24MM LTF24RS LTF24WT LTF30MM LTF30RS LTF30WT
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 25
Inspecting Burners............................................. 29
Cleaning and Maintenance ................................ 30
Troubleshooting .................................................31
Replacement Parts ............................................ 35
Service Hints .....................................................35
Technical Service............................................... 35
Specifi cations ....................................................35
Wiring Diagram .................................................. 35
Accessories ....................................................... 36
Parts .................................................................. 37
Warranty ............................................................43
SAFETY
WARNING: FIRE, EXPLOSION, AND ASPHYXIATION HAZARD
Improper adjustment, alteration, service, maintenance, or installation of this heater or its controls can cause death or serious injury.
Read and follow instructions and precautions in User’s Information Manual provided with this heater.
WARNING: This appliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built replace or in a listed ventless fi re- box enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: Vent-free products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the state of California to cause cancer or birth defects or other re­productive harm.
WARNING: This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
DANGER: Carbon monoxide
poisoning may lead to death!
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SAFETY
Continued
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this appliance. Improper use of this appliance can cause serious injury or death from burns, re, explosion, electrical shock and carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the fi replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP odor-making agent is added to these gases. The odor helps you detect a gas leak. How­ever, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this appliance.
WARNING: Any change to this
gases are odorless. An
heater or its controls can be dan­gerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING: Do not place log
scraps or volcanic stone on burner.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
Appliance base assembly becomes very hot when running appliance. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition. Appliance will remain hot for a time after shutdown. Allow surface to cool before touching.
Young children should be care­fully supervised when they are in the same room with the appliance. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this appliance with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running appliance. The fi replace screen shall have openings for introduction of combustion air.
WARNING: Do not allow fans to blow directly into the heater. Avoid any drafts that alter burner fl ame patterns. Ceiling fans can create drafts that alter burner fl ame pat- terns. Altered burner patterns can cause sooting.
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Keep the appliance area clear and free from combustible materials, gasoline and other fl ammable va- pors and liquids.
Solid-fuels shall not be burned in a replace in which an unvented room heater is installed.
SAFETY
Continued
Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
1. WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the fi re department
4. This heater shall not be installed in a bedroom or bathroom. This gas log set may not be installed as a vented appli­ance in a bedroom or bathroom in the Commonwealth of Massachusetts.
5. WARNING: Before installing in a solid
fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will
ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating appliance.
6. Do not burn solid-fuel in a fi replace in which a vent-free appliance is installed.
7. If appliance has glass doors, never oper­ate this appliance with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you
operate appliance with doors closed, heat
buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. T o prevent the creation of soot, follow the instructions in Cleaning and Maintenance, Page 30.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn appliance off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls and furniture.
10. This appliance needs fresh, outside air ventilation to run properly. This appliance has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the appliance if enough fresh air is not available. See Air for Combustion and Ventilation, Page 6. If appliance keeps shutting off, see Troubleshooting, Page 31.
11. Do not run appliance
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this appliance to cook food or burn paper or other objects.
13. Do not use this room heater if any part has been under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate appliance if any log is broken. Do not operate appliance if a log is chipped (dime-sized or larger).
15. Turn appliance off and let cool before servicing, installing or repairing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service or repair appliance.
16. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
17. Remote-ready appliances must not be connected to any external electrical source.
18. Operating appliance above elevations of 4,500 feet may cause pilot outage.
19. To p revent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
20. Provide adequate clearances around air openings.
21. Follow the clearance requirements within this manual to assure adequate clear­ances for accessibility for purposes of servicing and proper operation.
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126817-01D
Left Side
PRODUCT IDENTIFICATION
Chassis
Glowing Embers
Front
Flame Adjustment Knob
Figure 1 - Product Identifi cation
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
UNPACKING
1. Remove logs and appliance base assem­bly from carton(s).
Right Side
Control Knob
NOTE: Do not pick up appliance base as-
sembly by burners. This could damage the appliance. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and appliance for shipment.
3. Check appliance for any shipping dam­age. If appliance is damaged, promptly inform dealer where you purchased the appliance.
CAUTION: Do not remove the data plates from the grate assembly. The data plates contain important warranty and safety information.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the fol­lowing additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fi tter licensed in the Common- wealth of Massachusetts.
• The fl exible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
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PRODUCT FEATURES
OPERATION
This appliance is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This appli- ance is designed for vent-free operation with fl ue damper closed. It has been tested and approved to the ANSI Z21.1 1.2 standard for unvented ap­pliances. State and local codes in some areas prohibit the use of vent-free appliances.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not
be installed in a room or space un­less the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to ensure proper fresh air for this and other fuel­burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. That will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
SAFETY DEVICE
This appliance has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room appliances. The ODS/pilot shuts off the appliance if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This appliance has an electronic Igniter to light appliance fuel supply.
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on Pages6-8 will help you
classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of un­usually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, Page 8.
If your home does not meet all three criteria above, proceed to Determining Fresh-Air Flow For Heater Location, Page 7.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFP A54 allows two methods for determining whether the space in which the heater is being installed is confi ned or unconfi ned space. The
-11
kg per pa-sec-m2) or
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AIR FOR COMBUSTION AND VENTILATION
Continued
standard method defi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support) Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel-burning appliances in the space
3
per kw) of the ag-
3
per kw) of
Vent-free fi replace __________Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________Btu/Hr Vented gas heater __________Btu/Hr Gas fi replace logs __________Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors. Example: Gas water heater __________Btu/Hr Vent-free fi replace + _________Btu/Hr Total = _________Btu/Hr
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used. ______Btu/Hr (maximum the space can
support) ______Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides
an unconfi ned space, remove door to adjoin-
ing room or add ventilation grills between
rooms. See Ventilation Air From Inside
Building, Page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 8. C. Install a lower Btu/Hr heater , if lower Btu/Hr
size makes room unconfi ned. If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconfi ned space. Y ou will need no additional fresh air ventilation.
40,000 33,000 73,000
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, the International Fuel Gas Code, or applicable local codes.
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AIR FOR COMBUSTION AND VENTILATION
A
Or Remove Door into
Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Continued
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). Y ou can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 2 - Ventilation Air from Inside Building
INSTALLATION
NOTICE: This appliance is intended for supplemental heating. Use this appliance along with your primary heating system. Do not install this ap­pliance as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using appliance. This will help circulate the heat throughout the house. In the event of a power outage, you can use this appliance as your primary heat source.
person must install appliance. Fol­low all local codes.
NOTICE: State or local codes may only allow operation of this appliance in a vented con­ guration. Check your state or local codes.
WARNING: A qualifi ed service
Figure 3 - Ventilation Air from Outdoors
WARNING: Any outside air ducts and/or ash dumps in the fi replace shall be permanently closed at time of appliance installation.
WARNING: Make sure the se­lector switch is in the OFF position before installing appliance.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
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INSTALLATION
Continued
WARNING: Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney and fi rebox
ue for damage. If damaged, repair ue and fi rebox before operating
appliance.
WARNING: Never install the
appliance
• in a bedroom or bathroom
• in a recreational vehicle
where curtains, furniture, clothing
or other fl ammable objects are less than 36" from front, 42" from top of appliance; for side clearances see
Figure 4, Page 10
• in high traffi c areas
• in windy or drafty areas
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas type, do not install appliance. Call dealer where you purchased the appliance for proper type appliance.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate.
Field conversion is not permitte
d.
INST ALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42"
Floor 5", Front: 36"
CAUTION: This appliance creates warm air currents. These currents move heat to wall surfaces next to appliance. Installing appli­ance next to vinyl or cloth wall coverings or operating appliance where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free appliances add moisture to the air. Although this is benefi cial, installing appliance in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, Page 6.
LOG SIZING REQUIREMENTS
Log
Size
18" 20" 14" 28" 20" 24" 20" 14" 32" 22" 30" 20" 14" 40" 30"
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace
cabinet to any combustible material and wall should follow diagram in Figure 4, Page 10.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3-1/2" from the wall. This combustible material must be 4" from the side of the fi replace cabinet (see Figure 4, Page 10).
Minimum Firebox Size
Height Depth
Front
Width
Rear*
Width
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INSTALLATION
Heat Resistant Material
(A)
Continued
NOTE: When installing your gas logs into
a manufactured firebox, follow firebox manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the fi replace
opening to the ceiling should not be less than 42".
Maintain adequate clearances for accessibility for purposes of servicing and proper operation.
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Noncombustible Material Distance
Requirements for Safe Installation
(A)
1
2" or more Noncombustible mate-
rial OK.
Between 8" and 12"
24" or 30" Models: Install fi replace hood ac- cessory (GA6050 - see Accessories, Page 36).
18" Model: Noncom­bustible material OK.
Less than 8"
Noncombustible mate­rial must be extended to at least 8". See Between 8" and 12", above. If you cannot extend material, you must operate appliance with fl ue damper open.
Minimum Noncombustible Material Clearances
If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the replace hood accessory (24" and 30" Models Only). See Figure 5 for minimum clearances.
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombus- tible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible ma­terial behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figure 5 and Figures 6 and 7, Page 11, for minimum clearances.
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126817-01D
INSTALLATION
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2
1
/2
"
6"
8"
10"
12"
Distances to Underside of
Mantel
Hood (GA6050
or GA6053)
Top of Fireplace Opening
Underside
of Mantel
Shelf
Mantel Shelf
Continued
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
/2
(A)
12"
8"
Mantel Shelf
"
18"
20"
14"
22"
17"
19"
Distances to Underside of Mantel
Underside of Mantel Shelf
24"
20"
Top of Fireplace Opening
All minimum distances are in inches
Log Set 24"/30" Models
18" Model
Minimum Non­Combustible Material
10"
8"
6"
1
2
Minimum Non­Combustible Material Height
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the fi rebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the ue damper open
• raise the mantel to an accept­able height
• remove the mantel
Figure 6 - Minimum Mantel Clearances
Without Using Hood
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6 are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clear­ances shown in Figure 7, when using hood.
FLOOR CLEARANCES
A. If installing appliance on the fl oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the fi replace, you must install ap- pliance at least 5" above the top surface of combustible fl ooring including tile and carpet (see Figure 9).
Combustible
14" Min.
Noncombustible Material
Material
Figure 8 - Minimum Fireplace Clearances
Figure 7 - Minimum Mantel Clearances
When Using Hood
If Installed at Floor Level
Hearth
5" Min.
Combustible Material
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
126817-01D 11
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
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INSTALLATION
Continued
INST ALLING APPLIANCE BASE ASSEMBLY
WARNING: You must secure this appliance to fi replace fl oor. If not, appliance will move when you adjust controls. Moving appliance may cause a gas leak.
WARNING: If installing in a sunken fireplace, special care is needed. You must raise the replace fl oor to allow access to appliance control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise fi replace fl oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up appliance base assembly by burners. This could damage the appliance. Only handle base as­sembly by grates.
IMPORTANT: Make sure the appliance burn- ers are level. If appliance is not level, appli­ance will not work properly.
12
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126817-01D
INSTALLATION
Continued
Installation Items Needed
• hardware package (provided with appli­ance)
• approved fl exible gas hose and fi ttings (provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
1. Apply pipe joint sealant lightly to male
threads of the 1/2 NPT side of gas fi tting elbow (provided) and connect to inlet side of gas control. Remove gas fi tting from fl exible gas hose (provided) before connecting to elbow (see Figure 10).
2. Position appliance base assembly in
replace.
3. Mark screw locations through holes in
front panel of base (see Figure 11). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove appliance base from fi replace.
5. Drill holes at marked locations using 3/16"
drill bit.
6. Attach base, through holes in back side pan-
els of base, to fi replace fl oor using masonry screws provided in hardware package (see Figure 11).
7. Connect to gas supply. See Connecting
To Gas Supply.
Masonry Screw
Figure 11 - Attaching Base to Fireplace
Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualifi ed service person must connect appliance to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP appliance directly to the propane/LP supply. This
Flexible Gas Hose (Install if allowed by local codes)
appliance requires an external regulator (not supplied). Install the external regulator between the appliance and propane/LP supply.
Elbow, 3/8 NPT x 3/8 Flare
Gas Control
Figure 10 - Attaching Flexible Gas Hose
to Appliance Gas Regulator
126817-01D 13
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WARNING: Never connect natural gas appliance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
INSTALLATION
Continued
Installation Items Needed
Before installing appliance, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas connec- tor (if allowed by local codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, appliance regulator damage could occur. Install exter­nal regulator with the vent pointing down as shown in Figure 12. Pointing the vent down protects it from freezing rain or sleet.
Check your building codes for any special requirements for locating equipment shutoff valve to appliances.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged appliance valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down
External Regulator with Vent Pointing Down
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to appliance. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from appliance
(see Figure 13). IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
PROPANE/LP
From External
Regulator
Approved Flexible Gas Hose (if allowed by local codes)
3" Minimum
Pipe Cap Tee Nipple Joint
Gas Control
Figure 13 - Gas Connection (Remote-
Ready Models Only)
** Minimum inlet pressure for purpose of input
adjustment.
Sediment Trap
(11" W.C.**
to 14" W.C.
Pressure)
NATURAL
From Gas
Meter
(5" W.C.**
to 10.5"
W.C.
Pressure)
14
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126817-01D
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