Superior TF18NE, TF18PE, TF2430NE, TF2430PE Installation And Operation Instructions Manual

Installation and Operation Instructions
Superior® Unvented (Vent-Free) Gas Log Heaters
P/N 126818-01 REV. C 08/2016
P126818-01
PFS
Report No. F11-017
US
Models
TF18NE TF18PE TF2430NE TF2430PE
For use with log sets
LTF18MM LTF18RS LTF18WT LTF24MM LTF24RS LTF24WT LTF30MM LTF30RS LTF30WT
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 24
Inspecting Burners............................................. 30
Cleaning and Maintenance ................................ 31
SAFETY
WARNING: Improper installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
Wiring Diagram .................................................. 32
Specifi cations .................................................... 32
Troubleshooting ................................................. 33
Parts .................................................................. 40
Replacement Parts ............................................ 45
Service Hints ..................................................... 45
Technical Service............................................... 45
Accessories ....................................................... 46
Warranty ............................................................ 47
WARNING: This is an
unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for
Combustion and Ventila­tion section on Page 6 of
this manual.
WARNING: This ap­pliance is for installation only in a solid-fuel-burning masonry or UL127 factory­built fi replace or in a listed ventless fi rebox enclosure. It is design-certified for these installations in accor­dance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory­built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This appliance may be installed in an aftermar­ket,* permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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126818-01C2
SAFETY
Continued
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORT ANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate or service this appliance. Improper use of this appliance can cause serious injury or death from burns, fi re, explo- sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the fi replace may not be
working properly. Get fresh air at once! Have
replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP odor-making agent is added to these gases. The odor helps you detect a gas leak. How­ever, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this appliance.
gases are odorless. An
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the fi replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Appliance base assembly becomes very hot when running appliance. Keep children and adults away from hot surface to avoid burns or cloth­ing ignition. Appliance will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with ap­pliance. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this appliance with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running appliance. The fi replace screen shall have openings for introduction of combustion air.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater .
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Keep the appliance area clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.
SAFETY
Continued
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the fi re department
4. This heater shall not be installed in a bedroom or bathroom.
5. Before installing in a solid fuel-burning fi re- place, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney ue for damage. If damaged, repair fl ue and fi rebox before operating appliance.
6. Do not burn solid-fuel in a fi replace in which a vent-free room appliance is in­stalled.
7. If fi replace has glass doors, never operate this appliance with glass doors closed. Any glass doors shall be fully opened when the appliance in operation. If you operate appliance with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, Page 31.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn appliance off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls and furniture.
10. This appliance needs fresh, outside air ventilation to run properly. This appliance has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the appliance if enough fresh air is
not available. See Air for Combustion and Ventilation, Page 6. If appliance keeps shutting off, see Troubleshooting, Page
33.
11. Do not run appliance
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this appliance to cook food or burn paper or other objects.
13. Do not use this room heater if any part has been under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate appliance if any log is broken. Do not operate appliance if a log is chipped (dime-sized or larger).
15. Turn appliance off and let cool before servicing, installing or repairing. Only a qualifi ed service person should install, service or repair appliance.
16. Make sure the remote is set to the OFF position when you are away from home for long periods of time.
17. Operating appliance above elevations of 4,500 feet may cause pilot outage.
18. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
19. Provide adequate clearances around air openings.
Y oung children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fi replace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.
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126818-01C4
Left Side
PRODUCT IDENTIFICATION
Right Side
Chassis
Front
Glowing Embers
Figure 1 - Product Identifi cation
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use
the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
Quincy, MA 02269
UNPACKING
1. Remove logs and appliance base assem­bly from carton(s).
NOTE: Do not pick up appliance base as-
sembly by burners. This could damage the appliance. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and appliance for shipment.
3. Check appliance for any shipping dam­age. If appliance is damaged, promptly inform dealer where you purchased the appliance.
CAUTION: Do not remove the data plates from the grate assembly. The data plates contain important warranty and safety information.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the fol­lowing additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fi tter licensed in the Common- wealth of Massachusetts.
• The fl exible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
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PRODUCT FEATURES
OPERATION
This appliance is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This appliance is designed for vent-free operation with fl ue damper closed. It has been tested and approved to the ANSI Z21.11.2 standard for unvented appliances. State and local codes in some areas prohibit the use of vent-free appliances.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFP A 54, the International Fuel Gas Code, or applicable local
codes. Read the following instruc­tions to ensure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. That will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
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SAFETY DEVICE
This appliance has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room appliances. The ODS/pilot shuts off the appliance if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This appliance has an electronic Igniter to light appliance fuel supply.
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space
The information on Pages 6-8 will help you
classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of un­usually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide additional fresh air. See
Ventilation Air From Outdoors, page 8.
If your home does not meet all three criteria
above, proceed to Determining Fresh-Air Flow For Heater Location, Page 7.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA54 allows two methods for determining whether the space in which the heater is being installed is confi ned or unconfi ned space. The
-11
kg per pa-sec-m2) or
126818-01C6
AIR FOR COMBUSTION AND VENTILATION
Continued
standard method defi nes a confi ned space as
a space whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m
3
per kw) of the ag­gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50
3
cubic feet per 1,000 Btu/hr (4.8 m
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install
replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine
the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel-burning appliances
in the space.
Vent-free fi replace __________ Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas fi replace logs __________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr Vent-free fi replace + _________ Btu/Hr Total = _________ Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.
______Btu/Hr (maximum the space can
support)
______Btu/Hr (actual amount used)
Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfi ned space, remove door to adjoin- ing room or add ventilation grills between
rooms. See Ventilation Air From Inside
Building, Page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 8.
C. Install a lower Btu/Hr heater, if lower Btu/Hr
size makes room unconfi ned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is
an unconfi ned space. You will need no additional fresh air ventilation.
40,000 33,000 73,000
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
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AIR FOR COMBUSTION AND VENTILATION
A
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Continued
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the
wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts.
IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 2 - Ventilation Air from Inside
Building
INSTALLATION
NOTICE: This appliance is in­tended for use as supplemental heat. Use this appliance along with your primary heating sys­tem. Do not install this appliance as your primary heat source. If you have a central heating sys­tem, you may run system’s cir­culating blower while using ap­pliance. This will help circulate the heat throughout the house. In the event of a power outage, you can use this appliance as your primary heat source.
Figure 3 - Ventilation Air from Outdoors
WARNING: A qualifi ed ser- vice person must install appli­ance. Follow all local codes.
WARNING: Any outside air ducts and/or ash dumps in the replace shall be permanently closed at time of appliance in­stallation.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi re- place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
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126818-01C8
INSTALLATION
Continued
W ARNING: Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney and rebox fl ue for damage. If dam- aged, repair fl ue and fi rebox before operating appliance.
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas type, do not install appliance. Call dealer where you purchased the appliance for proper type appliance.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INST ALLATION AND CLEARANCES FOR VENT-FREE OPERATION
W ARNING: Never install the
appliance
• in a bedroom or bathroom
• in a recreational vehicle where curtains, furniture, cloth-
• ing or other fl ammable objects are less than 36" from front, 42" from top of appliance; for side clearances see Figure 4, Page 10
• in high traffi c areas
• in windy or drafty areas
CAUTION: This appliance creates warm air currents. These currents move heat to wall sur­faces next to appliance. Installing appliance next to vinyl or cloth wall coverings or operating appli­ance where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free appliances add
moisture to the air. Although this is benefi cial, installing appliance in rooms without enough ventilation air may cause mildew to form from
too much moisture. See Air for Combustion and Ventilation, Page 6.
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE TO
COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42"
Floor 5", Front: 36"
LOG SIZING REQUIREMENTS
Log Size
18" 19" 14" 28" 20" 24" 19" 14" 32" 22" 30" 19" 14" 40" 30"
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace
cabinet to any combustible material and
wall should follow diagram in Figure 4, Page 10.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3-1/2" from the wall. This combustible material must be 4" from the
side of the fi replace cabinet (see Figure
4, Page 10).
Minimum Firebox Size
Height Depth
Front
Width
Rear*
Width
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Minimum Non­Combustible Material
Minimum Non­Combustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
12"
8"
(A)
18"
14"
20"
17"
22"
19"
24"
20"
All minimum distances are in inches
Log Set 24"/30" Models
18" Model
2
1
/2
"
6"
8"
10"
Mantel Shelf
Heat Resistant Material
(A)
INSTALLATION
Continued
NOTE: When installing your gas logs into
a manufactured fi rebox, follow fi rebox manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the fi replace
opening to the ceiling should not be less than 42".
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Minimum Noncombustible Material Clearances
If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the replace hood accessory (24" and 30" Models
Only). See Figure 5 for minimum clearances.
Noncombustible Material Distance (A)
1
2" or more Noncombustible material
Between 8" and 12"
Less than 8"
Requirements for Safe Installation
OK.
24" or 30" Models: Install replace hood accessory
(GA6050 - see Accesso­ries, Page 46).
18" Model: Noncombus­tible material OK.
Noncombustible material must be extended to at
least 8". See Between 8" and 12", above. If you can-
not extend material, you must operate appliance with fl ue damper open.
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Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombus- tible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible ma­terial behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from
your mantel shelf. See Figures 5 and 6 and Figure 7, Page 11, for minimum clearances.
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a
hood is not required (see Figure 6).
Figure 6 - Minimum Mantel Clearances
Without Using Hood
126818-01C10
INSTALLATION
Minimum Noncombustible Material
8" Min.
12" 15" 18"
All minimum distances are in inches
Log Sets 18", 24", 30" & 36" Models
20"
2
1
/2
"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050 or GA6053)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
Continued
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not
met, you must have a hood. When using a
14" to the fi replace, you must install ap- pliance at least 5" above the top surface of combustible fl ooring including tile and
carpet (see Figure 9).
hood there are still certain minimum mantel clearances required. Follow minimum clear-
ances shown in Figure 7, when using hood.
Combustible
14" Min.
Noncombustible Material
Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Hearth
Figure 7 - Minimum Mantel Clearances
5" Min.
Combustible Material
When Using Hood
Figure 9 - Minimum Fireplace Clearances
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls
INST ALLING APPLIANCE BASE ASSEMBLY
Above Combustible Flooring
and mantels above the fi rebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances
W ARNING: Y ou must secure this appliance to fi replace fl oor. If not, appliance will move when you adjust controls. Moving ap­pliance may cause a gas leak.
shown in this manual.
WARNING: If installing in a
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the ue damper open
• raise the mantel to an accept­able height
• remove the mantel
FLOOR CLEARANCES
A. If installing appliance on the fl oor level,
you must maintain the minimum distance
of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
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sunken fi replace, special care is needed. You must raise the replace fl oor to allow access to appliance control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise replace fl oor with noncombus- tible material. Make sure material
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
INSTALLATION
Continued
CAUTION: Do not pick up appliance base assembly by burners. This could damage appliance. Only handle base assembly by grates.
is secure.
IMPORTANT: Make sure the appliance burn-
ers are level.
Installation Items Needed
• hardware package (provided with appli­ance)
• approved fl exible gas hose and fi ttings (only provided with TF burner system series) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
1. Apply pipe joint sealant lightly to male
threads of the 3/8 NPT side of gas fi tting and connect to inlet side of gas control. Remove gas fi tting from fl exible gas hose (provided) before connecting to elbow
(see Figure 10).
2. Position appliance base assembly in
replace.
3. Mark screw locations through holes in
front panel of base (see Figure 11). If
installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove appliance base from fi replace.
5. Drill holes at marked locations using 3/16"
drill bit.
6. Attach base, through holes in back side pan-
els of base, to fi replace fl oor using masonry
screws provided in hardware package (see
Figure 1 1).
7. Connect to gas supply. See Connecting
To Gas Supply.
Appliance Gas Regulator
Masonry Screw
Figure 11 - Attaching Base to Fireplace
Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualifi ed ser- vice person must connect ap­pliance to gas supply . Follow all local codes.
CAUTION: Never connect propane/LP appliance directly to the propane/LP supply. This appliance requires an external regulator (not supplied). Install the external regulator between the appliance and propane/LP supply.
WARNING: Never connect natural gas appliance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Flexible Gas Hose (if allowed by local codes)
Figure 10 - Attaching Flexible Gas Hose
to Appliance Gas Regulator
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126818-01C12
INSTALLATION
Continued
Installation Items Needed
Before installing appliance, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas con- nector (if allowed by local codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, appliance regulator damage could occur. Install exter­nal regulator with the vent pointing down as
shown in Figure 12. Pointing the vent down
protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. In­ternally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to appliance. If pipe is too small, undue loss of volume will occur.
Check your building codes for any special requirements for locating equipment shutoff valve to appliances.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged appliance valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down
PROPANE/LP From
External Regulator (11" W.C.** to 14" W.C. Pressure)
NATURAL From
Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
Equipment Shutoff Valve With 1/8" NPT Tap*
3" Minimum
External Regulator with Vent Pointing Down
Approved
Flexible Gas
Hose (if allowed
by local codes)
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from appliance
(see Figure 13). IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
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Tee Cap Pipe Joint Nipple
Sediment Trap
Figure 13 - Gas Connection
* Purchase the optional equipment shutoff
valve from your dealer.
**Minimum inlet pressure for purpose of input
adjustment.
Gas
Regulator
INSTALLATION
Continued
We recommend that you install a sediment
trap in supply line as shown in Figure 13, Page 13. Locate sediment trap where it is
within reach for cleaning. Install in piping system between fuel supply and appliance. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into appliance controls. If sediment trap is not installed or is installed wrong, ap­pliance may not run properly.
CAUTION: A void damage to gas control. Hold gas control with wrench when connecting it to gas piping and/or fi ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply a noncorrosive leak detec­tion fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect appliance and equipment shutoff valve to gas supply. Check recon­nected fi ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig- ure 14).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff
valve for propane/LP (see Figure 15 or Figure 16, Pages 14-15). Apply noncor-
rosive leak detection fl uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Open
Equipment Shutoff Valve
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and appliance. See guidelines under Connecting to Gas Sup- ply, Page 12.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage appliance regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
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Closed
Figure 14 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 15 - Checking Gas Joints
(Propane/LP Only)
Equipment Shutoff Valve
Control Valve Location
126818-01C14
INSTALLATION
Gas Meter
S1 Button
Continued
Equipment Shutoff Valve
Control Valve Location
Figure 16 - Checking Gas Joints (Natural
Gas Only)
PRESSURE TESTING APPLIANCE GAS CONNECTIONS
1.
Open equipment shutoff valve (see Figure
14, Page 14).
2. Open main gas valve located on or near
gas meter for natural gas or open propane/ LP supply tank valve.
3. Make sure control knob of appliance is in
the OFF position.
4. Check all joints from gas meter to equipment
shutoff valve for natural gas or propane/ LP supply to equipment shutoff valve for
propane/LP (see Figure 15, Page 14 or Figure 16, Page 15). Apply noncorrosive
leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light appliance (see Operation, Page 24).
Check all other internal joints for leaks.
7.
Turn off appliance (see To Turn Off Gas to
Appliance, Page 24.
Connect Battery Plug Here
Figure 17 - Control Module
TOUCH PAD INSTALLATION
Locate the touch pad wire harness and the
touch pad control (see Figure 18). They are
shipped from the factory in the clear plastic bag with your owner’s manual. Connect the black plastic connectors together as shown
in Figure 19. Connect the remaining end
with the white plastic connector to the control module in the socket marked TOUCH LED
(see Figure 20). NOTE: The touch pad includes a red LED
display light. If the LED remains on, the black plug is connected upside down. You must unplug the touch pad control from the touch pad wire harness, turn over, and reconnect.
Touch Pad Wire
Touch Pad Control
Harness
POWER SUPPLY AND BATTERY INSTALLATION
It is helpful to have a fl ashlight so you can see the connections as described below. Lo­cate the battery power supply. It is the black box with the red and black wires. Locate the
control module (see Figure 17). Connect the
battery power supply to the control module by plugging the battery power supply to the mating receptacle on the control module. The receptacle is located on the side of the black control module next to the word “SUPPLY” which is molded in the control module’s black
housing (see Figure 17). Be certain to push
the plug fully into the receptacle. Install bat­teries in the battery power supply and hand held remote control.
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Figure 18 - Touch Pad Wire Harness and
Touch Pad Control
Figure 19 - Touch Pad Control Cable
Figure 20 - Connecting end of Touch Pad
Cable
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