Superior MNF24INM, MNF30INM, MNF24INV, MNF30INV, MNF24IPM Installation And Operation Instructions Manual

...
Installation and Operation Instructions
Superior® Unvented (Vent-Free) Gas Log Heater
PFS
Report No. 10-87
®
US
Models
MNF24INM MNF30INM MNF24INV MNF30INV MNF24IPM MNF30IPM MNF24IPV MNF30IPV
For use with log sets
LMF24GTA/B LMF30GTA/B LMF36GTA/B
LMF24MOA/B LMF30MOA/B LMF36MOA/B
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appli­ance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
P900463-01
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Optional Remote Control Accessories ................. 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 23
Inspecting Burners............................................. 29
SAFETY
WARNING: Improper
Cleaning and Maintenance ................................ 30
Specifi cations ....................................................31
Wiring Diagram .................................................. 31
Troubleshooting .................................................32
Parts .................................................................. 36
Replacement Parts ............................................ 40
Service Hints .....................................................40
Technical Service...............................................40
Accessories ....................................................... 41
Warranty ............................................................43
WARNING: This is an
installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assis­tance or additional infor­mation consult a qualifi ed installer , service agency or the gas supplier .
WARNING: This ap­pliance is for installation only in a solid-fuel-burning masonry or UL127 factory­built fi replace or in a listed
unvented gas-fi red appli- ance. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air
for Combustion and Ven­tilation section on Page 6
of this manual. This appliance may be in-
stalled in an aftermarket,* permanently located, manufactured (mobile) home, where not prohib-
ited by local codes. ventless fi rebox enclosure. It is design-certified for these installations in accor­dance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory­built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
2
SuperiorFireplaces.us.com
This appliance is only for
use with the type of gas
indicated on the rating
plate. This appliance is
not convertible for use
with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
900463-01A
SAFETY
Continued
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORT ANT: Read this owner’ s manual carefully and completely before trying to assemble, oper­ate or service this appliance. Improper use of this appliance can cause serious injury or death from burns, fi re, explo- sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the fi replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP odor-making agent is added to these gases. The odor helps you detect a gas leak. How­ever, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fi replace.
gases are odorless. An
WARNING: Any change to this appliance or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Appliance base assembly becomes very hot when running appliance. Keep children and adults away from hot surface to avoid burns or cloth­ing ignition. Appliance will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with appli­ance. When using the hand-held re­mote accessory , keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this appliance with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running appliance. The fi replace screen shall have openings for introduction of combustion air.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.
900463-01A
SuperiorFireplaces.us.com
Keep the appliance area clear and free from combustible materials, gasoline and other fl ammable va- pors and liquids.
3
SAFETY
Continued
1. This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier , call
the fi re department
4. This appliance shall not be installed in a bedroom or bathroom, unless installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, Page 12. This gas log set may not be in­stalled as a vented appliance in a bedroom or bathroom in the Commonwealth of Mas­sachusetts.
5. Before installing in a solid fuel-burning fi re- place, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating appliance.
6. Do not burn solid-fuel in a fi replace in which a vent-free room appliance is installed.
7. If fi replace has glass doors, never operate this appliance with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you operate appliance with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, Page 30.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn appliance off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls and furniture.
10. This appliance needs fresh, outside air ventilation to run properly. This appliance has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the appliance if enough fresh air is not avail­able. See Air for Combustion and Ventilation, Page 6. If appliance keeps shutting off, see T roubleshooting, Page 32.
1 1. Do not run appliance
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this appliance to cook food or burn paper or other objects.
13. Do not use appliance if any part has been exposed to or under water. Immediately call a qualifi ed service technician to inspect the room appliance and to replace any part of the control system and any gas control which has been under water.
14. Do not operate appliance if any log is broken. Do not operate appliance if a log is chipped (dime-sized or larger).
15. Turn appliance off and let cool before ser­vicing, installing or repairing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service or repair appliance.
16. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
17. Remote-ready appliances must not be con­nected to any external electrical source.
18. Operating appliance above elevations of 4,500 feet may cause pilot outage.
19. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
20. Provide adequate clearances around air openings.
Young children should be carefully supervised when they are in the same room as
the appliance. Toddlers, young children and others may be susceptible to accidental
burns.A physical barrier is recommended if there are at-risk individuals in the house.
To restrict access to a fi replace or stove, install an adjustable safety gate to keep
toddlers, young children and other at-risk individuals out of the room and away from
hot surfaces.
SuperiorFireplaces.us.com
900463-01A4
PRODUCT IDENTIFICATION
Left Side
Chassis Control
Glowing Embers
Front
Figure 1 - Product Identifi cation
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
Right Side
Knob
Flame Adjustment Knob
State of Massachusetts: The installa­tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
OPTIONAL REMOTE
UNPACKING
CONTROL ACCESSORIES
There are fi ve optional remote controls that can be purchased separately for Remote­Ready Models Only:
• wall switch
• hand-held ON/OFF remote
• wall thermostat
• hand-held thermostat remote
• TSRC hand-held remote See Accessories, Page 41. The wall thermostat or hand-held thermostat
may not be used where vented decorative list­ing is required.
Variable remote control models include a ther­mostat remote control.
900463-01A 5
SuperiorFireplaces.us.com
CAUTION: Do not remove the data plates from the grate as­sembly . The data plates contain important warranty and safety information.
1. Remove logs and appliance base assem­bly from carton(s).
NOTE: Do not pick up appliance base
assembly by burners. This could damage appliance. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and appliance for shipment.
3. Check appliance for any shipping dam­age. If appliance is damaged, promptly inform dealer where you purchased the appliance.
PRODUCT FEATURES
OPERATION
This appliance is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This appliance is designed for vent-free operation with fl ue damper closed. It has been tested and approved to the ANSI Z21.11.2 standard for unvented appliances. State and local codes in some areas prohibit the use of vent-free ap­pliances. This appliance may also be operated as a vented decorative (ANSI Z21.60) product by opening the fl ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space un­less the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to ensure proper fresh air for this and other fuel­burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. That will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
SuperiorFireplaces.us.com
SAFETY DEVICE
This appliance has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room appliances. The ODS/pilot shuts off the appliance if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This appliance has an electronic igniter to light appliance fuel supply.
following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on Pages 6 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of un­usually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, Page 8. If your home does not meet all three criteria above, proceed to Determining Fresh-Air Flow For Heater Location, Page 7.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFP A54 allows two methods for determining
-11
kg per pa-sec-m2) or
900463-01A6
AIR FOR COMBUSTION AND VENTILATION
Continued
whether the space in which the heater is being installed is confi ned or unconfi ned space. The standard method defi nes a confi ned space as a space whose volume is less than 50 cubic
3
feet per 1,000 Btu/hr (4.8 m
per kw) of the ag­gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50
3
cubic feet per 1,000 Btu/hr (4.8 m
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine
the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support) Example: 2560 cu. ft. (volume of space) x 20 =
51,200 (maximum Btu/Hr the space can sup­port)
3. Add the Btu/Hr of all fuel-burning appliances
in the space.
900463-01A 7
SuperiorFireplaces.us.com
Vent-free fi replace __________Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________Btu/Hr Vented gas heater __________Btu/Hr Gas fi replace logs __________Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors. Example: Gas water heater __________Btu/Hr Vent-free fi replace + _________Btu/Hr Total = _________Btu/Hr
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used. ______Btu/Hr (maximum the space can support) ______Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides
an unconfi ned space, remove door to adjoin-
ing room or add ventilation grills between
rooms. See Ventilation Air From Inside
Building, Page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 8. C. Install a lower Btu/Hr appliance, if lower Btu/
Hr size makes room unconfi ned. If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconfi ned space. Y ou will need no additional fresh air ventilation.
40,000 33,000 73,000
WARNING: If the area in which the appliance may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
AIR FOR COMBUSTION AND VENTILATION
A
Continued
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). Y ou can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
12"
Ventilation
Grills Into Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor . Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Figure 2 - Ventilation Air from Inside
Building
INSTALLATION
NOTICE: This appliance is intended for use as supplemental heat. Use this appliance along with your primary heating system. Do not install this ap­pliance as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using appliance. This will help circulate the heat throughout the house. In the event of a power outage, you can use this appliance as your primary heat source.
WARNING: A qualifi ed service person must install appliance. Follow all local codes.
NOTICE: State or local codes may only allow operation of this appliance in a vented confi guration. Check your state or local codes.
WARNING: Make sure the selector switch is in the OFF position before installing appliance.
WARNING: Any outside air ducts and/or ash dumps in the fi replace shall be permanently closed at time of appliance installation.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
SuperiorFireplaces.us.com
900463-01A8
INSTALLATION
Continued
W ARNING: Before installing
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas type, do not install appliance. Call dealer where you bought appliance for proper type appliance.
in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
create and distribute soot within the house. Inspect chimney and rebox fl ue for damage. If dam-
INST ALLATION AND CLEARANCES FOR VENT-FREE OPERATION
aged, repair fl ue and fi rebox before operating appliance.
WARNING: Maintain the minimum clearances. If you can,
W ARNING: Never install the
appliance
• in a bedroom or bathroom unless installed as a vented appliance, see Page 12
• in a recreational vehicle where curtains, furniture, cloth-
• ing or other fl ammable objects are less than 36" from front, 42" from top of appliance; for side clearances see Figure 4, Page 10
• in high traffi c areas
• in windy or drafty areas
CAUTION: This appliance creates warm air currents. These currents move heat to wall surfaces next to appliance. Installing ap­pliance next to vinyl or cloth wall coverings or operating appliance where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free appliances add moisture to the air. Although this is benefi cial, installing appliance in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, Page 6.
900463-01A 9
SuperiorFireplaces.us.com
provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE TO
COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42"
Floor 5", Front: 36"
LOG SIZING REQUIREMENTS
Log
Size
LMF24GTA/B
LMF24MOA/B
LMF30GTA/B
LMF30MOA/B
LMF36GTA/B
LMF36MOA/B
* Also approved for use in VEGA42 and V ALIANT42 Series fi replaces.
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace
cabinet to any combustible material and wall should follow diagram in Figure 4, Page 10.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3-1/2" from the wall. This combustible material must be 4" from the side of the fi replace cabinet (see Figure
4, Page 10).
Minimum Firebox Size
Height Depth
29" 15.5" 32.5" 22.75"
29" 15.5" 39" 26.75"
29'' 20'' 47'' 33''
Front
Width
Rear*
Width
INSTALLATION
Continued
NOTE: When installing your gas logs into
a manufactured fi rebox, follow fi rebox manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the fi replace
opening to the ceiling should not be less than 42".
NOTICE: Manual control appli­ances may be used as a vented product. If so, you must always run appliance with chimney ue damper open. If running appliance with damper open, noncombustible material above replace opening is not needed. Go to Installing Damper Clamp
Accessory for Vented Operation, Page 12.
Noncombustible Material Distance (A)
1
2" or more Noncombustible mate-
Between 8" and 12"
Less than 8"
Heat Resistant Material
Requirements for Safe Installation
rial OK. Install fi replace hood ac-
cessory (GA6050 - see
Accessories, Page 41).
Noncombustible mate­rial must be extended to at least 8". See Between 8" and 12", above. If you cannot extend material, you must operate appliance with fl ue damper open.
(A)
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Minimum Noncombustible Material Clearances
If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the replace hood accessory (24" and 30" Models Only). See Figure 5 for minimum clearances.
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombus- tible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible ma­terial behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figure 5 and Figures
6 and 7, Page 11, for minimum clearances. IMPORTANT: If you cannot meet these
minimum clearances, you must operate
pliance
to Installing Damper Clamp Accessory for Vented Operation, Page 12.
with chimney fl ue damper open. Go
ap-
SuperiorFireplaces.us.com
900463-01A10
INSTALLATION
Continued
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Mantel Shelf
/2
"
(A)
12"
18" 20" 22" 24"
Distances to Underside of Mantel
Underside of Mantel Shelf
All minimum distances are in inches
Top of Fireplace Opening
Minimum Non­Combustible Material
10"
8"
6"
1
2
Minimum Non­Combustible Material Height
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the fi rebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the ue damper open
• raise the mantel to an accept­able height
• remove the mantel
Figure 6 - Minimum Mantel Clearances
Without Using Hood
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clear­ances shown in Figure 7, when using hood.
"
8" Min.
Mantel Shelf
12" 15" 18" 20"
Distances to Underside of
Mantel
Underside
of Mantel
Shelf
Top of Fireplace Opening
Minimum Noncombustible Material
12"
10"
8"
6"
1
/2
2
Hood (GA6050
or GA6053)
FLOOR CLEARANCES
A. If installing appliance on the fl oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the fi replace, you must install ap- pliance at least 5" above the top surface of combustible fl ooring including tile and carpet (see Figure 9).
Combustible
14" Min.
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Material
Hearth
Figure 7 - Minimum Mantel Clearances
When Using Hood
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
900463-01A 11
SuperiorFireplaces.us.com
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
5" Min.
Combustible Material
INSTALLATION
Continued
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
NOTE: When used as a vented appliance, appliance must be installed only in a solid­fuel-burning fi replace with a working fl ue and constructed of noncombustible material.
For Massachusetts Residents Only: Instal­lation of this gas log set as a vented appliance in the Commonwealth of Massachusetts re­quires the damper be permanently removed or welded in the fully open position.
If your appliance is a manually-controlled model, you may use this appliance as a vented product. There are three reasons for operating your appliance in the vented mode.
1. The fi replace does not meet the clearance to combustibles requirements for vent­free operation.
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
If reasons number 1 or 2 above apply to you, you must permanently open chimney fl ue damper. You must install the damper clamp accessory (to order, see Accessories, Page
41). This will ensure vented operation (see
Figure 10). The damper clamp will keep
damper open. Installation instructions are included with clamp accessory.
See chart below for minimum permanent fl ue opening you must provide. Attach damper clamp so the minimum permanent fl ue open- ing will be maintained at all times.
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches
Damper Clamp
Damper
Damper Clamp
Damper
Masonry Fireplace
Figure 10 - Attaching Damper Clamp
Manufactured Fireplace
Damper
INST ALLING APPLIANCE BASE ASSEMBLY
W ARNING: Y ou must secure this appliance to fi replace fl oor. If not, appliance will move when you adjust controls. Moving ap­pliance may cause a gas leak or log misplacement.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the replace fl oor to allow access to appliance control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise replace fl oor with noncombus- tible material. Make sure material is secure.
Chimney Minimum Permanent Height Flue Opening
6' to 15' 39 sq. inches 15' to 30' 29 sq. inches
SuperiorFireplaces.us.com
CAUTION: Do not pick up appliance base assembly by burners. This could damage appliance. Only handle base assembly by grates.
IMPORTANT: Make sure the appliance burn­ers are level.
900463-01A12
INSTALLATION
Continued
Installation Items Needed
• hardware package (provided with appli­ance)
• approved fl exible gas hose and fi ttings provided (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
NOTE: Install optional MRC Series receiver and hand-held remote control kit (see Ac­cessories, Page 41) before installing gas log appliance. See installation instructions included with the kit.
1. Apply pipe joint sealant lightly to male
threads of the 1/2 NPT side of gas fi tting elbow (provided) and connect to inlet side of gas control. Remove gas fi tting from fl exible gas hose (provided) before connecting to elbow (see Figure 11).
2. Position appliance base assembly in
replace.
3. Mark screw locations through holes in
front panel of base (see Figure 12). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove appliance base from fi replace.
5. Drill holes at marked locations using 3/16"
drill bit.
6. Attach base, through holes in back side pan-
els of base, to fi replace fl oor using masonry screws provided in hardware package (see Figure 12).
7. Connect to gas supply. See Connecting
To Gas Supply.
Flexible Gas Hose (Provided with VGC Series Models Only) (Install if allowed by local codes)
Elbow, 1/2 NPT x 3/8 Flare
Gas Control
Figure 11 - Attaching Flexible Gas Hose
to Appliance Gas Regulator
Masonry Screw
Figure 12 - Attaching Base to Fireplace
Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualifi ed ser- vice person must connect ap­pliance to gas supply . Follow all local codes.
CAUTION: Never connect propane/LP appliance directly to the propane/LP supply. This appliance requires an external regulator (not supplied). Install the external regulator between the appliance and propane/LP supply.
WARNING: Never connect natural gas appliance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
900463-01A 13
SuperiorFireplaces.us.com
INSTALLATION
Continued
Installation Items Needed
Before installing appliance, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas connec- tor (if allowed by local codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, appliance regulator damage could occur. Install exter­nal regulator with the vent pointing down as shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged appliance valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Propane/LP Supply Tank
External Regulator with Vent Pointing Down
Figure 13 - External Regulator With Vent
Pointing Down
CAUTION: Use only new, black iron or steel pipe. In­ternally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to appliance. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from appliance
(see Figure 14). IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to appliances.
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved Flexible Gas Hose (if allowed by local codes)
3" Minimum
Pipe Cap Tee Nipple Joint
Gas Control
Figure 14 - Gas Connection (Remote-
Ready Models Only)
* Purchase the optional equipment shutoff
valve from your dealer.
** Minimum inlet pressure for purpose of input
adjustment.
Sediment Trap
PROPANE/LP
From External
Regulator
(11" W.C.**
to 14" W.C.
Pressure)
NATURAL
From Gas
Meter
(5" W.C.**
to 10.5"
W.C.
Pressure)
SuperiorFireplaces.us.com
900463-01A14
Loading...
+ 30 hidden pages