Superior MNF24INE, MNF30INE, MNF30IPE, MNF24IPE Installation And Operation Instructions Manual

P/N 900462-01 Rev. NC 08/2015
Installation and Operation Instructions
Superior® Unvented (Vent-Free) Gas Log Heater
Models
MNF24INE MNF24IPE MNF30INE MNF30IPE
P900462-01
PFS
Report No. 10-87
®
US
For use with log sets
LMF24GTA, LMF24GTB, LMF30GTA, LMF30GTB, LMF36GTA, and LMF36GTB
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 22
Inspecting Burners............................................. 29
SAFETY
WARNING: Improp-
Cleaning and Maintenance ................................ 29
Specifi cations .................................................... 30
Wiring Diagram .................................................. 31
Troubleshooting ................................................. 32
Accessories ....................................................... 39
Parts .................................................................. 40
Replacement Parts ............................................ 43
Service Hints ..................................................... 43
Technical Service............................................... 43
Warranty ............................................................ 44
WARNING: This is an
er installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualifi ed installer, ser- vice agency or the gas supplier.
WARNING: This ap­pliance is for installation only in a solid-fuel burning masonry or UL127 factory-
unvented gas-fi red heat- er. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air
for Combustion and Ven­tilation section on page 6
of this manual. This appliance may be in-
stalled in an aftermarket,* permanently located, manufactured (mobile) home, where not prohib-
ited by local codes. built fi replace or in a listed ventless fi rebox enclosure. It is design-certified for these installations in accor­dance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory­built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
SuperiorFireplaces.us.com
This appliance is only for
use with the type of gas
indicated on the rating
plate. This appliance is
not convertible for use
with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
900462-01 NC2
SAFETY
Continued
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORT ANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this fi replace. Improper use of this fi replace can cause serious injury or death from burns, fi re, explo- sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the fi replace may not be
working properly. Get fresh air at once! Have
replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP odor-making agent is added to these gases. The odor helps you detect a gas leak. How­ever, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fi replace.
gases are odorless. An
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the fi replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this heater with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running heater. The fi replace screen shall have openings for introduction of combustion air.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
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Keep the appliance area clear and free from combustible materials, gasoline and other fl ammable va- pors and liquids.
SAFETY
Continued
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the fi re department
4. This heater shall not be installed in a bedroom or bathroom.
5. Before installing in a solid fuel burning fi re- place, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
6. Do not burn solid-fuel in a fi replace in which a vent-free room heater is installed.
7. If fi replace has glass doors, never operate this heater with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance,
page 29.
9. Before using furniture polish, wax, carpet
cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ven­tilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available.
See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see
Troubleshooting, page 32.
11. Do not run heater
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been ex­posed to or under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
15. Turn heater off and let cool before servic­ing, installing or repairing. Only a qualifi ed service person should install, service or repair heater.
16. Make sure the remote is set to the OFF position when you are away from home for long periods of time.
17. Remote heaters must not be connected to any external electrical source.
18. Operating heater above elevations of 4,500 feet may cause pilot outage.
19. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
20. Provide adequate clearances around air openings.
Young children should be carefully supervised when they are in the same
room as the appliance. Toddlers, young children and others may be
susceptible to accidental burns.A physical barrier is recommended if there
are at-risk individuals in the house. To restrict access to a fi replace or
stove, install an adjustable safety gate to keep toddlers, young children and
other at-risk individuals out of the room and away from hot surfaces.
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900462-01 NC4
Left Side
Chassis
PRODUCT IDENTIFICATION
Glowing Embers
Front
Figure 1 - Product Identifi cation
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
State of Massachusetts: The installa-
tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
Right Side
UNPACKING
CAUTION: Do not remove the data plates from the grate as­sembly . The data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from carton(s).
Note: Do not pick up heater base assem-
bly by burners. This could damage heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check heater for any shipping damage. If the heater is damaged go to
Fireplaces.us.com or contact your dealer for information.
Superior-
900462-01 NC 5
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PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This heater is designed for vent-free operation with fl ue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFP A 54, the International Fuel Gas Code, or applicable
local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. Dur­ing heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, fi replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUA TE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This heater has an electronic ignitor to light heater fuel supply.
All spaces in homes fall into one of the three following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on pages 6 through 8 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of un­usually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air.
See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three
criteria above, proceed to Determining Fresh- Air Flow For Heater Location, page 7.
-11
kg per pa-sec-m2) or
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900462-01 NC6
AIR FOR COMBUSTION AND VENTILATION
Continued
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFP A 54 de nes a con ned space as a space
whose volume is less than 50 cubic feet per
3
1,000 Btu/hr (4.8 m
per kw) of the aggregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet
3
per 1,000 Btu/hr (4.8 m
per kw) of the ag­gregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install
replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine
the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances
in the space.
Vent-free fi replace __________ Btu/Hr Gas water heater* __________ Btu/Hr Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas fi replace logs __________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr Vent-free fi replace + _________ Btu/Hr Total = _________ Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.
______Btu/Hr (maximum the space can
support)
______Btu/Hr (actual amount used)
Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfi ned space, remove door to adjoin- ing room or add ventilation grills between
rooms. See Ventilation Air From Inside Building, page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr fi replace, if lower Btu/
Hr size makes room unconfi ned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is
an unconfi ned space. You will need no additional fresh air ventilation.
40,000 33,000 73,000
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
900462-01 NC 7
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AIR FOR COMBUSTION AND VENTILATION
A
Continued
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2).
Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
12"
Ventilation
Grills Into
Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts.
IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Figure 2 - Ventilation Air from Inside Building
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualifi ed ser- vice person must install heater . Follow all local codes.
WARNING: Any outside air ducts and/or ash dumps in the replace shall be permanently closed at time of appliance in­stallation.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi re- place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
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900462-01 NC8
INSTALLATION
Continued
W ARNING: Before installing
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas type, do not install heater. Call dealer where you bought heater for proper type heater.
in a solid fuel burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
create and distribute soot within the house. Inspect chimney and rebox fl ue for damage. If dam-
INST ALLATION AND CLEARANCES FOR VENT-FREE OPERATION
aged, repair fl ue and fi rebox before operating heater.
WARNING: Maintain the minimum clearances. If you can,
W ARNING: Never install the
heater
• in a bedroom or bathroom
• in a recreational vehicle
where curtains, furniture, cloth­ing or other fl ammable objects
provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE TO
COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42"
Floor 5", Front: 36"
are less than 36" from front, 42" from top of heater; for side clear­ances see Figure 4, page 10
• in high traffi c areas
• in windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, to­bacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benefi cial, installing heater in rooms without enough ventilation air may cause mildew to form from too much
moisture. See Air for Combustion and Ventila- tion, page 6.
900462-01 NC 9
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LOG SIZING REQUIREMENTS
Log
Size
LMF24-
GTA/B
LMF30-
GTA/B
LMF36-
GTA/B
* Also approved for use in VEGA42 and V ALIANT42 SERIES fi replaces.
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace
cabinet to any combustible material and wall should follow diagram in Figure 4, page 10.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 combustible material must be 4" from the side of the fi replace cabinet (see Figure 4, page 10).
Minimum Firebox Size
Height Depth
29" 15.5" 32.5" 22.75"
29" 15.5" 39" 26.75"
29'' 20'' 47'' 33''
1
Front
Width
/2" from the wall. This
Width
Rear*
INSTALLATION
Continued
Note: When installing your gas logs into
a manufactured fi rebox, follow fi rebox manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the fi replace
opening to the ceiling should not be less than 42".
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Minimum Noncombustible Material Clearances
If Not Using Mantel
Note: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the replace hood accessory (24" and 30" Models Only). See Figure 5 for minimum clearances.
Noncombustible Material Distance
Requirements for Safe Installation
(A)
1
2" or more Noncombustible mate-
rial OK.
Between 8" and 12"
Install fi replace hood accessory (GA6050 or
GA6053 see Accesso- ries, page 39).
Less than 8"
Noncombustible mate­rial must be extended to at least 8". See
Between 8" and 12",
above. If you cannot extend material, you must operate heater with fl ue damper open.
Heat Resistant Material
(A)
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up (for all models). If noncom­bustible material is less than 12", you must install the fi replace hood accessory. Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figure 5 and Figures 6 and 7, page 11, for minimum clearances.
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900462-01 NC10
INSTALLATION
Continued
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Mantel Shelf
/2
"
(A)
12"
18" 20" 22" 24"
Distances to Underside of Mantel
Underside of Mantel Shelf
All minimum distances are in inches
Top of Fireplace Opening
Minimum Non­Combustible Material
10"
8"
6"
1
2
Minimum Non­Combustible Material Height
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the fi rebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the ue damper open
• raise the mantel to an accept­able height
• remove the mantel
Figure 6 - Minimum Mantel Clearances
Without Using Hood
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clear­ances shown in Figure 7, when using hood.
"
8" Min.
Mantel Shelf
12" 15" 18" 20"
Distances to Underside of
Mantel
Underside
of Mantel
Shelf
Top of Fireplace Opening
Minimum Noncombustible Material
12"
10"
8"
6"
1
/2
2
Hood (GA6050
or GA6053)
FLOOR CLEARANCES
A. If installing appliance on the fl oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the fi replace, you must install ap- pliance at least 5" above the top surface of combustible fl ooring including tile and carpet (see Figure 9).
Combustible
14" Min.
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Material
Hearth
Figure 7 - Minimum Mantel Clearances
When Using Hood
5" Min.
Combustible Material
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
900462-01 NC 11
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INSTALLATION
Continued
INSTALLING HEATER BASE ASSEMBLY
W ARNING: Y ou must secure this heater to fi replace fl oor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the replace fl oor to allow access to heater control panel. This will in­sure adequate air fl ow and guard against sooting and controls being damaged. Raise fi replace oor with noncombustible mate­rial. Make sure material is secure.
3. Mark screw locations through holes in front panel of base (see Figure 11). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove heater base from fi replace.
5. Drill holes at marked locations using 3/16" drill bit.
6. Attach base, through holes in back side pan­els of base, to fi replace fl oor using masonry screws provided in hardware package (see Figure 11).
7. Connect to gas supply. See Connecting To Gas Supply, page 13.
Heater Gas Regulator
Flexible Gas Hose (Provided with Models, Install if allowed by local codes)
CAUTION: Do not pick up heater base assembly by burn­ers. This could damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burners
are level.
Installation Items Needed
• hardware package (provided with heater)
• approved fl exible gas hose and fi ttings provided (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
Note: Install optional MRC Series receiver and hand-held remote control kit (see Ac­cessories, page 39) before installing gas log heater. See installation instructions included with the kit.
1. Apply pipe joint sealant lightly to male
threads of the 3/8 NPT side of gas fi tting elbow (provided) and connect to inlet side of gas control. Remove gas fi tting from fl exible gas hose (provided) before connecting to elbow (see Figure 10).
2. Position heater base assembly in fi re-
place.
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Figure 10 - Attaching Flexible Gas Hose
to Heater Gas Regulator
Masonry Screw
Figure 11 - Attaching Base to Fireplace
Floor
900462-01 NC12
INSTALLATION
Continued
CONNECTING TO GAS SUPPLY
WARNING: This appliance
with the vent pointing down as shown in Figure 12, page 14. Pointing the vent down protects it from freezing rain or sleet.
requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
CAUTION: Use only new, black iron or steel pipe. In­ternally-tinned copper tubing
WARNING: A qualifi ed service person must connect heater to gas supply. Follow all local codes.
may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to
CAUTION: Never connect propane/LP fi replace directly to the propane/LP supply. This heater requires an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: Never connect natural gas fi replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas connec- tor (if allowed by local codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re­duce incoming gas pressure, heater regulator damage could occur. Install external regulator
900462-01 NC 13
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heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 13, page 14).
IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fi replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down
External Regulator with Vent Pointing Down
INSTALLATION
Continued
PROPANE/LP From
External Regulator (11" W.C.** to 14" W.C. Pressure)
NATURAL From Gas
Meter (5" W.C.** to 10.5" W.C. Pressure)
3" Minimum
Tee Cap Pipe Joint Nipple
Sediment Trap
Figure 13 - Gas Connection
* Purchase the optional equipment shutoff
valve from your dealer.
**Minimum inlet pressure for purpose of input
adjustment.
We recommend that you install a sediment trap in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
CAUTION: A void damage to gas control. Hold gas control with wrench when connecting it to gas piping and/or fi ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved
Flexible Gas
Hose (if allowed
by local codes)
Gas
Regulator
WARNING: Never use an open ame to check for a leak. Apply a noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and heater. See guidelines under Con- necting to Gas Supply, page 13.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 15).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or pro­pane/LP supply to equipment shutoff valve for propane/LP (see Figure 15 or Figure
16). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
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900462-01 NC14
INSTALLATION
Continued
PRESSURE TESTING HEATER GAS CONNECTIONS
Open equipment shutoff valve (see Figure 14).
1.
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from gas meter to equip­ment shutoff valve for natural gas or pro­pane/LP supply to equipment shutoff valve for propane/LP (see Figure 15, or Figure
16). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 22).
Check all other internal joints for leaks.
Turn off heater (see To Turn Off Gas to
7.
Appliance, page 22 for Remote models.
Equipment Shutoff Valve
Open
Closed
Propane/LP Supply Tank
Figure 15 - Checking Gas Joints
(Propane/LP Only)
Equipment Shutoff Valve
Gas Meter
Figure 16 - Checking Gas Joints (Natural
Equipment Shutoff Valve
Control Valve Location
Control Valve Location
Gas Only)
Figure 14 - Equipment Shutoff Valve
900462-01 NC 15
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