Superior MHW36R, MHW36CB Installation And Operation Instructions Manual

Installation and Operation Instructions
PFS
Superior® Clean-Face Round Back Fireplace with Bi-Fold Doors and Combustion Air Kit
®
P127312-01
USC
Models
MHW36R
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
This wood burning fireplace complies with UL127 CAN/ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.
This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to ANSI Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANSI Z21.11.2 standard
An IHP hood must be installed when using a vent-free log heater (see Accessories, page 19). FOR CANADA: The authority having jurisdiction
(such as the municipal building department, fire department, etc.) should be contacted before installation to determine the need to obtain a permit.
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
Ce foyer au bois est conforme aux UL 127 CAN/ULC­S610-M87 norme comme une USINE CONSTRUITE CHEMINÉE.
.
POUR LE CANADA: L’autorité compétente (comme le service municipal du bâtiment, les pompiers, etc.) doit être contacté avant l’installation afin de déterminer la nécessité d’obtenir un permis.
TABLE OF CONTENTS
Safety ................................................................................................... 2
Fireplace Installation ............................................................................ 2
Venting Installation .............................................................................. 6
Optional Gas Line Installation ............................................................ 13
Finishing Fireplace ............................................................................. 15
Operation and Maintenance Guidelines .............................................. 15
Technical Service ...............................................................................17
Replacement Parts ............................................................................. 17
Accessories ........................................................................................ 18
Important Notices .............................................................................. 21
Warranty ............................................................................................ 23
CAUTION
Thestructural integrityof the mobilehome oor
and ceiling/roof must be maintained.
WARNING
Do not install a fireplace insert in this box unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with the insert.
FOR YOUR SAFETY
SAFETY
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.
IMPORTANT: Check HUD requirements before installing this fireplace.
These units are intended for installation in manufactured (mobile) homes. These units may also be installed in buildings of conventional construction including modular housing, providing all instructions provided herein are strictly adhered to. These fireplaces include a combustion air kit and bi-fold doors.
Before beginning the installation of the fireplace, read these instructions through completely.
• ThisIHPreplaceanditscomponentsaresafewheninstalledaccord-
ingtothisinstallationmanual.UnlessyouuseINNOVATIVEHEARTH PRODUCTS(IHP)approvedcomponents,whichhavebeendesigned
and tested for the fireplace system, you may cause a fire hazard.
• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyresponsibil­ity for the following actions. a. Modification of the fireplace, components, doors, air inlet system and
damper control.
b. UseofanycomponentpartnotmanufacturedorapprovedbyIHP
incombinationwithanIHPreplacesystem.
• Donotstoreorusegasolineoranyotherammablevapors
or liquids in the vicinity of this or any other appliance.
• Duetohightemperatures,theapplianceshouldbelocated
out of traffic and away from furniture and draperies.
• Donotplaceclothingorotherammablematerialsonor
near the appliance.
• Neverleavechildrenunattendedwhenareisburningin
the fireplace.
This fireplace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.
This wood burning fireplace complies with the UL 127 standard as a FACTORY BUILT FIREPLACE and is listed and tested by the PFS Corporation.
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Figures 2 and 3, page 4).
2. Consider a location where the heat output will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. An outside air kit is included with this fireplace (see Outside Air Kit on
page 6)
WARNING
Proper installation is the most important step in ensuring safe and con­tinuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces.
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Do not install this appliance in a bedroom.
SPECIFICATIONS
Round Top Termination
Storm Collar
Flashing
42"
1
/4"
36
J-Box Access
RH SIDE VIEW
3
7
/4"
36"
1"
41"
Gas Line Conduit Sleeve (Both Sides)
22
3
6
3"
0" To Top
1/2" Air Space
Back and Sides
0" To Bottom
1
/8"
/4"
Spacer
Firestop Thimble
221/16"
13"
Firestop
5/8"
1" Airspace
To Combustible
Materials
Combustible Wall Board
No Combustible Material On Face
Not Less Than 14" To Perpendicular Sidewall
3
9
LH SIDE VIEW
Figure 1 - Specifications
127312-01D
/8"
Rear View of Fireplace
91/2"
8" Each Side
14"
14"
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Hearth Extension 52" x 16"
Opening for Outside Air
3
FIREPLACE INSTALLATION
Effective Height of Termination Cap
RT-8DM
30E-8DM
40' Max.
Height
20' for
Manufactured
Home
Application
Continued
WARNING
42 1/4"
3
41
/4"
Figure 2 - Framing Dimensions
Maintain 1/2" Air Space between surface of
Maintain 1/2" Air Space
framing, insulation, and
Between Framing
drywall.
and Fireplace
13" Min.
43
22
Min.
5
/8"
10"
Do not pack required air spaces with insulation or other materials.
MINIMUM/MAXIMUM CHIMNEY HEIGHT
Minimum height of the chimney, measured from base of fireplace to flue gas outlet of termination, is 14 feet* for straight flue or a flue with one elbow set. Maximum distance between elbows is 2 feet.
Maximum height of any system is 40 feet.* This measurement includes fireplace, chimney sections and height of termination assembly at level of flue gas outlet (see Figure 5).
Effective Height of Termination Cap
5
/8"
14' Min.
Height
11' for
Manufactured
Home
Application
RT-8DM
Effective Height of Termination Cap
14' Min.
Height
11' for
Manufactured
Home
Application
RT-8DM
41 3/4" Min.
61
11/16" Min.
Figure 3 - Corner Installation
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 1/2" minimum* Floor under fireplace** 0" minimum Wall to front of fireplace 36" minimum Perpendicular wall to opening 14" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 15 Chimney outer pipe surfaces 1" minimum
* Not required at nailing flanges ** See step 2 of Framing, page 5
2' Max
Pipe Length
Figure 4
*For manufactured home application, minimum height is 11' for straight flue or flue with one elbow set. Maximum height of any system is 20'.
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FIREPLACE INSTALLATION
Continued
Standard
Installation
RT-8DM
Alternate
Installation
Effective Height of Termination Cap
40' Max.
Height
20' for
Manufactured
Home
Application
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures 2 and 3.
2. The fireplace may not be installed on carpeting, tile or any combustible material other than wood flooring, fireplace must be installed on a metal or wood panel extending full width and depth of fireplace. (It is acceptable to cover two outside ends or columns of top louver panel leaving four center columns open).
3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, metal ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of fireplace to protect against glowing embers falling through. If fireplace is to be installed on a raised plat­form, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height. Ember protector should extend under fireplace a minimum of 1-1/2". The ember protector should be made of metal material.
6. Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace (see Figure 6).
Alternate
30E-8DM
Installation
Figure 5 - Standard and Alternate Venting Installation
Nailing Flange
Screw or Nail
Figure 6 - Nailing Flanges
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5
FIREPLACE INSTALLATION
Continued
HEARTH EXTENSION
A hearth extension projecting a minimum of 16" in front of and a minimum of 8" beyond each side of the fireplace opening is required to protect combustible floor construction in front of the fireplace. Use an equal mate­rial which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of k = .84 BTU IN/FT2
HR°F(orless)at1"thick.Forexample,ifthematerialselectedhasak
factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "k" of materials can be obtained from the manufac­turer or supplier of the noncombustible material. If the hearth extension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with a noncombustible material (see Figure 7).
Fireplace Front
Ember Protector
Fireplace Front Elevated
Seal Gap
Seal Gap
Ember Protector
Hearth Extension
WARNING
Hearth extension is to be installed only as shown in Figure 7.
VENTING INSTALLATION
OUTSIDE AIR KIT
Installation of an outside air kit should be completed during the rough framing of fireplace due to nature of its location. The supplied flex duct measures approximately 10" compressed and up to approximately 36" extended. Outside combustion air is accessed through mobile home floor using air kit model AK6E, included with the fireplace, or a side wall using optional air kit model AK6-WE (see Accessories on page 19).
Insert Inner Tab of Inlet Tube into Slot on Outer Surround
Insulation
Figure 7 - Hearth Extension
Installer may choose either left or right side mounting to allow for proper wall/rafter clearances.
For AK6-WE Only: Construct a 4-1/2" x 4-1/2" framing or opening on exterior wall (see Figure 8, page 6).
For AK6E Only: The outside air vent is installed through a ventilated crawl space (see Figure 9, page 7).
Air Vent Location Must Allow for Bushes, Snow and Other Possible Obstructions
Left Side Mounting Shown
Secure to Collar with Metal Tape, Screws or Tie Straps
Figure 8 - Outside Air Kit AK6-WE Installation
Outside Air Vent Termination
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VENTING INSTALLATION
Continued
1. Locate and remove air inlet cover plate on fireplace‘s outer surround. Save screws.
2. Cut out any visible insulation that may obstruct airflow.
3. Extend flex duct to attach air inlet tube.
4. Insert inner tab of inlet tube into mating slot next to opening.
5. Place outer tab of inlet tube over mating hole next to opening and secure with screws removed from cover plate in step 1.
6. Install outside air vent termination in a location that will not be obstructed by bushes, snow, etc. Locate vent near the fireplace to make flex duct installation easier.
Insert Inner Tab of Inlet Tube into Slot on Outer Surround
Left Side Mounting Shown
Insulation
CHIMNEY PIPE
WARNING
Label part number 900599-01 must be applied by the installer to all chimney pipe sections but is not required on sections that will be visible after the installation is complete. Label must wrap around the circumference of the pipe. See accessories, page 19 for Kit F2659.
The chimney system approved for this fireplace consists of 12", 18", 24", 36" and 48" snap-lock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after fitting overlaps must be taken into consideration (lineal gain) and are given in the lineal gain chart (see Figure 10). Lineal Gain is the actual measurable length of a part after two or more parts are connected.
12-3/8" Galvanized Outer Pipe
Secure to Collar with Metal Tape, Screws or Tie Straps
Flex Duct Extends Up to 36"
Figure 9 - Outside Air Kit AK6E Installation
Floor
Hemmed End 8" Stainless Inner Pipe
LINEAL GAIN
PART NO. DESCRIPTION GAIN
MHW36R Fireplace 42
12-8DM Pipe Section 10-5/8 18-8DM Pipe Section 16-5/8 24-8DM Pipe Section 23-5/8 36-8DM Pipe Section 34-5/8 48-8DM Pipe Section 46-5/8
RTL-8DM Round Termination 7-3/4
* The lineal gain for the terminations is measured to the flue gas outlet height.
Figure 10 - Lineal Gain
"
" " " " "
*
"
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7
VENTING INSTALLATION
Continued
There are three vent kits available which have been specially designed for common installations in manufactured (mobile) homes: MW8K (8'
ventkit),MW9K(9'ventkit)andMW8K-HT(8'HTventkit).Contentsof
these kits are listed under Accessories on page 20. IMPORTANT: If height of chimney assembly exceeds requirements for transportation of home, chimney installation may be completed after home is sited.
NOTE: Termination must always be installed after the home is sited.
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner flue pipe and a wire spacer. Pipe sections must be as­sembled independently as chimney is installed. When connecting chimney directly to fireplace, inner flue pipe section must be installed first with lanced side up. Outer pipe section can then be installed over flue pipe section with hemmed end up. Press down on each pipe section until lances securely engage hem on fireplace starter. The wire spacer will assure proper spacing between inner and outer pipe sections.
WARNING
The opening in the collar around the chimney at the top of the fireplace must not be obstructed. Never use blown insulation to fill the chimney enclosure.
Flange End of Tube
Open End of Tube
Thimble Base
Figure 11 - Attaching Adjustable Thimble
Placement Holes
Continue to assemble chimney sections as outlined above, making sure that both inner and outer pipe sections are locked together. When install­ing double wall snap-lock chimney together, it is important to assure that the joint between chimney sections is locked. Check by pulling chimney upward after locking. Chimney will not come apart if properly locked. It is not necessary to add screws to keep chimney together (exception, see
Figure 16, page 11).
ADJUSTABLE FIRESTOP THIMBLE
This adjustable thimble adjusts to the most commonly used ceiling pitches automatically. Refer to the following procedure for installing the adjustable thimble:
The adjustable thimble may be installed around the chimney components at assembly or the chimney components may be inserted though the installed thimble.
Install the thimble from below a finished roof and ceiling assembly. Push the thimble assembly (tube section first) up into an already prepared open­ing and secure open end of the thimble base to the finished underside of the roof and ceiling assembly (Figure 11).
Note: The two screws on which the thimble base pivots may be removed and reinstalled into any of the series of placement holes provided for the adjustment of the adjustable thimble's point of rotation (Figure 11A). Adjust the pivot screens to locate the open end of the tube section as required for the roof line. Additional screws may be placed at the high and low points of the thimble base in the tabs provided.
Place the thimble base against the finished roof and ceiling assembly and secure it to the framing with screws or nails. The thimble is self-adjusting around inserted chimney components. Thimble extensions are available and may be installed into the adjustable thimble's tube section as needed to extend the thimble through the roof-line. Secure the thimble extension to the tube section with screws no more than 1/2" in length.
Pivot Screw
Figure 11A - Attaching Adjustable Thimble
Position appropriate thimble/firestop spacer combination at ceiling and nail temporarily with two (2) 8d nails or equivalent fasteners (see Figures 12A, 12B and 12C). Use one fastener on opposite sides to hold thimble/ firestop spacercombination in position. Nail permanently, using at least two (2) more fasteners, after chimney sections have been assembled through the thimble/firestop spacer combination and after any neces­sary adjustments have been made. Firestop spacer must be secured by at least four (4) fasteners when completely installed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop thimble must be installed on the bottom side of ceiling joist (Figure 12).
Note: The installation of the thimble extension is not required in manu­factured homes having ventilated attic spaces, when the chimney height is equal to or greater than 12 feet.
Ensure the thimble penetrates the roof opening. The thimble must extend completely through the ceiling or roof cavity to the outermost plane of the roof. Note: Thimble extensions are available from your dealer for constructions in which the distance between the outside of the roof and the inside of the ceiling exceeds 13". The thimbles and their extensions provide for zero clearances to combustibles and must be used at the ceiling/roof in manufactured homes (see Figures 12B and 12C, page 9).
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